Glove Box for Polaris RZR Part # 67-121and 67-128 - Starting Line ...

Glove Box for Polaris RZR 

Part # 67-121and 67-128 

Parts Included: 

9 - 8-32x3/4” BHSCS S/S (#670-1213) 




5 - 8-32 Acorn Nuts (#670-1216) 

18 - 8-32 Keps Locking Nuts (#670-1217) 

1 - 7” S/S Piano Hinge (#670-1218) 

1 - EPDM Rubber Weather Seal 5/16”x1/4”x18” (#670-1219) 

1 - Glove Box Assembly (#670-1211) 

-Box Compartment w/ Door Latch Tab Installed 

-External Door Frame 

-Door Plate w/ Keyed Lock Installed (Keyed Lock # 670-1212) 

-Door Frame Seal Plate 

1 - Key Reel (#670-12110) 

Tools Required: 

1 - #25 Torx Socket w/6” extension 

1 - #27 Torx Socket 

1 - 11/64” Drill Bit 

1 - 11/32” End Wrench 

1 - 5/16” End Wrench 

1 - 3/32” Allen Wrench 

1 - Multi-Function Pliers (from RZR tool kit) 

1 - 3/8” Drill 

2 - Vice Grips 

1 - Hot Knife, Jig Saw, or Dremmel Tool w/ Small Drywall Bit 

1 - Razor Knife 

1 - Deburing Tool 

1 - Blue Locktite 

1 - Heat Gun 

1 - Adhesive Remover (Needs to be Paint and Plastic Safe) 

1 - Marker 

Starting Line Products • 743 Iona Rd. Idaho Falls, ID 83401 • Sales (208)529-0244 • Tech (208)524-3397 

Fax (208)529-9000 • web: www.startinglineproducts.com • e-mail: slp@slp.cc 

1

Important: Read instructions carefully before installation. 

Installation: 

Note: For RZR models without OEM Polaris Glovebox skip to step 8. 

1. Remove RZR hood. 

2. Using a #25 torx socket with a 6” extension remove the 7 

torx screws in the under hood storage compartment and 

remove the storage compartment from the RZR. 

3. Using the multi-function pliers remove the 4 push darts 

holding the front plastic to the bumper, the 2 push darts holding 

the front plastic to the rocker panel, and 2 push darts 

below the gauge on the dash of the RZR. See illustration #1 

and 1A. 

4. Using a #25 torx socket remove the 8 torx screws holding the fender flares to the front body plastic 

and the 2 torx screws holding the rocker panel to the front 

body plastic. See illustration #1. 

Illustration #1A 

5. Slide front body plastic 6” up roll cage to expose top of 

OEM Polaris glove box. 

6. Using a #27 torx socket remove the 4 torx screws in the 

top of the OEM Polaris glove box and remove it from the 

RZR. 

7. Slide front body plastic back into place and secure with 2 

push darts, one between the front body plastic and rocker 

panel, and one in the dash below the gauge. 

8. Using a heat gun remove the warning sticker (Polaris 

#7175102) that is directly above the passenger grab handle. 

Clean area with an adhesive remover that will not damage 

the paint or plastic. 

9. Use the External Door Frame to locate where the SLP 

glove box will fit best. The gap between the outside edge of 

the External Door Frame and the body line on the left side 

of the RZR should measure around 2”. See illustration #2. 

Mark the inside of the External Door Frame onto the front 

body plastic. 

Illustration #1 

Remove 2 push darts 

below the gauges 


Remove Screws 

and plastic darts. 

10. Using a hot knife, jig saw, or dremmel tool, carefully cut out marked line on front body plastic. Deburr 

the hole. 



2” 

2

11. Line up the bends on the External Door Frame 

with the body line of the front body plastic. Using 2 

vice grips, clamp the External Door Frame to the front 

body plastic. Make sure to use a soft cloth between 

the External Door Frame and the vice grip to prevent 

marring of the aluminum surface (see Illustration #3). 

12. With an 11/64” drill bit and using the External 

Door Frame as a guide, drill out the 8 holes in the top 

portion of the External Door Frame. 

13. Remove the 2 vice grips holding the External 

Door Frame. Line up External Door Frame and Door 

Frame Seal Plate with the holes in the front body 

plastic. Using 3 8-32x1/2” button head bolts and keps 

nuts in the 3 center holes, tighten the assembly to the 

front body plastic. (Requires 3/32” allen wrench and 

11/32” end wrench) See illustration #4. 

Note: If using the weather strip seal, the Door Frame 

Seal Plate will need to be installed behind the front 

body plastic. If the weather strip seal is not going to 

be used the Door Frame Seal Plate will need to be 

installed on the front side of the front body plastic but 

behind the External Door Frame. The SLP glove box 

is easier to operate without the weather strip seal but 

is not as resistant to the elements. 

14. With the Door Latch Tab on the inside top portion 

of the Box Compartment and the opening on the Box 

Compartment facing the passenger side of the RZR, 

slide the Box Compartment into the opening. Once 

inside rotate the Box Compartment left. Using the 

remaining 5 holes drilled in step #12 fasten it to the 

External Door Frame using 5 8-32x3/4” button head 

bolts and keps nuts. (Requires 3/32” allen wrench 

and 11/32” end wrench). See Illustration #5. 




Install 3 Allen Head Bolts 

Note: The Door Latch Tab that is installed on the Box Compartment will need to be adjusted after the 

Door Plate is installed in step 20 and should only be slightly more than finger tight at this time. 

15. Using a 11/64” drill bit and using the External Door Frame as a guide drill and install the last 4 

8-32x3/4” button head bolts. (Requires 3/32” allen wrench and 11/32” end wrench) Start from the top and 

tighten bolts before drilling lower holes. 

16. Starting from the lower corner of the Door Frame Seal Plate, install weather stripping around door 

opening. Trim excess weather seal with razor knife when lower passenger side corner is reached. See 

the final installation photo in illustration 7. 



Finger tight only 

until step 20. 

3

17. Using 5 8-32x3/8” button head bolts and 5 8-32 

acorn nuts install the hinge onto backside of Door 

Plate with the roll of the hinge facing away from the 

Door Plate. Only finger tighten at this time. See illustration 

#6. 

18. Install the Door Plate and hinge assembly to the 

bottom of the Box Compartment with 5 8-32x1/4” button 

head bolts and 5 keps nuts. Only finger tighten at 

this time to allow for door adjustment. Make sure to 

put the hinge on the outside portion of the Box 

Compartment for proper fit. See Illustration 7. 

19. Close the glove box door and adjust for best fit. 

With the door closed use an 11/32” end wrench and 

snug keps nuts on bottom side of the hinge. Open the 

glove box door and tighten button head bolts and 

keps nuts on bottom of Box Compartment. (Requires 

3/32” allen wrench and 11/32” end wrench) Tighten 

outer acorn nuts and button head bolts on Door Plate. 

(Requires 3/32” allen wrench and 5/16” end wrench) 

Check the fit on the glove box door once again and 

adjust as necessary. Open glove box door, locktite 

and tighten acorn nuts to door bolts one at a time 

starting with the center bolts first. 

20. Close the glove box door once again and check 

the lock adjustment. The door should fit tight to the 

seal. Adjust the Door Latch Tab that is located on the 

inside top portion of the Box Compartment as necessary. 

Once adjustment is complete use a 3/32” allen 

wrench and tighten the button head bolts on the Door 

Latch Tab from the inside of the box. 

Note: For RZR Models with OEM Polaris glove box, 

reverse steps 1 through 7 for reassembly of front 

body plastic. 

21. The key reel hooks under the dash on the passenger 

side metal dash support (see illustration #8). 

Note: This will allow easy key access and it will also 

help prevent the locking mechanism from gettting 

sticky from dust and grime. 




Weather stripping 

Helpful Hint: WD-40 applied periodically to the inside of the locking mechanism will help with door lock 

operation. 



4

Glove Box for Polaris RZR Part # 67-121and 67-128 - Starting Line ...

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?