Transmission & Distribution - actom
Transmission & Distribution - actom
Transmission & Distribution - actom
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What’s Watt<br />
<strong>actom</strong> (Pty) Ltd<br />
a South african B-BBEE company<br />
www.<strong>actom</strong>.co.za<br />
february 2011
Corporate Focus<br />
Tough conditions expected to continue in 2011<br />
The past year has been one<br />
of the most difficult in the past<br />
decade.<br />
The challenging business<br />
conditions have been due to the<br />
continued strength of the rand,<br />
which has placed pressure on<br />
margins, which, combined with<br />
a sluggish local and international<br />
economy, has led to a slowdown<br />
in most businesses. Projects<br />
in the mining and industrial<br />
sectors continue to be delayed<br />
and we have yet to see any<br />
improvement in our short-cycle<br />
businesses.<br />
In short, there are very few<br />
signs of material improvement<br />
as far as our general market<br />
is concerned. However, the<br />
group has continued to benefit<br />
from the ongoing infrastructural<br />
development being undertaken<br />
by Eskom and has as a result<br />
managed to avoid major<br />
restructuring.<br />
Discussions have been held with<br />
government in an effort to develop<br />
a practical solution to sustain and<br />
develop local manufacture. We would<br />
Balmoral College chalks up more ‘firsts’<br />
Balmoral College, ACTOM’s main<br />
sponsorship beneficiary, has added<br />
significant new achievements to<br />
its already impressive academic<br />
record.<br />
Seventeen-year-old Ntsoaki<br />
Valencia Khasibe matriculated with<br />
five distinctions in 2010 – the highest<br />
achievement by a matriculant to date<br />
since Principal Matie Wium took<br />
over the management of the school<br />
in 2000 and began developing it into<br />
one of the most successful schools<br />
in Ekurhuleni.<br />
“We are very proud of Ntsoaki’s<br />
exceptional achievement,” Wium<br />
commented, adding that she intends<br />
studying for a B.Com with the aim of<br />
becoming an accountant.<br />
As has been achieved in previous<br />
Cover<br />
years, the entire 2010 matric class, 30<br />
learners in all, passed their examinations,<br />
with all but five of them gaining<br />
university entrance passes.<br />
Besides the five distinctions<br />
achieved by Ntsoaki, the other major<br />
achievement in 2010 is that all<br />
14 matric learners studying Science<br />
passed this subject – the first time<br />
the school has achieved a “full<br />
house” in Science passes in matric.<br />
“I attribute this big improvement<br />
to the science lab that ACTOM donated<br />
last year for the use of the senior<br />
classes at the school. It came into<br />
operation in the middle of last year<br />
and, as can be seen from the matric<br />
results, has already proven to be a<br />
asset in helping to teach the subject<br />
more effectively,” Wium remarked.<br />
What’s Watt FEBRUARY 2011 2<br />
like to see meaningful incentives<br />
being given to local manufacturers<br />
in order to reverse the current<br />
trend where local manufacture is<br />
being increasingly marginalised<br />
by a strong exchange rate and an<br />
inflexible labour environment.<br />
Hopefully a solution will be<br />
found before the current conditions<br />
lead to structural changes<br />
that will result in permanent longterm<br />
damage to the manufacturing<br />
capacity of the country.<br />
Business conditions will remain<br />
tough in 2011 and our policy<br />
of tight cost and cash control<br />
must remain in place until signs<br />
of a sustained economic recovery<br />
become more evident, after<br />
which a more expansionary strategy<br />
can again be re-instated.<br />
My thanks to everyone in the<br />
group for the hard work during<br />
the past year. I look forward to<br />
your ongoing contribution during<br />
the year ahead.<br />
Mark Wilson<br />
In recent years the school has<br />
consistently achieved exceptionally<br />
high pass marks – not only in matric<br />
but throughout the school, which covers<br />
all grades from Grade R through<br />
to Grade 12. Last year was no exception,<br />
with a 100% pass rate in matric<br />
and 98% for all the other grades.<br />
The school keeps growing year by<br />
year. The number of matric learners<br />
has increased this year to 39, while<br />
the total number of learners at the<br />
school has risen to 1207, from 1150<br />
last year.<br />
“We keep growing because our<br />
reputation as a school that gets good<br />
results attracts more parents to enrol<br />
their kids here, with a substantial<br />
number coming from many other<br />
parts of Gauteng,” Wium explained.<br />
MV Switchgear Business Co-ordinator Marius van Meygaarden with FBX gas-insulated switchgear in the company’s<br />
plant.
Tshwane Electricity officials visit T&D plants<br />
Senior officials of Tshwane<br />
Municipality’s Electricity Department<br />
paid a visit to T&D’s manufacturing<br />
facilities on September 16.<br />
They were invited by T&D to<br />
familiarise themselves better with<br />
the activities of the various T&D<br />
companies, particularly with their<br />
extensive local manufacturing capabilities<br />
that have evolved over many<br />
decades in keeping with the ACTOM<br />
group’s policy of giving priority to local<br />
manufacture wherever possible,<br />
thereby also providing employment<br />
to the local populace, rather than<br />
exclusively importing products as<br />
many of its competitors do.<br />
In a presentation given to the visitors<br />
before they were taken on a tour<br />
of the plants based at Knights, Group<br />
Director Andries Tshabalala, placed<br />
particular emphasis on the group’s<br />
commitment to local manufacture,<br />
saying that in the past eight years in<br />
particular the group has intensified<br />
its efforts to extend the production<br />
capacities of most of its plants, as<br />
well as making acquisitions of companies,<br />
to better meet the increased<br />
demand, mainly from major customers<br />
Eskom and the metropolitan municipalities,<br />
and to further diversify its<br />
product offerings.<br />
The tour was also aimed at bringing<br />
the officials up to speed on the<br />
companies product offerings and<br />
to inform them fully about the extensive<br />
expansions that have been<br />
undertaken at all of the plants over<br />
the past few years.<br />
After visiting Power Transformers’<br />
Wadeville plant, the 18 officials, who<br />
included directors, deputy directors<br />
and project managers, were<br />
taken to Knights where they were<br />
given a presentation on the group<br />
as a whole, presented by Group<br />
Commercial Director Mark Dixon,<br />
followed by Andries’ presentation<br />
and ending with a presentation on<br />
the T&D division’s operations, presented<br />
by T&D Managing Director<br />
Jack Rowan.<br />
They then toured the Knights<br />
plants – MV Switchgear, <strong>Distribution</strong><br />
Transformers, Protection & Control<br />
and High Voltage Equipment.<br />
The visitors from Tshwane Municipality’s Electricity Department during their tour of MV Switchgear’s<br />
plant (top picture) and <strong>Distribution</strong> Transformers’ plant (above).<br />
What’s Watt FEBRUARY 2011
ACTOM speakers make their mark at AMEU<br />
Convention 2010<br />
ACTOM’s participation in AMEU<br />
Convention 2010 comprised presentations<br />
of papers by two senior staff<br />
of Protection & Control (P&C), as well<br />
as participation by the group in the<br />
AMEU Convention 2010 Exhibition.<br />
The papers were by Leon de<br />
Nysschen, P&C’s Energy Metering<br />
Manager, who presented a paper outlining<br />
the various metering technologies<br />
available to municipalities, and<br />
Barry Gass, P&C’s Training Manager,<br />
whose paper outlined a case history<br />
relating to safety and the measures<br />
that were put in place to avoid recurrence<br />
of an accident that occurred<br />
when an oil circuit breaker exploded<br />
in a substation.<br />
ACTOM was once again a major<br />
sponsor of the annual AMEU<br />
Convention, sponsoring the lunch on<br />
the opening day and cocktail drinks<br />
at the affiliates dinner, as well as<br />
providing sponsorship for the golf<br />
and bowls events.<br />
In his paper, Leon examined the<br />
various electricity metering technologies<br />
available to municipalities. Of the<br />
three technologies – Credit metering,<br />
Advanced Metering Infrastructure<br />
(AMI) and Prepayment metering<br />
– the precision Credit meters are the<br />
most sophisticated and expensive,<br />
What’s Watt FEBRUARY 2011<br />
being designed for use by large<br />
power users.<br />
Credit metering’s functions and<br />
services include load profile, timeof-use<br />
tariffs, interface with SCADA<br />
and control systems and Automatic<br />
Meter Reading (AMR) systems.<br />
The main components of AMI, the<br />
measuring function in a smart grid<br />
system, are a master station, a bidirectional<br />
communication network<br />
and smart meters. Functions include<br />
monitoring and recording demand,<br />
real time logging of events, more effective<br />
anti-tamper mechanisms and<br />
remote disconnect/reconnect.<br />
The prepayment system requires<br />
that customers pay in advance, with<br />
the prepayment meter automatically<br />
disconnecting supply when available<br />
credit is exhausted.<br />
In rural environments where average<br />
consumption is low, prepayment<br />
meters without AMR support are<br />
usually the answer, whereas in urban<br />
areas where the communication infrastructure<br />
is well developed, AMI<br />
systems offer the flexibility of both<br />
credit and prepayment modes, with<br />
the added benefits of load control,<br />
customer management and on-line<br />
anti-tamper functionality.<br />
Barr y, in his paper to the<br />
Advanced Metering Infrastructure (AMI)<br />
Convention, set out the circumstances<br />
that led to an electrician being<br />
hurt by an explosion that occurred<br />
in a substation and the results of an<br />
investigation that was carried out into<br />
this accident with the aim of avoiding<br />
a recurrence.<br />
The electrician followed most<br />
of the correct safety procedures<br />
required when he remotely closed<br />
an 11 kV oil circuit breaker (OCB).<br />
He tied a lanyard onto the closing<br />
lever and for additional protection<br />
wore a flash suit and stood behind<br />
the closed but unbolted outer door<br />
of the substation before pulling the<br />
lanyard.<br />
However he had not anticipated<br />
the force of the explosion that followed,<br />
which blew open the outer<br />
door behind which he was standing,<br />
breaking his right arm.<br />
After the investigation it was decided<br />
that part of the remedial action<br />
required to avoid such accidents was<br />
to install more modern and inherently<br />
safer vacuum or SF6 breakers<br />
in place of OCB’s, combined with a<br />
schedule of regular maintenance and<br />
tests to be carried out to identify and<br />
rectify faults before they can develop<br />
into serious threats to the safety of<br />
personnel or damage to equipment.<br />
A diagram showing<br />
the components<br />
and configuration<br />
of an AMI metering<br />
system, as discussed<br />
by Leon de Nysschen<br />
in his paper to<br />
AMEU Convention<br />
2010.
Training Centre’s short courses enable experienced<br />
tradesmen to qualify<br />
The group’s Training Centre, which<br />
is primarily responsible for training<br />
electrical and mechanical apprentices<br />
for the benefit of companies within<br />
the group, recently introduced a<br />
range of short courses for group<br />
tradesmen and outsiders alike.<br />
“The short courses we have<br />
developed, which run for between<br />
three and six weeks each, are aimed<br />
at providing experienced but unqualified<br />
tradesmen with the opportunity<br />
to gain the official qualifications they<br />
need in their specific disciplines to<br />
enable them to advance further in<br />
their careers,” explained Training<br />
Manager Dawie Oberholzer.<br />
“There are many tradesmen out<br />
there who have a lot of practical experience<br />
behind them but who for<br />
various reasons haven’t had the opportunity<br />
to attend a technical college<br />
or similar training institution to acquire<br />
the theoretical knowledge and<br />
write the exams required to get the<br />
proper qualifications. In most cases<br />
this will have stood in the way of their<br />
advancement. Our short courses fill<br />
this gap and provide them with the<br />
opportunity to get ahead.”<br />
The T&D division hosted a tour<br />
for senior City Power officials of its<br />
member companies’ facilities on<br />
March 25.<br />
The tour, organised by Prince<br />
Ziqubu, T&D’s Marketing Manager,<br />
was arranged to bring the visitors up<br />
to speed on the companies’ product<br />
Wiremen trainees apply their skills during a recent short course at the Training Centre.<br />
“Not only are there many individuals<br />
who would want to take up this<br />
opportunity, but there are also many<br />
companies employing tradesmen<br />
who could help them by arranging<br />
for them to attend our short courses,”<br />
he added.<br />
Basic and advanced courses in<br />
the various disciplines are available.<br />
The courses include basic and advanced<br />
electrical, fitting, turning, fitting<br />
& turning, tool jig & die-making,<br />
hydraulics, pneumatics, electronics,<br />
programmable logic controllers,<br />
welding and wiremen.<br />
“Trainees must have minimum<br />
of five years practical experience to<br />
attend these short courses,” Dawie<br />
explained.<br />
The Training Centre has been<br />
providing full apprenticeship training<br />
for many years in most of the trades<br />
listed above, but with the new short<br />
courses it has branched out into<br />
electronics, programmable logic<br />
controllers, welding and wiremen for<br />
the first time.<br />
The newly-launched short courses<br />
are already proving popular and the<br />
Training Centre kicked off with several<br />
courses for wiremen recently, in<br />
October and November 2010.<br />
Betty Britz, the Training Center Secretary,<br />
watches some of the wiremen trainees doing a<br />
practical exercise on the course.<br />
What’s Watt FEBRUARY 2011
Power<br />
John Thompson provides coal-fired boiler plus bag<br />
filter for local cheese plant<br />
John Thompson recently completed<br />
a contract in which it provided<br />
and installed a coal-fired steam boiler<br />
for Ladismith Cheese in the Southern<br />
Cape – complete with a bag-filter to<br />
reduce particulate emissions.<br />
This is the first local contract<br />
undertaken by John Thompson in<br />
Computer generated illustrations of the<br />
equipment John Thompson has provided for<br />
Ladismith Cheese: Top picture: The<br />
bag filter. Above: The boiler installation<br />
complete with bag filter, coal handling<br />
equipment and ash conveyors.<br />
What’s Watt FEBRUARY 2011<br />
which it has combined its boiler and<br />
filtration technologies to more fully<br />
meet the needs of its industrial boiler<br />
customers.<br />
The steam installation comprises<br />
a Europac boiler producing 10 000<br />
kg/h of steam at 10 bar. It is fitted<br />
with the Micropac boiler management<br />
system, which offers significant<br />
benefits that include, among others,<br />
increased overall boiler efficiency,<br />
reduced fuel usage, reduced smoke<br />
and particulate emissions, fewer<br />
boiler-attendant combustion errors,<br />
reduced power consumption and<br />
noise levels under low load conditions<br />
and a superior response and<br />
turndown ratio.<br />
The reverse jet pulse bag filter<br />
system was provided by John<br />
Thompson to meet performance,<br />
durability, temperature, corrosionresistance<br />
and low maintenance<br />
requirements demanded by modern<br />
industrial plant.<br />
The bag filter produced for<br />
Ladismith Cheese reduces particulate<br />
emissions to below 50mg/m3. A<br />
John Thompson mechanical cyclone<br />
grit arrestor is also incorporated<br />
in the plant for use when the bag<br />
filter is by-passed during start-up<br />
conditions.<br />
“For the last number of years<br />
John Thompson has focussed its<br />
development programme on improved<br />
coal combustion and control<br />
which is now bearing fruit. With<br />
the addition of the new bag filter<br />
system to reduce particulate emissions<br />
the argument for coal as a<br />
fuel source for industrial boilers<br />
has become stronger,” commented<br />
Roger Dawson, General Manager<br />
of John Thompson’s Package Boiler<br />
division.
Award of prized Kusile unit transformers contract<br />
results in multiple local development benefits<br />
Eskom’s new Kusile power station<br />
currently under construction near<br />
Delmas in Mpumalanga is to be fitted<br />
with locally designed and manufactured<br />
unit transformers produced by<br />
Power Transformers.<br />
The capability of the company to<br />
manufacture unit transformers flows<br />
directly from substantial extensions it<br />
has undertaken in recent years at its<br />
Wadeville, Germiston, plant to both<br />
increase its total production capacity<br />
and extend the upper power limit of<br />
its product to 160 MVA at 132 kV,<br />
from 45 MVA at 132 kV previously.<br />
The R215 million five-year turnkey<br />
contract Eskom has awarded to<br />
Power Systems incorporates design,<br />
production and supply by Power<br />
Transformers of 13 unit transformers<br />
– two per generator unit, plus<br />
one spare. They are specified with<br />
dual secondary windings and rated at<br />
110/55/55 MVA and 22/15,75/15,75<br />
kV.<br />
The unit transformers – the first<br />
to be produced by the company<br />
– comprise the largest portion of the<br />
contract, which also consists of the<br />
provision of the associated earthing<br />
system and secondary protection<br />
that includes on-line gas analysis,<br />
a transformer explosion prevention<br />
system and an emulsifying deluge<br />
system.<br />
The contract came into effect<br />
in early January this year and is<br />
scheduled for completion at the end<br />
of 2015. Power Systems is due to<br />
commence installation of equipment<br />
for Kusile’s first generator unit in April<br />
2012 and will commence work on<br />
the others at eight-monthly intervals<br />
thereafter.<br />
“Power Transformers’ capability<br />
to design and manufacture the unit<br />
transformers was the single most<br />
important factor behind Eskom’s<br />
decision to award us the contract<br />
in the face of stiff competition from<br />
other contenders – most of them foreign<br />
companies,” commented John<br />
McClure, Power Systems’ General<br />
Manager.<br />
Another key factor that favoured<br />
the selection of the local company<br />
over foreign manufacturers<br />
was that it provided Eskom with<br />
additional scope for setting local<br />
content requirements and applying<br />
the Accelerated and Shared Growth<br />
Initiative for South Africa (ASGI-SA)<br />
provisions that Eskom and other<br />
parastatal bodies and public sector<br />
organisations subscribe to as part of<br />
their conditions of contract.<br />
“In its original tender conditions<br />
for the contract Eskom set a local<br />
content target of 10%, this being a<br />
realistic target for a foreign supplier,<br />
as in that instance the vast bulk of<br />
the work would be done outside<br />
the country. However, with us being<br />
awarded the contract, a new local<br />
content target of a minimum of 55%<br />
was agreed to and consequently the<br />
ASGI-SA commitments that apply<br />
are also more far-reaching than if<br />
the contract had gone to a foreign<br />
company,” John explained.<br />
“Although 55% local content has<br />
been set as the minimum threshold,<br />
we expect to surpass this figure by a<br />
healthy margin,” he added.<br />
The ASGI-SA requirements<br />
include training of people in the<br />
Nkangala district in which Kusile is<br />
situated and providing employment<br />
by channelling work linked to the<br />
contract to local black-owned small<br />
<strong>Transmission</strong> & <strong>Distribution</strong><br />
A schematic diagram of a Kusile power station generator electrical supply depicting the redundant<br />
units transformers and ancillary equipment to be supplied by ACTOM.<br />
business enterprises (SBE’s) and<br />
black women organisations (BWO’s)<br />
wherever possible.<br />
“Between Power Systems and<br />
Power Transformers we have undertaken<br />
to train a total of 20 people with<br />
a view to employing many of them<br />
within the group in the longer term.<br />
In addition, we are committed to allocating<br />
a substantial amount of work<br />
to small black business enterprises,<br />
several of which will be sourced<br />
from the Nkangala district, which will<br />
specifically nurture entrepreneurship<br />
and target employment creation. In<br />
so doing, we intend to plough back at<br />
grassroots level some of the benefits<br />
that accrue from locally executed<br />
engineering works,” John said.<br />
“This cascade effect illustrates<br />
the potential magnitude of human<br />
resource development opportunities<br />
in the form of job creation, entrepreneurship<br />
and skills development,<br />
with eventual meaningful benefits to<br />
the economy as a whole, that could<br />
be achieved if infrastructural management<br />
and development enterprises<br />
– comprising parastatals, government<br />
institutions, municipalities and<br />
private sector companies – made<br />
greater use of local manufacturers<br />
and suppliers,” he concluded.<br />
What’s Watt FEBRUARY 2011
<strong>Transmission</strong> & <strong>Distribution</strong><br />
Skills development course gives young employees<br />
a career boost<br />
Power Transformers has taken<br />
steps to provide advancement opportunities<br />
for some of its more<br />
promising employees by providing<br />
training for them focussed on power<br />
transformer technology.<br />
What’s Watt FEBRUARY 2011<br />
It recently completed its pilot<br />
course devised for this purpose in<br />
which it provided training to eight<br />
young employees.<br />
The course, run in weekly 1-1/2<br />
hour sessions over a period of 13<br />
Eskom’s Stacy McTavish presents a qualification certificate to Jeanette Maluleke, one of the eight<br />
young employees who participated in Power Transformers’ first transformer skills development and<br />
English communication course.<br />
When local technical college<br />
Ekurhuleni West College approached<br />
Power Transformers recently to<br />
give a group of its senior technical<br />
students some practical experience<br />
and instruction on the company’s<br />
products and production processes,<br />
it was happy to oblige – as it has<br />
done on previous occasions for<br />
students studying at similar training<br />
institutions.<br />
The six National Certificate<br />
Engineering Studies students gained<br />
maximum exposure to transformer<br />
manufacture by being placed in<br />
various parts of the factory and rotated<br />
over a two-week period during<br />
September and October.<br />
Soon after they had completed<br />
this stint of workplace based exposure<br />
to enhance their theoretical<br />
training, the college’s academic<br />
months starting in August 2009 and<br />
ending in September 2010, proved<br />
highly successful.<br />
“The course, while covering all<br />
aspects of skills development relating<br />
to power transformers, including<br />
the materials used in their construction,<br />
their design and the construction<br />
methods applied, also focussed<br />
strongly on English communication<br />
and presentation skills since for most<br />
of the students English is not their<br />
first language,” explained Andrew<br />
Russell, who devised and co-ordinated<br />
the course.<br />
The course culminated in presentations<br />
by each of the trainees<br />
in which they demonstrated some<br />
of what they had learned, including<br />
their presentation skills in English.<br />
These were very well received by<br />
the invited guests, who included<br />
Stacy McTavish, Commodity<br />
Manager, Power Transformers for<br />
Eskom Procurement & Supply Chain<br />
Management, who was the main<br />
speaker at the event.<br />
Appropriately, Ms McTavish’s talk<br />
was on career development of nontechnical<br />
persons breaking into heavy<br />
electrical engineering careers.<br />
Local technical college students get workplace<br />
experience at Power Transformers<br />
team expressed their gratitude to the company for providing this valuable<br />
experience.<br />
Michael Henry, Power Transformers’ Production Manager, with the six senior technical students in<br />
Power Transformers’ plant.
Power Transformers produces first high-rated<br />
autotransformer since plant upgrade<br />
The 120 MVA autotransformer for the new Schaapkop substation undergoes testing at Power Transformers’ test facility.<br />
Since completing a major upgrade<br />
and extension of its plant three years<br />
ago, Power Transformers has designed,<br />
manufactured and supplied<br />
its first large Eskom spec autotransformer<br />
– a 120 MVA unit – which is to<br />
be installed in George Municipality’s<br />
new 132 kV/66 kV/11 kV Schaapkop<br />
main intake substation currently under<br />
construction.<br />
The autotransformer underwent<br />
final tests at Power Transformers’<br />
plant in October 2010 and was delivered<br />
to site in November.<br />
Power Systems is responsible for<br />
the construction of the new substation,<br />
having been awarded a R65 million<br />
turnkey contract for this by BDE<br />
Consulting Engineers of George on<br />
behalf of George Municipality at the<br />
beginning of 2009.<br />
Other ACTOM companies supplying<br />
equipment for Schaapkop, which<br />
will augment main power supply to<br />
George currently provided by the<br />
132 kV/66 kV Blanco substation, are<br />
High Voltage Equipment and MV<br />
Switchgear.<br />
R o n n i e R u s s e l l , Po w e r<br />
Transformers’ General Manager,<br />
said: “Our production of this first 120<br />
MVA Eskom spec autotransformer<br />
for Schaapkop represents an important<br />
milestone for us, as it is by far<br />
the largest autotransformer we have<br />
produced so far – the previous largest<br />
being 40 MVA units.<br />
“An important spinoff of this is<br />
that it enhances our standing with<br />
Eskom in securing orders for similar<br />
autotransformers in the future,” he<br />
added.<br />
T h e a u t o t r a n s f o r m e r f o r<br />
Schaapkop incorporates a 10 MVA<br />
11 kV tertiary winding as backup<br />
supply for new residential and commercial<br />
developments in George in<br />
the vicinity of the new substation, as<br />
well as for additional supply of power<br />
to a regional sewerage works and<br />
recently completed sewerage water<br />
recycling plant nearby.<br />
Danie de Vries, Principal Engineer<br />
for BDE Consulting Engineers, commended<br />
Power Systems on its cooperativeness<br />
and competence in<br />
executing the contract – due for completion<br />
in February 2011 – and timeous<br />
delivery of equipment. “We have<br />
found them very willing to adapt to<br />
<strong>Transmission</strong> & <strong>Distribution</strong><br />
changing requirements as they have<br />
arisen and the fact that they were<br />
able to offer us a locally designed<br />
and manufactured autotransformer,<br />
which we would otherwise have<br />
had to purchase from abroad, was a<br />
major positive factor in their favour,”<br />
he commented.<br />
The Schaapkop substation comprises<br />
two 132 kV incomer bays,<br />
which are designed to accommodate<br />
up to three power transformers eventually,<br />
as well as 15 x 66 kV feeder<br />
bays, two 66 kV bus section bays<br />
and two 66 kV bus coupler bays.<br />
Initially a temporary supply will be<br />
routed to the substation while the<br />
upstream Eskom infrastructure is<br />
constructed.<br />
The R30 million upgrade and extension<br />
of Power Transformers’ plant,<br />
completed towards the end of 2007,<br />
raised the upper power rating limit of<br />
the company’s product from 45 MVA<br />
at 132 kV to 160 MVA at 161 kV. At<br />
the same time the plant’s production<br />
capacity was increased by 50% to a<br />
total of 2250 MVA per annum.<br />
What’s Watt FEBRUARY 2011
<strong>Transmission</strong> & <strong>Distribution</strong><br />
Protection & Control provides Energy Management<br />
System for Southern African Power Pool<br />
Protection & Control (P&C) has<br />
won a prestigious R13,7 million<br />
turnkey contract from the Southern<br />
African Power Pool (SAPP) to provide<br />
an Energy Management System<br />
(EMS) to monitor the state of transmission<br />
lines (interconnectors)<br />
between the 12 SAPP member<br />
countries.<br />
The contract was awarded in early<br />
July 2010 and is scheduled for completion<br />
at the end of June 2011.<br />
The Energy Management System<br />
collects and collates data from the<br />
various utility control centres. This<br />
information is then used to monitor<br />
the state of the interconnectors between<br />
the various utilities, including<br />
the energy transfers between the<br />
different countries. In addition, the<br />
EMS will provide load forecasts,<br />
contingency analysis, short-circuit<br />
analysis and “look-ahead” simulation<br />
scenarios.<br />
P&C is executing the contract in<br />
close partnership with its international<br />
technology principal Alstom<br />
Grid (formerly Areva T&D), which is<br />
responsible for the design, manufacture<br />
and supply of the equipment,<br />
and a local EMS specialist company<br />
that provides engineering support<br />
in the form of assistance with configuration,<br />
factory acceptance testing<br />
and site acceptance testing. The<br />
equipment involved comprises a control<br />
system, including an application<br />
Leading hospital group Netcare<br />
Limited has awarded Protection and<br />
Control (P&C) a contract to provide<br />
an Automated Meter Reading (AMR)<br />
system to serve all 13 of the group’s<br />
Tier 1 hospitals around the country.<br />
The contract, awarded in October<br />
2010 and scheduled for completion<br />
in October this year, encompasses<br />
the supply, installation and commissioning<br />
of a full AMR system, which<br />
includes meters to automatically<br />
measure incoming electricity supply<br />
at each facility, including generation<br />
of bills for tenants, meters to automatically<br />
transmit load energy profile<br />
data and energy total registers via<br />
server, historian server and various<br />
other application specific servers.<br />
The protocol that will be used<br />
between the various control centres<br />
is Inter Control Centre Protocol<br />
(ICCP).<br />
SAPP, which is based in Harare, is<br />
responsible for the coordination of all<br />
energy trading taking place between<br />
the member countries.<br />
“The contract is seen as a key<br />
project as SAPP represents all the<br />
utilities in the region,” commented<br />
Marius van Rensburg, P&C’s Sales<br />
Manager, Protection Products &<br />
What’s Watt FEBRUARY 2011 10<br />
Systems.<br />
“At present SAPP relies on manual<br />
feedback from the various utilities,<br />
which is work intensive and time consuming.<br />
The EMS system provides<br />
more up-to-date representation of<br />
the interconnect status and energy<br />
being transferred between the various<br />
utilities.”<br />
The EMS at SAPP’s headquarters<br />
will as a start be connected via VSAT<br />
satellite links to the control centres<br />
of three major utilities, South Africa’s<br />
Eskom, Zimbabwe’s ZESA and<br />
Zambia’s ZESCO.<br />
Delegates from Southern African Utilities, SAPP, Alstom Grid and Protection & Control during a<br />
workshop on the implementation of the EMS System at SAPP’s headquarters in Harare.<br />
Netcare hospital group adopts metering system to<br />
help reduce carbon footprint<br />
an existing Ethernet network to<br />
the group’s administration centre<br />
in Midrand, and AMR software for<br />
processing the information, to be installed<br />
on a Netcare supplied Server<br />
at the administration centre.<br />
There are 10 Netcare Tier 1 hospitals<br />
in Gauteng and one each in Cape<br />
Town, Durban and Port Elizabeth.<br />
Eddie Herrmann, Netcare’s<br />
Acting National Technical Manager,<br />
said the group decided to adopt a<br />
metering system mainly for use as a<br />
tool to assist it in reducing its carbon<br />
footprint. “It will enable us to plan our<br />
load profile so that we can analyse<br />
our consumption of power and use it<br />
more efficiently,” he explained.<br />
“We are a member of the National<br />
Business Initiative and participate in<br />
its carbon disclosure project, in which<br />
we are rated according to our power<br />
consumption efficiency. The metering<br />
system will provide us with a<br />
load profile baseline to enable us to<br />
accurately quantify the results of our<br />
energy reduction initiatives and so<br />
improve our ratings.<br />
“Other significant benefits include<br />
monitoring utility accounts to verify<br />
that we are being charged correctly<br />
and to ensure that we bill our subtenants<br />
correctly,” he added.
11<br />
<strong>Transmission</strong> & <strong>Distribution</strong><br />
Protection & Control scores a ‘first’ in Africa with<br />
Wide Area Monitoring System for Eskom<br />
A diagram of the architecture of the WAMS system that Protection & Control has been contracted to produce and install for Eskom.<br />
Protection & Control (P&C) has<br />
won a ground-breaking R31 million<br />
contract to design, supply and<br />
install state-of-the-art Wide Area<br />
Monitoring System (WAMS) equipment<br />
for Eskom.<br />
The WAMS will enable Eskom<br />
to monitor local and national disturbances<br />
in its transmission network.<br />
Disturbances may often lead to widespread<br />
system outages. WAMS also<br />
provides advance warning of possible<br />
system deterioration so that corrective<br />
action can be taken to avert a<br />
crisis situation from arising.<br />
“The WAMS, which will be one<br />
of the largest of its kind in the world<br />
and the first in Africa, is a dedicated<br />
system that provides high-speed<br />
information about the real-time behaviour<br />
of the transmission network<br />
to enable Eskom to manage the grid<br />
most effectively”, explained Brian<br />
van Rensburg, P&C’s Business<br />
Development Manager.<br />
Phasor Measurement Units<br />
(PMU’s) will be installed at key nodes<br />
in the transmission network. “The<br />
PMU’s will constantly monitor key<br />
system metrics such as power angle<br />
and frequency and communicate the<br />
data to Eskom’s National Control<br />
Centre, where the operators will be<br />
able to determine the power system<br />
state with the aid of advanced<br />
visualisation and stability monitoring<br />
software applications,” he said.<br />
Any system disturbance that affects<br />
system metrics such as damping,<br />
frequency and system phase<br />
angles will be made visible on the<br />
Human Machine Interface (HMI)<br />
display and thus preventative action<br />
can then be taken. “For example,<br />
any abrupt phase angle or frequency<br />
shifts will indicate that the transmission<br />
network is under strain and preventative<br />
action can be taken in these<br />
circumstances. Depending on the<br />
severity of the problem, additional<br />
power generation will be brought on,<br />
load will be reduced in co-operation<br />
with large consumers, or, as a last<br />
resort, controlled load-shedding will<br />
be implemented,” Brian stated.<br />
As with the WAMS, Eskom’s<br />
Energy Management System, which<br />
has been in operation since the<br />
beginning of 2008, was supplied by<br />
P&C in conjunction with its technology<br />
partners.<br />
The WAMS contract, awarded<br />
in early July 2010, comprises two<br />
phases – an initial R10 million design<br />
phase and a R21 million production<br />
phase. During the design phase<br />
P&C’s technology principal, Alstom<br />
Grid (formerly Areva T&D), will adapt<br />
and customise its standard WAMS<br />
to meet Eskom System Operator’s<br />
requirements.<br />
The subsequent production phase<br />
will involve the rollout of the full system,<br />
including supply of a number<br />
of PMU’s and Substation Phasor<br />
Data Concentrators (SPDC’s) to<br />
be installed at 28 locations on the<br />
network around the country. The<br />
SPDC’s perform the function of collating<br />
and transmitting information<br />
from multiple PMU’s at a substation<br />
to the National Control Centre. The<br />
contract also encompasses development,<br />
supply and integration of the<br />
Phasor Point software by Psymetrics,<br />
a Scotland-based engineering company<br />
specialising in such systems.<br />
P&C, the lead contractor, will<br />
undertake local assembly and assist<br />
with integration and testing of the<br />
system.<br />
What’s Watt FEBRUARY 2011
<strong>Transmission</strong> & <strong>Distribution</strong><br />
PIX switchgear installed in Burnstone mine’s main<br />
intake substation<br />
MV Switchgear recently completed<br />
two contracts for distribution<br />
of 11 kV power at the new Burnstone<br />
underground gold mine near Balfour,<br />
Mpumalanga.<br />
The contracts, together worth<br />
over R10 million, involved supply of<br />
specialised PIX air-insulated primary<br />
distribution systems switchgear from<br />
Schneider Electric (formerly Areva<br />
T&D) for installation in the substation<br />
supplying power to the mine, while<br />
the second contract was for both surface<br />
and underground electricity supply,<br />
comprising locally manufactured<br />
SBV4 switchgear equipment.<br />
The contract for construction<br />
and supply of 23 PIX switchgear<br />
panels came from Midrand based<br />
Consolidated Power Projects<br />
(CONCO), which was responsible<br />
for construction of the mine’s 88<br />
kV/11 kV main intake substation. The<br />
contract was awarded in mid 2009<br />
and completed in February 2010.<br />
“This order was the largest order<br />
we have received to date for PIX<br />
for an industrial application since<br />
our introduction of this product into<br />
the local market at the beginning of<br />
2009,” commented Alec Duff, MV<br />
Switchgear’s Marketing Manager.<br />
The company introduced PIX to<br />
spearhead a drive to gain entry into<br />
the power generation and industrial<br />
high fault level markets. “PIX is<br />
ideal for MV network applications<br />
Current Electric enhances MV current and voltage<br />
transformers with protective screen<br />
Current Electric is now producing<br />
11 kV current and voltage transformers<br />
(CT’s and VT’s) that are screened<br />
by means of a metallic coating to ensure<br />
that no live parts are exposed.<br />
The new screened 11 kV units<br />
introduced by Current Electric, the<br />
leading local producer and supplier of<br />
medium voltage CT’s and VT’s, were<br />
awarded international IEC60044 quality<br />
certification by the SA Bureau of<br />
Standards late last year after being<br />
successfully type-tested for impulse,<br />
short circuit and power frequency.<br />
General Manager Vanessa de<br />
Swardt pointed out that screen<br />
coating is applied to the body of<br />
in Eskom’s new power plants and<br />
has a number of features that we<br />
believe gives it the edge over similar<br />
products on offer,” commented<br />
General Manager David Geldart at<br />
the time.<br />
The company was subsequently<br />
successful, later in 2009, in winning<br />
a prized R275 million contract<br />
from Eskom to supply a total of 640<br />
PIX units for installation in the new<br />
Medupi power station currently under<br />
construction. This order marked<br />
MV Switchgear’s entry into the<br />
power generation market.<br />
PIX is an advanced air-insulated<br />
What’s Watt FEBRUARY 2011 12<br />
range of switchgear that conforms<br />
to the international IEC 62271 Parts<br />
100 and 200 standard and is internal<br />
arc classified up to 50 kA for 17,5<br />
kV. It is compact, requires minimum<br />
maintenance and has a number of<br />
built-in safety features.<br />
In late 2009 Burnstone mine,<br />
which is owned and operated by<br />
Great Basin Gold Ltd, awarded MV<br />
Switchgear a contract for 35 SBV4<br />
11 kV switchgear panels for surface<br />
and underground power supply.<br />
Deliveries of these units were completed<br />
on schedule in September<br />
2010.<br />
Technicians do finishing touches to the array of 23 PIX switchgear panels supplied by Schneider Electric<br />
of Europe and assembled at MV Switchgear’s Knights plant.<br />
the CT’s and VT’s.<br />
“Screened connectors<br />
that come in<br />
kit form have to be<br />
installed over the<br />
bushings to provide<br />
the complete protection<br />
that is required,”<br />
she explained.<br />
Current Electric’s General<br />
Manager Vanessa de<br />
Swardt and Design<br />
Manager Giorgio Tarazza<br />
with samples of the newlyintroduced<br />
screened CT’s<br />
and VT’s.
1<br />
Transport<br />
Signalling used ingenuity to provide vital data for<br />
MetroRail’s passenger info system upgrade<br />
In a major project undertaken by<br />
the Passenger Rail Agency of South<br />
Africa (PRASA) to upgrade many of<br />
MetroRail’s passenger information<br />
systems nationwide in preparation<br />
for the 2010 Soccer World Cup,<br />
Signalling demonstrated its ability<br />
to adapt to the protocols of the main<br />
system suppliers, as well as provide<br />
efficient communication between<br />
old legacy electro-mechanical interlocking<br />
systems and the new stateof-the-art<br />
integrated communication<br />
system (ICS).<br />
Signalling participated as a subcontractor<br />
in the project, which commenced<br />
in 2008 and was completed<br />
in time for the Soccer World Cup<br />
tournament in mid 2010. “The project<br />
was aimed specifically at providing a<br />
centralised automated passenger information<br />
service at stations around<br />
the country that were critical to the<br />
transport arrangements associated<br />
with the World Cup,” commented<br />
General Manager Peter Colborne.<br />
“More than 100 stations were<br />
involved in the upgrade. The new centralised<br />
electronic system replaced a<br />
manual system in which each station<br />
independently provided the relevant<br />
information to passengers about<br />
train arrival and departure times and<br />
changes to timetables,” he pointed<br />
out.<br />
The scope of the sub-contracts,<br />
awarded to Signalling by the main<br />
contractor for the ICS system, was to<br />
automatically feed the raw signalling<br />
data from the stations, comprising<br />
train arrival and departure times and<br />
train routing information, into the<br />
passenger information system.<br />
“The stations involved had existing<br />
signalling systems of three different<br />
technological levels,” explained<br />
Anton Reinhardt, Signalling’s Senior<br />
Development Engineer responsible<br />
for designing and developing the<br />
communication interfaces between<br />
the various signalling systems at the<br />
stations and the ICS system.<br />
“The first was the old legacy<br />
system that was an entirely electromechanical<br />
system and therefore<br />
was the one that presented the biggest<br />
challenges for us because of the<br />
difficulties involved in gaining access<br />
to the required information and of<br />
transmitting it to the ICS system.<br />
“The second type of system was<br />
a little easier, because although it<br />
had electro-mechanical interlocking<br />
and no train describer, it was already<br />
equipped with an electronic remote<br />
control interface, which made it easy<br />
enough to gain access to information<br />
from the interlockings. And the third<br />
type of system was the easiest of all<br />
as it consisted of modern electronic<br />
interlocking, complete with train describer<br />
and remote control, so it was<br />
just a matter of installing a simple<br />
plug-in to access and transmit the<br />
information.”<br />
Signalling’s greatest ingenuity<br />
was called upon to provide workable<br />
solutions to the problems posed by<br />
the old legacy system – although this<br />
system was present in only seven of<br />
the 100 plus stations involved.<br />
“The legacy systems date back<br />
to the 1940’s and 50’s. Not only<br />
are they relay-based systems with<br />
nothing electronic on them, but they<br />
even have the old mercury timers,”<br />
remarked Anton.<br />
“Due to both safety and practical<br />
considerations it wasn’t feasible to<br />
try and interfere with the old wiring,<br />
so we designed and developed a<br />
distributed input-output subsystem<br />
utilising a can-bus system, as used<br />
in the motor industry. This has the<br />
advantage of making use of the<br />
redundancy inherent in the old<br />
electro-mechanical interlockings,<br />
instead of interfering with the existing<br />
circuitry.<br />
“In addition, we had to radically<br />
adapt and repackage the modern<br />
train describer in a format that the<br />
legacy interlockings understood so<br />
that the information so gathered<br />
could be transmitted to the central<br />
ICS system. The main challenge here<br />
was to typecast the legacy system<br />
so that it assumed all the characteristics<br />
of modern interlocking,” Anton<br />
concluded.<br />
Hardus Joubert, a Development Engineer with Signalling, with one of the can-bus units the company adapted as a safe and effective means of accessing data<br />
from old legacy interlockings.<br />
What’s Watt FEBRUARY 2011
Power Conversion<br />
Electrical Machines wins order for Kusile’s<br />
desulphurisation plant<br />
Electrical Machines recently won<br />
a sizeable contract for the design,<br />
manufacture and supply of medium<br />
voltage motors for the wet limestone<br />
desulphurisation plant at Eskom’s<br />
new Kusile coal-fired power station<br />
currently under construction near<br />
Delmas, Mpumalanga.<br />
The order placed by Alstom S&E<br />
Africa (Pty) Ltd, comprises a total<br />
of 44 motors rated at 6,6 kV and<br />
between 300 and 1800 kW. The first<br />
deliveries are scheduled for June<br />
this year and the contract is due for<br />
completion in May 2014.<br />
“This order comes after an extended<br />
commercial and technical<br />
evaluation process that began in late<br />
2009,” said Sales Manager Brian<br />
Lindsay.<br />
“The motors fulfill some unusually<br />
tough project specific requirements,<br />
including an expected operational life<br />
of 50 years, low full load sound levels<br />
of 82 db, resulting in the motors being<br />
constructed with integral sound<br />
attenuators, and a low bearing temperature<br />
rise of 35 degrees against a<br />
design ambient of 50 degrees, with-<br />
cooling systems.”<br />
The contract adds to a considerable<br />
volume of Eskom related work in<br />
progress at Electrical Machines, with<br />
many return-to-service contracts at<br />
various stages of completion within<br />
the works. The company has also<br />
recently received key orders from<br />
the Zimplats Ngezi Mine, Northam’s<br />
Booysendaal mine via DRA for large<br />
out the use of any external bearing A silenced MV motor similar to those on order for Kusile’s wet limestone desulphurisation plant.<br />
ACTOM via its Power Conversion<br />
division has acquired leading airconditioning<br />
engineers and contractors<br />
specialist company Luwa (SA)<br />
(Pty) Ltd from its South African<br />
shareholders.<br />
The acquisition was concluded<br />
in January and is effective from<br />
February 1. Luwa SA was established<br />
in South Africa in 1971, this year<br />
marking its 40th anniversary.<br />
Luwa SA, which is based in<br />
Pinetown and Brackenfell, is one<br />
of the leading and oldest players<br />
in the industrial ventilation and airconditioning<br />
solutions environment<br />
and offers design, manufacture and<br />
installation capabilities.<br />
Paul Cuthbert, Managing Director<br />
of the Power Conversion division,<br />
said the acquisition complements<br />
the group’s activities in the air movement,<br />
air pollution and dust control<br />
What’s Watt FEBRUARY 2011 1<br />
mill motors, some large pump motors<br />
for NamWater and various special<br />
purpose built shredder motors<br />
destined for the USA market.<br />
“It is encouraging to see good<br />
orders coming from the export<br />
and mining sectors again after a<br />
slow 2009 and early 2010,” Brian<br />
commented.<br />
ACTOM acquires specialist air-conditioning<br />
engineers and contractors company Luwa SA<br />
markets and further reinforces the<br />
group’s commitment to investing<br />
in quality South African engineering<br />
companies aligned with its market<br />
focus.<br />
“ACTOM is well established as<br />
a major supplier of gas and dust<br />
emission control systems as well as<br />
fans for industrial mining and power<br />
applications. The acquisition of Luwa<br />
SA extends our involvement in the<br />
air movement and controls industry<br />
into new industries such as health<br />
care and pharmaceuticals via Luwa’s<br />
Clean Room Technology,” he stated.<br />
Luwa will operate as a standalone<br />
business within the Power<br />
Conversion division. “We view the<br />
company as a successful and wellrun<br />
operation and have no intention<br />
of incorporating it into another business<br />
unit,” Paul emphasised.<br />
Frank Van Dongen, Luwa SA’s<br />
Managing Director, commented:<br />
“From our point of view an important<br />
benefit of the deal is that, by<br />
becoming part of one of the most<br />
forward-looking BBBEE groups in the<br />
country, we gain meaningful status,<br />
which opens up new business opportunities<br />
for us.<br />
“Another major benefit for our<br />
company is that the financial muscle<br />
of ACTOM, with its strong balance<br />
sheet and successful track record<br />
as a locally-owned group, promises<br />
a solid capital base from which to<br />
more easily expand our business as<br />
requirements demand.”<br />
He added: “We continue to have<br />
access to Luwa’s international technology<br />
which is a key player in the<br />
global textile air-conditioning industry<br />
and are able to offer solutions to industry<br />
generally based on 40 years<br />
of local experience.”
1<br />
Power Conversion<br />
ACTOM Air Pollution Control commended for ‘job<br />
well done’ on large fume-extraction contract<br />
Air Pollution Control (MikroPul)<br />
recently completed one of the largest<br />
gas-cleaning contracts it has ever<br />
undertaken.<br />
The turnkey contract, worth over<br />
R100 million, was for Assmang’s Cato<br />
Ridge works near Durban, where Air<br />
Pollution Control provided a system<br />
for capturing fumes generated by<br />
the tapping operations of the plant’s<br />
six furnaces.<br />
The contract, awarded by<br />
Assmang in mid 2008 and completed<br />
in July 2010, included civils and the<br />
supply and installation of electrical<br />
and automated control systems.<br />
The secondary gas-cleaning system,<br />
which complements Cato<br />
Ridge’s primary fume-extraction sys-<br />
tem, comprises a large eight-module<br />
reverse pulse filter baghouse covering<br />
a ground area of 1200 m 2 , plus<br />
ancillary equipment that includes extensive<br />
ducting and extraction hoods<br />
attached to jib cranes that swing the<br />
hoods into position at the furnaces<br />
during tapping operations.<br />
Said Woitek Liberda, Air Pollution<br />
Control’s General Manager: “The<br />
filtration plant, with an extraction capacity<br />
of 775 000 m 3 /hr, is designed<br />
to serve tapping operations of up<br />
to four furnaces simultaneously.<br />
Emissions are guaranteed at well<br />
below 15 mg/Nm 3 .”<br />
A view of two of the extraction hoods that are swung into position by jib cranes to extract fumes<br />
generated during tapping operations.<br />
Sam Matsimela, a Consulting<br />
Engineer with Assore, a 50% shareholder<br />
in Assmang’s Cato Ridge<br />
works, said the filtration plant is<br />
operating efficiently and exceeds the<br />
specified fume extraction capacity of<br />
775 000 m 3 /hr.<br />
He described Air Pollution<br />
Control’s project management as<br />
excellent. “They reacted swiftly to<br />
most of our demands and to scope<br />
changes and were extremely flexible<br />
in accommodating the works’ pro-<br />
duction requirements. They also gave<br />
major priority to safety and must be<br />
commended for their ability to work<br />
safely while some of the furnaces<br />
were in production,” he said.<br />
Air Pollution Control, which<br />
changed its name from MikroPul in<br />
October 2010, remains unchanged in<br />
all other respects and continues to<br />
offer the world-renowned MikroPul<br />
range of gas cleaning and dust control<br />
and collection equipment in the<br />
local market.<br />
The large baghouse<br />
installed by Air Pollution<br />
Control at the Cato<br />
Ridge works to capture<br />
fumes generated by the<br />
tapping operations of the<br />
furnaces.<br />
What’s Watt FEBRUARY 2011
Power Conversion<br />
ACTOM Air Pollution Control wins Medupi coal<br />
dust collection contract<br />
Air Pollution Control (MikroPul)<br />
recently won a contract to supply and<br />
install bag filters and ducting for dust<br />
collection at the coal feed terrace of<br />
Eskom’s new Medupi power station<br />
currently under construction near<br />
Lephalale, Limpopo Province.<br />
The three-year contract was<br />
awarded in December 2010 by ELB<br />
Engineering Services, the main contractors<br />
responsible for the supply<br />
and installation of the coal and ash<br />
handling equipment for Medupi.<br />
“The coal dust collection contract<br />
involves design, manufacture, supply,<br />
installation and commissioning of six<br />
bag filters – one for each of the power<br />
station’s six coal bunkers – as well as<br />
a total of 1,6 km of ducting for collection<br />
of dust at numerous transfer<br />
points in the complex configuration<br />
of conveyors supplying coal to the<br />
bunkers,” explained Martin Luyt, Air<br />
Pollution Control’s Sales Engineer.<br />
The filters to be installed are the<br />
well-proven MikroPulsaire tubular reverse<br />
pulse type. They are equipped<br />
with explosion protection features,<br />
including anti-static filter bags.<br />
Delivery of the first of the filters<br />
Contact Engineering provides superb service<br />
refurbishing large flexible connectors<br />
Contact Engineering has a longstanding<br />
reputation as a leading<br />
refurbisher and producer of flexible<br />
laminated copper connectors.<br />
For more than 20 years the company<br />
has been providing this valuable<br />
service to a wide variety of users, including<br />
electricity utilities, aluminium<br />
smelters, steel mills, foundries and<br />
municipalities. The flexible connectors<br />
are used in equipment with high<br />
current capacity.<br />
“We are one of the biggest<br />
refurbishers of flexible laminated<br />
connectors in South Africa and we<br />
are one of only a few companies in<br />
the country that has equipment for<br />
heat-fusing,” commented General<br />
Manager Ernie Muller.<br />
“Our heat-fusing equipment,<br />
which was designed and developed<br />
in-house, applies well-proven stateof-the-art<br />
technology for this proc-<br />
and ducting systems is scheduled for<br />
September this year, with the others<br />
to follow at six-monthly intervals<br />
thereafter and the contract due for<br />
completion in early-2014.<br />
Colin Haupt, ELB Engineering<br />
Services’ Project Engineer responsible<br />
for the main coal and ash terraces<br />
As with the recently<br />
awarded contract<br />
for dust collection<br />
at Medupi’s coal<br />
feed terraces, the<br />
bag filter supplied<br />
by Air Pollution<br />
Control in an earlier<br />
contract for another<br />
customer is also<br />
explosion proof.<br />
What’s Watt FEBRUARY 2011 1<br />
A set of large laminated flexible copper connectors of the type that Contact Engineering refurbishes.<br />
ess. Our customers can attest to its<br />
effectiveness.”<br />
The company’s heat-fusing equipment<br />
can process laminated connectors<br />
ranging from 17 mm to 350 mm<br />
in width.<br />
In addition to the large laminated<br />
contract, said Air Pollution Control<br />
was selected for the coal dust collection<br />
contract because, in addition to<br />
its bid being competitively priced, it<br />
demonstrated that it has the technical<br />
capability required to do the job.<br />
copper flexible connectors, the company<br />
also refurbishes and produces<br />
braided connectors for smaller applications,<br />
as well as the refurbishment<br />
and manufacture of a variety<br />
of electro-mechanical components,<br />
contacts and slip-rings.
1<br />
Electrical Equipment<br />
Electrical Products supplies top quality luminaires<br />
for Ford Motor Company plant<br />
The Versabeam high-bay luminaires installed in FMCSA’s Engine Plant.<br />
Ford Motor Company South Africa<br />
(FMCSA) has selected luminaires<br />
of the highest quality for lighting of<br />
its Struandale Engine Plant in Port<br />
Elizabeth.<br />
A total of 504 Versabeam 400<br />
watt metal halide high-bay luminaires,<br />
manufactured by leading<br />
international lighting specialists GE<br />
Lighting of Europe and supplied locally<br />
by Electrical Products, have<br />
been installed in the refurbished and<br />
new sections of the Engine Plant in<br />
line with the practice of Ford Motor<br />
Company in the United States, the<br />
local company’s principal, which<br />
uses this product exclusively in its<br />
US factories because of its superior<br />
characteristics over all other alternative<br />
fittings on offer.<br />
Prior to the order being placed<br />
with Electrical Products in October<br />
2009, FMCSA conducted exhaustive<br />
comparative tests on the Versabeam<br />
and a selection of alternative makes<br />
of high-bay luminaires to confirm<br />
the Versabeam’s superior lighting,<br />
durability and safety features. The<br />
tests included photometrics and<br />
thermal imaging by way of infrared<br />
photographs to check lighting efficiency<br />
and thermal management<br />
within the control gear and lamp<br />
compartments.<br />
“In all aspects the Versabeam<br />
proved to be far superior to the others,<br />
thereby fully justifying its premium<br />
pricing,” commented Neil Stander,<br />
the company’s Manufacturing<br />
Engineering Manager.<br />
“The Versabeam proved to be the<br />
best in all tests with exceptional light<br />
control, excellent illumination and no<br />
glare. It was also by far the coolest<br />
running luminaire among all those<br />
that we tested.”<br />
Elaborating on the Versabeam’s<br />
features, Jack Carne, Electrical<br />
Products’ Marketing Specialist,<br />
Lighting Products, said: “The combination<br />
of reflection and refraction<br />
prisms in the acrylic diffuser results<br />
in optimal control of light and guarantees<br />
a high level of efficiency and<br />
extraordinary illumination of vertical<br />
surfaces with great visual comfort<br />
due to minimal glare. It is expertly<br />
designed to limit glare and focus all<br />
useable light onto the floor area, as<br />
well as disperse the light as evenly as<br />
possible to ensure that there aren’t<br />
light and dark spots.<br />
“When needing to use high<br />
wattage lamps to achieve minimum<br />
lux levels, as applies in Ford’s case,<br />
the efficiency of the reflector design<br />
plays a vital role in determining the<br />
amount of luminaires to be used,<br />
which in turn has a knock-on effect<br />
on the total electricity consumption<br />
of the plant.<br />
“The enclosed design of the<br />
Versabeam makes it suitable for use<br />
in damp environments or areas with<br />
high dust levels.<br />
“In addition, Ford has selected<br />
the best available IP seal for the lamp<br />
compartment, ensuring maximum<br />
protection against ingress of dust, as<br />
well as moisture, including splashing<br />
and direct water spray.<br />
“A further important characteristic<br />
of Versabeam, which contributes to<br />
its exceptional reliability and long life,<br />
is that its large die-cast aluminium<br />
control box acts as a very efficient<br />
heat sink, drawing the heat from<br />
source and emitting it to atmosphere,”<br />
Jack concluded.<br />
What’s Watt FEBRUARY 2011
Electrical Equipment<br />
More proactive business policy gives Electrical<br />
Products a boost<br />
In recent years Electrical Products<br />
has greatly expanded its product and<br />
service offerings.<br />
“We have become more proactive<br />
by closely following market<br />
trends and developing more comprehensive<br />
and competitively priced<br />
product offerings to meet market<br />
requirements,” explained Marketing<br />
Manager Mike Ullyett.<br />
“This has resulted in substantial<br />
growth of our business in some of<br />
the major market sectors we serve,<br />
notably the utilities and municipalities<br />
and the mining industry, as well as<br />
contractors serving these sectors.<br />
“For instance, in line with the accelerated<br />
pace of development by<br />
Eskom and other utilities in Southern<br />
Africa to provide additional power<br />
generation capacity and electrical<br />
infrastructure extending into the rural<br />
areas, we now provide a complete<br />
electrification package comprising<br />
cable for transmission lines and distri-<br />
bution equipment comprising distribution<br />
transformers, surge arresters,<br />
fuse kits, insulators and general line<br />
hardware equipment.”<br />
An innovation the company has<br />
developed for use in the mining industry<br />
is a range of inexpensive and<br />
versatile clamps and wedges to support<br />
cables in vertical shafts. “These<br />
are completely re-engineered versions<br />
of our traditional Relco range of<br />
clamps and wedges,” said Mike.<br />
“Since we launched them into the<br />
market about a year ago they have<br />
proven to be highly successful due<br />
to a variety of advantages they have<br />
over their predecessors, as they are<br />
easier to install, more lightweight<br />
and better suited to modern shaft<br />
layouts.”<br />
Another field in which Electrical<br />
Products has scored noteworthy<br />
successes is in lighting, where it has<br />
extended its product range and service<br />
levels over the past three years.<br />
Advanced street lighting products launched<br />
Electrical Products launched<br />
two new street lighting products<br />
at AMEU Convention 2010 held in<br />
Stellenbosch in September.<br />
The products are designed and<br />
manufactured by GE Lighting of<br />
Europe and supplied and supported<br />
exclusively by Electrical Products<br />
locally.<br />
One is a ceramic metal halide<br />
(CMH) street lamp called CMH<br />
Streetwise that is designed to<br />
replace an existing high-pressure<br />
sodium (HPS) street lamp without<br />
the original luminaire having to be<br />
replaced.<br />
Jack Carne, Electrical Products’s<br />
Marketing Specialist, Lighting<br />
Products, said: “The modern trend<br />
is to move from yellow to white light<br />
and it is simply a matter of changing<br />
the lamp, not the fitting, as the new<br />
lamp is compatible with the existing<br />
fitting. For old mercury vapour<br />
(MV) fittings, all that is required is<br />
to replace the existing magnetic<br />
control gear with modern electronic<br />
control gear. There is also an energy<br />
cost saving, due to the more energy<br />
efficient electronic control gear and<br />
the fact that the lamp is capable of<br />
being dimmed remotely.”<br />
The second product is the Luna<br />
street lighting luminaire, which is<br />
designed for both HPS and CMH<br />
lamps.<br />
“It is competitively priced against<br />
other locally available street lumi-<br />
What’s Watt FEBRUARY 2011 1<br />
“Here again, as with our extended<br />
electrical reticulation products for<br />
the utilities and municipalities, we<br />
set out to provide a complete package<br />
instead of a limited selection of<br />
products,” he pointed out.<br />
“This too has paid off handsomely.<br />
On the product side we<br />
have moved upstream in providing<br />
complementary one-stop packages,<br />
such as poles and fittings in addition<br />
to lamps, for example, while on<br />
the service side we offer complete<br />
lighting design solutions. We have<br />
achieved this by both diversifying<br />
our technology partnerships and<br />
signing new extended technology<br />
agreements with our longstanding<br />
partners locally and abroad.”<br />
Mike added that the company has<br />
also recently landed some lucrative<br />
supply contracts for major mining<br />
projects in other parts of Africa<br />
beyond its traditional market in the<br />
Southern African region.<br />
naires, yet it has the advantage of<br />
having an IP66 rated lamp compartment<br />
that make it resistant to high<br />
pressure water spray, moisture and<br />
dust. There is also a quick-release<br />
plug on the lamp wires to disconnect<br />
the gear tray from the luminaire for<br />
easy maintenance,” Jack said.<br />
Electrical Products’<br />
Jack Carne with the<br />
new Luna street<br />
lighting luminaire.
Management appointments at MV Switchgear and<br />
Protection & Control<br />
New managers of MV Switchgear<br />
and Protection & Control have been<br />
appointed with effect from April 1.<br />
Martin Kelly, the present General<br />
Manager of Protection & Control,<br />
has been appointed to the new post<br />
of Divisional Chief Operating Officer<br />
of the Medium Voltage Equipment<br />
& Protection division, making him<br />
directly responsible for the management<br />
of MV Switchgear and<br />
having overall responsibility for both<br />
MV Switchgear and Protection &<br />
Control.<br />
Brian van Rensburg, Protection<br />
& Control’s Business Development<br />
Manager, has been appointed<br />
General Manager of Protection &<br />
Control, reporting to Martin.<br />
Jack Rowan, Managing Director<br />
The longest serving staff member<br />
among ACTON Repair Services<br />
employees who were presented<br />
with long service awards in 2010<br />
was General Manager Porra Araujo,<br />
who has had 35 years service with<br />
the company.<br />
Porra is seen displaying his certificate,<br />
flanked by Group Managing<br />
Director Mark Wilson and Andries<br />
Tshabalala, a Director of the ACTOM<br />
group and Managing Director of<br />
ACTON Repair Services, who made<br />
the presentations to Porra and seven<br />
of his colleagues on November 25.<br />
The other recipients of awards<br />
were Andrea Cooley, Financial<br />
Accountant and Willie Zwane,<br />
of the <strong>Transmission</strong> & <strong>Distribution</strong><br />
division, said: “As these two businesses<br />
closely complement each<br />
other both technically and commer-<br />
Martin Kelly Brian van Rensburg<br />
Porra attains 35 years service at Repair Services<br />
1<br />
cially, Martin in his position of overall<br />
responsibility for both will be able to<br />
maximise the synergies between<br />
them.”<br />
Test Bay Foreman, both with 25<br />
years’ service, while those who received<br />
15 years service awards were<br />
Stephen Kruger, General Foreman,<br />
David Sasman, Chargehand, Rookoo<br />
Govender, Armature Coil Taper,<br />
Leoni Little, Armature Coil Taper, and<br />
Edward Mosala, Assistant.<br />
In addition, four staff members<br />
who went on pension were presented<br />
with special certificates in<br />
recognition of their years of service<br />
with the company.<br />
The picture shows them displaying<br />
their certificates while being embraced<br />
by Porra. They are (from left):<br />
James Ndumase, Sam Ngubane,<br />
Muhle Majola and Richard Mabote.<br />
<strong>Distribution</strong> Transformers’ long-service awards recipients<br />
Among employees of <strong>Distribution</strong> Transformers who were presented with long-service awards for 2010 at a presentation<br />
function in November were two employees who<br />
attained 35 years of service with the company. Seen<br />
in the above picture with other recipients and General<br />
Manager Alan Buchholtz, they are Lawrance Khoza<br />
(back row, third from left) and Frieda Zwane (front<br />
row, second from right).<br />
The others in the picture, who received awards<br />
for 10 or 15 years service, are (front row, from left):<br />
Theophilus Thage, Jacob Mokganedi, Clement<br />
Nkabinde, Rachel van Wyk, Siphiwe Sibeko and Jacob<br />
Mathebula.<br />
Back row: Philimon Malakoane, Moses Tshabalala,<br />
Jacob Tholo, Vuyani Bonoyi, Steven Molefe, Sakie<br />
Mokoena, Sakie Forbay and Comfort Xinti.<br />
What’s Watt FEBRUARY 2011
Spring Day celebration leads to launch<br />
of Friday cricket tournament<br />
Donovan Stevens (left), co-ordinator of the Friday social cricket tournament and captain of MW<br />
Switchgear’s team, congratulates Thulani Ludidi, captain of <strong>Distribution</strong> Transformer’s team, winners of<br />
the Final.<br />
MW Switchgear’s staff decided to have a get together and braai at Knights<br />
after work on Friday September 3 to celebrate Spring Day.<br />
As part of the afternoon’s entertainment, Donovan Stevens, MV<br />
Switchgear’s Financial Manager, arranged an action cricket match to be played<br />
between MV Switchgear and Protection & Control.<br />
Such was the enthusiasm and interest aroused by the match that within a<br />
short while it was agreed that a mini-tournament be staged betweens teams<br />
from each of the four companies based at the Knights site.<br />
It quickly got under way, starting with a round-robin in which each of the<br />
teams played all of the others, with a final match between the top two teams<br />
to be played towards the end of the year. A handsome trophy for the winning<br />
team was provided by Benoble, a MW Switchgear sub-contractor that undertakes<br />
installation and commissioning of the company’s switchgear.<br />
“At the start we decided to field mixed teams with equal numbers of men<br />
and women in each team,” said Donovan, who is coordinator of the mini tournament<br />
and captain of MW Switchgear’s team.<br />
“As expected, many more men wanted to play than could be accommodated<br />
in a team, so we rotated them to give them all a chance, while in most<br />
matches the same women played each time because there were fewer of<br />
them available to play.”<br />
One of the most exciting matches played during the round-robin tournament<br />
was a nail-biting contest that took place on October 8 between High Voltage<br />
Equipment and <strong>Distribution</strong> Transformers. Towards the end of the match HVE<br />
had a clear lead but had six runs deducted from their total when they lost<br />
two wickets, resulting in <strong>Distribution</strong> Transformers winning by two runs with<br />
a final score of 59-57.<br />
MV Switchgear and <strong>Distribution</strong> Transformers made it to the final match,<br />
which was staged on November 26, with a large crowd of spectators in attendance.<br />
<strong>Distribution</strong> Transformers triumphed by winning this exciting encounter<br />
27-24.<br />
“When we resume Friday social cricket in the New Year the tournament<br />
will be extended to include the whole ACTOM group in Gauteng, as many<br />
people from other group companies have expressed an interest in taking part,”<br />
Donovan said afterwards.<br />
What’s Watt FEBRUARY 2011 20<br />
What’s Watt is published by<br />
ACTOM (Pty) Ltd to inform staff,<br />
customers and other stakeholders<br />
of developments in the group.<br />
Editorial contact: Julian Kraft at<br />
J Kraft Public Relations<br />
Tel (011) 472-6686<br />
mwkraftj@mweb.co.za<br />
Produced by: Jeroen Luyk at<br />
In Africa<br />
Tel (011) 768-7050<br />
inafrica@saol.com<br />
Contact at ACTOM:<br />
Johann Ellis<br />
Tel (011) 820-5020<br />
johann.ellis@<strong>actom</strong>.co.za<br />
Address:<br />
2 Magnet Road, Knights, Boksburg<br />
PO Box 13024 Knights 1413<br />
For more information about the<br />
group,<br />
visit our Website at<br />
http://www.<strong>actom</strong>.co.za<br />
Operating companies:<br />
POWER<br />
John Thompson: 021 959-8400<br />
Isando: 011 392-0900<br />
TRANSMISSION & DISTRIBUTION<br />
High Voltage Equipment: 011 820-5111<br />
Power Systems: 011 430-8700<br />
Power Transformers: 011 824-2810<br />
MV Switchgear: 011 820-5111<br />
<strong>Distribution</strong> Transformers: 011 820-5111<br />
Protection & Control: 011 820-5111<br />
Current Electric: 011 822-2300<br />
LOW VOLTAGE EQUIPMENT<br />
CHI Control/Meissner: 011 827-9124<br />
TRANSPORT EQUIPMENT &<br />
PROJECTS<br />
Signalling: 011 871-6600<br />
INDUSTRY & CONTRACTING<br />
Industry: 011 430-8700<br />
Contracting: 011 430-8700<br />
POWER CONVERSION<br />
Large Machines: 011 899-1111<br />
Low Voltage Motors & Laminations:<br />
011 899-1111<br />
Elmacast: 011 818-3511<br />
Contact Engineering: 011 892-3013<br />
Air Pollution Controls: 011 478-0456<br />
ELECTRICAL PRODUCTS<br />
Electrical Products head office:<br />
011 878-3000<br />
MECHANICAL EQUIPMENT<br />
Mechanical Equipment: 011 871-6789<br />
APPLIANCE COMPONENTS<br />
Electric Elements: 011 873-1415<br />
Satchwell Controls: 021 863-2035