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BAUER CENTERSTAR with BDS 3.0

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<strong>BAUER</strong> Centerstar


3,7 m<br />

4,2 m<br />

5,0 m<br />

4,2 m<br />

0,7 m<br />

0,7 m<br />

5,2 m<br />

4,3 m<br />

L<br />

<strong>CENTERSTAR</strong> 5000 168EL / 203EL<br />

0,7 m<br />

3,1 m<br />

L L<br />

L<br />

Rohrdurchmesser 168 / 203 mm<br />

Pipe diameter<br />

Diamètre du tube<br />

0,7 m<br />

Span<br />

Span<br />

Span<br />

Länge<br />

Length L m<br />

Longueur<br />

Überhang<br />

Overhang<br />

Porte-a`-faux<br />

Länge<br />

Length<br />

Longueur<br />

Sandfang<br />

Sand trap<br />

Dessableur<br />

Sprühdüsenverlängerung<br />

Spray nozzle extension<br />

Rallonge de buse atomiseur<br />

3,9 m<br />

L L<br />

Rohrdurchmesser 168 / 203 mm<br />

Pipe diameter<br />

Diamètre du tube<br />

O m<br />

S m<br />

Nm<br />

* Centerstar 203EL nicht verfügbar<br />

Centerstar 203EL not available<br />

Centerstar 203EL non disponible<br />

0,7 m<br />

*<br />

59,8 54,0 48,1 42,3<br />

59,80 53,95 48,10 42,25<br />

O S N<br />

23,4 17,6 11,7 5,9 0<br />

24,1 18,3 12,4 6,6 0,7<br />

0,15<br />

<strong>CENTERSTAR</strong> 5000 168E / 203E<br />

Span<br />

Span<br />

Span<br />

Länge<br />

Length L m<br />

Longueur<br />

Überhang<br />

Overhang<br />

Porte-a`-faux<br />

Länge<br />

Length<br />

Longueur<br />

Sandfang<br />

Sand trap<br />

Dessableur<br />

Sprühdüsenverlängerung<br />

Spray nozzle extension<br />

Rallonge de buse atomiseur<br />

*<br />

Centerstar 203E nicht verfügbar<br />

Centerstar 203E not available<br />

Centerstar 203E non disponible<br />

O m<br />

S m<br />

N m<br />

36,4<br />

36,40<br />

0,15 0,15 0,15 0,15<br />

1,2 1,2 1,2 1,2 1,2<br />

3,0 3,0 3,0 3,0 3,0<br />

*<br />

59,8 54,0 48,1 42,3<br />

0,7 m<br />

59,80 53,95 48,10 42,25<br />

O S N<br />

23,4 17,6 11,7 5,9 0<br />

24,1 18,3 12,4 6,6 0,7<br />

0,15<br />

36,4<br />

36,40<br />

0,15 0,15 0,15 0,15<br />

1,2 1,2 1,2 1,2 1,2<br />

3,0 3,0 3,0 3,0 3,0


Erforderlich<br />

Nicht erforderlich<br />

<strong>CENTERSTAR</strong> 5000<br />

Zentralturmkupplung / Flexible tower coupling<br />

Required<br />

Not required<br />

Spanlänge Abstand a<br />

Span length Distance a<br />

( m )<br />

42,3<br />

48,1<br />

54,0<br />

59,8<br />

( m )<br />

0,74<br />

0,84<br />

0,94<br />

1,04<br />

a<br />

Abstand a<br />

03.2003


TECHNICAL DESCRIPTION OF<br />

<strong>CENTERSTAR</strong> 5000 203/168EL<br />

1. PIVOT CENTRAL TOWER<br />

Tower Structure:<br />

- Sturdy, torsionfree tower construction consisting of 4 tower supports, braced <strong>with</strong><br />

steplike arranged cross-struts<br />

- Hydraulically optimized design of pivot inlet and outlet, swivelling through 360°<br />

- Sealing of pivot pipe <strong>with</strong> 1 lip seal and gasket<br />

- Pivot rising pipe 194 x 2,5 mm of steel according to OE-NORM M 3124 ST12FZ <strong>with</strong><br />

welded-on bend 90° DIN 2605, 194 x 4,5 , for inlet and outlet<br />

- Rising pipe <strong>with</strong> pressure gauge and connection facility for fertigation<br />

- Inlet <strong>with</strong> flange DN 200/PN 10 (8")<br />

- Cable entry on the bottom side of the rising pipe <strong>with</strong> packing of the conduit gland and<br />

collector exit for power cable <strong>with</strong> 11 wires for full circle operation<br />

Corrosion protection:<br />

- Hot dip zinc coating according to DIN 50976 for all structural members<br />

Profile dimensions:<br />

- 4 tower legs: angle sections 100 x 100 x 5 mm<br />

- braces: angle sections 45 x 45 x 5 mm<br />

Coupling of tower:<br />

30° articulation for application on uneven grounds<br />

Foundation - to be provided locally:<br />

Reinforced concrete slab <strong>with</strong> cast-in stone bolts for simple tightening of central tower<br />

Size of foundation: minimum 3,10 x 3,10 m<br />

Control panel: UNIVERSAL<br />

Design and materials according to OEVE and VDE Standards (Austrian and German<br />

electrical standards)<br />

Built-in equipment according to IEC Standards and to VDE regulations.<br />

../2


- 2 -<br />

Control panel consisting of:<br />

- Sheet steel casing <strong>with</strong> lockable front door<br />

- Swivelling control panel to be opened only when not under voltage<br />

- Water-tight steel casing (type of protection IP54) <strong>with</strong> corrosion resistant varnish<br />

- Installed power current: 3 x 400 V/50Hz + PEN<br />

source of current <strong>with</strong> earthed neutral<br />

- Control voltage: 220 V single phase<br />

- Control voltage transformer<br />

- Commercial industrial contactors and disconnecting switch<br />

- Cable connections equipped <strong>with</strong> cable bracket<br />

Standard built-in equipment:<br />

- Main switch for power supply <strong>with</strong> door latch<br />

- Earth-leakage circuit breaker (e.l.c.b.)<br />

- Working hour meter<br />

- Voltmeter for measuring a phase voltage<br />

- Percentage timer for setting the rotation speed<br />

- Run / Stop switch for Pivot System<br />

- Illuminated button for START FORWARD<br />

- Illuminated button for START BACKWARD<br />

- Switch for bridging the safety circle<br />

- change-over switch “AUTO-REVERSE ON-OFF”<br />

- Safety shut-down of system at malfunction<br />

- signalling contat - PIVOT running<br />

- Connection facility for electric shut-off valve<br />

- 4-pole socket, 16 Amp<br />

- Earthing: the central tower has to be connected to a suitable earth connection<br />

Options:<br />

- Automatic shut-down of system in a chosen position resp. parking position <strong>with</strong><br />

short-out switch<br />

- Automatic reverse or automatic sector stop (change-over switch in standard<br />

extent of supply)<br />

- Low pressure shut-off <strong>with</strong> short-out switch<br />

The control panel is completely wired by using different colours for the main circuit and<br />

the control circuit.<br />

Wiring diagram for each control desk.<br />

Collector (slip rings for full circle operation)<br />

External collector installed under an insolated shield. Main and control cables are led<br />

through the collector. 11 spring-loaded sliding contacts, brush type.<br />

../3


2. Spans<br />

- 3 -<br />

Bow string type truss <strong>with</strong> stabilizers<br />

Span-length: 59,8m ; 54,0m; 48,1m and 42,3m for diam. 168<br />

54,0m; 48,1m and 42,3m for diam. 203<br />

Coating:<br />

High performance hot dip zinc coating according to DIN 50976 for all steel components<br />

including main pipes<br />

Pipes:<br />

Steel pipes according to OENORM M 3123 ST 37 FZ<br />

Straight bead welded, <strong>with</strong> flanges<br />

Dimension: 203mm x 2,5mm wallthickness<br />

Dimension: 168 mm x 2,75 mm wall thickness<br />

Length of the individual pipes:Mainpipes 5,85 m; Endpipes 0,55m<br />

Flange thickness: 10 mm<br />

Outlets:<br />

Spaced every 2,925mm, 3/4" female thread<br />

Power cable:<br />

Jacketed 11-wires cable, oil- and UV-resistant<br />

Cross-sections of conducting wire: 4 x 6 mm² copper<br />

7 x 1,5 mm² copper<br />

Cable fixed <strong>with</strong> clamps and special holding device<br />

Truss braces:<br />

Bolted angle sections, dimension 45 x 45 x 5 mm<br />

<strong>with</strong> 7 bracing struts at a span length of 48,1 m<br />

<strong>with</strong> 8 bracing struts at a span length of 54,0 m<br />

<strong>with</strong> 9 bracing struts at a span length of 59,8 m<br />

Truss rods:<br />

High-tensile steel, ø 20 mm<br />

REMARK: The Pivot main line, the bracing struts and the undertruss structure are<br />

made up by a maximum possible quantity of identical parts. Thus it is easily<br />

possible to adapt different span lengths.<br />

Bolts:<br />

DIN-grade 8.8 <strong>with</strong> lock nuts<br />

Tower coupling:<br />

The sturdy ball joint allows optimal adaptation to the different torsional strains caused by<br />

unevenness of ground and different span lengths. The coupling mounted outside of the<br />

pipe causes no necking and allows the irrigation water to pass <strong>with</strong>out any hindrance.<br />

Both coupling elements are vertically flexible up to 16°<br />

Pipe connection <strong>with</strong> hose collar, made out of finest quality, weather proof, UV- and<br />

ozone resistant material. ../4


Alignment control:<br />

The alignment control ensures maximum control exactitude and operation safety.<br />

Control angle ± 0,15 degree from neutral position.<br />

<strong>BAUER</strong> as the only manufacturer supplies a switch lever which is directly coupled to the<br />

flexible articulation (<strong>BAUER</strong> patent) securing an exact transfer of movement to the tower<br />

switch box. Hence the impulses are not influenced by uneven ground.<br />

Monitoring system <strong>with</strong> high performance electric elements, <strong>with</strong>standing tropical<br />

condtions.<br />

The ample dimensioned circuit elements are protected by a solid plastic shield which is<br />

fastened by spring vices, suitable also for high wind velocities.<br />

Admissible gradient: up to 30 %<br />

Tower switch box:<br />

- Manufacturer: <strong>BAUER</strong> Ges.m.b.H., Austria<br />

- Design and materials according to OEVE or VDE (Austrian and German electrical<br />

standards)<br />

- Built-in equipment according to IEC Standards and to VDE regulations<br />

- Construction: 400 V/50 Hz three phase voltage<br />

230 V - single phase control voltage 50/Hz<br />

- Ample dimensioned switch elements<br />

- Electro-mechanic microswitch for alignment control and safety shut-down (special<br />

design for pivot systems, scrutinized for maximum exactitude, safe operation and<br />

resistance)<br />

- The tower switch box is completely installed and tested in <strong>BAUER</strong> Factory; no further<br />

installation needs to be done in the project terrain.<br />

- IC safety joint for protection against voltage spikes for longlasting durability of the<br />

switch elements.<br />

3. Towers<br />

Structure:<br />

Heavy angle iron structure, <strong>with</strong> 4 tower supports, braced <strong>with</strong> steplike arranged crossstruts<br />

Dimension:<br />

Tower supports: 100 x 75 x 7 mm<br />

Cross-struts: 45 x 45 x 5 mm<br />

../5


- 5 -<br />

Coating:<br />

Lasting hot dip zinc coating according to DIN 50976 for all structural members including<br />

rims.<br />

Wheel base:<br />

Wheel base of 4,26 m for maximum stability. Ample dimensioned wheel bases made out<br />

of steel pipe ø 168 mm x 2,75 mm <strong>with</strong> welded-on brackets for drive motor and wheel<br />

gear.<br />

Drive:<br />

- Geared motor POWER SAVER ¾ HP<br />

- Enclosed motor, insulation class F, special moisture proof for electric connections<br />

- High torque drive motor ¾ HP, 400 V/50 Hz <strong>with</strong> thermal overload protection<br />

- High efficiency spur gear <strong>with</strong> flame-hardened gearwheels<br />

- Gear ratio: 40:1<br />

- Expansion chamber integrated in the housing<br />

- Shaft seals <strong>with</strong> special dirt-repelling profile<br />

- Corrosion protection by special varnish coat<br />

Wheel gear:<br />

- Wheel gear type UMC 740 U, ration 50:1<br />

- Heavy duty transmission <strong>with</strong> sturdy bevel gear bearings for high torques<br />

- Hub shaft ø 57,2 mm <strong>with</strong> protected shaft seals<br />

- Expansion chamber <strong>with</strong> membrane<br />

- Entry shaft seals <strong>with</strong> special dirt-repelling profile<br />

- Corrosion protection by special varnish coat<br />

Drive shaft:<br />

Ample dimensioned, galvanized square pipes 25 x 3 mm<br />

Coupling parts <strong>with</strong> elastic element for troublefree start<br />

Drive shaft <strong>with</strong> protecting pipe against corrosion and to avoid accidents, meeting the<br />

international safety regulations.<br />

Tyres:<br />

High-flotation tyres for irrigation<br />

Dimension: 14,9 – 24; 8 Ply<br />

New tyres<br />

Rim size: W 12 x 24 for 8 wheel studs<br />

Hole circle diameter: 8"<br />

Rims hot dip galvanized<br />

../6


4. Overhang:<br />

- 6 -<br />

Complete <strong>with</strong> struts, pipe diameter 133 x 3 mm wall thickness<br />

Length: 5,9 m, 11,7 m, 17,6 m and 23,4 m<br />

Sand trap:<br />

Sand trap <strong>with</strong> flush out, including valve in operation height<br />

5. Spray Nozzle Equipment<br />

Low pressure spray nozzles type Senninger: LDN<br />

For the low pressure spray nozzles, <strong>BAUER</strong> propose a minimum nozzle pressure of 1,0<br />

bar to enable fine drop resolution. The spray nozzles are mounted on the main pipe.<br />

All spray nozzles have different colours to distinguish more easily the sizes. The nozzles<br />

are inserted simply by hand by turning them in - no tools necessary - especially<br />

advantageous when nozzles are blocked.<br />

The tough and high quality Thermoplast spray nozzle has a longlasting durability and is<br />

highly wear resisting.<br />

The nozzles are equipped <strong>with</strong> interchangeable, grooved rebounding plates.<br />

To secure uniform water distribution in hilly terrain, all spray nozzles are equipped <strong>with</strong><br />

pressure reducing valves.<br />

Distance between the spray nozzles: 2,925 mm<br />

To avoid excessive irrigation in the driving tracks, half-circle nozzles of 180° are used on<br />

both sides of the tower.<br />

For the hydraulic calculation of the Pivot supply pressure, please refer to the computer<br />

prints.<br />

6. Flexible Drop -pipes<br />

Steel bend 180° galvanized -both sides <strong>with</strong> threads 3/4"<br />

Flexible hose 3/4" , 2,5m length<br />

Stabilizer pipes 0,5m length<br />

(drop pipes supplied in parts for local assambling)


Technical Advantages of <strong>BAUER</strong><br />

Compared to other Pivot Suppliers.<br />

1. Bauer uses main pipe lengths of 5,85m. The competitors use up to 3<br />

different pipe lengths ranging up to 13,4m.<br />

Advantage: Easier for manufacture, less inventory for dealer, less<br />

complications during erection.<br />

2. By using a pipe lengths of only 5,85m, the weight is low which makes<br />

the handling during the installation much easier.<br />

Advantage: 2 people can lift the main pipe by hand. With the larger<br />

pipes offered by competitors, a crane is needed to support the weight.<br />

3. <strong>BAUER</strong> uses only one truss rod length; Competitor are using different<br />

length and different diameters.<br />

Advantage: <strong>BAUER</strong> makes it easy; a simple construction and saves<br />

inventory space for storage of parts.<br />

4. Bauer uses 5 different truss angle packages. Other suppliers use up to<br />

7 different angle packages.<br />

Advantage: There are less components needed on stock and the<br />

erection of machines is less complicated.<br />

5. Bauer offers the most universal parts of all the suppliers.<br />

Advantage: Stock is reduced, less spare parts, less training for service<br />

people easier installation..<br />

6. Bauer flexible span connection <strong>with</strong> ball and socket coupling offers a<br />

large angle for undulating ground (uneven surfaces).<br />

Advantage: Span coupling is used for both; flat and uneven surfaces<br />

but some competitors (Lindsay type) have a standard and special<br />

coupling for rough surfaces.<br />

7. The Bauer uses the largest wheel base of 4,3 m for drive towers<br />

Advantage: The span is more stable than competitors. An example is<br />

in France during massive storms, competitor pivots were overturned<br />

while the Bauer machines were unaffected.<br />

8. Crop clearance for <strong>BAUER</strong> Pivots are 3,1m<br />

Advantage: American producer are offering 2,8m for long<br />

spans; crops like maize can be damaged.<br />

9. All of Bauer components are hot dipped galvanized according to<br />

DIN 50976 which is a higher standard than that used in the<br />

United States.<br />

Advantage: American based companies galvanizing is<br />

therefore of lower quality.<br />

Page 1 of 2


10. Bauer always uses new tires <strong>with</strong> a dimension of 14,9-24 and<br />

galvanized rims as standard. Competitors use a tire dimension<br />

of 11,2-24 and mostly use retread tires. Some of the rims are<br />

only painted and not galvanized.<br />

Advantage: greater corrosion protection and higher quality<br />

11. Tower alignment between spans is measured from very close<br />

to the flexible join and so the angle deviation reading is as<br />

accurate as possible.<br />

12. The Bauer alignment control box is not effected by torsion<br />

caused when travelling over uneven surfaces or obstacles.<br />

This means that a true angle reading is always given.<br />

13. The cams in the alignment control box are larger in dimension<br />

than all of the competitors.<br />

Advantage: Switching points for angle alignment are easily<br />

set and very accurate even <strong>with</strong> small variations over time.<br />

14. Alignment control boxes are delivered <strong>with</strong> a standard setup which has been tested<br />

before leaving the company.<br />

Advantage :Easy to install, no settings of micro switches.<br />

15. The Bauer tower control boxes contain specially treated micro switches for completely<br />

safe operation even under extreme climate conditions<br />

Advantage: Guarantees a accurate trouble-free operation under worst climate<br />

conditions. .<br />

16. The main control box from Bauer is manufactured in accordance to the strict ISO<br />

regulation necessary for Austria, Germany and other European countries. The US<br />

standard for electricity safety is much less strict.<br />

Advantage: Bauer control boxes have a much higher electrical safety,<br />

17. The components used in a Bauer control boxes are from high quality and well know<br />

manufactures such as Siemens, Schrack, Schneider<br />

Advantage: replacement parts can be easily found from local suppliers of electrical<br />

goods.<br />

18. <strong>BAUER</strong> offers the highest possible<br />

comfort in packing. All important parts of<br />

the towers are packed in wooden boxes.<br />

Small parts, such as bolts or nuts, are<br />

vacuum-packed in special plastic bags<br />

Advantage: Saves time for erection and<br />

prevents loosing small parts in the field<br />

19. The cables for Pivots are pre-assembled, which<br />

means that they are trimmed to the right length and<br />

equipped <strong>with</strong> cable eyes,<br />

Clear advantage: Facilitates the assembly of the<br />

plant, and this saves time<br />

Page 2 of 2


Control panel<br />

UNIVERSAL


<strong>BAUER</strong> UNIVERSAL PRO<br />

The Innovative Irrigation Control System<br />

Accurate Control and Monitoring of the Centerstar 5000<br />

� The crops are delivered<br />

precisely the precipitation<br />

needed due to the<br />

microprocessor control<br />

� Efficient and economical<br />

irrigation management<br />

� User-friendly<br />

� Clear display of the operating<br />

status<br />

� Recording of up to 20 operating<br />

processes<br />

� Multilingual operating menu<br />

� SMS control <strong>with</strong> the cellular<br />

service


Subject to change / Universal Pro / 11 2004 e<br />

Benefi ts and Conveniences of the<br />

Centerstar Control System<br />

• Input of the precipitation rate in mm<br />

• Programming of different precipitation rates for forward<br />

and reverse run<br />

• Input of the number of rotations<br />

• Preselection of the date and time for the start<br />

• Input of an operating intermission<br />

• Start retardation – until pressure is built up in the system<br />

• Start-up retardation at Start and Sector switch-over<br />

• Restart after pressure and voltage drop<br />

• Alarm indication and recording of the last 20 processes<br />

• Individual setting of the clock phase for a uniform irrigation<br />

• Recording of the operating hours (wet – dry)<br />

• System stop at the occurrence of an error<br />

• Pump start signal<br />

• Control of the shut-off valve<br />

• Emergency operation, if the electronic system fails<br />

Option<br />

• SMS control by fitting in a GSM modem<br />

• Power supply package onsisting of a solar panel and a<br />

buffer battery<br />

UNIVERSAL PRO<br />

SMS Control <strong>with</strong> the Mobile<br />

Telephone<br />

The control of the <strong>CENTERSTAR</strong> by SMS offers optimal operational<br />

comfort to the user. By just entering control commands,<br />

the <strong>CENTERSTAR</strong> can be controlled from any location.<br />

A wide range of replies <strong>with</strong> regard to the operating status can<br />

be programmed individually.<br />

Examples of input:<br />

Messages:<br />

ERROR<br />

Start/forward <strong>with</strong> a precipitation height of 15 mm<br />

Start/reverse <strong>with</strong> a precipitation height of 15 mm<br />

Stop the system<br />

Requesting info on the operational status<br />

Malfunction, operating status message<br />

Power Supply Package<br />

With the solar panel and the buffer battery as a supplementary<br />

equipment, SMS messaging is possible also after<br />

power failure, e.g. after a thunderstorm.<br />

Röhren- und Pumpenwerk<br />

<strong>BAUER</strong> GmbH<br />

8570 Voitsberg, Austria<br />

Tel. +43 3142 200-0<br />

Fax +43 3142 200-320 / -340<br />

sales@bauer-at.com<br />

www.bauer-at.com


Large display <strong>with</strong> clearly arranged readout<br />

<strong>BAUER</strong> <strong>BDS</strong> <strong>3.0</strong> –<br />

digitally programmed<br />

control center<br />

● 8 menu keys for simple input of system data, position<br />

parameters and schedule steps<br />

● cursor keys for quickly calling up different menus and<br />

input screens<br />

● number keys for precise data input in numerical values<br />

● function switches for turning important functions ON/OFF<br />

instantaneously (e.g. endgun, WET/DRY etc.)<br />

<strong>with</strong>out programming


Subject to change / <strong>CENTERSTAR</strong> <strong>BDS</strong> <strong>3.0</strong> / 09 2005 e<br />

<strong>BAUER</strong> <strong>CENTERSTAR</strong> <strong>with</strong> <strong>BDS</strong> <strong>3.0</strong><br />

System options<br />

● Communication<br />

<strong>with</strong> <strong>CENTERSTAR</strong> through radio modem for<br />

system control and monitoring by means of PC<br />

control center, radio set or GSM cellular.<br />

● CAN bus control<br />

(additional control p.c.b. in the tower box)<br />

guarantees automatic <strong>CENTERSTAR</strong> alignment<br />

as well as detailed error logging of every<br />

tower.<br />

Your Dealer:<br />

Precise positioning<br />

A rotary position transducer<br />

<strong>with</strong> an integrated<br />

CAN bus transmits the<br />

exact position of the<br />

<strong>CENTERSTAR</strong> <strong>with</strong> 0.2°<br />

accuracy.<br />

Precision-controlled irrigation <strong>with</strong><br />

permanent monitoring<br />

Two status screens <strong>with</strong> 24 information blocks display<br />

the operational status of the system in 6 optional languages.<br />

Benefits:<br />

● Four irrigation segments<br />

Up to four segments can be programmed <strong>with</strong><br />

different precipitation. Allows ideal system<br />

adjustment to varying soil and crop conditions.<br />

● 4 ON/OFF points<br />

For every system rotation it is possible to determine<br />

up to four different start and stop points<br />

for endgun, fertilizer injection, etc.<br />

● 10 irrigation programs – for efficient irrigation<br />

management<br />

<strong>with</strong> individually programmable precipitation<br />

heights, start times, breaks and numbers of rotation.<br />

Irrigation is perfectly adjusted to existing<br />

site and crops.<br />

● Outputs<br />

for remote pump start and electric shut-off<br />

valve allow the pivot system to be run automatically.<br />

● Precise recordings<br />

of running hours (wet/dry), total water discharge<br />

and error logging provide comprehensive<br />

system details.<br />

● Restart<br />

for continued irrigation after interruptions<br />

caused by pressure drop, voltage drop, and<br />

excessively high winds etc.<br />

● Emergency operation<br />

in case of electronic failure.<br />

Additional benefits:<br />

● Software storage on EPROMS<br />

● Simple software upgrading<br />

● Overvoltage protection for electronics<br />

Röhren- und Pumpenwerk<br />

<strong>BAUER</strong> Gesellschaft m. b. H.<br />

8570 Voitsberg, Austria<br />

Tel. 03142/200-0, Fax 03142/200-320<br />

www.bauer-at.com<br />

E-Mail: sales@bauer-at.com


Bauer CAN-BUS System<br />

-Continuous communication between<br />

control panel <strong>BDS</strong> <strong>3.0</strong>, absolute encoder<br />

and pivot tower<br />

ABSOLUTE ENCODER<br />

- Transmits exact position of pivot<br />

- 13 bit accuracy<br />

- Permanent data check<br />

CAN BUS<br />

- Located in alignment control box<br />

- Each span separately controlled<br />

- Easy to programme<br />

Röhren- und Pumpenwerk <strong>BAUER</strong> GmbH., A-8570 Voitsberg/Austria<br />

Tel. +43 / 3142 / 200-0, Fax +43 / 3142 / 200-320<br />

e-mail: sales@bauer-at.com, www.bauer-at.com


BENEFITS<br />

DATA TRANSFER<br />

- With 2-core cable to alignment control boxes<br />

- Standard pivots using 7-core cables for pivot control<br />

- Continuous data check<br />

MOTOR START<br />

- No simultaneous starts of drive motors<br />

- Low amperage peak<br />

- Smaller gensets and supply cables<br />

ALIGNMENT<br />

- Auto-alignment<br />

- No time-consuming settings for alignment<br />

- Important for towable systems<br />

REPORT<br />

- Detailed failure report<br />

- Reason, location (span, sensor etc.)<br />

- Easy troubleshooting<br />

Röhren- und Pumpenwerk <strong>BAUER</strong> GmbH., A-8570 Voitsberg/Austria<br />

Tel. +43 / 3142 / 200-0, Fax +43 / 3142 / 200-320<br />

e-mail: sales@bauer-at.com, www.bauer-at.com


Power Saver III<br />

Ratios:<br />

30:1 ratio 1 ½hp<br />

40:1 ratio .75hp<br />

50:1 ratio .75hp<br />

Evaluation Specification<br />

· All aluminum gearcase and motor housing for cooler running, longer life, and increased<br />

Corrosion resistance.<br />

· Proven reliability.<br />

· Dual bolt mounting pattern 5"x6", 3 3/8" x 6 3/8".<br />

· Voltage: 460V 60 Hz, 380V 50 Hz.<br />

· Type: Helical gear design. High strength steel shafting for long life and dependability.<br />

· Thermally protected <strong>with</strong> automatic reset.<br />

· All gears are heat treated.<br />

· Shipped <strong>with</strong> gear oil.<br />

· Specially designed input and output seals.<br />

· Top fill plug positioned to set correct oil level.<br />

· All critical electrical connections are encapsulated to resist penetration of moisture.<br />

· Class F insulation and materials are used throughout.<br />

· CSA approved.<br />

· Efficiency 95%.<br />

· Makes possible the use of smaller generators and smaller incoming wire sizes.<br />

Röhren- und Pumpenwerk <strong>BAUER</strong> Ges.m.b.H.; A-8570 Voitsberg / Austria<br />

Tel. +43/3142-200-0, Fax: +43/3142-23095; www.bauer-at.com; E-Mail: sales@bauer-at.com


Gearbox 740 U 50:1<br />

Evaluation Specification<br />

· New Dual output seals standard.<br />

· Larger input bearings and reinforced housing.<br />

· Stainless steel expansion chamber.<br />

· Universal mount bolt pattern.<br />

· Full cycle expansion chamber; bellows-type expansion diaphragm.<br />

· Tapered roller bearings.<br />

· 50:1 worm gear ratio, Various over-hung load capacities,<br />

Peak torque in excess of 75,000 in./lbs & 4,400 ft./lbs output torque.<br />

High strength cast iron bolt-on end caps.<br />

· Input shafts fitted <strong>with</strong> external UV resistant dust seals.<br />

· Dual input seals.<br />

· Includes rib neck carriage bolts <strong>with</strong> wheel nuts.<br />

· Each gearbox filled <strong>with</strong> extreme pressure, multi-purpose gear oil.<br />

· Top oil fill provision.<br />

· Each unit date stamped.<br />

· High strength steel worm and output shaft.<br />

· I.P. shaft guard included.<br />

Röhren- und Pumpenwerk <strong>BAUER</strong> Ges.m.b.H.; A-8570 Voitsberg / Austria<br />

Tel. +43/3142-200-0, Fax: +43/3142-23095; www.bauer-at.com; E-Mail: sales@bauer-at.com


Gearbox 725 TNT tow 50:1<br />

Evaluation Specification<br />

· Easily disengage bale and tow your pivot to its working location, then simply<br />

re-engage bale and you are ready to run.<br />

· Patented concentric gear engagement design.<br />

· Simple bale engagement lever makes for quick, easy, and trouble free operation.<br />

· Efficient and reliable alternative to BT-4B and 725-UT applications.<br />

· Available in 50:1 and 52:1 ratios<br />

· Lighter weight and more economical cost than standard towable gearboxes.<br />

· Universal bolt pattern mount fits most pivot and lateral / linear towable irrigation systems.<br />

· Positive lock in both tow and non-tow positions.<br />

· Compatible <strong>with</strong> most standard tires sizes.<br />

· Uses the proven heavy duty gearing as our 725-U gearbox.<br />

Röhren- und Pumpenwerk <strong>BAUER</strong> Ges.m.b.H.; A-8570 Voitsberg / Austria<br />

Tel. +43/3142-200-0, Fax: +43/3142-23095; www.bauer-at.com; E-Mail: sales@bauer-at.com


LDN ® LDN<br />

Low-Drift Nozzle<br />

®<br />

Low-Drift Nozzle<br />

The Senninger Low-Drift Nozzle (LDN ® ) fea-<br />

tures a unique multiple deflector pad design.<br />

This allows it to produce uniform sized droplets<br />

through the wide range of nozzle flows found<br />

on center pivots. The result is extremely efficient<br />

water application <strong>with</strong> minimized losses to<br />

wind drift, evaporation and runoff.<br />

• Multiple-level deflector pads to handle the higher<br />

flows on the middle to outer spans<br />

• Mini deflector pads available for smaller nozzles<br />

• Chemigate pads available: Corn (58° upward throw)<br />

and Cotton (15° - 30° multi-level upward throw)<br />

• Hosebarb adapter available for direct furrow<br />

water application<br />

• Color coded nozzles for easy size identification<br />

• 3/4" NPT male thread<br />

• Two-year warranty on materials, workmanship<br />

and performance<br />

As nozzle 0.5 sizes to 5.25 increase gpmalong the length of a pivot, 4.0 extra to deflector 9.5 gpmpads are added to accommodate 6.75 to the 14.5 higher gpmflow.<br />

The<br />

increased area of coverage provided by this multi-pad system aids in the reduction of instantaneous application rate, reducing<br />

runoff and surface compaction.<br />

Page 10 — Senninger Irrigation Inc. (407) 293-5555 — Pivot Catalog<br />

New Weight and<br />

Bubbler Pad<br />

The LDN is now available<br />

<strong>with</strong> a new slip-over<br />

weight for better stability<br />

in high wind and a bubbler<br />

pad for gentle<br />

direct-to-furrow water<br />

delivery.<br />

3/4 & 1 lb.<br />

sizes<br />

available


i-Wob ® i-Wob ®<br />

The Senninger i-Wob uses a unique off-center<br />

rotary action to provide outstanding uniformity<br />

at low pressures. Its new below-the-nozzle<br />

weight creates less stress on flexible drops.<br />

Three models available<br />

Standard<br />

• black deflector<br />

• 9-grooves<br />

• largest area of coverage<br />

Low-Angle - 6<br />

• white deflector<br />

• 6-grooves<br />

• large droplets/<br />

fights wind<br />

Low-Angle - 9<br />

• blue deflector<br />

• 9-grooves<br />

• gentler application/<br />

fights wind<br />

Page 8 — Senninger Irrigation Inc. (407) 293-5555 — Pivot Catalog<br />

• Off-center rotary action for outstanding spray pattern<br />

• Exclusive below-the-nozzle weight eliminates the<br />

need for heavier, conventional drop weights<br />

• Easy to change nozzles - color coded for size<br />

identification<br />

• Resilient wear sleeve cushions contact surfaces<br />

resulting in a longer wearing, more reliable product<br />

• Standard-angle and two low-angle models available<br />

• 3/4" NPT male thread or hosebarb base<br />

• Two-year warranty on materials, workmanship<br />

and performance<br />

Excellent distance of throw<br />

37.7' 57'<br />

Spray Nozzle i-Wob<br />

The action of its wobbling shroud allows the i-Wob to<br />

throw water much farther than spray nozzles <strong>with</strong><br />

stationary deflector pads. (In this example, nozzles are<br />

at 20 psi, a 6' height, using a 11/32” nozzle, <strong>with</strong> a flow of<br />

14.3 gpm in no-wind conditions.)<br />

Lowest instantaneous application rate<br />

Ordinary spray nozzles place water in a ring at the outer<br />

edge of their wetted circle. This causes higher<br />

application rates, soil compaction<br />

and an increased chance of runoff.<br />

The i-Wob uniformly covers<br />

the inside of its wetted circle.<br />

This means it is wetting a much<br />

larger area at a much lower<br />

instantaneous application rate.<br />

In this example,<br />

the i-Wob is wetting<br />

over four and a half<br />

times the area of the<br />

spray nozzle.<br />

(Nozzles are at<br />

20 psi, a 6' height,<br />

using a 11/32" nozzle,<br />

<strong>with</strong> a flow of 14.3 gpm<br />

in no-wind conditions.)<br />

513<br />

square feet<br />

2,552<br />

square feet<br />

Five foot<br />

wetted band<br />

Spray Nozzle<br />

i-Wob<br />

overhead view


Pressure Regulators<br />

Pivot Special<br />

Regulator (PSR)<br />

• 10 factory preset<br />

operating pressures<br />

(6, 10, 12, 15, 20, 25, 30,<br />

35, 40 & 50 psi)<br />

• Flow range from<br />

1/2 to 15 gpm<br />

Senninger introduced the first<br />

high-quality in-line pressure<br />

regulator to the irrigation industry<br />

back in 1966. Since then,<br />

Senninger Regulators have<br />

become an integral part of modern<br />

irrigation systems. They set<br />

the standards by which all regulators<br />

are judged.<br />

Water Application Without Pressure Regulators<br />

Underwatering<br />

Desired Application Level<br />

Water Application With Senninger Regulators<br />

Page 18 — Senninger Irrigation Inc. (407) 293-5555 — Pivot Catalog<br />

Pressure-Master Regulator ®<br />

Low-Flow (PMR-LF)<br />

Pressure-Master Regulator ®<br />

Medium-Flow (PMR-MF)<br />

• 10 factory preset operating pressures<br />

(6, 10, 15, 20, 25, 30, 35, 40, 50 & 60 psi)<br />

• Flow range from 2 to 20 gpm<br />

Overwatering<br />

Application remains uniform<br />

even as elevation changes<br />

• Maintain a constant preset outlet pressure while<br />

handling inlet pressures up to 150 psi<br />

• Withstand severe water hammer<br />

• 100% water tested for accuracy, no adjustments<br />

ever needed<br />

• Strong, durable construction<br />

• 9 factory preset operating pressures<br />

(6, 10, 12, 15, 20, 25, 30, 35 & 40 psi)<br />

• Flow range from 1/10 to 8 gpm<br />

• Very low hysteresis and friction losses<br />

• 3/4" NPT female x 3/4" NPT female thread<br />

• Two-year warranty on materials, workmanship<br />

and performance<br />

Restriction through a<br />

Senninger Regulator is<br />

negligible until the exact<br />

operating pressure is<br />

reached. At this point,<br />

the regulator goes into<br />

action and automatically<br />

maintains its designed<br />

downstream pressure<br />

and flow to the spray<br />

nozzle or sprinkler head.


PIVOT /LINEAR Systems<br />

8519400 BOOMBACK one sided -for 1moving direction<br />

8519420 BOOMBACK double sided -for forward and reverse<br />

•for dry wheel tracks<br />

•adjustable nozzleheigth<br />

•onesided or double sided<br />

•for Ø168 mmpivot pipes<br />

•easy to install<br />

onesided<br />

double sided<br />

Röhren-und Pumpenwerk<strong>BAUER</strong> GmbH.,A-8570Voitsberg/Austria<br />

Tel. +43 /3142 /200-0, Fax +43 /3142 / 23095<br />

e-mail: sales@bauer-at.com, www.bauer-at.com<br />

Voitsberg 18.10.2004

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