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Anti-Heeling System AHS - Weser Flow Control

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<strong>Anti</strong>-<strong>Heeling</strong>-<strong>System</strong><br />

<strong>Anti</strong>-<strong>Heeling</strong><br />

<strong>System</strong> <strong>AHS</strong><br />

The <strong>Weser</strong> <strong>Flow</strong> <strong>Control</strong> <strong>Anti</strong> <strong>Heeling</strong> system is basically designed to keep any kind of ships, barges, docks or rigs<br />

upright resp. even keel.<br />

The design is according to the latest technology, and satisfies the standards of all major classification societies.<br />

The system designed as a modular construction principle and contains all necessary components, which are needed<br />

for reliable, long lasting and high efficient operation.<br />

The <strong>Weser</strong> <strong>Flow</strong> <strong>Control</strong> <strong>AHS</strong> <strong>Anti</strong>-<strong>Heeling</strong> <strong>System</strong> provides manual and automatic heel correction for keeping the<br />

ship upright during cargo operation in harbor.<br />

The system operates independent from the ballast system. The heel measured by an inclinometer generates a<br />

response of the automatic anti-heeling system to right the ship.<br />

The actual heel is indicated on the panel. The anti-heeling control is integrated in the ballast control station.<br />

The <strong>Weser</strong> <strong>Flow</strong> <strong>Control</strong>-<strong>AHS</strong> is designed according the GL rules, and type approved by the GL (Germanischer Lloyd).<br />

Why <strong>Anti</strong>-<strong>Heeling</strong>-<strong>System</strong> ?- What is <strong>Anti</strong>-<strong>Heeling</strong>-<strong>System</strong> ?<br />

When the ship tilts on any of its sides i.e. port or starboard and doesn’t return back to its upright position,<br />

it is known as heeling of the vessel.<br />

<strong>Heeling</strong> is unsafe for ship, its machineries and people onboard. The main reasons of ship’s heeling are<br />

strong winds, hard and speedy turns and uneven cargo loading.<br />

Out of the three reasons, the most common cause is uneven cargo loading and unloading.<br />

The <strong>Weser</strong> <strong>Flow</strong> <strong>Control</strong> anti heeling system of a ship automatically detects the heeling angle of the ship<br />

and compensates the same.<br />

This allows the vessels to have continues loading and unloading cargo operation without stopping in<br />

between for list correction. This saves considerable amount time on the port.<br />

In this system, ballast tanks are internally connected to each other by means of pipe lines, automatic<br />

valves and control systems. When the ship heels to any of the sides, the heeling sensor (Inclinometer)<br />

sends the signal for change of ships angle with respect to the ship’s upright position to the master control<br />

panel. This change in heeling angle is compensated by methods of auto transferring the water from the<br />

heeled side to the other side of the ship, making the vessel upright.<br />

Level control switches are also installed in the ballast tank involved with the anti-heeling system to avoid<br />

low level or over filling and hence over pressurizing of the tanks.<br />

The pump system consists of electrical motor driven water pump, which can be a reversible or non<br />

reversible pump, connected with remote controlled valves that can direct ballast water flow in between<br />

the tanks.<br />

<strong>Weser</strong> <strong>Flow</strong> <strong>Control</strong> GmbH - Konsul-Smidt-Str. 8U, 28217 Bremen - Amtsgericht Bremen HRB 27110 HB ⋅ Geschäftsführer: Michael Borchers<br />

�+49 (0) 421 877 54 40 � +49 (0) 421 877 53 95 homepage: http://www.weser-flow-control.com e-mail: info@weser-flow-control.com<br />

Bremer Landesbank (BLZ 290 500 00) 10 52 37 50 02 S.W.I.F.T.-Code BRLADE22 IBAN-Nr. DE84 2905 0000 1052 3750 02


Typically layout of a <strong>Weser</strong> <strong>Flow</strong> <strong>Control</strong> <strong>Anti</strong>-<strong>Heeling</strong>-<strong>System</strong><br />

Schematic system overview<br />

Main <strong>Control</strong> Cabinet<br />

M o to r S ta rte r<br />

Motor Starter Cabinet<br />

<strong>Anti</strong> <strong>Heeling</strong> Pump<br />

◊ Main control cabinet<br />

◊ Local and remote operator panel<br />

◊ Tank level sensors<br />

◊ Remote controlled valves<br />

◊ Motor starter cabinet<br />

◊ <strong>Anti</strong> heeling pump<br />

<strong>Anti</strong>-<strong>Heeling</strong><br />

<strong>System</strong> <strong>AHS</strong><br />

L I<br />

L I<br />

Remote controlled Valves<br />

* Cables and pipes are not in scope of supply<br />

<strong>Weser</strong> <strong>Flow</strong> <strong>Control</strong> GmbH - Konsul-Smidt-Str. 8U, 28217 Bremen - Amtsgericht Bremen HRB 27110 HB ⋅ Geschäftsführer: Michael Borchers<br />

�+49 (0) 421 877 54 40 � +49 (0) 421 877 53 95 homepage: http://www.weser-flow-control.com e-mail: info@weser-flow-control.com<br />

Bremer Landesbank (BLZ 290 500 00) 10 52 37 50 02 S.W.I.F.T.-Code BRLADE22 IBAN-Nr. DE84 2905 0000 1052 3750 02<br />

15"<br />

17"<br />

TouchTouchpanelpanel<br />

M o to r Sta rte r<br />

L I<br />

L I<br />

15"<br />

17"<br />

TouchTouchpanelpanel<br />

Emergency operation<br />

Remote Operator Panel<br />

Tank Level Sensors<br />

for valves (Item No 3.2)


Main <strong>Control</strong> Cabinet with local operator panel<br />

<strong>Anti</strong>-<strong>Heeling</strong><br />

<strong>System</strong> <strong>AHS</strong><br />

The main control cabinet for the anti heeling system is designed for wall mounting. The base frame is welded<br />

steel framework which is covered with sheet metal cover plates. The doors are detachable hinged and equipped<br />

with a door looking system. All local operating devises are mounted on the front door. The inlet for cables and<br />

pipes is from the bottom. Pneumatic or hydraulic needed parts are installed in a separated compartment.<br />

Basically is the cabinet for this application equipped with following components:<br />

<strong>Anti</strong> <strong>Heeling</strong> <strong>Control</strong> Cabinet wall mounting type.<br />

• Main switch assembly with terminals and circuit breaker<br />

• Motor starter combinations for the remote controlled valves<br />

• PLC computer control unit (for all automatic control functions)<br />

• PLC <strong>Control</strong>ler with MODBUS Interface.<br />

• Software package for pump(s) and valve control.<br />

• Software package for stability test.<br />

• I/O-modules to link controls and commands from and to the control computers.<br />

• Local operation panel with:<br />

o Local/Remote selector switch (key switch)<br />

o Indication lamps local/remote operation<br />

o Auto/Manual mode selector switch<br />

o Indication lamps for auto /manual mode<br />

o Start / Stop push buttons<br />

o Delay time selector for setting the start sensitivity<br />

o Pre-Heel selector for setting an pre heel angle to Portside or Starboard.<br />

o Status indication of pumps and valves.<br />

• Interface for data transmission Interface MODBUS Ethernet TCP/IP.<br />

• Interface (hardwired) to remote operator panels via terminals.<br />

• Interface (hardwired) to motor starter cabinet, via terminals and cables.<br />

• Inclinometer giving calibrating input into the heeling control system. Mounted into the control<br />

cabinet or in arrangement near control unit rigid to the ships structure.<br />

Technical data of Cabinet<br />

Dimensions: Beam 800mm,height 1000mm,depth 350mm<br />

Painting: Munsell 7.5BG7/2<br />

Material: steel<br />

Protection: IP44<br />

Weight: Approx. 210KG<br />

Inlets: Cables from below<br />

Power supply: ~3AC/PE, 440V 60Hz, <strong>Control</strong> voltage: 24VDC<br />

Consumption: Power approx. 1,4KVA (average consumption)<br />

(data can change in dependency of changing the amount of actuators and auxiliary components)<br />

<strong>Weser</strong> <strong>Flow</strong> <strong>Control</strong> GmbH - Konsul-Smidt-Str. 8U, 28217 Bremen - Amtsgericht Bremen HRB 27110 HB ⋅ Geschäftsführer: Michael Borchers<br />

�+49 (0) 421 877 54 40 � +49 (0) 421 877 53 95 homepage: http://www.weser-flow-control.com e-mail: info@weser-flow-control.com<br />

Bremer Landesbank (BLZ 290 500 00) 10 52 37 50 02 S.W.I.F.T.-Code BRLADE22 IBAN-Nr. DE84 2905 0000 1052 3750 02


Remote operator panel<br />

<strong>Anti</strong>-<strong>Heeling</strong><br />

<strong>System</strong> <strong>AHS</strong><br />

The main control cabinet is designed with a local operator panel which allow all operations locally. For<br />

remote operations from the decks office or wheelhouse is a separate operator panel(s) is supplied. This<br />

panel is basically designed for flush mounting into an existing console or panel. All operating devises<br />

are mounted on anodised aluminium front plate, the device allocation and designations are permanent<br />

printed. The multi core cable connection is via terminals. Basically is the panel equipped with following<br />

components:<br />

Remote operation panel with:<br />

• Anodised aluminium front plate 250mm x 500 mm (hxb), depth approx. 120mm, protection degree<br />

is IP22 (front)<br />

• Local/Remote selector switch (key switch)<br />

• Indication lamps local/remote operation<br />

• Auto/Manual mode selector switch<br />

• Indication lamps for auto /manual mode<br />

• Start / Stop push buttons<br />

• Delay time selector for setting the start sensitivity<br />

• Pre-Heel selector for setting an pre heel angle to Portside or Starboard.<br />

• Status indication of pumps and valves.<br />

• 10,4” TFT colour touch panel.<br />

• Interface (hardwired) to main control cabinet via terminals.<br />

<strong>Weser</strong> <strong>Flow</strong> <strong>Control</strong> GmbH - Konsul-Smidt-Str. 8U, 28217 Bremen - Amtsgericht Bremen HRB 27110 HB ⋅ Geschäftsführer: Michael Borchers<br />

�+49 (0) 421 877 54 40 � +49 (0) 421 877 53 95 homepage: http://www.weser-flow-control.com e-mail: info@weser-flow-control.com<br />

Bremer Landesbank (BLZ 290 500 00) 10 52 37 50 02 S.W.I.F.T.-Code BRLADE22 IBAN-Nr. DE84 2905 0000 1052 3750 02

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