Oerlikon Balzers Coating – global leader in advanced ... - VeMet

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BALINIT® reduces production costs by 46 % Production of hinges for Volvo tailgates Tool costs (EUR) Tool life (parts) Tool costs per part (EUR) Yield per min. (parts) Production costs per min. (EUR) Production costs per part (EUR) Machine downtime (EUR) Subsequent machining (EUR) Additional costs per part (EUR) Total production costs per part (EUR) Savings Uncoated BALINIT ® C 3‘445 50‘000 0.07 28 3.84 0.14 0.03 0.04 4‘065 89‘600 0.05 38 3.84 0.10 0.07 0.00 0.28 0.15 46 %
BALINIT A / nitriding number of parts (meanvalues) 5.000.000 4.000.000 3.000.000 2.000.000 1.000.000 0 1.000.000 5.000.000 TIN TIN / Nitriding tool: Knife (dividing) mat. 1.3344 (62 – 64 HRC) / Nitriding polished workpiece: 1,00 mm sheet - thickness Mat. KBB S320GD+Z application: profiles cutting source: BFL
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Oerlikon Balzers Coating - global l
Page 3 and 4:
Key data for Business Unit Oerlikon
Page 5 and 6: Oerlikon Balzers Coating Benelux Ma
Page 7 and 8: Manufacturing flow for tool coating
Page 9 and 10: Characteristics of BALINIT ® Coati
Page 11 and 12: Wear resistant BALINIT ® coatings
Page 13 and 14: Wear protection coatings for precis
Page 15 and 16: Thickness of the coating in compari
Page 17 and 18: PVD - coating BALINIT ® •Only 0,
Page 19 and 20: Ionplating-process C.B6.04 (0204) e
Page 21 and 22: Arc evaporation-process C.B6.05 (02
Page 23 and 24: Enhanced Sputter-process C.B6.02 (0
Page 25 and 26: Cross section of PVD- and CVD- coat
Page 27 and 28: Leap into a new Dimension
Page 29 and 30: INNOVA. The future of tool coating
Page 31 and 32: Thermal stability Inserts heated at
Page 33 and 34: First P3e TM aluminium oxide coatin
Page 35 and 36: Turning: equivalent to existing ben
Page 37 and 38: Properties of BALINIT ® DIAMOND CH
Page 39 and 40: BALINIT ® Coatings: BALINIT ® DIA
Page 41 and 42: BALINIT ARCTIC coating series
Page 43 and 44: What does ARCTIC mean ? ARCTIC coat
Page 45 and 46: No loss of hardness for low tempere
Page 47 and 48: Prevention of distortion 0.15 0.1 0
Page 49 and 50: What are we able to coat? • Subst
Page 51 and 52: Some examples….
Page 53 and 54: Finishing carbon steel (C45E) Tool
Page 55: Ophangbeugel Ford Ka Materiaal : HL
Page 59 and 60: Performance increase by BALINIT ®
Page 61 and 62: BALINIT ® coatings for highly dema
Page 63 and 64: How to fail or to perform with coat
Page 65: Causes of different forms of wear T
Page 68 and 69: Grinding / Polishing: tribological
Page 70 and 71: Roughness table
Page 72 and 73: EDM surfaces • EDM surfaces can o
Page 74 and 75: Nitriding surfaces: compound layer
Page 76: Thank you for your attention !
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Oerlikon Balzers Coating – global leader in advanced ... - VeMet

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