SF 0150 SP-US SF 0065-US

US
Membrane dryer
VARIODRY FRL Superplus
-
O 0581 301000 US
08.2007
SF 0065 SP-US - SF 0150 SP-US
VARIODRY FRL
SF 0065-US - SF 0150-US

Type Code
Series
Type Code
Membrane Dryer
Membrane Dryer
Superplus
VarioDry FRL
Model Type no. Material no.
SF 0040-US 581 L 0581 3 01 00 0
SF 0050-US 582 L 0582 3 01 00 0
SF 0060-US 583 L 0583 3 01 00 0
SF 0070-US 584 L 0584 3 01 00 0
SF 0085-US 585 L 0585 3 01 00 0
SF 0040 SP-US 581SP L 0581 3 0C 00 0
SF 0050 SP-US 582SP L 0582 3 0C 00 0
SF 0060 SP-US 583SP L 0583 3 0C 00 0
SF 0070 SP-US 584SP L 0584 3 0C 00 0
SF 0085 SP-US 585SP L 0585 3 0C 00 0
ultratroc gmbh Telefon +49 (0) 461 949 0
Drucklufttechnik Telefax +49 (0) 461 949 369
Postfach 2653 . D-24916 Flensburg e-mail: info@ultratroc.com
Ochsenweg 73 . D-24941 Flensburg internet: http://www.donaldson.com
2
08.2007

Table of contents
Page
Type code 2
Table of contents 3
General notes and warnings 4
Assembly and parts 5
Filter-water-separator 1. Technical Data 6
2. Filter exchange 6
Submikcrofilter 1. Technical Data 7
2. Filter exchange 7
Membrane dryer 1. Technical Data 8
2. Installation 8
3. Adjustment 9
4. Maintenance 9
5. Dismantling 9
6. Reassembly 10
Aktivated carbon filter 1. Technical Data 12
2. Filter exchange 12
Pressure regulating valve 1. Technical Data 13
2. Pressure regulating 13
Condensate drain 1. Drain valve man./semi autom. 14
2. Drain valve manually 14
3. Drain valve automatic 14
Assembly 1. Assembly of several components 15
2. Fitting the mounting brackets 15
3
08.2007

General Notes and Warnings
Follow these operating instructions exactly to ensure safe installation and operation and
proper servicing.
Ensure that all personnel involved in the installation, operation and servicing of this unit are
well acquainted with these operating instructions.
The unit must be used only in industrial applications.
The equipment in which the unit is used must comply with the requirements of Standard DIN
EN 983 (current edition).
If there is a malfunction, pressure regulators can allow the inlet pressure to pass through
unregulated. Therefore a safety pressure relief valve must be provided, set to the highest
permissible outlet pressure (DIN EN 983).
Installation and servicing must be carried out only by trained personnel who are familiar with
all the safety requirements.
Before installation, compare the technical data for the unit with the actual operating
conditions, especially pressures and temperatures.
Where several units are combined, the “weakest” unit is the decisive factor.
Before installation, the system must always be completely depressurized and secured
accordingly.
Air lines must be carefully cleaned before connection to the unit. Dirt particles can cause
serious malfunctions.
Observe the flow direction, which is shown by an arrow symbol on the unit.
If liquid, paste or fibrous materials are used for sealing the connections, these must be
carefully prevented from getting into the unit. These materials can cause serious
malfunctions.
For cleaning, use only damp cloths (warm water with washing-up liquid). Make sure that
water does not get into the unit.
The unit must not come into contact with liquid solvents, acids or alkalis.
Components can suffer chemical attack and subsequently burst.
Dispose of used filter elements in compliance with national regulations.
In the event of malfunction, please contact the customer service responsible.
43
08.2007

Membrane dryer assembly and parts
Membrane dryer Superplus
Type Art. No.
581 SP L 0581 3 0C 00 0
582 SP L 0582 3 0C 00 0
583 SP L 0583 3 0C 00 0
584 SP L 0584 3 0C 00 0
585 SP L 0585 3 0C 00 0
includes following parts:
Mounting brackets
(2 sets)
011 0996 000
Air inlet
NPT 1“
a
Filter-waterseparator
compl.
011 3976 000
Replacement filter 5µ
011 4079 000
(Ersatzfilter 30µ
011 4080 000)
Submicrofilter compl.
011 3981 000
Replacement filter
011 4081 000
Membrane dryer
Type Art. No. Replacement Membrane module
581 L 0581 3 01 00 0 010 3155 000 (2x)
582 L 0582 3 01 00 0 010 3155 000 (3x)
583 L 0583 3 01 00 0 010 3155 000 (4x)
584 L 0581 3 01 00 0 010 3155 000 (5x)
585 L 0585 3 01 00 0 010 3155 000 (5x)
5
Pressure regulating
valve
011 3978 000
a
Air outlet
NPT 1“
Gauge
011 3987 000
Coupling set
(2x)
011 3985 000
Activated carbon
filter compl.
011 4052 000
Replacement filter
011 4082 000
Barrel nipple
(2x)
011 4065 000
08.2007

08.2007
3
08.2007
6
Filter- water-separator
1. Technical Data
2. Filter exchange
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6

08.2007
7
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Submicrofilter
1. Technical Data
2. Filter exchange

08.2007
3
08.2007
8
Membrane dryer
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1. Technical Data
2. Installation instruction

Membrane dryer
9
08.2007

Membrane dryer
10 3
08.2007

Membrane dryer
11
08.2007

08.2007
3
08.2007
12
Activated carbon filter
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1. Technical Data
2. Filter exchange

Pressure regulating valve
1. Technical Data
Characteristi
cs
Port size
G 1
Installa tion
beliebig
Medium
and
ambient
temperatur
( Ice
formation
must
be
avoided!
)
T min
° C -10
T max
° C + 60
Weight kg 1,
2
Pneumati c characteristi
cs
Operating pressure
range
P1 min
bar 0
inlet P1 max
bar 17,
5
Operating pressure
range
P2 min
bar 0,
5
outlet P2 max
bar 17,
5
Flow
( at
p1=
10bar
on
p2= 6,
3bar
and
d p=
1bar)
Vmax
2. Pressure regulation
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l/ min
20000
m3/ h 1200
13
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08.2007

Condensate drain
1. Drain valve
manually / semi
automatic
2. Drain valve
manually
3. Drain valve
semi automatic /
automatic
OFF ON AUTO
OFF: The valve is closed and the condensate is captured
inside the bowl.
ON: Push the black handle piece upwards into position
“ON” and the condensate will drain from the bowl.
AUTO: The valve performs the semi- automatic function.
When the bowl pressure drops below 0,2bar, the valve
opens automatically and the condensate will drain from
the bowl. If the bowl pressure rises above 0,8bar, the valve
closes again and the condensate is captured inside the
bowl.
14 3
< 0,3 bar
Push the black handles together,
and the condensate will drain
from the bowl.
semi automatic automatic (Floater)
< 0,2 bar
08.2007

Assembly
1. Assembly of several
components
2. Fitting the mounting
brackets
15
08.2007