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What’s Watt<br />

<strong>actom</strong> (Pty) Ltd<br />

a South african B-BBEE company<br />

www.<strong>actom</strong>.co.za<br />

february 2011


Corporate Focus<br />

Tough conditions expected to continue in 2011<br />

The past year has been one<br />

of the most difficult in the past<br />

decade.<br />

The challenging business<br />

conditions have been due to the<br />

continued strength of the rand,<br />

which has placed pressure on<br />

margins, which, combined with<br />

a sluggish local and international<br />

economy, has led to a slowdown<br />

in most businesses. Projects<br />

in the mining and industrial<br />

sectors continue to be delayed<br />

and we have yet to see any<br />

improvement in our short-cycle<br />

businesses.<br />

In short, there are very few<br />

signs of material improvement<br />

as far as our general market<br />

is concerned. However, the<br />

group has continued to benefit<br />

from the ongoing infrastructural<br />

development being undertaken<br />

by Eskom and has as a result<br />

managed to avoid major<br />

restructuring.<br />

Discussions have been held with<br />

government in an effort to develop<br />

a practical solution to sustain and<br />

develop local manufacture. We would<br />

Balmoral College chalks up more ‘firsts’<br />

Balmoral College, ACTOM’s main<br />

sponsorship beneficiary, has added<br />

significant new achievements to<br />

its already impressive academic<br />

record.<br />

Seventeen-year-old Ntsoaki<br />

Valencia Khasibe matriculated with<br />

five distinctions in 2010 – the highest<br />

achievement by a matriculant to date<br />

since Principal Matie Wium took<br />

over the management of the school<br />

in 2000 and began developing it into<br />

one of the most successful schools<br />

in Ekurhuleni.<br />

“We are very proud of Ntsoaki’s<br />

exceptional achievement,” Wium<br />

commented, adding that she intends<br />

studying for a B.Com with the aim of<br />

becoming an accountant.<br />

As has been achieved in previous<br />

Cover<br />

years, the entire 2010 matric class, 30<br />

learners in all, passed their examinations,<br />

with all but five of them gaining<br />

university entrance passes.<br />

Besides the five distinctions<br />

achieved by Ntsoaki, the other major<br />

achievement in 2010 is that all<br />

14 matric learners studying Science<br />

passed this subject – the first time<br />

the school has achieved a “full<br />

house” in Science passes in matric.<br />

“I attribute this big improvement<br />

to the science lab that ACTOM donated<br />

last year for the use of the senior<br />

classes at the school. It came into<br />

operation in the middle of last year<br />

and, as can be seen from the matric<br />

results, has already proven to be a<br />

asset in helping to teach the subject<br />

more effectively,” Wium remarked.<br />

What’s Watt FEBRUARY 2011 2<br />

like to see meaningful incentives<br />

being given to local manufacturers<br />

in order to reverse the current<br />

trend where local manufacture is<br />

being increasingly marginalised<br />

by a strong exchange rate and an<br />

inflexible labour environment.<br />

Hopefully a solution will be<br />

found before the current conditions<br />

lead to structural changes<br />

that will result in permanent longterm<br />

damage to the manufacturing<br />

capacity of the country.<br />

Business conditions will remain<br />

tough in 2011 and our policy<br />

of tight cost and cash control<br />

must remain in place until signs<br />

of a sustained economic recovery<br />

become more evident, after<br />

which a more expansionary strategy<br />

can again be re-instated.<br />

My thanks to everyone in the<br />

group for the hard work during<br />

the past year. I look forward to<br />

your ongoing contribution during<br />

the year ahead.<br />

Mark Wilson<br />

In recent years the school has<br />

consistently achieved exceptionally<br />

high pass marks – not only in matric<br />

but throughout the school, which covers<br />

all grades from Grade R through<br />

to Grade 12. Last year was no exception,<br />

with a 100% pass rate in matric<br />

and 98% for all the other grades.<br />

The school keeps growing year by<br />

year. The number of matric learners<br />

has increased this year to 39, while<br />

the total number of learners at the<br />

school has risen to 1207, from 1150<br />

last year.<br />

“We keep growing because our<br />

reputation as a school that gets good<br />

results attracts more parents to enrol<br />

their kids here, with a substantial<br />

number coming from many other<br />

parts of Gauteng,” Wium explained.<br />

MV Switchgear Business Co-ordinator Marius van Meygaarden with FBX gas-insulated switchgear in the company’s<br />

plant.


Tshwane Electricity officials visit T&D plants<br />

Senior officials of Tshwane<br />

Municipality’s Electricity Department<br />

paid a visit to T&D’s manufacturing<br />

facilities on September 16.<br />

They were invited by T&D to<br />

familiarise themselves better with<br />

the activities of the various T&D<br />

companies, particularly with their<br />

extensive local manufacturing capabilities<br />

that have evolved over many<br />

decades in keeping with the ACTOM<br />

group’s policy of giving priority to local<br />

manufacture wherever possible,<br />

thereby also providing employment<br />

to the local populace, rather than<br />

exclusively importing products as<br />

many of its competitors do.<br />

In a presentation given to the visitors<br />

before they were taken on a tour<br />

of the plants based at Knights, Group<br />

Director Andries Tshabalala, placed<br />

particular emphasis on the group’s<br />

commitment to local manufacture,<br />

saying that in the past eight years in<br />

particular the group has intensified<br />

its efforts to extend the production<br />

capacities of most of its plants, as<br />

well as making acquisitions of companies,<br />

to better meet the increased<br />

demand, mainly from major customers<br />

Eskom and the metropolitan municipalities,<br />

and to further diversify its<br />

product offerings.<br />

The tour was also aimed at bringing<br />

the officials up to speed on the<br />

companies product offerings and<br />

to inform them fully about the extensive<br />

expansions that have been<br />

undertaken at all of the plants over<br />

the past few years.<br />

After visiting Power Transformers’<br />

Wadeville plant, the 18 officials, who<br />

included directors, deputy directors<br />

and project managers, were<br />

taken to Knights where they were<br />

given a presentation on the group<br />

as a whole, presented by Group<br />

Commercial Director Mark Dixon,<br />

followed by Andries’ presentation<br />

and ending with a presentation on<br />

the T&D division’s operations, presented<br />

by T&D Managing Director<br />

Jack Rowan.<br />

They then toured the Knights<br />

plants – MV Switchgear, <strong>Distribution</strong><br />

Transformers, Protection & Control<br />

and High Voltage Equipment.<br />

The visitors from Tshwane Municipality’s Electricity Department during their tour of MV Switchgear’s<br />

plant (top picture) and <strong>Distribution</strong> Transformers’ plant (above).<br />

What’s Watt FEBRUARY 2011


ACTOM speakers make their mark at AMEU<br />

Convention 2010<br />

ACTOM’s participation in AMEU<br />

Convention 2010 comprised presentations<br />

of papers by two senior staff<br />

of Protection & Control (P&C), as well<br />

as participation by the group in the<br />

AMEU Convention 2010 Exhibition.<br />

The papers were by Leon de<br />

Nysschen, P&C’s Energy Metering<br />

Manager, who presented a paper outlining<br />

the various metering technologies<br />

available to municipalities, and<br />

Barry Gass, P&C’s Training Manager,<br />

whose paper outlined a case history<br />

relating to safety and the measures<br />

that were put in place to avoid recurrence<br />

of an accident that occurred<br />

when an oil circuit breaker exploded<br />

in a substation.<br />

ACTOM was once again a major<br />

sponsor of the annual AMEU<br />

Convention, sponsoring the lunch on<br />

the opening day and cocktail drinks<br />

at the affiliates dinner, as well as<br />

providing sponsorship for the golf<br />

and bowls events.<br />

In his paper, Leon examined the<br />

various electricity metering technologies<br />

available to municipalities. Of the<br />

three technologies – Credit metering,<br />

Advanced Metering Infrastructure<br />

(AMI) and Prepayment metering<br />

– the precision Credit meters are the<br />

most sophisticated and expensive,<br />

What’s Watt FEBRUARY 2011<br />

being designed for use by large<br />

power users.<br />

Credit metering’s functions and<br />

services include load profile, timeof-use<br />

tariffs, interface with SCADA<br />

and control systems and Automatic<br />

Meter Reading (AMR) systems.<br />

The main components of AMI, the<br />

measuring function in a smart grid<br />

system, are a master station, a bidirectional<br />

communication network<br />

and smart meters. Functions include<br />

monitoring and recording demand,<br />

real time logging of events, more effective<br />

anti-tamper mechanisms and<br />

remote disconnect/reconnect.<br />

The prepayment system requires<br />

that customers pay in advance, with<br />

the prepayment meter automatically<br />

disconnecting supply when available<br />

credit is exhausted.<br />

In rural environments where average<br />

consumption is low, prepayment<br />

meters without AMR support are<br />

usually the answer, whereas in urban<br />

areas where the communication infrastructure<br />

is well developed, AMI<br />

systems offer the flexibility of both<br />

credit and prepayment modes, with<br />

the added benefits of load control,<br />

customer management and on-line<br />

anti-tamper functionality.<br />

Barr y, in his paper to the<br />

Advanced Metering Infrastructure (AMI)<br />

Convention, set out the circumstances<br />

that led to an electrician being<br />

hurt by an explosion that occurred<br />

in a substation and the results of an<br />

investigation that was carried out into<br />

this accident with the aim of avoiding<br />

a recurrence.<br />

The electrician followed most<br />

of the correct safety procedures<br />

required when he remotely closed<br />

an 11 kV oil circuit breaker (OCB).<br />

He tied a lanyard onto the closing<br />

lever and for additional protection<br />

wore a flash suit and stood behind<br />

the closed but unbolted outer door<br />

of the substation before pulling the<br />

lanyard.<br />

However he had not anticipated<br />

the force of the explosion that followed,<br />

which blew open the outer<br />

door behind which he was standing,<br />

breaking his right arm.<br />

After the investigation it was decided<br />

that part of the remedial action<br />

required to avoid such accidents was<br />

to install more modern and inherently<br />

safer vacuum or SF6 breakers<br />

in place of OCB’s, combined with a<br />

schedule of regular maintenance and<br />

tests to be carried out to identify and<br />

rectify faults before they can develop<br />

into serious threats to the safety of<br />

personnel or damage to equipment.<br />

A diagram showing<br />

the components<br />

and configuration<br />

of an AMI metering<br />

system, as discussed<br />

by Leon de Nysschen<br />

in his paper to<br />

AMEU Convention<br />

2010.


Training Centre’s short courses enable experienced<br />

tradesmen to qualify<br />

The group’s Training Centre, which<br />

is primarily responsible for training<br />

electrical and mechanical apprentices<br />

for the benefit of companies within<br />

the group, recently introduced a<br />

range of short courses for group<br />

tradesmen and outsiders alike.<br />

“The short courses we have<br />

developed, which run for between<br />

three and six weeks each, are aimed<br />

at providing experienced but unqualified<br />

tradesmen with the opportunity<br />

to gain the official qualifications they<br />

need in their specific disciplines to<br />

enable them to advance further in<br />

their careers,” explained Training<br />

Manager Dawie Oberholzer.<br />

“There are many tradesmen out<br />

there who have a lot of practical experience<br />

behind them but who for<br />

various reasons haven’t had the opportunity<br />

to attend a technical college<br />

or similar training institution to acquire<br />

the theoretical knowledge and<br />

write the exams required to get the<br />

proper qualifications. In most cases<br />

this will have stood in the way of their<br />

advancement. Our short courses fill<br />

this gap and provide them with the<br />

opportunity to get ahead.”<br />

The T&D division hosted a tour<br />

for senior City Power officials of its<br />

member companies’ facilities on<br />

March 25.<br />

The tour, organised by Prince<br />

Ziqubu, T&D’s Marketing Manager,<br />

was arranged to bring the visitors up<br />

to speed on the companies’ product<br />

Wiremen trainees apply their skills during a recent short course at the Training Centre.<br />

“Not only are there many individuals<br />

who would want to take up this<br />

opportunity, but there are also many<br />

companies employing tradesmen<br />

who could help them by arranging<br />

for them to attend our short courses,”<br />

he added.<br />

Basic and advanced courses in<br />

the various disciplines are available.<br />

The courses include basic and advanced<br />

electrical, fitting, turning, fitting<br />

& turning, tool jig & die-making,<br />

hydraulics, pneumatics, electronics,<br />

programmable logic controllers,<br />

welding and wiremen.<br />

“Trainees must have minimum<br />

of five years practical experience to<br />

attend these short courses,” Dawie<br />

explained.<br />

The Training Centre has been<br />

providing full apprenticeship training<br />

for many years in most of the trades<br />

listed above, but with the new short<br />

courses it has branched out into<br />

electronics, programmable logic<br />

controllers, welding and wiremen for<br />

the first time.<br />

The newly-launched short courses<br />

are already proving popular and the<br />

Training Centre kicked off with several<br />

courses for wiremen recently, in<br />

October and November 2010.<br />

Betty Britz, the Training Center Secretary,<br />

watches some of the wiremen trainees doing a<br />

practical exercise on the course.<br />

What’s Watt FEBRUARY 2011


Power<br />

John Thompson provides coal-fired boiler plus bag<br />

filter for local cheese plant<br />

John Thompson recently completed<br />

a contract in which it provided<br />

and installed a coal-fired steam boiler<br />

for Ladismith Cheese in the Southern<br />

Cape – complete with a bag-filter to<br />

reduce particulate emissions.<br />

This is the first local contract<br />

undertaken by John Thompson in<br />

Computer generated illustrations of the<br />

equipment John Thompson has provided for<br />

Ladismith Cheese: Top picture: The<br />

bag filter. Above: The boiler installation<br />

complete with bag filter, coal handling<br />

equipment and ash conveyors.<br />

What’s Watt FEBRUARY 2011<br />

which it has combined its boiler and<br />

filtration technologies to more fully<br />

meet the needs of its industrial boiler<br />

customers.<br />

The steam installation comprises<br />

a Europac boiler producing 10 000<br />

kg/h of steam at 10 bar. It is fitted<br />

with the Micropac boiler management<br />

system, which offers significant<br />

benefits that include, among others,<br />

increased overall boiler efficiency,<br />

reduced fuel usage, reduced smoke<br />

and particulate emissions, fewer<br />

boiler-attendant combustion errors,<br />

reduced power consumption and<br />

noise levels under low load conditions<br />

and a superior response and<br />

turndown ratio.<br />

The reverse jet pulse bag filter<br />

system was provided by John<br />

Thompson to meet performance,<br />

durability, temperature, corrosionresistance<br />

and low maintenance<br />

requirements demanded by modern<br />

industrial plant.<br />

The bag filter produced for<br />

Ladismith Cheese reduces particulate<br />

emissions to below 50mg/m3. A<br />

John Thompson mechanical cyclone<br />

grit arrestor is also incorporated<br />

in the plant for use when the bag<br />

filter is by-passed during start-up<br />

conditions.<br />

“For the last number of years<br />

John Thompson has focussed its<br />

development programme on improved<br />

coal combustion and control<br />

which is now bearing fruit. With<br />

the addition of the new bag filter<br />

system to reduce particulate emissions<br />

the argument for coal as a<br />

fuel source for industrial boilers<br />

has become stronger,” commented<br />

Roger Dawson, General Manager<br />

of John Thompson’s Package Boiler<br />

division.


Award of prized Kusile unit transformers contract<br />

results in multiple local development benefits<br />

Eskom’s new Kusile power station<br />

currently under construction near<br />

Delmas in Mpumalanga is to be fitted<br />

with locally designed and manufactured<br />

unit transformers produced by<br />

Power Transformers.<br />

The capability of the company to<br />

manufacture unit transformers flows<br />

directly from substantial extensions it<br />

has undertaken in recent years at its<br />

Wadeville, Germiston, plant to both<br />

increase its total production capacity<br />

and extend the upper power limit of<br />

its product to 160 MVA at 132 kV,<br />

from 45 MVA at 132 kV previously.<br />

The R215 million five-year turnkey<br />

contract Eskom has awarded to<br />

Power Systems incorporates design,<br />

production and supply by Power<br />

Transformers of 13 unit transformers<br />

– two per generator unit, plus<br />

one spare. They are specified with<br />

dual secondary windings and rated at<br />

110/55/55 MVA and 22/15,75/15,75<br />

kV.<br />

The unit transformers – the first<br />

to be produced by the company<br />

– comprise the largest portion of the<br />

contract, which also consists of the<br />

provision of the associated earthing<br />

system and secondary protection<br />

that includes on-line gas analysis,<br />

a transformer explosion prevention<br />

system and an emulsifying deluge<br />

system.<br />

The contract came into effect<br />

in early January this year and is<br />

scheduled for completion at the end<br />

of 2015. Power Systems is due to<br />

commence installation of equipment<br />

for Kusile’s first generator unit in April<br />

2012 and will commence work on<br />

the others at eight-monthly intervals<br />

thereafter.<br />

“Power Transformers’ capability<br />

to design and manufacture the unit<br />

transformers was the single most<br />

important factor behind Eskom’s<br />

decision to award us the contract<br />

in the face of stiff competition from<br />

other contenders – most of them foreign<br />

companies,” commented John<br />

McClure, Power Systems’ General<br />

Manager.<br />

Another key factor that favoured<br />

the selection of the local company<br />

over foreign manufacturers<br />

was that it provided Eskom with<br />

additional scope for setting local<br />

content requirements and applying<br />

the Accelerated and Shared Growth<br />

Initiative for South Africa (ASGI-SA)<br />

provisions that Eskom and other<br />

parastatal bodies and public sector<br />

organisations subscribe to as part of<br />

their conditions of contract.<br />

“In its original tender conditions<br />

for the contract Eskom set a local<br />

content target of 10%, this being a<br />

realistic target for a foreign supplier,<br />

as in that instance the vast bulk of<br />

the work would be done outside<br />

the country. However, with us being<br />

awarded the contract, a new local<br />

content target of a minimum of 55%<br />

was agreed to and consequently the<br />

ASGI-SA commitments that apply<br />

are also more far-reaching than if<br />

the contract had gone to a foreign<br />

company,” John explained.<br />

“Although 55% local content has<br />

been set as the minimum threshold,<br />

we expect to surpass this figure by a<br />

healthy margin,” he added.<br />

The ASGI-SA requirements<br />

include training of people in the<br />

Nkangala district in which Kusile is<br />

situated and providing employment<br />

by channelling work linked to the<br />

contract to local black-owned small<br />

<strong>Transmission</strong> & <strong>Distribution</strong><br />

A schematic diagram of a Kusile power station generator electrical supply depicting the redundant<br />

units transformers and ancillary equipment to be supplied by ACTOM.<br />

business enterprises (SBE’s) and<br />

black women organisations (BWO’s)<br />

wherever possible.<br />

“Between Power Systems and<br />

Power Transformers we have undertaken<br />

to train a total of 20 people with<br />

a view to employing many of them<br />

within the group in the longer term.<br />

In addition, we are committed to allocating<br />

a substantial amount of work<br />

to small black business enterprises,<br />

several of which will be sourced<br />

from the Nkangala district, which will<br />

specifically nurture entrepreneurship<br />

and target employment creation. In<br />

so doing, we intend to plough back at<br />

grassroots level some of the benefits<br />

that accrue from locally executed<br />

engineering works,” John said.<br />

“This cascade effect illustrates<br />

the potential magnitude of human<br />

resource development opportunities<br />

in the form of job creation, entrepreneurship<br />

and skills development,<br />

with eventual meaningful benefits to<br />

the economy as a whole, that could<br />

be achieved if infrastructural management<br />

and development enterprises<br />

– comprising parastatals, government<br />

institutions, municipalities and<br />

private sector companies – made<br />

greater use of local manufacturers<br />

and suppliers,” he concluded.<br />

What’s Watt FEBRUARY 2011


<strong>Transmission</strong> & <strong>Distribution</strong><br />

Skills development course gives young employees<br />

a career boost<br />

Power Transformers has taken<br />

steps to provide advancement opportunities<br />

for some of its more<br />

promising employees by providing<br />

training for them focussed on power<br />

transformer technology.<br />

What’s Watt FEBRUARY 2011<br />

It recently completed its pilot<br />

course devised for this purpose in<br />

which it provided training to eight<br />

young employees.<br />

The course, run in weekly 1-1/2<br />

hour sessions over a period of 13<br />

Eskom’s Stacy McTavish presents a qualification certificate to Jeanette Maluleke, one of the eight<br />

young employees who participated in Power Transformers’ first transformer skills development and<br />

English communication course.<br />

When local technical college<br />

Ekurhuleni West College approached<br />

Power Transformers recently to<br />

give a group of its senior technical<br />

students some practical experience<br />

and instruction on the company’s<br />

products and production processes,<br />

it was happy to oblige – as it has<br />

done on previous occasions for<br />

students studying at similar training<br />

institutions.<br />

The six National Certificate<br />

Engineering Studies students gained<br />

maximum exposure to transformer<br />

manufacture by being placed in<br />

various parts of the factory and rotated<br />

over a two-week period during<br />

September and October.<br />

Soon after they had completed<br />

this stint of workplace based exposure<br />

to enhance their theoretical<br />

training, the college’s academic<br />

months starting in August 2009 and<br />

ending in September 2010, proved<br />

highly successful.<br />

“The course, while covering all<br />

aspects of skills development relating<br />

to power transformers, including<br />

the materials used in their construction,<br />

their design and the construction<br />

methods applied, also focussed<br />

strongly on English communication<br />

and presentation skills since for most<br />

of the students English is not their<br />

first language,” explained Andrew<br />

Russell, who devised and co-ordinated<br />

the course.<br />

The course culminated in presentations<br />

by each of the trainees<br />

in which they demonstrated some<br />

of what they had learned, including<br />

their presentation skills in English.<br />

These were very well received by<br />

the invited guests, who included<br />

Stacy McTavish, Commodity<br />

Manager, Power Transformers for<br />

Eskom Procurement & Supply Chain<br />

Management, who was the main<br />

speaker at the event.<br />

Appropriately, Ms McTavish’s talk<br />

was on career development of nontechnical<br />

persons breaking into heavy<br />

electrical engineering careers.<br />

Local technical college students get workplace<br />

experience at Power Transformers<br />

team expressed their gratitude to the company for providing this valuable<br />

experience.<br />

Michael Henry, Power Transformers’ Production Manager, with the six senior technical students in<br />

Power Transformers’ plant.


Power Transformers produces first high-rated<br />

autotransformer since plant upgrade<br />

The 120 MVA autotransformer for the new Schaapkop substation undergoes testing at Power Transformers’ test facility.<br />

Since completing a major upgrade<br />

and extension of its plant three years<br />

ago, Power Transformers has designed,<br />

manufactured and supplied<br />

its first large Eskom spec autotransformer<br />

– a 120 MVA unit – which is to<br />

be installed in George Municipality’s<br />

new 132 kV/66 kV/11 kV Schaapkop<br />

main intake substation currently under<br />

construction.<br />

The autotransformer underwent<br />

final tests at Power Transformers’<br />

plant in October 2010 and was delivered<br />

to site in November.<br />

Power Systems is responsible for<br />

the construction of the new substation,<br />

having been awarded a R65 million<br />

turnkey contract for this by BDE<br />

Consulting Engineers of George on<br />

behalf of George Municipality at the<br />

beginning of 2009.<br />

Other ACTOM companies supplying<br />

equipment for Schaapkop, which<br />

will augment main power supply to<br />

George currently provided by the<br />

132 kV/66 kV Blanco substation, are<br />

High Voltage Equipment and MV<br />

Switchgear.<br />

R o n n i e R u s s e l l , Po w e r<br />

Transformers’ General Manager,<br />

said: “Our production of this first 120<br />

MVA Eskom spec autotransformer<br />

for Schaapkop represents an important<br />

milestone for us, as it is by far<br />

the largest autotransformer we have<br />

produced so far – the previous largest<br />

being 40 MVA units.<br />

“An important spinoff of this is<br />

that it enhances our standing with<br />

Eskom in securing orders for similar<br />

autotransformers in the future,” he<br />

added.<br />

T h e a u t o t r a n s f o r m e r f o r<br />

Schaapkop incorporates a 10 MVA<br />

11 kV tertiary winding as backup<br />

supply for new residential and commercial<br />

developments in George in<br />

the vicinity of the new substation, as<br />

well as for additional supply of power<br />

to a regional sewerage works and<br />

recently completed sewerage water<br />

recycling plant nearby.<br />

Danie de Vries, Principal Engineer<br />

for BDE Consulting Engineers, commended<br />

Power Systems on its cooperativeness<br />

and competence in<br />

executing the contract – due for completion<br />

in February 2011 – and timeous<br />

delivery of equipment. “We have<br />

found them very willing to adapt to<br />

<strong>Transmission</strong> & <strong>Distribution</strong><br />

changing requirements as they have<br />

arisen and the fact that they were<br />

able to offer us a locally designed<br />

and manufactured autotransformer,<br />

which we would otherwise have<br />

had to purchase from abroad, was a<br />

major positive factor in their favour,”<br />

he commented.<br />

The Schaapkop substation comprises<br />

two 132 kV incomer bays,<br />

which are designed to accommodate<br />

up to three power transformers eventually,<br />

as well as 15 x 66 kV feeder<br />

bays, two 66 kV bus section bays<br />

and two 66 kV bus coupler bays.<br />

Initially a temporary supply will be<br />

routed to the substation while the<br />

upstream Eskom infrastructure is<br />

constructed.<br />

The R30 million upgrade and extension<br />

of Power Transformers’ plant,<br />

completed towards the end of 2007,<br />

raised the upper power rating limit of<br />

the company’s product from 45 MVA<br />

at 132 kV to 160 MVA at 161 kV. At<br />

the same time the plant’s production<br />

capacity was increased by 50% to a<br />

total of 2250 MVA per annum.<br />

What’s Watt FEBRUARY 2011


<strong>Transmission</strong> & <strong>Distribution</strong><br />

Protection & Control provides Energy Management<br />

System for Southern African Power Pool<br />

Protection & Control (P&C) has<br />

won a prestigious R13,7 million<br />

turnkey contract from the Southern<br />

African Power Pool (SAPP) to provide<br />

an Energy Management System<br />

(EMS) to monitor the state of transmission<br />

lines (interconnectors)<br />

between the 12 SAPP member<br />

countries.<br />

The contract was awarded in early<br />

July 2010 and is scheduled for completion<br />

at the end of June 2011.<br />

The Energy Management System<br />

collects and collates data from the<br />

various utility control centres. This<br />

information is then used to monitor<br />

the state of the interconnectors between<br />

the various utilities, including<br />

the energy transfers between the<br />

different countries. In addition, the<br />

EMS will provide load forecasts,<br />

contingency analysis, short-circuit<br />

analysis and “look-ahead” simulation<br />

scenarios.<br />

P&C is executing the contract in<br />

close partnership with its international<br />

technology principal Alstom<br />

Grid (formerly Areva T&D), which is<br />

responsible for the design, manufacture<br />

and supply of the equipment,<br />

and a local EMS specialist company<br />

that provides engineering support<br />

in the form of assistance with configuration,<br />

factory acceptance testing<br />

and site acceptance testing. The<br />

equipment involved comprises a control<br />

system, including an application<br />

Leading hospital group Netcare<br />

Limited has awarded Protection and<br />

Control (P&C) a contract to provide<br />

an Automated Meter Reading (AMR)<br />

system to serve all 13 of the group’s<br />

Tier 1 hospitals around the country.<br />

The contract, awarded in October<br />

2010 and scheduled for completion<br />

in October this year, encompasses<br />

the supply, installation and commissioning<br />

of a full AMR system, which<br />

includes meters to automatically<br />

measure incoming electricity supply<br />

at each facility, including generation<br />

of bills for tenants, meters to automatically<br />

transmit load energy profile<br />

data and energy total registers via<br />

server, historian server and various<br />

other application specific servers.<br />

The protocol that will be used<br />

between the various control centres<br />

is Inter Control Centre Protocol<br />

(ICCP).<br />

SAPP, which is based in Harare, is<br />

responsible for the coordination of all<br />

energy trading taking place between<br />

the member countries.<br />

“The contract is seen as a key<br />

project as SAPP represents all the<br />

utilities in the region,” commented<br />

Marius van Rensburg, P&C’s Sales<br />

Manager, Protection Products &<br />

What’s Watt FEBRUARY 2011 10<br />

Systems.<br />

“At present SAPP relies on manual<br />

feedback from the various utilities,<br />

which is work intensive and time consuming.<br />

The EMS system provides<br />

more up-to-date representation of<br />

the interconnect status and energy<br />

being transferred between the various<br />

utilities.”<br />

The EMS at SAPP’s headquarters<br />

will as a start be connected via VSAT<br />

satellite links to the control centres<br />

of three major utilities, South Africa’s<br />

Eskom, Zimbabwe’s ZESA and<br />

Zambia’s ZESCO.<br />

Delegates from Southern African Utilities, SAPP, Alstom Grid and Protection & Control during a<br />

workshop on the implementation of the EMS System at SAPP’s headquarters in Harare.<br />

Netcare hospital group adopts metering system to<br />

help reduce carbon footprint<br />

an existing Ethernet network to<br />

the group’s administration centre<br />

in Midrand, and AMR software for<br />

processing the information, to be installed<br />

on a Netcare supplied Server<br />

at the administration centre.<br />

There are 10 Netcare Tier 1 hospitals<br />

in Gauteng and one each in Cape<br />

Town, Durban and Port Elizabeth.<br />

Eddie Herrmann, Netcare’s<br />

Acting National Technical Manager,<br />

said the group decided to adopt a<br />

metering system mainly for use as a<br />

tool to assist it in reducing its carbon<br />

footprint. “It will enable us to plan our<br />

load profile so that we can analyse<br />

our consumption of power and use it<br />

more efficiently,” he explained.<br />

“We are a member of the National<br />

Business Initiative and participate in<br />

its carbon disclosure project, in which<br />

we are rated according to our power<br />

consumption efficiency. The metering<br />

system will provide us with a<br />

load profile baseline to enable us to<br />

accurately quantify the results of our<br />

energy reduction initiatives and so<br />

improve our ratings.<br />

“Other significant benefits include<br />

monitoring utility accounts to verify<br />

that we are being charged correctly<br />

and to ensure that we bill our subtenants<br />

correctly,” he added.


11<br />

<strong>Transmission</strong> & <strong>Distribution</strong><br />

Protection & Control scores a ‘first’ in Africa with<br />

Wide Area Monitoring System for Eskom<br />

A diagram of the architecture of the WAMS system that Protection & Control has been contracted to produce and install for Eskom.<br />

Protection & Control (P&C) has<br />

won a ground-breaking R31 million<br />

contract to design, supply and<br />

install state-of-the-art Wide Area<br />

Monitoring System (WAMS) equipment<br />

for Eskom.<br />

The WAMS will enable Eskom<br />

to monitor local and national disturbances<br />

in its transmission network.<br />

Disturbances may often lead to widespread<br />

system outages. WAMS also<br />

provides advance warning of possible<br />

system deterioration so that corrective<br />

action can be taken to avert a<br />

crisis situation from arising.<br />

“The WAMS, which will be one<br />

of the largest of its kind in the world<br />

and the first in Africa, is a dedicated<br />

system that provides high-speed<br />

information about the real-time behaviour<br />

of the transmission network<br />

to enable Eskom to manage the grid<br />

most effectively”, explained Brian<br />

van Rensburg, P&C’s Business<br />

Development Manager.<br />

Phasor Measurement Units<br />

(PMU’s) will be installed at key nodes<br />

in the transmission network. “The<br />

PMU’s will constantly monitor key<br />

system metrics such as power angle<br />

and frequency and communicate the<br />

data to Eskom’s National Control<br />

Centre, where the operators will be<br />

able to determine the power system<br />

state with the aid of advanced<br />

visualisation and stability monitoring<br />

software applications,” he said.<br />

Any system disturbance that affects<br />

system metrics such as damping,<br />

frequency and system phase<br />

angles will be made visible on the<br />

Human Machine Interface (HMI)<br />

display and thus preventative action<br />

can then be taken. “For example,<br />

any abrupt phase angle or frequency<br />

shifts will indicate that the transmission<br />

network is under strain and preventative<br />

action can be taken in these<br />

circumstances. Depending on the<br />

severity of the problem, additional<br />

power generation will be brought on,<br />

load will be reduced in co-operation<br />

with large consumers, or, as a last<br />

resort, controlled load-shedding will<br />

be implemented,” Brian stated.<br />

As with the WAMS, Eskom’s<br />

Energy Management System, which<br />

has been in operation since the<br />

beginning of 2008, was supplied by<br />

P&C in conjunction with its technology<br />

partners.<br />

The WAMS contract, awarded<br />

in early July 2010, comprises two<br />

phases – an initial R10 million design<br />

phase and a R21 million production<br />

phase. During the design phase<br />

P&C’s technology principal, Alstom<br />

Grid (formerly Areva T&D), will adapt<br />

and customise its standard WAMS<br />

to meet Eskom System Operator’s<br />

requirements.<br />

The subsequent production phase<br />

will involve the rollout of the full system,<br />

including supply of a number<br />

of PMU’s and Substation Phasor<br />

Data Concentrators (SPDC’s) to<br />

be installed at 28 locations on the<br />

network around the country. The<br />

SPDC’s perform the function of collating<br />

and transmitting information<br />

from multiple PMU’s at a substation<br />

to the National Control Centre. The<br />

contract also encompasses development,<br />

supply and integration of the<br />

Phasor Point software by Psymetrics,<br />

a Scotland-based engineering company<br />

specialising in such systems.<br />

P&C, the lead contractor, will<br />

undertake local assembly and assist<br />

with integration and testing of the<br />

system.<br />

What’s Watt FEBRUARY 2011


<strong>Transmission</strong> & <strong>Distribution</strong><br />

PIX switchgear installed in Burnstone mine’s main<br />

intake substation<br />

MV Switchgear recently completed<br />

two contracts for distribution<br />

of 11 kV power at the new Burnstone<br />

underground gold mine near Balfour,<br />

Mpumalanga.<br />

The contracts, together worth<br />

over R10 million, involved supply of<br />

specialised PIX air-insulated primary<br />

distribution systems switchgear from<br />

Schneider Electric (formerly Areva<br />

T&D) for installation in the substation<br />

supplying power to the mine, while<br />

the second contract was for both surface<br />

and underground electricity supply,<br />

comprising locally manufactured<br />

SBV4 switchgear equipment.<br />

The contract for construction<br />

and supply of 23 PIX switchgear<br />

panels came from Midrand based<br />

Consolidated Power Projects<br />

(CONCO), which was responsible<br />

for construction of the mine’s 88<br />

kV/11 kV main intake substation. The<br />

contract was awarded in mid 2009<br />

and completed in February 2010.<br />

“This order was the largest order<br />

we have received to date for PIX<br />

for an industrial application since<br />

our introduction of this product into<br />

the local market at the beginning of<br />

2009,” commented Alec Duff, MV<br />

Switchgear’s Marketing Manager.<br />

The company introduced PIX to<br />

spearhead a drive to gain entry into<br />

the power generation and industrial<br />

high fault level markets. “PIX is<br />

ideal for MV network applications<br />

Current Electric enhances MV current and voltage<br />

transformers with protective screen<br />

Current Electric is now producing<br />

11 kV current and voltage transformers<br />

(CT’s and VT’s) that are screened<br />

by means of a metallic coating to ensure<br />

that no live parts are exposed.<br />

The new screened 11 kV units<br />

introduced by Current Electric, the<br />

leading local producer and supplier of<br />

medium voltage CT’s and VT’s, were<br />

awarded international IEC60044 quality<br />

certification by the SA Bureau of<br />

Standards late last year after being<br />

successfully type-tested for impulse,<br />

short circuit and power frequency.<br />

General Manager Vanessa de<br />

Swardt pointed out that screen<br />

coating is applied to the body of<br />

in Eskom’s new power plants and<br />

has a number of features that we<br />

believe gives it the edge over similar<br />

products on offer,” commented<br />

General Manager David Geldart at<br />

the time.<br />

The company was subsequently<br />

successful, later in 2009, in winning<br />

a prized R275 million contract<br />

from Eskom to supply a total of 640<br />

PIX units for installation in the new<br />

Medupi power station currently under<br />

construction. This order marked<br />

MV Switchgear’s entry into the<br />

power generation market.<br />

PIX is an advanced air-insulated<br />

What’s Watt FEBRUARY 2011 12<br />

range of switchgear that conforms<br />

to the international IEC 62271 Parts<br />

100 and 200 standard and is internal<br />

arc classified up to 50 kA for 17,5<br />

kV. It is compact, requires minimum<br />

maintenance and has a number of<br />

built-in safety features.<br />

In late 2009 Burnstone mine,<br />

which is owned and operated by<br />

Great Basin Gold Ltd, awarded MV<br />

Switchgear a contract for 35 SBV4<br />

11 kV switchgear panels for surface<br />

and underground power supply.<br />

Deliveries of these units were completed<br />

on schedule in September<br />

2010.<br />

Technicians do finishing touches to the array of 23 PIX switchgear panels supplied by Schneider Electric<br />

of Europe and assembled at MV Switchgear’s Knights plant.<br />

the CT’s and VT’s.<br />

“Screened connectors<br />

that come in<br />

kit form have to be<br />

installed over the<br />

bushings to provide<br />

the complete protection<br />

that is required,”<br />

she explained.<br />

Current Electric’s General<br />

Manager Vanessa de<br />

Swardt and Design<br />

Manager Giorgio Tarazza<br />

with samples of the newlyintroduced<br />

screened CT’s<br />

and VT’s.


1<br />

Transport<br />

Signalling used ingenuity to provide vital data for<br />

MetroRail’s passenger info system upgrade<br />

In a major project undertaken by<br />

the Passenger Rail Agency of South<br />

Africa (PRASA) to upgrade many of<br />

MetroRail’s passenger information<br />

systems nationwide in preparation<br />

for the 2010 Soccer World Cup,<br />

Signalling demonstrated its ability<br />

to adapt to the protocols of the main<br />

system suppliers, as well as provide<br />

efficient communication between<br />

old legacy electro-mechanical interlocking<br />

systems and the new stateof-the-art<br />

integrated communication<br />

system (ICS).<br />

Signalling participated as a subcontractor<br />

in the project, which commenced<br />

in 2008 and was completed<br />

in time for the Soccer World Cup<br />

tournament in mid 2010. “The project<br />

was aimed specifically at providing a<br />

centralised automated passenger information<br />

service at stations around<br />

the country that were critical to the<br />

transport arrangements associated<br />

with the World Cup,” commented<br />

General Manager Peter Colborne.<br />

“More than 100 stations were<br />

involved in the upgrade. The new centralised<br />

electronic system replaced a<br />

manual system in which each station<br />

independently provided the relevant<br />

information to passengers about<br />

train arrival and departure times and<br />

changes to timetables,” he pointed<br />

out.<br />

The scope of the sub-contracts,<br />

awarded to Signalling by the main<br />

contractor for the ICS system, was to<br />

automatically feed the raw signalling<br />

data from the stations, comprising<br />

train arrival and departure times and<br />

train routing information, into the<br />

passenger information system.<br />

“The stations involved had existing<br />

signalling systems of three different<br />

technological levels,” explained<br />

Anton Reinhardt, Signalling’s Senior<br />

Development Engineer responsible<br />

for designing and developing the<br />

communication interfaces between<br />

the various signalling systems at the<br />

stations and the ICS system.<br />

“The first was the old legacy<br />

system that was an entirely electromechanical<br />

system and therefore<br />

was the one that presented the biggest<br />

challenges for us because of the<br />

difficulties involved in gaining access<br />

to the required information and of<br />

transmitting it to the ICS system.<br />

“The second type of system was<br />

a little easier, because although it<br />

had electro-mechanical interlocking<br />

and no train describer, it was already<br />

equipped with an electronic remote<br />

control interface, which made it easy<br />

enough to gain access to information<br />

from the interlockings. And the third<br />

type of system was the easiest of all<br />

as it consisted of modern electronic<br />

interlocking, complete with train describer<br />

and remote control, so it was<br />

just a matter of installing a simple<br />

plug-in to access and transmit the<br />

information.”<br />

Signalling’s greatest ingenuity<br />

was called upon to provide workable<br />

solutions to the problems posed by<br />

the old legacy system – although this<br />

system was present in only seven of<br />

the 100 plus stations involved.<br />

“The legacy systems date back<br />

to the 1940’s and 50’s. Not only<br />

are they relay-based systems with<br />

nothing electronic on them, but they<br />

even have the old mercury timers,”<br />

remarked Anton.<br />

“Due to both safety and practical<br />

considerations it wasn’t feasible to<br />

try and interfere with the old wiring,<br />

so we designed and developed a<br />

distributed input-output subsystem<br />

utilising a can-bus system, as used<br />

in the motor industry. This has the<br />

advantage of making use of the<br />

redundancy inherent in the old<br />

electro-mechanical interlockings,<br />

instead of interfering with the existing<br />

circuitry.<br />

“In addition, we had to radically<br />

adapt and repackage the modern<br />

train describer in a format that the<br />

legacy interlockings understood so<br />

that the information so gathered<br />

could be transmitted to the central<br />

ICS system. The main challenge here<br />

was to typecast the legacy system<br />

so that it assumed all the characteristics<br />

of modern interlocking,” Anton<br />

concluded.<br />

Hardus Joubert, a Development Engineer with Signalling, with one of the can-bus units the company adapted as a safe and effective means of accessing data<br />

from old legacy interlockings.<br />

What’s Watt FEBRUARY 2011


Power Conversion<br />

Electrical Machines wins order for Kusile’s<br />

desulphurisation plant<br />

Electrical Machines recently won<br />

a sizeable contract for the design,<br />

manufacture and supply of medium<br />

voltage motors for the wet limestone<br />

desulphurisation plant at Eskom’s<br />

new Kusile coal-fired power station<br />

currently under construction near<br />

Delmas, Mpumalanga.<br />

The order placed by Alstom S&E<br />

Africa (Pty) Ltd, comprises a total<br />

of 44 motors rated at 6,6 kV and<br />

between 300 and 1800 kW. The first<br />

deliveries are scheduled for June<br />

this year and the contract is due for<br />

completion in May 2014.<br />

“This order comes after an extended<br />

commercial and technical<br />

evaluation process that began in late<br />

2009,” said Sales Manager Brian<br />

Lindsay.<br />

“The motors fulfill some unusually<br />

tough project specific requirements,<br />

including an expected operational life<br />

of 50 years, low full load sound levels<br />

of 82 db, resulting in the motors being<br />

constructed with integral sound<br />

attenuators, and a low bearing temperature<br />

rise of 35 degrees against a<br />

design ambient of 50 degrees, with-<br />

cooling systems.”<br />

The contract adds to a considerable<br />

volume of Eskom related work in<br />

progress at Electrical Machines, with<br />

many return-to-service contracts at<br />

various stages of completion within<br />

the works. The company has also<br />

recently received key orders from<br />

the Zimplats Ngezi Mine, Northam’s<br />

Booysendaal mine via DRA for large<br />

out the use of any external bearing A silenced MV motor similar to those on order for Kusile’s wet limestone desulphurisation plant.<br />

ACTOM via its Power Conversion<br />

division has acquired leading airconditioning<br />

engineers and contractors<br />

specialist company Luwa (SA)<br />

(Pty) Ltd from its South African<br />

shareholders.<br />

The acquisition was concluded<br />

in January and is effective from<br />

February 1. Luwa SA was established<br />

in South Africa in 1971, this year<br />

marking its 40th anniversary.<br />

Luwa SA, which is based in<br />

Pinetown and Brackenfell, is one<br />

of the leading and oldest players<br />

in the industrial ventilation and airconditioning<br />

solutions environment<br />

and offers design, manufacture and<br />

installation capabilities.<br />

Paul Cuthbert, Managing Director<br />

of the Power Conversion division,<br />

said the acquisition complements<br />

the group’s activities in the air movement,<br />

air pollution and dust control<br />

What’s Watt FEBRUARY 2011 1<br />

mill motors, some large pump motors<br />

for NamWater and various special<br />

purpose built shredder motors<br />

destined for the USA market.<br />

“It is encouraging to see good<br />

orders coming from the export<br />

and mining sectors again after a<br />

slow 2009 and early 2010,” Brian<br />

commented.<br />

ACTOM acquires specialist air-conditioning<br />

engineers and contractors company Luwa SA<br />

markets and further reinforces the<br />

group’s commitment to investing<br />

in quality South African engineering<br />

companies aligned with its market<br />

focus.<br />

“ACTOM is well established as<br />

a major supplier of gas and dust<br />

emission control systems as well as<br />

fans for industrial mining and power<br />

applications. The acquisition of Luwa<br />

SA extends our involvement in the<br />

air movement and controls industry<br />

into new industries such as health<br />

care and pharmaceuticals via Luwa’s<br />

Clean Room Technology,” he stated.<br />

Luwa will operate as a standalone<br />

business within the Power<br />

Conversion division. “We view the<br />

company as a successful and wellrun<br />

operation and have no intention<br />

of incorporating it into another business<br />

unit,” Paul emphasised.<br />

Frank Van Dongen, Luwa SA’s<br />

Managing Director, commented:<br />

“From our point of view an important<br />

benefit of the deal is that, by<br />

becoming part of one of the most<br />

forward-looking BBBEE groups in the<br />

country, we gain meaningful status,<br />

which opens up new business opportunities<br />

for us.<br />

“Another major benefit for our<br />

company is that the financial muscle<br />

of ACTOM, with its strong balance<br />

sheet and successful track record<br />

as a locally-owned group, promises<br />

a solid capital base from which to<br />

more easily expand our business as<br />

requirements demand.”<br />

He added: “We continue to have<br />

access to Luwa’s international technology<br />

which is a key player in the<br />

global textile air-conditioning industry<br />

and are able to offer solutions to industry<br />

generally based on 40 years<br />

of local experience.”


1<br />

Power Conversion<br />

ACTOM Air Pollution Control commended for ‘job<br />

well done’ on large fume-extraction contract<br />

Air Pollution Control (MikroPul)<br />

recently completed one of the largest<br />

gas-cleaning contracts it has ever<br />

undertaken.<br />

The turnkey contract, worth over<br />

R100 million, was for Assmang’s Cato<br />

Ridge works near Durban, where Air<br />

Pollution Control provided a system<br />

for capturing fumes generated by<br />

the tapping operations of the plant’s<br />

six furnaces.<br />

The contract, awarded by<br />

Assmang in mid 2008 and completed<br />

in July 2010, included civils and the<br />

supply and installation of electrical<br />

and automated control systems.<br />

The secondary gas-cleaning system,<br />

which complements Cato<br />

Ridge’s primary fume-extraction sys-<br />

tem, comprises a large eight-module<br />

reverse pulse filter baghouse covering<br />

a ground area of 1200 m 2 , plus<br />

ancillary equipment that includes extensive<br />

ducting and extraction hoods<br />

attached to jib cranes that swing the<br />

hoods into position at the furnaces<br />

during tapping operations.<br />

Said Woitek Liberda, Air Pollution<br />

Control’s General Manager: “The<br />

filtration plant, with an extraction capacity<br />

of 775 000 m 3 /hr, is designed<br />

to serve tapping operations of up<br />

to four furnaces simultaneously.<br />

Emissions are guaranteed at well<br />

below 15 mg/Nm 3 .”<br />

A view of two of the extraction hoods that are swung into position by jib cranes to extract fumes<br />

generated during tapping operations.<br />

Sam Matsimela, a Consulting<br />

Engineer with Assore, a 50% shareholder<br />

in Assmang’s Cato Ridge<br />

works, said the filtration plant is<br />

operating efficiently and exceeds the<br />

specified fume extraction capacity of<br />

775 000 m 3 /hr.<br />

He described Air Pollution<br />

Control’s project management as<br />

excellent. “They reacted swiftly to<br />

most of our demands and to scope<br />

changes and were extremely flexible<br />

in accommodating the works’ pro-<br />

duction requirements. They also gave<br />

major priority to safety and must be<br />

commended for their ability to work<br />

safely while some of the furnaces<br />

were in production,” he said.<br />

Air Pollution Control, which<br />

changed its name from MikroPul in<br />

October 2010, remains unchanged in<br />

all other respects and continues to<br />

offer the world-renowned MikroPul<br />

range of gas cleaning and dust control<br />

and collection equipment in the<br />

local market.<br />

The large baghouse<br />

installed by Air Pollution<br />

Control at the Cato<br />

Ridge works to capture<br />

fumes generated by the<br />

tapping operations of the<br />

furnaces.<br />

What’s Watt FEBRUARY 2011


Power Conversion<br />

ACTOM Air Pollution Control wins Medupi coal<br />

dust collection contract<br />

Air Pollution Control (MikroPul)<br />

recently won a contract to supply and<br />

install bag filters and ducting for dust<br />

collection at the coal feed terrace of<br />

Eskom’s new Medupi power station<br />

currently under construction near<br />

Lephalale, Limpopo Province.<br />

The three-year contract was<br />

awarded in December 2010 by ELB<br />

Engineering Services, the main contractors<br />

responsible for the supply<br />

and installation of the coal and ash<br />

handling equipment for Medupi.<br />

“The coal dust collection contract<br />

involves design, manufacture, supply,<br />

installation and commissioning of six<br />

bag filters – one for each of the power<br />

station’s six coal bunkers – as well as<br />

a total of 1,6 km of ducting for collection<br />

of dust at numerous transfer<br />

points in the complex configuration<br />

of conveyors supplying coal to the<br />

bunkers,” explained Martin Luyt, Air<br />

Pollution Control’s Sales Engineer.<br />

The filters to be installed are the<br />

well-proven MikroPulsaire tubular reverse<br />

pulse type. They are equipped<br />

with explosion protection features,<br />

including anti-static filter bags.<br />

Delivery of the first of the filters<br />

Contact Engineering provides superb service<br />

refurbishing large flexible connectors<br />

Contact Engineering has a longstanding<br />

reputation as a leading<br />

refurbisher and producer of flexible<br />

laminated copper connectors.<br />

For more than 20 years the company<br />

has been providing this valuable<br />

service to a wide variety of users, including<br />

electricity utilities, aluminium<br />

smelters, steel mills, foundries and<br />

municipalities. The flexible connectors<br />

are used in equipment with high<br />

current capacity.<br />

“We are one of the biggest<br />

refurbishers of flexible laminated<br />

connectors in South Africa and we<br />

are one of only a few companies in<br />

the country that has equipment for<br />

heat-fusing,” commented General<br />

Manager Ernie Muller.<br />

“Our heat-fusing equipment,<br />

which was designed and developed<br />

in-house, applies well-proven stateof-the-art<br />

technology for this proc-<br />

and ducting systems is scheduled for<br />

September this year, with the others<br />

to follow at six-monthly intervals<br />

thereafter and the contract due for<br />

completion in early-2014.<br />

Colin Haupt, ELB Engineering<br />

Services’ Project Engineer responsible<br />

for the main coal and ash terraces<br />

As with the recently<br />

awarded contract<br />

for dust collection<br />

at Medupi’s coal<br />

feed terraces, the<br />

bag filter supplied<br />

by Air Pollution<br />

Control in an earlier<br />

contract for another<br />

customer is also<br />

explosion proof.<br />

What’s Watt FEBRUARY 2011 1<br />

A set of large laminated flexible copper connectors of the type that Contact Engineering refurbishes.<br />

ess. Our customers can attest to its<br />

effectiveness.”<br />

The company’s heat-fusing equipment<br />

can process laminated connectors<br />

ranging from 17 mm to 350 mm<br />

in width.<br />

In addition to the large laminated<br />

contract, said Air Pollution Control<br />

was selected for the coal dust collection<br />

contract because, in addition to<br />

its bid being competitively priced, it<br />

demonstrated that it has the technical<br />

capability required to do the job.<br />

copper flexible connectors, the company<br />

also refurbishes and produces<br />

braided connectors for smaller applications,<br />

as well as the refurbishment<br />

and manufacture of a variety<br />

of electro-mechanical components,<br />

contacts and slip-rings.


1<br />

Electrical Equipment<br />

Electrical Products supplies top quality luminaires<br />

for Ford Motor Company plant<br />

The Versabeam high-bay luminaires installed in FMCSA’s Engine Plant.<br />

Ford Motor Company South Africa<br />

(FMCSA) has selected luminaires<br />

of the highest quality for lighting of<br />

its Struandale Engine Plant in Port<br />

Elizabeth.<br />

A total of 504 Versabeam 400<br />

watt metal halide high-bay luminaires,<br />

manufactured by leading<br />

international lighting specialists GE<br />

Lighting of Europe and supplied locally<br />

by Electrical Products, have<br />

been installed in the refurbished and<br />

new sections of the Engine Plant in<br />

line with the practice of Ford Motor<br />

Company in the United States, the<br />

local company’s principal, which<br />

uses this product exclusively in its<br />

US factories because of its superior<br />

characteristics over all other alternative<br />

fittings on offer.<br />

Prior to the order being placed<br />

with Electrical Products in October<br />

2009, FMCSA conducted exhaustive<br />

comparative tests on the Versabeam<br />

and a selection of alternative makes<br />

of high-bay luminaires to confirm<br />

the Versabeam’s superior lighting,<br />

durability and safety features. The<br />

tests included photometrics and<br />

thermal imaging by way of infrared<br />

photographs to check lighting efficiency<br />

and thermal management<br />

within the control gear and lamp<br />

compartments.<br />

“In all aspects the Versabeam<br />

proved to be far superior to the others,<br />

thereby fully justifying its premium<br />

pricing,” commented Neil Stander,<br />

the company’s Manufacturing<br />

Engineering Manager.<br />

“The Versabeam proved to be the<br />

best in all tests with exceptional light<br />

control, excellent illumination and no<br />

glare. It was also by far the coolest<br />

running luminaire among all those<br />

that we tested.”<br />

Elaborating on the Versabeam’s<br />

features, Jack Carne, Electrical<br />

Products’ Marketing Specialist,<br />

Lighting Products, said: “The combination<br />

of reflection and refraction<br />

prisms in the acrylic diffuser results<br />

in optimal control of light and guarantees<br />

a high level of efficiency and<br />

extraordinary illumination of vertical<br />

surfaces with great visual comfort<br />

due to minimal glare. It is expertly<br />

designed to limit glare and focus all<br />

useable light onto the floor area, as<br />

well as disperse the light as evenly as<br />

possible to ensure that there aren’t<br />

light and dark spots.<br />

“When needing to use high<br />

wattage lamps to achieve minimum<br />

lux levels, as applies in Ford’s case,<br />

the efficiency of the reflector design<br />

plays a vital role in determining the<br />

amount of luminaires to be used,<br />

which in turn has a knock-on effect<br />

on the total electricity consumption<br />

of the plant.<br />

“The enclosed design of the<br />

Versabeam makes it suitable for use<br />

in damp environments or areas with<br />

high dust levels.<br />

“In addition, Ford has selected<br />

the best available IP seal for the lamp<br />

compartment, ensuring maximum<br />

protection against ingress of dust, as<br />

well as moisture, including splashing<br />

and direct water spray.<br />

“A further important characteristic<br />

of Versabeam, which contributes to<br />

its exceptional reliability and long life,<br />

is that its large die-cast aluminium<br />

control box acts as a very efficient<br />

heat sink, drawing the heat from<br />

source and emitting it to atmosphere,”<br />

Jack concluded.<br />

What’s Watt FEBRUARY 2011


Electrical Equipment<br />

More proactive business policy gives Electrical<br />

Products a boost<br />

In recent years Electrical Products<br />

has greatly expanded its product and<br />

service offerings.<br />

“We have become more proactive<br />

by closely following market<br />

trends and developing more comprehensive<br />

and competitively priced<br />

product offerings to meet market<br />

requirements,” explained Marketing<br />

Manager Mike Ullyett.<br />

“This has resulted in substantial<br />

growth of our business in some of<br />

the major market sectors we serve,<br />

notably the utilities and municipalities<br />

and the mining industry, as well as<br />

contractors serving these sectors.<br />

“For instance, in line with the accelerated<br />

pace of development by<br />

Eskom and other utilities in Southern<br />

Africa to provide additional power<br />

generation capacity and electrical<br />

infrastructure extending into the rural<br />

areas, we now provide a complete<br />

electrification package comprising<br />

cable for transmission lines and distri-<br />

bution equipment comprising distribution<br />

transformers, surge arresters,<br />

fuse kits, insulators and general line<br />

hardware equipment.”<br />

An innovation the company has<br />

developed for use in the mining industry<br />

is a range of inexpensive and<br />

versatile clamps and wedges to support<br />

cables in vertical shafts. “These<br />

are completely re-engineered versions<br />

of our traditional Relco range of<br />

clamps and wedges,” said Mike.<br />

“Since we launched them into the<br />

market about a year ago they have<br />

proven to be highly successful due<br />

to a variety of advantages they have<br />

over their predecessors, as they are<br />

easier to install, more lightweight<br />

and better suited to modern shaft<br />

layouts.”<br />

Another field in which Electrical<br />

Products has scored noteworthy<br />

successes is in lighting, where it has<br />

extended its product range and service<br />

levels over the past three years.<br />

Advanced street lighting products launched<br />

Electrical Products launched<br />

two new street lighting products<br />

at AMEU Convention 2010 held in<br />

Stellenbosch in September.<br />

The products are designed and<br />

manufactured by GE Lighting of<br />

Europe and supplied and supported<br />

exclusively by Electrical Products<br />

locally.<br />

One is a ceramic metal halide<br />

(CMH) street lamp called CMH<br />

Streetwise that is designed to<br />

replace an existing high-pressure<br />

sodium (HPS) street lamp without<br />

the original luminaire having to be<br />

replaced.<br />

Jack Carne, Electrical Products’s<br />

Marketing Specialist, Lighting<br />

Products, said: “The modern trend<br />

is to move from yellow to white light<br />

and it is simply a matter of changing<br />

the lamp, not the fitting, as the new<br />

lamp is compatible with the existing<br />

fitting. For old mercury vapour<br />

(MV) fittings, all that is required is<br />

to replace the existing magnetic<br />

control gear with modern electronic<br />

control gear. There is also an energy<br />

cost saving, due to the more energy<br />

efficient electronic control gear and<br />

the fact that the lamp is capable of<br />

being dimmed remotely.”<br />

The second product is the Luna<br />

street lighting luminaire, which is<br />

designed for both HPS and CMH<br />

lamps.<br />

“It is competitively priced against<br />

other locally available street lumi-<br />

What’s Watt FEBRUARY 2011 1<br />

“Here again, as with our extended<br />

electrical reticulation products for<br />

the utilities and municipalities, we<br />

set out to provide a complete package<br />

instead of a limited selection of<br />

products,” he pointed out.<br />

“This too has paid off handsomely.<br />

On the product side we<br />

have moved upstream in providing<br />

complementary one-stop packages,<br />

such as poles and fittings in addition<br />

to lamps, for example, while on<br />

the service side we offer complete<br />

lighting design solutions. We have<br />

achieved this by both diversifying<br />

our technology partnerships and<br />

signing new extended technology<br />

agreements with our longstanding<br />

partners locally and abroad.”<br />

Mike added that the company has<br />

also recently landed some lucrative<br />

supply contracts for major mining<br />

projects in other parts of Africa<br />

beyond its traditional market in the<br />

Southern African region.<br />

naires, yet it has the advantage of<br />

having an IP66 rated lamp compartment<br />

that make it resistant to high<br />

pressure water spray, moisture and<br />

dust. There is also a quick-release<br />

plug on the lamp wires to disconnect<br />

the gear tray from the luminaire for<br />

easy maintenance,” Jack said.<br />

Electrical Products’<br />

Jack Carne with the<br />

new Luna street<br />

lighting luminaire.


Management appointments at MV Switchgear and<br />

Protection & Control<br />

New managers of MV Switchgear<br />

and Protection & Control have been<br />

appointed with effect from April 1.<br />

Martin Kelly, the present General<br />

Manager of Protection & Control,<br />

has been appointed to the new post<br />

of Divisional Chief Operating Officer<br />

of the Medium Voltage Equipment<br />

& Protection division, making him<br />

directly responsible for the management<br />

of MV Switchgear and<br />

having overall responsibility for both<br />

MV Switchgear and Protection &<br />

Control.<br />

Brian van Rensburg, Protection<br />

& Control’s Business Development<br />

Manager, has been appointed<br />

General Manager of Protection &<br />

Control, reporting to Martin.<br />

Jack Rowan, Managing Director<br />

The longest serving staff member<br />

among ACTON Repair Services<br />

employees who were presented<br />

with long service awards in 2010<br />

was General Manager Porra Araujo,<br />

who has had 35 years service with<br />

the company.<br />

Porra is seen displaying his certificate,<br />

flanked by Group Managing<br />

Director Mark Wilson and Andries<br />

Tshabalala, a Director of the ACTOM<br />

group and Managing Director of<br />

ACTON Repair Services, who made<br />

the presentations to Porra and seven<br />

of his colleagues on November 25.<br />

The other recipients of awards<br />

were Andrea Cooley, Financial<br />

Accountant and Willie Zwane,<br />

of the <strong>Transmission</strong> & <strong>Distribution</strong><br />

division, said: “As these two businesses<br />

closely complement each<br />

other both technically and commer-<br />

Martin Kelly Brian van Rensburg<br />

Porra attains 35 years service at Repair Services<br />

1<br />

cially, Martin in his position of overall<br />

responsibility for both will be able to<br />

maximise the synergies between<br />

them.”<br />

Test Bay Foreman, both with 25<br />

years’ service, while those who received<br />

15 years service awards were<br />

Stephen Kruger, General Foreman,<br />

David Sasman, Chargehand, Rookoo<br />

Govender, Armature Coil Taper,<br />

Leoni Little, Armature Coil Taper, and<br />

Edward Mosala, Assistant.<br />

In addition, four staff members<br />

who went on pension were presented<br />

with special certificates in<br />

recognition of their years of service<br />

with the company.<br />

The picture shows them displaying<br />

their certificates while being embraced<br />

by Porra. They are (from left):<br />

James Ndumase, Sam Ngubane,<br />

Muhle Majola and Richard Mabote.<br />

<strong>Distribution</strong> Transformers’ long-service awards recipients<br />

Among employees of <strong>Distribution</strong> Transformers who were presented with long-service awards for 2010 at a presentation<br />

function in November were two employees who<br />

attained 35 years of service with the company. Seen<br />

in the above picture with other recipients and General<br />

Manager Alan Buchholtz, they are Lawrance Khoza<br />

(back row, third from left) and Frieda Zwane (front<br />

row, second from right).<br />

The others in the picture, who received awards<br />

for 10 or 15 years service, are (front row, from left):<br />

Theophilus Thage, Jacob Mokganedi, Clement<br />

Nkabinde, Rachel van Wyk, Siphiwe Sibeko and Jacob<br />

Mathebula.<br />

Back row: Philimon Malakoane, Moses Tshabalala,<br />

Jacob Tholo, Vuyani Bonoyi, Steven Molefe, Sakie<br />

Mokoena, Sakie Forbay and Comfort Xinti.<br />

What’s Watt FEBRUARY 2011


Spring Day celebration leads to launch<br />

of Friday cricket tournament<br />

Donovan Stevens (left), co-ordinator of the Friday social cricket tournament and captain of MW<br />

Switchgear’s team, congratulates Thulani Ludidi, captain of <strong>Distribution</strong> Transformer’s team, winners of<br />

the Final.<br />

MW Switchgear’s staff decided to have a get together and braai at Knights<br />

after work on Friday September 3 to celebrate Spring Day.<br />

As part of the afternoon’s entertainment, Donovan Stevens, MV<br />

Switchgear’s Financial Manager, arranged an action cricket match to be played<br />

between MV Switchgear and Protection & Control.<br />

Such was the enthusiasm and interest aroused by the match that within a<br />

short while it was agreed that a mini-tournament be staged betweens teams<br />

from each of the four companies based at the Knights site.<br />

It quickly got under way, starting with a round-robin in which each of the<br />

teams played all of the others, with a final match between the top two teams<br />

to be played towards the end of the year. A handsome trophy for the winning<br />

team was provided by Benoble, a MW Switchgear sub-contractor that undertakes<br />

installation and commissioning of the company’s switchgear.<br />

“At the start we decided to field mixed teams with equal numbers of men<br />

and women in each team,” said Donovan, who is coordinator of the mini tournament<br />

and captain of MW Switchgear’s team.<br />

“As expected, many more men wanted to play than could be accommodated<br />

in a team, so we rotated them to give them all a chance, while in most<br />

matches the same women played each time because there were fewer of<br />

them available to play.”<br />

One of the most exciting matches played during the round-robin tournament<br />

was a nail-biting contest that took place on October 8 between High Voltage<br />

Equipment and <strong>Distribution</strong> Transformers. Towards the end of the match HVE<br />

had a clear lead but had six runs deducted from their total when they lost<br />

two wickets, resulting in <strong>Distribution</strong> Transformers winning by two runs with<br />

a final score of 59-57.<br />

MV Switchgear and <strong>Distribution</strong> Transformers made it to the final match,<br />

which was staged on November 26, with a large crowd of spectators in attendance.<br />

<strong>Distribution</strong> Transformers triumphed by winning this exciting encounter<br />

27-24.<br />

“When we resume Friday social cricket in the New Year the tournament<br />

will be extended to include the whole ACTOM group in Gauteng, as many<br />

people from other group companies have expressed an interest in taking part,”<br />

Donovan said afterwards.<br />

What’s Watt FEBRUARY 2011 20<br />

What’s Watt is published by<br />

ACTOM (Pty) Ltd to inform staff,<br />

customers and other stakeholders<br />

of developments in the group.<br />

Editorial contact: Julian Kraft at<br />

J Kraft Public Relations<br />

Tel (011) 472-6686<br />

mwkraftj@mweb.co.za<br />

Produced by: Jeroen Luyk at<br />

In Africa<br />

Tel (011) 768-7050<br />

inafrica@saol.com<br />

Contact at ACTOM:<br />

Johann Ellis<br />

Tel (011) 820-5020<br />

johann.ellis@<strong>actom</strong>.co.za<br />

Address:<br />

2 Magnet Road, Knights, Boksburg<br />

PO Box 13024 Knights 1413<br />

For more information about the<br />

group,<br />

visit our Website at<br />

http://www.<strong>actom</strong>.co.za<br />

Operating companies:<br />

POWER<br />

John Thompson: 021 959-8400<br />

Isando: 011 392-0900<br />

TRANSMISSION & DISTRIBUTION<br />

High Voltage Equipment: 011 820-5111<br />

Power Systems: 011 430-8700<br />

Power Transformers: 011 824-2810<br />

MV Switchgear: 011 820-5111<br />

<strong>Distribution</strong> Transformers: 011 820-5111<br />

Protection & Control: 011 820-5111<br />

Current Electric: 011 822-2300<br />

LOW VOLTAGE EQUIPMENT<br />

CHI Control/Meissner: 011 827-9124<br />

TRANSPORT EQUIPMENT &<br />

PROJECTS<br />

Signalling: 011 871-6600<br />

INDUSTRY & CONTRACTING<br />

Industry: 011 430-8700<br />

Contracting: 011 430-8700<br />

POWER CONVERSION<br />

Large Machines: 011 899-1111<br />

Low Voltage Motors & Laminations:<br />

011 899-1111<br />

Elmacast: 011 818-3511<br />

Contact Engineering: 011 892-3013<br />

Air Pollution Controls: 011 478-0456<br />

ELECTRICAL PRODUCTS<br />

Electrical Products head office:<br />

011 878-3000<br />

MECHANICAL EQUIPMENT<br />

Mechanical Equipment: 011 871-6789<br />

APPLIANCE COMPONENTS<br />

Electric Elements: 011 873-1415<br />

Satchwell Controls: 021 863-2035

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