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AG Mini-A-CAES/2-TES: Above Ground Compressed Air Energy Storage 1 ...

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<strong>AG</strong> <strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>/2 <strong>CAES</strong>/2-<strong>TES</strong>: <strong>TES</strong>:<br />

<strong>Above</strong> <strong>Ground</strong> <strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> 1 to 10 MW<br />

combined with a two two-level level Thermal <strong>Energy</strong> <strong>Storage</strong><br />

(“…make Wind Farm / PV dipatchable dipatchable”) ”)<br />

Federico Santi, University of Rome


<strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>: <strong>CAES</strong>: <strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> combined with two-level two level Thermal <strong>Energy</strong> <strong>Storage</strong>, size 1 to 10 MW<br />

<strong>AG</strong> <strong>Mini</strong> AA-<strong>CAES</strong>/2<br />

<strong>CAES</strong>/2 <strong>TES</strong> Concept<br />

<strong>CAES</strong> is a well known energy storage technology (two existing plants in the world: US and Germany)<br />

Several research groups are exploring innovation in <strong>CAES</strong> techs (RWE/GE Adele, ESPC, SustainX, etc.)<br />

Our proposal “<strong>AG</strong> <strong>Mini</strong> A-AES / 2 <strong>TES</strong>” is an evolutionary <strong>CAES</strong> system with:<br />

• <strong>Above</strong> <strong>Ground</strong> (“<strong>AG</strong>”) compressed air storage (not underground cavern, but steel tanks)<br />

• Medium-Small Size (“<strong>Mini</strong>”) i.e. 1 to 10 MW, about 8 hrs charge / 2 hrs discharge (it can be modified)<br />

• Adiabatic (“A-<strong>CAES</strong>”): heat produced during compression stored/used to heat air before expansion<br />

• Two-level thermal energy storage (“2 <strong>TES</strong>”), molten salt and pressurized hot water<br />

Adiabatic <strong>CAES</strong> concept: compressed air coming out from the<br />

storage system has to be heated before to enter in the air<br />

expander to generate electric power<br />

<strong>CAES</strong> fired → Natural gas combus�on (CO2 emissions)<br />

The heat produced during compression phase is<br />

dissipated (low compression-phase efficiency)<br />

A-<strong>CAES</strong> → Heat stored in a <strong>TES</strong> system<br />

The heat produced during the compression phase is<br />

stored and then used for the power generation


<strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>: <strong>CAES</strong>: <strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> combined with two-level two level Thermal <strong>Energy</strong> <strong>Storage</strong>, size 1 to 10 MW<br />

Wind Farm (or PV)<br />

The (Evolutionary) Idea<br />

Our idea is based on the following, simple 5 main milestones milestones:<br />

Grid<br />

We see 13 good reasons to choose <strong>AG</strong> <strong>Mini</strong>-A-<strong>CAES</strong>/2 <strong>TES</strong> for smart grids / balancing renewables


<strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>: <strong>CAES</strong>: <strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> combined with two-level two level Thermal <strong>Energy</strong> <strong>Storage</strong>, size 1 to 10 MW<br />

<strong>Above</strong> <strong>Ground</strong> <strong>Compressed</strong> <strong>Air</strong> <strong>Storage</strong> System<br />

<strong>Compressed</strong> <strong>Air</strong> <strong>Storage</strong> System: Steel-Pipes (42” o 48”) H or V in a concrete building<br />

�<strong>Storage</strong> Capacity: 0,14 to 14 Mm 3 .<br />

�<strong>Storage</strong> pressure up to 100÷150 bar<br />

�In/Out <strong>Air</strong> Flow about 300 kg/s.<br />

�System response time: few minutes<br />

�Cost: about 40 M€ for 3 Mm 3 system<br />

High-Performance<br />

<strong>Compressed</strong> Natural Gas<br />

(CNG) Technologies<br />

Alternative: Normal Steel Tank<br />

Design Specifications:<br />

�Standard: �Standard: EN 13445<br />

�Max pressure: 55Barg<br />

�Max temperature: 100°C<br />

�Corrosion: 3mm<br />

�Material: P355 NH EN10028-3<br />

Traditional<br />

<strong>Compressed</strong> <strong>Air</strong><br />

Technologies


<strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>: <strong>CAES</strong>: <strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> combined with two-level two level Thermal <strong>Energy</strong> <strong>Storage</strong>, size 1 to 10 MW<br />

<strong>Above</strong> <strong>Ground</strong> <strong>Compressed</strong> <strong>Air</strong> <strong>Storage</strong> System<br />

Horizontal Configuration<br />

Vertical Configuration<br />

<strong>AG</strong> <strong>CAES</strong> example (GE Gas Turbine, not “A”, not “<strong>Mini</strong>”, no “<strong>TES</strong>”)<br />

Surface <strong>CAES</strong> – Vertical Configuration<br />

Possible Application in a 1200 MW CCGT<br />

Power Plant (Civitavecchia, Rome)


<strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>: <strong>CAES</strong>: <strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> combined with two-level two level Thermal <strong>Energy</strong> <strong>Storage</strong>, size 1 to 10 MW<br />

Combining <strong>AG</strong> and <strong>TES</strong>: an Optimization Problem<br />

50 MW Wind Farm + <strong>AG</strong> A-<strong>CAES</strong> example (charge 8 hrs eq., discharge 2 hrs eq.)<br />

• Traditional <strong>Compressed</strong> <strong>Air</strong> Tanks<br />

• Experimental <strong>TES</strong>: Concrete Blocks<br />

Comments:<br />

• Low Efficiency (54%)<br />

• Experimental <strong>TES</strong><br />

• High Cost of Traditional<br />

Compressd <strong>Air</strong> <strong>Storage</strong> Tank<br />

but…<br />

• Total Investment Cost<br />

(2000 €/kW) less than NaS batteries<br />

• Size optimized for medium-small<br />

wind farms and/or large PV plants<br />

• Fast Response Time<br />

(few minutes)<br />

• Capable to balance RES<br />

• No siting problems (hydropumping,<br />

UG <strong>CAES</strong>, …)<br />

• No cycling problems<br />

• No fossil fuels<br />

• No fire/explosion hazards<br />

• No risks for the environment


<strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>: <strong>CAES</strong>: <strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> combined with two-level two level Thermal <strong>Energy</strong> <strong>Storage</strong>, size 1 to 10 MW<br />

Benefits:<br />

Low cost materials<br />

Flexible design<br />

Small exergetic losses<br />

Small energetic losses<br />

Different <strong>TES</strong> Systems:<br />

<strong>TES</strong> MAIN ISSUE<br />

Two Two-level level Thermal <strong>Energy</strong> <strong>Storage</strong><br />

Phase Changing Material Low efficiency due to high exegetic losses<br />

Diathermic Oil Can be used both as <strong>TES</strong> and heat transfer fluid<br />

but high cost, safety and environmental issues<br />

Molten Salt Low cost,<br />

but high solidification temperature<br />

Pressurized water Low cost, but low storage temperature<br />

Concrete blocks Variable out temp., low efficiency<br />

Hybrid Solutions:<br />

Super-heated water and concrete<br />

Super-heated water and molten salt<br />

Pressurized water and molten salt hybrid <strong>TES</strong> most promising solution solving the issues shown in the others<br />

High<br />

Temperature:<br />

Solar Grade<br />

Molten Salts<br />

Low<br />

Temperature:<br />

Pressurized<br />

Water


<strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>: <strong>CAES</strong>: <strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> combined with two-level two level Thermal <strong>Energy</strong> <strong>Storage</strong>, size 1 to 10 MW<br />

Two pressure levels plant scheme


<strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>: <strong>CAES</strong>: <strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> combined with two-level two level Thermal <strong>Energy</strong> <strong>Storage</strong>, size 1 to 10 MW<br />

Ex. “Catalogue” Components and Performances<br />

Compression:<br />

35% P / min<br />

response time < 5 min<br />

Generation:<br />

20% P /min,<br />

response time < 10min<br />

GE Turbo Expander<br />

9


<strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>: <strong>CAES</strong>: <strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> combined with two-level two level Thermal <strong>Energy</strong> <strong>Storage</strong>, size 1 to 10 MW<br />

<strong>AG</strong> <strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>/2 <strong>CAES</strong>/2 <strong>TES</strong> Cost Estimates<br />

One pressure level<br />

Min/max pressure 13/22 bar<br />

Roundtrip efficiency 63%<br />

Easier control strategy<br />

Lower cost<br />

Cost estimates (10 MW):<br />

• 940 €/kWh<br />

• 2000 €/kW<br />

Two pressure levels<br />

Min/max pressure 34/56 bar<br />

Roundtrip efficiency 64%<br />

Slightly more complex control<br />

Higher cost<br />

Cost Cost estimates estimates (10MW): (10MW):<br />

• 980 €/kWh<br />

• 2330 €/kW<br />

Investment cost breakdown (CAPEX)<br />

Component 1 pressure level (€/kW) 2 pressure levels (€/kW)<br />

Heat exchangers 238 12% 572 25%<br />

Turbomachinery 398 20% 323 14%<br />

<strong>TES</strong> 29 1% 63 3%<br />

<strong>Compressed</strong> air tanks 1152 58% 1099 47%<br />

Contingency/civil works 182 9% 276 12%<br />

Total 1999 2333


10000<br />

8000<br />

6000<br />

4000<br />

2000<br />

<strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>: <strong>CAES</strong>: <strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> combined with two-level two level Thermal <strong>Energy</strong> <strong>Storage</strong>, size 1 to 10 MW<br />

0<br />

17,1%<br />

12,9%<br />

<strong>Energy</strong> Balance<br />

2 pressure<br />

levels A-<br />

<strong>CAES</strong><br />

<strong>AG</strong> <strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>/2 <strong>CAES</strong>/2 <strong>TES</strong> Main Features<br />

4,1% 1,2%<br />

Life cycles comparative<br />

1 pressure<br />

level A-<br />

<strong>CAES</strong><br />

Salt <strong>TES</strong> losses<br />

Water <strong>TES</strong> losses<br />

64,6%<br />

<strong>Air</strong> Tank energy losses<br />

Exhaust residual heat losses<br />

Useful energy<br />

NaS Battery Pb Acid<br />

advanced<br />

Battery<br />

Li-ion Battery<br />

3000<br />

2500<br />

2000<br />

1500<br />

1000<br />

500<br />

0<br />

2 pressure<br />

levels A-<br />

<strong>CAES</strong><br />

Installation cost [€/kW]<br />

1 pressure<br />

level A-<br />

<strong>CAES</strong><br />

NaS Battery Pb Acid ad- Li-ion BatvancedBatterytery<br />

<strong>AG</strong> <strong>Mini</strong> A-<strong>CAES</strong><br />

2 <strong>TES</strong><br />

Comparison with other ES technologies:<br />

Enormous durability advantage compared to whatever battery<br />

Installation cost comparable with batteries, less than hydro<br />

More environmental friendly and safe than batteries<br />

Fully made by existing and well proved components, no R&D<br />

Flexible to be used in a wide range of applications<br />

Siting much easier than hydro-pump


<strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>: <strong>CAES</strong>: <strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> combined with two-level two level Thermal <strong>Energy</strong> <strong>Storage</strong>, size 1 to 10 MW<br />

<strong>AG</strong> <strong>Mini</strong> AA-<strong>CAES</strong>/2<br />

<strong>CAES</strong>/2 <strong>TES</strong> – History / Status<br />

Jul . 2009/Jan.2010: “Study of the maximum installable RES power capacity in the Italian electrical system” – AIEE / <strong>Energy</strong> Foundation<br />

(key-findings: storage convenient, 4 GW in 2020 + 5 GW wind/storage in 2030)<br />

Oct/Nov 2010: Proposal for a full-scal Wind + <strong>Above</strong> gound <strong>CAES</strong> demo project, discussed with ENEL (Donatini, Zulberti)<br />

Aug. 2010: “Electricity <strong>Storage</strong> in Italy: a Long Term Cost-Benefit Analysis Conducted with a Markal-Times Model of the Italian<br />

Electrical System” – IAEE European Conference, Vilnius 26-08-2010<br />

Aug. 2010/Jan.2012: N.6 M.Sc. Thesis in <strong>Energy</strong> Engineering about <strong>Above</strong>-<strong>Ground</strong> <strong>CAES</strong>/<strong>TES</strong> (<strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> with<br />

Thermal Enegy <strong>Storage</strong>) wind-farm integrated”, Professors M.Cumo and F. Santi; simulation/optimization modelling<br />

Sept. 2011: start-up “Celertech Celertech” - financial advisor and business incubator for Smart Grid /ES technologies<br />

Jun. 2012: start-up “StorAge StorAge” - A spin-off company to accelerate the <strong>AG</strong> <strong>Mini</strong>-A-<strong>CAES</strong>/2-<strong>TES</strong> technology developement<br />

STATUS: Basic Engineering Design ready for several options, 1 to 10 MW<br />

Front-End Engineering Designed phased-up, to be finished within 6 months<br />

Venture Capital Interest Collected from Potential Industrial Partners<br />

NEXT-STEPS: First Mover (demo, 1 to 10 MW)<br />

Business model / regulation (market or tarifs?)


<strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>: <strong>CAES</strong>: <strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> combined with two-level two level Thermal <strong>Energy</strong> <strong>Storage</strong>, size 1 to 10 MW<br />

Conclusions<br />

<strong>AG</strong> <strong>Mini</strong> A-AES / 2 <strong>TES</strong> is an evolutionary <strong>CAES</strong> system with the following charactestics:<br />

• Existing components already available on the market (zero time-to-market, no further R&D activity)<br />

• <strong>Above</strong> <strong>Ground</strong> <strong>CAES</strong> (without any problem of siting)<br />

• Medium-Small Size 1 to 10 MW (smart grid / dispatchable renewables oriented)<br />

• Adiabatic (no needs for fossil fuels)<br />

• Two-level <strong>TES</strong>, molten salt and pressurized hot water (high efficiency , low cost, safe <strong>TES</strong>)<br />

• No fire/explosion hazardous<br />

• No environmental concerns<br />

• Flexible. Fast response to dynamic load (few minutes) during charge and discharge.<br />

• No limits to the number, depth, frequency, duration of the charge/discharge cycles.<br />

• Long lifetime, high IRR<br />

• Low O&M cost (OPEX).<br />

• Efficiency up to 65%, comparable to hydro-pump<br />

• Investment Cost (CAPEX) lower than NaS and Li-Ion batteries<br />

<strong>AG</strong> <strong>Mini</strong> AA-<strong>CAES</strong><br />

<strong>CAES</strong> 7/2 <strong>TES</strong> will play a major role in <strong>Energy</strong> <strong>Storage</strong> world market during the next 10 years


<strong>Mini</strong> <strong>Mini</strong>-A-<strong>CAES</strong>: <strong>CAES</strong>: <strong>Compressed</strong> <strong>Air</strong> <strong>Energy</strong> <strong>Storage</strong> combined with two-level two level Thermal <strong>Energy</strong> <strong>Storage</strong>, size 1 to 10 MW<br />

Thank You<br />

Federico Santi<br />

Rome University La Sapienza, M.Sc. <strong>Energy</strong> Engineering Professor<br />

Scientific Director of Italian Association od <strong>Energy</strong> Economists (AIEE) / <strong>Energy</strong> Foundation<br />

<strong>Energy</strong> Manager of the Italian Agency for <strong>Air</strong> Traffic Management<br />

<strong>Energy</strong> Manager of Port of Rome (Civitavecchia, Fiumicino and Gaeta)<br />

Managing Director of the independent consultant engineering company:<br />

Studio Santi – Innovation in <strong>Energy</strong><br />

Via Cavour 18 – 00058 Santa Marinella (RM) – ITALY<br />

phone: +39 0766537905<br />

mobile: +39 3666708014<br />

e-mail: mail: federico.santi@studiosanti.eu

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