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Figure 2-5

to / from load

internal coil

(copper or

stainless steel)

∆P valve

ASSE 1017

thermostatic

mixing valve

DHW

thermal

storage

tank

expansion

tank

cold

water

loading

unit

pellet boiler

CW

DOUBLE WALL COIL HEAT EXCHANGERS

Some mechanical codes require a special type of coil

heat exchanger when the application requires transferring

heat from an antifreeze solution to potable water. That

coil must be “double walled.” There must be a partial air

gap between the metal wall that receives heat from the

antifreeze solution and the metal wall that transfers heat

to potable water. This air gap creates a “leakage path”

that would allow a leak in either metal wall to exit the heat

exchanger outside of the tank, and thus provide visible

evidence of the leak. Figure 2-7 illustrates the concept.

Double wall heat exchangers create lower heat transfer

rates compared to single wall coils of equivalent surface

area. They also tend to have higher pressure drops at a

given flow rate relative to single wall heat exchangers.

Opinions vary on their use, as do mechanical code

requirements on when and where they must be used.

Internal coil heat exchangers, typically made of copper

tubing, are also used for heat input and heat extraction

from large non-pressurized thermal storage tanks often

used in systems supplied by cordwood gasification

or pellet-fired boilers. Figure 2-8 shows a typical

configuration.

In some systems, one suspended coil is used for heat

input while another is used for heat extraction. This is

the scenario shown in Figure 2-8. Notice that the flow

direction in each coil is opposite the direction in which

10

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