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Controller - TR-Electronic GmbH

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sensors<br />

rotary<br />

linear<br />

@ctiveIO<br />

Automating - Robust and Dynamic<br />

motion systems controls<br />

www.tr-systemtechnik.de


<strong>TR</strong>S Product Family<br />

Industrial PC<br />

epc Lx<br />

epc L<br />

SPC - Slot-PLC<br />

@ctiveIO<br />

- Fieldbus based automation<br />

system with decentralized<br />

inteligence<br />

- Fieldbus-ready<br />

- Standard sensors and<br />

actuators<br />

- VPC/EPC/MIPC - Industrial PC for<br />

progressive control engineering<br />

- User-Interface visualization<br />

- Central control<br />

- Fieldbus master<br />

- PCI-Slot<br />

- Standard PC-Interface


@ctiveIO<br />

The system<br />

There are two basic series to choose from that fit into the industrial environment.<br />

First, the @Control module with @Modules sideways attached for flexible setup;<br />

and second, the @Box module where @X modules are inserted for extreme<br />

robust applications with higher shock and vibration resistance. There are three<br />

performance classes that offer scalable power according to the application: the<br />

µ<strong>Controller</strong> 80C165, the Net-ARM-Prozessor with TCP/IP-Stack onboard and the PC<br />

core.<br />

@Print<br />

The @Prints are the determining<br />

I/O components. A conglomeration<br />

of @Prints build the foundation of<br />

the I/O level.<br />

@X modul<br />

By putting one or two @Prints into an @Front, one gets an<br />

@X module.<br />

@Box housing<br />

@Module<br />

By inserting an @X module into an @Box housing<br />

one gets an @Module.<br />

If one needs more @X modules they can be inserted<br />

into the front of an @Box module. Advantage: it is<br />

modular, but also constructed extremly rugged.<br />

The @Module has a left and a right slot, and it is able with its compact and<br />

rugged construction to include up to two @Prints. The @Print‘s identifaction<br />

for the left slot is “PxxxxL“ and for the right slot is “PxxxxR“.<br />

Multiple @Modules can be put together sideways to make an @Control<br />

module.<br />

@Control module<br />

The intelligence of an I/O system is in<br />

the @Control module.<br />

@Print<br />

@Print<br />

“L“ “R“<br />

@Front<br />

@X Modul<br />

@Box module<br />

www.tr-systemtechnik.de


@ctiveIO - The Components<br />

I/O module<br />

Our variety of I/O modules is as big as the world of automation. Two sub-modules<br />

(@Print) are put together to make one module (@Module). Therefore, different<br />

forms of signals can be combined in one module.<br />

One controller typically provides up to 20 sub-modules<br />

(equals 10 fully equipped modules) with data. The supply<br />

voltage for the I/O will be supplied separately to each<br />

submodule; therefore, the digital and analog I/O are<br />

galvanically separated from the signal processing.<br />

Housing<br />

Due to various requirements in logistics and modularity, we provide @ctiveIO in two<br />

basic housing forms, which also can be combined.<br />

@BOX A complete field bus node can<br />

be incorporated into the box,<br />

and therefore, it is easy to<br />

handle. Further, you can equip<br />

it as you wish and it is ideal for<br />

serial production.<br />

@Module We also deliver controller and modules<br />

in separate housings so you can freely<br />

combine the nodes as you wish. They<br />

can be stringed together on a DIN rail<br />

mounted PC and fastened with a hook. An<br />

electrical connection can be established<br />

via high-quality connectors.


<strong>Controller</strong><br />

The @C controllers are the head of the @ctiveIO system. They establish the connection<br />

to superior systems via fieldbus or ethernet and communicate with the attached I/O<br />

modules.<br />

Further, they have the technology function as a controller algorithm, cam<br />

controller...<br />

@C100 These controllers bring<br />

all of the I/O data to<br />

the bus.<br />

@C101 Fieldbus node with<br />

an enhanced storage<br />

area for technology<br />

functions.<br />

@C 00 Industrial Ethernet onboard. No matter how<br />

your version of the Industrial Ethernet is laid<br />

out, with the @C200 you also will have the<br />

option of fieldbus and ethernet.<br />

@C 01, 0<br />

0 , 10<br />

Ethernet node with enhanced technology<br />

functions.<br />

@C 00 PC power in the field.<br />

May it be anything else? For the big<br />

things, we have an adequate PC<br />

core based on PC104. (Depending<br />

on the construction, you need 5<br />

or more module sizes).<br />

www.tr-systemtechnik.de


<strong>Controller</strong> Module<br />

@C1__<br />

Fieldbus node<br />

The fieldbus nodes with C165 µ<strong>Controller</strong> and RS232<br />

interfaces are for diagnoses via @CtiveIO Toolkit.<br />

@C100 @C101<br />

Processor C165, 44 MHz C165, 44 MHz<br />

Storage<br />

Standard: Flash<br />

SRAM<br />

NVRAM<br />

Enhanced: RTC<br />

SRAM<br />

1 MByte (16 bits)<br />

512 kByte (16 bits)<br />

1 MByte (16 bits)<br />

1 MByte (16 bits)<br />

32 kByte (8 bits)<br />

Supply unit 24 VDC, ±20% 24 VDC, ±20%<br />

Classification<br />

CANopen<br />

FiberOptic IIO<br />

Profibus DP<br />

DeviceNet<br />

only Ethernet<br />

Ethernet + CANopen<br />

Ethernet + FiberOptic IIO<br />

Ethernet + Profibus DP<br />

EtherCAT<br />

@C100-CO<br />

@C100-FO<br />

@C100-PB<br />

@C100-DN<br />

Fieldbus<br />

@ctiveIO<br />

Fieldbus node to connect the I/O with<br />

the fieldbus<br />

x10<br />

x1<br />

RUN<br />

DIAG<br />

ERR<br />

Profibus<br />

Address<br />

Serial<br />

X1<br />

Power<br />

<strong>TR</strong>S<br />

FD X<br />

FTX<br />

SDX<br />

+24V<br />

0V<br />

I/O<br />

@C101-CO<br />

@C101-FO<br />

@C101-PB<br />

@C101-DN<br />

Fieldbus node for technology functions<br />

as @AXIS, @PLC


@C2__<br />

Fieldbus node with ethernet<br />

The Ethernet controller opens up a connection to Industrial Ethernet. There is standardized<br />

transfer of programs into the controller via FtP (File Transfer Protocol) and the IP address<br />

alloctation is implemented via the @ctiveIO toolkit. You can displace alarm signals over an<br />

external modem via FTP, URL, UMP or PPP.<br />

@C 00 @C 01 @C 0 @C 0 @C 10<br />

ARM 7, 44 MHz ARM 7, 44 MHz ARM 7, 44 MHz ARM 7, 44 MHz ARM 9, 200 MHz<br />

2 MByte (16 bits)<br />

8 MByte (32 bits)<br />

2 MByte (16 bits)<br />

8 MByte (32 bits)<br />

32 kByte (8 bits)<br />

2 MByte (16 bits)<br />

8 MByte (32 bits)<br />

32 kByte (8 bits)<br />

x<br />

2 MByte<br />

(16bits) buffered<br />

4 MByte (16 bits)<br />

8 MByte (32 bits)<br />

32 kByte (8 bits)<br />

x<br />

512 kByte (16bits)<br />

within the Co-Processor<br />

8 MByte (32 bits)<br />

32 MByte<br />

32 kByte<br />

24 VDC, ±20% 24 VDC, ±20% 24 VDC, ±20% 24 VDC, ±20% 24 VDC, ±20%<br />

@C200-EN<br />

@C200-CO<br />

@C200-FO<br />

@C200-PB<br />

Fieldbus node to<br />

connect the I/O with<br />

the fieldbus and/or<br />

ethernet<br />

@C201-EN<br />

@C201-CO<br />

@C201-FO<br />

@C201-PB<br />

Ethernet<br />

Fieldbus node for<br />

technology functions as<br />

@AXIS, @PLC<br />

Fieldbus<br />

@C202-EN<br />

@C202-CO<br />

@C202-FO<br />

@C202-PB<br />

@ctiveIO<br />

x10<br />

x1<br />

RU N A CT<br />

LINK<br />

DIAG SP<br />

ERR COLL<br />

Pro�bus<br />

Address<br />

Ethernet<br />

Serial<br />

Power<br />

<strong>TR</strong>S<br />

CYC<br />

PA E<br />

WD<br />

SDX<br />

+24V<br />

0V<br />

I/O<br />

Fieldbus node for<br />

technology functions<br />

like @AXIS, @PLC,<br />

as well as remote<br />

maintanance and<br />

modbus master/slave<br />

X1<br />

@C203-EN<br />

Fieldbus node for<br />

technology functions<br />

like @AXIS, @PLC, additionally<br />

with digital<br />

co-processor for use as<br />

cam switch e.g.<br />

@C210-EN<br />

@C210-CO<br />

@C210-PB<br />

@C210-ET<br />

Available:<br />

2. Quarter/2007<br />

www.tr-systemtechnik.de


<strong>Controller</strong> Module<br />

@C5__<br />

DIN rail mounted PC<br />

Configuration @C _ series 00<br />

Bus<br />

1 PC 104 slot<br />

2 PC 104 slots<br />

Housing<br />

Processor<br />

Standard<br />

Optional<br />

Drives<br />

Standard<br />

Optional<br />

Interfaces<br />

Standard<br />

Power supply<br />

Standard<br />

other voltages are available upon request<br />

Fieldbus interface<br />

Options<br />

@ctiveIO<br />

CF card<br />

<strong>TR</strong>S<br />

@ctiveIO<br />

<strong>TR</strong>S<br />

@ctiveIO<br />

L P T 1<br />

ON/OFF<br />

ON<br />

<strong>TR</strong>S<br />

C O M 2<br />

Supply<br />

@ctiveIO<br />

nu<br />

RESET<br />

VG A<br />

activ e<br />

s pe e d<br />

<strong>TR</strong>S<br />

Ethernet<br />

K eypad<br />

COM1<br />

LAN1<br />

USB<br />

@ctiveIO<br />

RS232<br />

Pro�bus<br />

<strong>TR</strong>S<br />

Fieldbus<br />

DP<br />

I/O<br />

X<br />

175 mm wide<br />

100.5 mm deep


Modular platform with high processing power ...<br />

The DIN rail mounted PC @C500 has a similar modularity as our industrial PC series and a great<br />

variety of configuration possibilities. You can put the components together to realize the<br />

demand of controller and measurement assignments decentralized in the field.<br />

...and direct contact to your application<br />

The CPU has immediate access to the @ctiveIO back plate bus; and further, (via our I/O modules)<br />

direct access to your plant. Therefore, your application does benefit from the processing speed.<br />

For your disposal, you have additional fieldbus masters (for superior nodes) or fieldbus slaves<br />

(for the implementation of the @C500 in a superior controller). Needless to say that all standard<br />

PC interfaces (LAN, LPT, COM, USB,...) are available.<br />

X<br />

280 mm wide<br />

100.5 mm deep<br />

0 0 0<br />

National Semi Conductor Geode 300 MHz<br />

X<br />

175 mm wide<br />

142.7 mm deep<br />

VIA 800 MHz; Pentium® III 700 MHz; Pentium® III 700 MHz Heatpipe<br />

Compact Flash<br />

HDD 2.5“<br />

PS2, COM, LPT, LAN (10 / 100 Mbit), VGA, USB<br />

24 VDC<br />

other options are available upon request<br />

Profibus-DP/FMS combi master, INTERBUS master, CANopen,<br />

DeviceNet Master, alternativly as slave<br />

X<br />

280 mm wide<br />

142.7 mm deep<br />

www.tr-systemtechnik.de


10<br />

Digital<br />

Digital input<br />

@P1__ 4 channels 8 channels<br />

24 VDC, incl.<br />

sensor supply<br />

(3-wire technology)<br />

@P1400<br />

NAMUR Input @P1410<br />

24 VDC<br />

Input fi lter 2 ms<br />

@P1800<br />

24 VDC<br />

Input fi lter 200 µs<br />

@P1801<br />

12 VDC<br />

Input fi lter 2 ms<br />

@P1803<br />

Digital output<br />

@P2__<br />

24 VDC<br />

4 channels 8 channels<br />

1.5 A @P2411<br />

2.5 A @P2412<br />

0.8 A @P2810<br />

12VDC 0.8 A<br />

Relay<br />

@P2813<br />

Potential free, 24 VDC,<br />

1 A, directional contact<br />

@P2430<br />

230 VAC @P2420<br />

Accessories for analog and digital I/O<br />

Connecting plug<br />

Plug in with<br />

caged spring<br />

Plug in with<br />

screw terminal<br />

@S141<br />

@S142


Analog<br />

Analog input<br />

@P3__ 2 channels 4 channels<br />

16 bit, synchronous<br />

sampling<br />

-10 ... +10 V, Ri = 1 MΩ @P3200 @P3400<br />

-10 ... +10 V, Ri = 100 kΩ @P3202 @P3402<br />

-20 ... +20 mA, Ri = 50 Ω @P3210 @P3410<br />

4 mA ICP, for FFT module @P3280<br />

12 bit, multiplex<br />

-10 ... +10 V @P3230 @P3430<br />

0 ... +20 mA @P3240 @P3440<br />

PT 100, 0 ... +100°C, ± 1°C @P3250<br />

combi card 2 PT 100,<br />

2 analog<br />

Temperature/RTD<br />

@P3451<br />

2-wire technology, 16 bit @P3220 @P3420<br />

3-wire technology, 18 bit @P3221 @P3421<br />

4-wire technology, 18 bit @P3222<br />

Analog output<br />

@P4__ 2 channels 4 channels<br />

16 bit, synchronous<br />

output<br />

-10 ... +10 V @P4200 @P4400<br />

-20 ... +20 mA @P4210 @P4410<br />

Bridge for @ctiveIO system bus<br />

Power distribution (24 V / 7 channels) @P6000<br />

Blind slot @P6001<br />

Passive connector @P6002<br />

www.tr-systemtechnik.de<br />

11


1<br />

Communication<br />

LVDS - fieldbus extension<br />

@C01_ Sender Receiver<br />

Bus extension @C011 @C010<br />

Including galvanic isolation @C015 @C014<br />

Connecting cable @LVDS-LINK 5 m / 8.5 m / 10 m / 11.25m<br />

@ctiveIO<br />

x10<br />

x1<br />

RUN<br />

DIAG<br />

ERR<br />

Pro�bus<br />

Address<br />

Serial<br />

Power<br />

<strong>TR</strong>S<br />

X1<br />

FD X<br />

FT X<br />

SDX<br />

+24V<br />

0V<br />

E<br />

@ctiveIO<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

P<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

E<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

P<br />

<strong>TR</strong>S<br />

8 12<br />

9 13<br />

10 14<br />

11 15<br />

@ctiveIO<br />

<strong>TR</strong>S<br />

Link1<br />

LVDS-Link<br />

10m<br />

@ctiveIO<br />

@ctiveIO<br />

Serialized communication<br />

@P5_4_ 2 channels 4 channels<br />

RS232 RTS, CTS @P5240<br />

RS485 / RS232 @P5241<br />

RS232 @P5440<br />

RS485 @P5441<br />

RS422 @P5242<br />

Ethernet<br />

Fieldbus<br />

@ctiveIO<br />

x10<br />

x1<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

<strong>TR</strong>S<br />

8 12<br />

9 13<br />

10 14<br />

11 15<br />

E<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

P<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

E<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

P<br />

<strong>TR</strong>S<br />

<strong>Controller</strong> @P5240<br />

RUN ACT<br />

LINK<br />

DIAG SP<br />

ERR COLL<br />

Pro�bus<br />

Adresse<br />

Ethernet<br />

Serial<br />

Power<br />

<strong>TR</strong>S<br />

X1<br />

CYC<br />

PA E<br />

WD<br />

SDX<br />

+24V<br />

0V<br />

E<br />

@ctiveIO<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

P<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

E<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

P<br />

<strong>TR</strong>S<br />

8 12<br />

9 13<br />

10 14<br />

11 15<br />

8 12<br />

9 13<br />

10 14<br />

11 15<br />

TX 1<br />

RX1<br />

GND<br />

RTS1<br />

CTS1<br />

GND<br />

+24V<br />

0V<br />

@ctiveIO<br />

<strong>TR</strong>S<br />

Linkx (up to 20m)<br />

LVDS-Link<br />

10m<br />

Serial interface<br />

Barcode reader<br />

@ctiveI O<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

<strong>TR</strong>S<br />

8 12<br />

9 13<br />

10 14<br />

11 15<br />

E<br />

P<br />

@ctiveI O<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

E<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

P<br />

<strong>TR</strong>S<br />

8 12<br />

9 13<br />

10 14<br />

11 15<br />

E<br />

P<br />

@ctiveI O<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

E<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

P<br />

<strong>TR</strong>S<br />

8 12<br />

9 13<br />

10 14<br />

11 15


Sensor Interface<br />

Measurement system - input<br />

@P5___ 1 channel 2 channels<br />

SSI input @P5100 @P5200<br />

Incremental 5 VDC @P5110<br />

Incremental 24 VDC @P5111<br />

BiSS @P5130<br />

Ethernet<br />

Fieldbus<br />

@ctiveIO<br />

@ctiveIO<br />

Measurement system - output<br />

@P5___ 1 Channel 2 channels<br />

ISI / Incremental output 5 VDC @P5112<br />

Virtual incremental encoder @P5190<br />

Repeater for @P5190 @P5191<br />

SSI output @P5220<br />

x10<br />

x1<br />

<strong>Controller</strong><br />

Serial<br />

RUN ACT<br />

LINK<br />

DIAG SP<br />

ERR COLL<br />

Pro�bus<br />

Adresse<br />

Ethernet<br />

Power<br />

<strong>TR</strong>S<br />

X1<br />

CYC<br />

PA E<br />

WD<br />

SDX<br />

+24V<br />

0V<br />

E<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

P<br />

@P5200<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

E<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

P<br />

<strong>TR</strong>S<br />

8 12<br />

9 13<br />

10 14<br />

11 15<br />

Clock+<br />

Clock-<br />

Data+<br />

Data-<br />

+24V<br />

GND<br />

SSI Encoder<br />

www.tr-systemtechnik.de<br />

1


1<br />

Condition Monitoring<br />

@DIAG<br />

Are you interested in the early detection of deterioration and high availability of<br />

your system? Then the @DIAG is exactly the right thing for you.<br />

The technology module of the @ctiveIO series of <strong>TR</strong>-Systemtechnik was developed<br />

for the dynamic vibration analysis of industrial machines.<br />

You can realize via fast signal processing technology the real time frequency analysis.<br />

You can use the advatage of an early-warning system to recognize damages of the<br />

roller bearing. Detect plant damages when they emerge.<br />

Properties:<br />

- capture impact sound based signals<br />

according to the ICP (Integrated<br />

Circuit Piezoelectronic) Standard<br />

- deterministic capturing of analog<br />

values (40 µs, 10 channels)<br />

- fast mathematics to calculate the<br />

analysis data (z.B. FFT)<br />

- filtering and pre-processing of<br />

sensor information (frequency<br />

band 1 Hz … 11,5 kHz, variable /<br />

processing image at the PLC)<br />

Ethernet<br />

Fieldbus<br />

@PLC-C202-PB @P9200 /<br />

@P3280<br />

@ctiveIO<br />

Profibus<br />

x10<br />

x1<br />

Adresse<br />

Ethernet<br />

Serial<br />

RUN ACT<br />

LINK<br />

DIAG SP<br />

ERR COLL<br />

X1<br />

Power<br />

CYC<br />

PA E<br />

WD<br />

SDX<br />

+24V<br />

0V<br />

@ctiveIO<br />

+24V<br />

0V<br />

Serial<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

<strong>TR</strong>S <strong>TR</strong>S<br />

8 12<br />

9 13<br />

10 14<br />

11 15<br />

DSP-B<br />

M1 M2 M3 M4<br />

@P3280 /<br />

@P3280<br />

@ctiveIO<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

<strong>TR</strong>S<br />

8 12<br />

9 13<br />

10 14<br />

11 15<br />

DSP-B<br />

M5 M6<br />

DSP link<br />

ICP Sensor<br />

Application area:<br />

Possible application areas are the diagnosis of rotating machines, pressing and<br />

stamping machines or for the general control of roller and support bearing<br />

applications. Repair tasks can be planned and efficiently executed.


Technology Functions<br />

@AXIS<br />

Position regulation in the field means to close the control loop as near as possible<br />

to the process. The fieldbus controller @AXIS can be completely parameterized via<br />

RS232 and fed with the must value.<br />

Input signal - Output<br />

- Analog for continuously<br />

working drives<br />

- Digital for positioning<br />

including rapid power /<br />

creep speed<br />

M3<br />

FU<br />

Belt A<br />

Additional functions:<br />

- Brake control<br />

- Limit switch control<br />

- Axis link<br />

- Features according to<br />

customer specifications<br />

Programming<br />

M2<br />

Positioning - Capturing<br />

- Absolute SSI for angular<br />

and linear encoders<br />

- Incremental for<br />

incremental encoders<br />

- Analog for analog<br />

working measurement<br />

systems<br />

FU<br />

Fieldbus<br />

Axis controller<br />

@ctiveIO<br />

RUN<br />

DIAG<br />

ERR<br />

Pro�bus<br />

<strong>TR</strong>S<br />

FDX<br />

FTX<br />

SDX<br />

@ctiveIO<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

X1<br />

1 1<br />

x10<br />

2 2<br />

3 3<br />

Address<br />

4 4<br />

x1<br />

5 5<br />

6 6<br />

7 7<br />

Serial<br />

8 8<br />

+24V 9 9<br />

0V 10 10<br />

11 11<br />

12 12<br />

13 13<br />

14 14<br />

Power<br />

P<br />

P<br />

<strong>TR</strong> S<br />

Belt B<br />

E<br />

E<br />

8 12<br />

9 13<br />

10 14<br />

11 15<br />

E<br />

@ctiveIO<br />

0 4<br />

8 12<br />

1 5<br />

9 13<br />

2 6<br />

10 14<br />

3 7<br />

11 15<br />

1 1<br />

2 2<br />

3 3<br />

4 4<br />

5 5<br />

6 6<br />

7 7<br />

8 8<br />

9 9<br />

10 10<br />

11 11<br />

12 12<br />

13 13<br />

14 14<br />

P<br />

P<br />

E<br />

<strong>TR</strong> S<br />

M1<br />

FU<br />

Punch<br />

<strong>Controller</strong> / Structures:<br />

- PID standard controller<br />

- Special controller for<br />

applications e.g. with<br />

hydraulic axis, pressure<br />

and displacement<br />

controlling..., according to<br />

customer requirements<br />

Stamping press<br />

- trace memory<br />

- High-Speed data logging<br />

- Process block memory including<br />

interconnection<br />

- Process block selection via digital Inputs<br />

www.tr-systemtechnik.de<br />

1


1<br />

Decentralized PLC<br />

@PLC<br />

Modular decentralized allocation of intelligence is key to flexible machine<br />

conception as it is required more and more on the market. @PLC is our answer to<br />

this challenge. It does appear as a fieldbus node, but the @PLC does hard work<br />

in the field at a high-performance level to prepare decentralized signals and to<br />

operate independent subprocesses. Therefore, it relieves the superior controller and<br />

fielbus and plant components can then be built up independently from each other.<br />

Another advantage is the standardized programming language IEC-61131 which<br />

means continuity throughout your whole plant.<br />

Slave-PLCs<br />

Example:<br />

Superior <strong>Controller</strong>,<br />

e.g. Simatic S7 or SPCP-S7<br />

@PLC @PLC @PLC @PLC<br />

z.B. performance controller,<br />

power unit<br />

z.B. material supply,<br />

dicing...<br />

Feldbus e.g. showing a Profibus DP<br />

z.B. work station z.B. unloading device,<br />

palletizer, storage<br />

Simatic S7 is a registred trademark of Siemens AG<br />

The @PLC acts the same way to a superior controller as a slave to a fieldbus. Therefore,<br />

it does not matter what programming language you use to program your controller.<br />

You have all the I/O modules to your disposal since we install the same hardware as<br />

in traditional fieldbuses and the full modularity of @citveIO.


Camshaft Gear<br />

@CAM<br />

Fast processes need fast signals. The camshaft gear @CAM is able to achieve high<br />

performances due to optimized porgramming.<br />

R S 232<br />

Ethernet<br />

SSI-Encoder<br />

@CAM-C203-EN<br />

@ctiveIO<br />

x10<br />

x1<br />

RUN ACT<br />

LINK<br />

DIAG SP<br />

ER R C OL L<br />

Ethernet<br />

Address<br />

Ethernet<br />

Serial<br />

Power<br />

<strong>TR</strong>S<br />

CYC<br />

PA E<br />

WD<br />

SD X<br />

+24V<br />

0V<br />

@ctiveIO<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

@P5100<br />

<strong>TR</strong> S<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

@P2810<br />

@ctiveIO<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

@P2810<br />

<strong>TR</strong>S<br />

0 4<br />

1 5<br />

2 6<br />

3 7<br />

@P2810<br />

180<br />

90<br />

270<br />

The @CAM module is a technical software solution to a mechanical camshaft gear.<br />

Regardless of whether you are using a distance or positioning measurement system,<br />

it simulates up to dynamic cam tracks. There is a total of up to 10 cams<br />

that can be programmed and allocated arbitrarily to the existing cam tracks.<br />

For programming, every cam track has a dead time available for increasing and<br />

decreasing flanks. Each cam track can be allocated arbitrarily onto outputs. Due<br />

to the existing RS232- and Ethernet interfaces, all cams are programmable and the<br />

cam images can be shown on other application and visualization programs.<br />

With its Ethernet (10 / 100 Mbit) interface, the CAM-C 0 -EN controller is your<br />

connection to Industrial Ethernet. Standard implementation of the module‘s<br />

configuration (TCP/IP settings) is done by the @ctiveIO toolkit via RS232 and Ethernet<br />

interface. If a Firmware update is needed, the @CAM module offers the possibility<br />

of updating your Firmware via FtP (File Transfer Protocol).<br />

1<br />

1<br />

0<br />

1<br />

Cam<br />

3<br />

0 90 180 270<br />

360<br />

www.tr-systemtechnik.de<br />

2<br />

1<br />

1


1<br />

Applications -<br />

Customer Oriented<br />

@Cust<br />

The <strong>TR</strong> group always has been your partner when you needed someone with<br />

founded experience and to develop components with specialized solutions<br />

according to your needs. The @ctiveIO is the optimal platform for many custommade<br />

configurations. Basically, there are three models available:<br />

1. Standard hardware with modified software<br />

Is one of our technology modules close to your solution? Since we have the complete<br />

development know-how in our hands we can find a way to fit your application.<br />

Custom-made test and standard algorithms within @AXIS, specialized cam programs<br />

or special PLC functions are some examples.<br />

. Our hardware, your software<br />

Would you like to write your own software? We can provide you with the hardware<br />

performace of our technology compatible head module. We give you the knowhow<br />

to control the fast back plate bus. A typical module would be the @C5__ , an<br />

industrial PC programmed by our customers themselves.<br />

Fieldbus<br />

Hydraulic unit<br />

@ctiveIO @ctiveIO @ctiveIO<br />

RUN<br />

FDX<br />

0 4<br />

8 12<br />

0 4<br />

8 12<br />

FTX<br />

1 5<br />

9 13<br />

1 5<br />

9 13<br />

2 6<br />

10 14<br />

2 6<br />

10 14<br />

DIAG<br />

3 7<br />

11 15<br />

3 7<br />

11 15<br />

ERR<br />

SDX<br />

Profibus<br />

E<br />

E<br />

E<br />

E<br />

X1<br />

1 1<br />

1 1<br />

x10<br />

2 2<br />

2 2<br />

3 3<br />

3 3<br />

Adresse<br />

4 4<br />

4 4<br />

x1<br />

5 5<br />

5 5<br />

6 6<br />

6 6<br />

7 7<br />

7 7<br />

Serial<br />

8 8<br />

8 8<br />

+24V 9 9<br />

9 9<br />

0V 10 10<br />

10 10<br />

11 11<br />

11 11<br />

12 12<br />

12 12<br />

13 13<br />

13 13<br />

14 14<br />

14 14<br />

Power<br />

P<br />

P<br />

P<br />

P<br />

<strong>TR</strong>S<br />

<strong>TR</strong> S<br />

<strong>TR</strong> S<br />

Axis controller<br />

@AXIS<br />

Cylinder<br />

I/O<br />

Table vibrator<br />

- Weight 3t per table<br />

- Lenght 10m


Pellet stove controller<br />

. Custom-made hardware<br />

From the specialized I/O modules of the @ctiveIO to complete controller technology<br />

made according to your requirements, we offer our service to every manufacturer.<br />

Particularly, you benefit from our substantial experience in the areas of fieldbus<br />

technology and decentralized allocation of plant intelligence.<br />

Even if our standard porgram is solving all your tasks, we can give you a hand with<br />

logistical issues, especially concerning production. Choose if you would like to<br />

configurate the nodes yourself, or if you want us to deliver the finished product<br />

with pre-configurated and tested nodes to your own terms.<br />

www.tr-systemtechnik.de<br />

1


0<br />

<strong>TR</strong>-<strong>Electronic</strong> –<br />

Your Partner in Automation<br />

Incremental Encoders<br />

from 35 mm external<br />

diameter up to 55 mm<br />

hollow shaft - we always<br />

have a solution!<br />

Programmable Absolute Fieldbus Encoders<br />

The standard in automation technology, it is available for all<br />

commercial fi eldbus systems such as Profi bus, Interbus,<br />

CANopen, DeviceNet and Industrial Ethernet.<br />

Linear Absolute Displacement Sensors<br />

The compact class for linear absolute measurement.<br />

Directly bus-ready, suitable for harsh environmental<br />

conditions and for installation in hydraulic cylinders.<br />

Absolute High<br />

Resolution Linear<br />

Measurement Systems<br />

Linear measurement with<br />

absolute, sub-micron<br />

resolution without<br />

referencing.<br />

This includes <strong>TR</strong>`s standard range of<br />

interfaces, mechanical and functional options.<br />

LASER-Distance Measuring Systems<br />

Absolute and wear-free measurement of<br />

distances up to 200 m via SSI or fi eldbus.


Intelligent Positioning Drive<br />

Absolute positioning directly via fi eldbus.<br />

Integrated motor, power amplifi ed position control-loop<br />

controller, absolute encoder, PLC functions and fi eldbus<br />

interface.<br />

Heavy-Duty Industrial PC<br />

Double shock proof mounted housing isolates the electronics<br />

from vibration, while front access (MIPC) simplifi es<br />

confi guration and start up.<br />

@ctiveIO - More Than Fieldbus Modules<br />

Modular, rugged fi eldbus node system<br />

Also with linear encoder for hydraulic axes.<br />

Choose from our wide selection of housings.<br />

I/O-node, small-scale PLC, decentralized axis controller, high<br />

performance cam controller, DIN-rail mounted industrial PC...<br />

with commercial fi eldbus systems, such as, Profi bus-DP,<br />

CANopen, DeviceNet, LightBus ... and ETHERNET as option!<br />

Motor Feeback Systems<br />

Feedback encoder for modern<br />

positioning drives. Optionally<br />

integrated or directly mounted<br />

on the drive shaft via hollow<br />

shaft.<br />

SPC - The PLC for PC<br />

Turns every PC into an<br />

effi cient PLC under S5/S7 or<br />

IEC 1131 protocols. Combines<br />

the comfort of PC control<br />

with the safety of a separate<br />

processor for PLC tasks.<br />

1


International Presence<br />

Germany<br />

<strong>TR</strong>-<strong>Electronic</strong> TB Süd <strong>GmbH</strong><br />

Roland Meyer<br />

Wickerer Weg 3<br />

D-65719 Hofheim<br />

Tel.: +49 (0) 61 92 / 3 90 61<br />

Fax: +49 (0) 61 92 / 3 68 71<br />

Roland.Meyer@tr-gruppe.de<br />

<strong>TR</strong>-<strong>Electronic</strong> TB Süd <strong>GmbH</strong><br />

Heiko Flentje<br />

Bühlstraße 41<br />

D-72172 Sulz am Neckar<br />

Tel.: +49 (0) 74 54 / 80 12<br />

Fax: +49 (0) 74 54 / 8 72 84<br />

Heiko.Flentje@tr-gruppe.de<br />

<strong>TR</strong>-<strong>Electronic</strong> TB Süd <strong>GmbH</strong><br />

Kay Vogt<br />

Tennesseeallee 78<br />

D-76149 Karlsruhe<br />

Tel.: +49 (0) 721 / 94 14 672<br />

Fax: +49 (0) 721 / 94 14 673<br />

Kay.Vogt@tr-gruppe.de<br />

<strong>TR</strong>-<strong>Electronic</strong> TB Ost<br />

Dr. Dietrich Thoß<br />

Schäfereistraße 15<br />

D-07973 Greiz<br />

Tel.: +49 (0) 36 61 / 67 11 04<br />

Fax: +49 (0) 36 61 / 67 11 05<br />

Dietrich.Thoss@tr-gruppe.de<br />

<strong>TR</strong>-<strong>Electronic</strong> TB Hannover <strong>GmbH</strong><br />

Jens Kreibohm<br />

St.Barbara Straße 1<br />

D-31177 Harsum<br />

Tel.: +49 (0) 51 27 / 90 99 01<br />

Fax: +49 (0) 51 27 / 90 99 02<br />

Jens.Kreibohm@tr-gruppe.de<br />

Argentina<br />

AEA Aparátos Eléctricos Automáticos<br />

S.A.C.I.E./ Asunción 2130<br />

AR-1419 Buenos Aires<br />

Tel.: +54 / 11-4574 1155<br />

Fax: +54 / 11-4574 2400<br />

servicioalcliente@aea.com.ar<br />

Australia<br />

Sensor Measurement Pty Ltd.<br />

Unit 8/ 26 Shields Crescent<br />

P.O. Box 1079<br />

AU-Booragoon<br />

Western Australia 6154<br />

Tel.: +61 / 8-93 17 25 52<br />

Fax: +61 / 8-93 17 24 52<br />

sales@sensormeasurement.com.au<br />

Belgium<br />

Martek SPRL - BVBA<br />

Rue du Broux 16<br />

B-1320 Beauvechain<br />

Tel.: +32 / 10 86 82 80<br />

Fax: +32 / 10 86 82 89<br />

info@martek.be<br />

www.martek.be<br />

Brazil<br />

C+Tecnologia<br />

Avenida Pedroso de Morais, 433 -13°andar<br />

CEP-05419-000<br />

BR-Pinheiros - São Paulo -SP<br />

Tel.: +55 / 11-2168 6554<br />

Fax: +55 / 11-2168 6555<br />

info@ctecnologia.com.br<br />

www.ctecnologia.com.br<br />

China<br />

<strong>TR</strong>-<strong>Electronic</strong> <strong>GmbH</strong> Shanghai Rep. Office<br />

Room 1002, Part-C, Orient International Plaza<br />

No. 85 Lou Shan Guan Road,<br />

Hongqiao Developing Zone<br />

CN-200336 Shanghai, P.R. China<br />

Tel.: +86 / 21 - 6278 7611<br />

Fax: +86 / 21 - 6278 7629<br />

tr-electronic@online.sh.cn<br />

Denmark<br />

<strong>TR</strong>-<strong>Electronic</strong> Danmark ApS<br />

Hustedgårdvej 22<br />

DK-8722 Hedensted<br />

Tel.: +45 / 75 89 06 03<br />

Fax: +45 / 75 89 06 36<br />

cbj@tr-electronic.dk<br />

www.tr-electronic.dk<br />

Finland<br />

Sarlin Oy. E. AB<br />

Kaivokselantie 3-5<br />

SF-00101 Helsinki 10<br />

Tel.: +358 / 9-504 441<br />

Fax: +358 / 9-563 3227<br />

myynti.automaatio@sarlin.com<br />

www.sarlin.com<br />

France<br />

<strong>TR</strong>-<strong>Electronic</strong> France SARL<br />

56 Boulevard du Courcerin Bât. 16<br />

ZI. Pariest-Marne La Vallée<br />

F-77183 Croissy-Beaubourg<br />

Tel.: +33 / 1-64 62 13 13<br />

Fax: +33 / 1-64 62 20 02<br />

info@tr-electronic.fr<br />

www.tr-electronic.fr<br />

Great Britain<br />

<strong>TR</strong>-Controls Ltd.<br />

12a Oak Industrial Park<br />

Great Dunmow<br />

GB-Essex CM6 1XN<br />

Tel.: +44 / 1 371-876 187<br />

Fax: +44 / 1 371-876 287<br />

alan@trcontrols.co.uk<br />

www.trcontrols.co.uk<br />

India<br />

Global-Tech (India) Pvt Ltd<br />

404 White House<br />

1482 Sadashiv Peth<br />

IND-Tilak Road, Pune - 411 030<br />

Tel.: +91 / 20- 2447 00 85<br />

Fax: +91 / 20- 2447 00 86<br />

info@globaltechindia.com<br />

Israel<br />

DOR Drive Systems L.T.D.<br />

P.O.Box 6<br />

ISR-49910 Kibbuz Einat<br />

Tel.: +972 / 3 9007595<br />

Fax: +972 / 3 9007599<br />

sales@dor1.co.il<br />

www.dor1.co.il<br />

Italy<br />

Telestar S.r.l.<br />

Via C. Colombo 13<br />

I-22069 Rovellasca (Co)<br />

Tel.: +39 / 02-96 74 02 68<br />

Fax: +39 / 02-96 74 02 73<br />

telestar@telestar-automation.it<br />

www.telestar-automation.it<br />

Japan<br />

SANTEST CO. LTD.<br />

1-60 Tsuneyoshi, 1-Chome<br />

Konohanaku<br />

J-Osaka 554-8691<br />

Tel.: +81 / 6-6465 5561<br />

Fax: +81 / 6-6465 5921<br />

info@santest.co.jp<br />

Canada, Mexico<br />

<strong>TR</strong> <strong>Electronic</strong><br />

P.O. Box 2543, Station B<br />

CDN-London, Ontario Canada N6A 4G9<br />

Tel.: +1 / 519-452 1999<br />

Fax: +1 / 519-452 1177<br />

customercare@trelectronic.com<br />

www.trelectronic.com


Netherlands<br />

<strong>TR</strong>-<strong>Electronic</strong> Nederland BV<br />

Postbus 1682<br />

NL-6201 BR Maastricht<br />

Tel.: +31 / 43 352 3614<br />

Fax: +31 / 43 352 3555<br />

info@tr-electronic.nl<br />

www.tr-electronic.nl<br />

Austria<br />

<strong>TR</strong>-<strong>Electronic</strong> <strong>GmbH</strong><br />

Bergbaustraße 1<br />

A-8600 Bruck/Mur<br />

Tel.: +43 / 38 62-5 50 06 0<br />

Fax: +43 / 38 62-5 50 06 33<br />

info@tr-electronic.at<br />

www.tr-electronic.at<br />

Poland<br />

Stoltronic-Polska Sp. z o.o<br />

ul. Poniatowskiego 9/4<br />

PL-87-100 Torun<br />

Tel.: +48 / 56-651 03 85<br />

Fax: +48 / 56-651 03 84<br />

stoltronic@stoltronic.pl<br />

www.stoltronic.pl<br />

Romania<br />

DOR Drive System International<br />

Sc. A, et. 1, ap. 1, sector 4<br />

RO-040129 Bucarest<br />

Tel.: +40 / 2131-90927<br />

Fax: +40 / 2131-77993<br />

dordrive@zappmobile.ro<br />

www.dor1.co.il<br />

Sweden<br />

<strong>TR</strong> <strong>Electronic</strong> Sweden AB<br />

Enebybergsvägen 10B<br />

S-182 36 Danderyd<br />

Tel.: +46 / 8-756 72 20<br />

Fax: +46 / 8-756 76 80<br />

mailbox@trelectronic.se<br />

www.trelectronic.se<br />

Switzerland<br />

<strong>TR</strong>-<strong>Electronic</strong> SA<br />

14, Ch. Pré-Fleuri<br />

CH-1228 Plan-les-Ouates/Genève<br />

Tel.: +41 / 22-7 94 21 50<br />

Fax: +41 / 22-7 94 21 71<br />

info@tr-electronic.ch<br />

www.tr-electronic.ch<br />

Singapore<br />

Globaltec <strong>Electronic</strong>s (Far East) Pte. Ltd.<br />

50 Bukit Batok Street 23<br />

#06-27 Midview Building<br />

SIN-659578 Singapore<br />

Tel.: +65 / 6267 9188<br />

Fax: +65 / 6267 8011<br />

globaltec@pacific.net.sg<br />

Slovenia<br />

S.M.M. d.o.o.<br />

Jaskova 18<br />

SI-2001 Maribor<br />

Tel.: +386 / 2450 2300<br />

Fax: +386 / 2450 2302<br />

smm@siol.net<br />

www.smm.si<br />

Spain, Portugal<br />

Intertronic Internacional, SL<br />

C/Johannes Gutemberg, 4 y 6<br />

P.l. Parque Tecnológico<br />

E-46980 Valencia<br />

Tel.: +34 / 96-375 8050<br />

Fax: +34 / 96-375 1022<br />

info@intertronic.es<br />

www.intertronic.es<br />

South Africa<br />

Siemens VAI Metals Service (Pty) Ltd.<br />

Detek After Sales Service<br />

19 Tom Muller Road<br />

P.O. Box 793<br />

SA-Meyerton 1960<br />

Tel.: +27 / 16 3620300<br />

Fax: +27 / 16 3620725<br />

info@vaindserv.co.za<br />

South Korea<br />

MS Intech Co., Ltd.<br />

Gochon Bd. #226, Yeongdeungpo-dong 2ga 94-121<br />

Yeongdeungpo-gu<br />

COR-Seoul<br />

Tel.: +82 / 2-334 0577<br />

Fax: +82 / 2-862 1591<br />

sales@msintech.com<br />

Thailand<br />

T+R <strong>Electronic</strong> (Thailand) Co., Ltd.<br />

354/14 M.12 Nongprue Banglamung<br />

TH-20260 Chonburi<br />

Tel.:+66 / 38 364 788<br />

Fax:+66 / 38 364 789<br />

trthailand@trelectronic.co.th<br />

www.trelectronic.co.th<br />

Czech Republic, Slovakia<br />

DEL a.s.<br />

Strojírenská 38<br />

CZ-59101 Ždár nad Sázavou<br />

Tel.: +420 / 566 642 257<br />

Fax: +420 / 566 621 657<br />

del@del.cz<br />

Turkey<br />

Üniversa Iç-Dis Tic. ve Mak. San. Ltd. Sti.<br />

1203/4 Sok. No:5 Ege Ticaret Merkezi<br />

Yenisehir-IZMIR / TURKEY<br />

<strong>TR</strong>-35110 Yenisehir, Izmir<br />

Tel.: +90 / 232 - 433 29 09<br />

Fax: +90 / 232 - 458 46 31<br />

universa@superonline.com<br />

www.universa.com.tr<br />

USA (<strong>TR</strong>-<strong>Electronic</strong>)<br />

<strong>TR</strong> <strong>Electronic</strong><br />

P.O. Box 4448<br />

US-Troy, MI 48099<br />

Tel.: +1 / 248-244-2280<br />

Fax: +1 / 248-244-2283<br />

customercare@trelectronic.com<br />

www.trelectronic.com<br />

USA (<strong>TR</strong>-Systemtechnik)<br />

<strong>TR</strong>S Fieldbus Systems, Inc.<br />

2619 Product Dr<br />

US-Rochester Hills, MI 48309<br />

Tel.: +1 / 586 826-9696<br />

Fax: +1 / 586 826-8899<br />

support@trs-fieldbus.com<br />

www.trs-fieldbus.com<br />

Eastern Europe, GUS<br />

Stoltronic Handels <strong>GmbH</strong><br />

Karl-Kurz Gasse 21<br />

A-2482 Münchendorf<br />

Tel.: +43 / 2259 30133<br />

Fax: +43 / 2259 30149<br />

stoltronic@aon.at<br />

www.tr-systemtechnik.de<br />

Adr: 03/07


We realize your vision!<br />

<strong>TR</strong>-Systemtechnik <strong>GmbH</strong><br />

Eglishalde 16<br />

78647 Trossingen<br />

Tel.: +49 (0) 7425 - 228 0<br />

Fax: +49 (0) 7425 - 228 34<br />

info@tr-systemtechnik.de<br />

sensors motion systems controls<br />

Angular measurement<br />

Displacement<br />

measurement<br />

Application modules<br />

Sensors for stamping<br />

and metal forming<br />

machines<br />

Compact drives<br />

Integrated controller<br />

for hydraulics<br />

Axis controller<br />

Fieldbus I/Os<br />

Industrial PCs<br />

Condition monitoring<br />

Measurement and<br />

control systems for<br />

stamping and metal<br />

forming machines<br />

www.tr-systemtechnik.de<br />

Copyright by <strong>TR</strong>-Systemtechnik <strong>GmbH</strong> · All rights reserved · 68-135-009 May 07<br />

Programmable<br />

logic controller<br />

Cam controller<br />

Process optimization<br />

and monitoring tools

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