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ProCam Plunger Metering Pumps - AxFlow

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<strong>ProCam</strong><br />

<strong>Metering</strong> <strong>Pumps</strong>


The matching model<br />

for every application


<strong>ProCam</strong> <strong>Metering</strong> <strong>Pumps</strong><br />

Bran+Luebbe is a worldwide leader in metering, analyzing and processing<br />

liquids with expertise for more than 75 years. The name Bran+Luebbe<br />

stands for high quality and precision, as one of the world‘s most reputable<br />

manufacturers of metering and process pumps, process systems as well as<br />

analyzing equipment. We have the highest quality standards, pioneering<br />

innovations and comprehensive process and applications know-how in the<br />

industry.<br />

<strong>ProCam</strong> Smart Page 4 – 5<br />

<strong>ProCam</strong> Diaphragm <strong>Metering</strong> <strong>Pumps</strong> Page 6 – 7<br />

<strong>ProCam</strong> <strong>Plunger</strong> <strong>Metering</strong> <strong>Pumps</strong> Page 8 – 9<br />

<strong>ProCam</strong> Sanitary Page 10 – 11<br />

<strong>ProCam</strong> Hygienic Page 12 – 13<br />

<strong>ProCam</strong> Compact <strong>Metering</strong> Station Page 14 – 15


4<br />

<strong>ProCam</strong> Smart<br />

With <strong>ProCam</strong> Smart Bran+Luebbe offers a high quality economic pump<br />

for customer with less demanding applications.<br />

At a glance<br />

General purpose metering pump for harmless<br />

as well as harmful fluids<br />

Economic alternative with no loss in<br />

performance<br />

Hermetically closed design<br />

Diaphragm head with mechanically operated<br />

PTFE double diaphragm<br />

Diaphragm status controlled by hose nipple<br />

Municipal water treatment<br />

Power plant applications<br />

General applications in the chemical industry<br />

Flow Rate and Pressure<br />

Type stroke frequency 1/min<br />

max. fl ow rate* (l/h)<br />

max.<br />

pressure<br />

connections<br />

motor power<br />

kW<br />

50 72 100 144 bar 230/400 V<br />

DS 15 5 7,5 10 15 20 G 3/8“ 0,18<br />

DS 50 17,5 25 35 50 10 G 3/8“ 0,18<br />

DS 200 70 100 140 200 10 G 1/2“ 0,55<br />

DS 500 175 250 350 500 6 G 1“ 0,75<br />

* Values at 100% volumetric efficiency<br />

<strong>ProCam</strong> Smart DS 50


<strong>ProCam</strong> Smart DS 15<br />

<strong>ProCam</strong> Smart DS 500<br />

<strong>ProCam</strong> Smart DS 200<br />

Facts Drive<br />

Product wetted parts: (pump head, valves)<br />

stainless Steel<br />

Pump connections : ID- Thread DIN ISO 228<br />

Robust cast iron gearbox<br />

Manual stroke adjustment<br />

Integrated worm- wheel/<br />

-shaft reduction<br />

Splash lubrication<br />

Drive: Fixed speed,<br />

Standard IEC motors, IP 55<br />

5


6<br />

<strong>ProCam</strong> Diaphragm<br />

<strong>Metering</strong> <strong>Pumps</strong><br />

Classic diaphragm pump for low/medium applications with<br />

mechanically actuated dual diaphragms brings the advantages and<br />

security of the diaphragm design to applica tions at an economical<br />

price.<br />

At a glance<br />

• Sealed product room avoids contamination by<br />

abrasion of packing material or consumables<br />

(high importance in the potable water<br />

production)<br />

<strong>Metering</strong> of hazardous material requiring<br />

hermetically sealed product room<br />

Allows economic operation without loss<br />

in operating safety and reliability<br />

Hermetically sealed pump, diaphragm<br />

head with mechanically operated<br />

PTFE double diaphragm<br />

Diaphragm status controlled<br />

Outstanding corrosion resistance due to high<br />

quality PTFE double diaphragm<br />

Designed to meet 94/9/EG<br />

Flow Rate and Pressure<br />

max. fl ow rate* (l/h)<br />

Designed to applications with<br />

operating pressure up to 20 bar and<br />

flow rates up to 3.000 l/h<br />

Type stroke frequency 1/min max. pressure* Connections***<br />

50 72 100 144 200 bar<br />

DS/DP 15 5 7,5 10 15 20** G 3/8“<br />

DS/DP 50 17,5 25 35 50 10 G 3/8“<br />

DS/DP 100 35 50 70 100 4 G 1/2“<br />

DS/DP 200 70 100 140 200 12** G 1/2“<br />

DS/DP 500 175 250 350 500 6***** G 1“<br />

DS/DP 850 300 430 600 860 1200 3 G 1“<br />

DS/DP 3000 1040 1500 2080 3000 5 G 2“<br />

* Values calculated at 100% volumetric effi ciency ** Operating pressure for plastic pump heads: 10 bar<br />

*** optional pump connections are available, DS = Stainless Steel execution, DP = Plastic execution<br />

**** With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure ***** For plastic execution: 5 bar


510 mm<br />

345 mm<br />

DS / DP 15 -<br />

DS / DP 50 -<br />

DS / DP 100<br />

DS / DP 200 -<br />

DS / DP 500<br />

(dimensions are max. dimensions)<br />

Hygienic execution of the product room with<br />

PTFE diaphragm (FDA)<br />

Facts Drive<br />

Product wetted parts: stainless steel or plastic<br />

Diaphragm status controlled by hose nipple,<br />

pressure-indicator or switch<br />

Stroke length adjustment<br />

- Manual (standard)<br />

- Electric motor (optional)<br />

- Electric motor with integrated controller<br />

(optional)<br />

Flexible building block system<br />

Multiple pumps with up to 6 pump heads<br />

by combining matching gear / pump head<br />

units (types 15 – 500)<br />

145 mm<br />

145 mm<br />

144 mm<br />

540 mm<br />

804 mm<br />

504 mm<br />

Double headed pump execution<br />

2 DS/2 DP 850 - 2 DS/2 DP 3000<br />

(dimensions are max. dDimensions)<br />

Integrated worm- wheel / shaft reduction<br />

Splash lubrication<br />

1284 mm<br />

Electric motor drive<br />

- Fixed speed<br />

- Variable speed<br />

- Execution for hazardous areas<br />

7


8<br />

<strong>ProCam</strong> <strong>Plunger</strong><br />

<strong>Metering</strong> <strong>Pumps</strong><br />

Economical and reliable. The robust and compact design allows the<br />

operating even under harsh environmentical conditions.<br />

At a glance<br />

• Economic metering of non-hazardous<br />

materials<br />

• Operating pressure up to 80 bar<br />

• Flow rates from 0,16 to 60,5 l/h<br />

• Robust gear technology with proven cam /<br />

spring design for continuous operation at<br />

max. Conditions<br />

• Linear stroke adjustment manual or with<br />

electric motor<br />

Flow Rate and Pressures<br />

max. fl ow rate* (l/h)<br />

Type stroke frequency 1/min<br />

max.<br />

pressure* Connections<br />

50 72 100 144 bar<br />

<strong>Plunger</strong> metering pump with stainless<br />

steel pumphead and manual flow rate control.<br />

Material in contact<br />

with metered liquid<br />

PS 3 0,16 0,23 0,32 0,46 80 G 1/4 female 1.4571<br />

PS 5 0,40 0,57 0,80 1,15 80 G 1/4 female 1.4571<br />

PS 8 1,05 1,51 2,10 3,00 80 G 1/4 female 1.4571<br />

PS 10 3,20 4,80 6,40 9,60 80 G 3/8 female 1.4571/1.4581<br />

PS 16 8,60 12,30 17,20 24,70 80 G 3/8 female 1.4571/1.4581<br />

PS 25 21,00 30,20 42,00 60,50 32 G 3/8 female 1.4571/1.4581<br />

* With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure


510 mm<br />

Typ PS 3 bis PS 25 (dimensions are max. dimensions)<br />

Stainless steel pumphead<br />

375 mm<br />

Facts Drive<br />

Flexible, modular design<br />

Multiple pump combinations are<br />

available, with up to 6 pumpheads<br />

and different combinations of<br />

gear modules<br />

8 0 2<br />

8 0 2<br />

Typ PS 3 bis PS 25 (dimensions are max. dimensions)<br />

Integrated worm- wheel / shaft reduction<br />

Splash lubrication<br />

8<br />

0<br />

2<br />

Electric motor drive<br />

- Fixed speed<br />

- Variable speed<br />

- Execution for hazardous areas<br />

145 mm<br />

145 mm<br />

144 mm<br />

540 mm<br />

9


10<br />

<strong>ProCam</strong> Sanitary<br />

Diaphragm pump for sterile products – suitable for CIP and SIP.<br />

The extremely smooth surface leads to total CIP and SIP.<br />

At a glance<br />

• CIP (clean-in-place) cleanable<br />

at 150°C<br />

• SIP (sterilising-in-place) with<br />

saturated steam at min. 121°C<br />

• Specifically designed for<br />

applications in the<br />

pharmaceutical industry,<br />

biotechnology, cosmetics,<br />

personal care,<br />

food and beverage industry<br />

Flow Rate and Pressures<br />

max. fl ow rate * (l/h)<br />

Type stroke frequency 1/min<br />

max.<br />

pressure*<br />

50 72 100 144 bar<br />

connections<br />

DS 15 5 7,5 10 15 20 ½" Clamp<br />

DS 50 17,5 25 35 50 10 ½" Clamp<br />

DS 100 35 50 70 100 4 ½" Clamp<br />

DS 200 70 100 140 200 12 ½" Clamp<br />

DS 500 175 250 350 500 6 1" Clamp<br />

* With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure


Electro-polished pumphead and connections<br />

with surface roughness Ra < 0.8 for easy<br />

cleaning (optional Ra 0.4 µm)<br />

Facts<br />

<strong>Metering</strong> pump with PTFE Double diaphragm<br />

(FDA approved) and diaphragm status controlled<br />

by pressure switch<br />

Front cover, valves, connections in material SS<br />

316 L with surface roughness Ra 0,4 to RA 0,8<br />

Double diaphragm, valve gaskets made of PTFE<br />

(FDA)<br />

Clamp connections ½” and 1”<br />

Optimized ball valve with surface roughness Ra < 0,8 µm<br />

(optional Ra 0,4 µm)<br />

11


12<br />

<strong>ProCam</strong> Hygienic<br />

Diaphragm pump EHEDG* certified – designed according to EHEDG<br />

specifications and certified. *European Hygenic Engineering and Design Group<br />

At a glance<br />

• CIP (cleaning–in-place) cleanable at 150°C<br />

• SIP (sterilising-in-place) with saturated<br />

steam at min. 121°C<br />

• Covers highest requirements in hygienic and<br />

sterile applications<br />

• Specifically designed for applications in<br />

the pharmaceutical industry, biotechnology,<br />

cosmetics, personal care, food and<br />

beverage industry<br />

• Designed to meet 94/9/EG<br />

• Flexible multi-pump head execution<br />

Flow Rate and Pressures<br />

May 2006<br />

max. fl ow rate* (l/h)<br />

Type stroke frequency 1/min<br />

50 72 100 144 bar<br />

max.<br />

pressure* Connections<br />

DS 15 5 7,5 10 15 20 ½" Clamp<br />

DS 50 17,5 25 35 50 10 ½" Clamp<br />

DS 100 35 50 70 100 4 ½" Clamp<br />

DS 200 70 100 140 200 12 ½" Clamp<br />

DS 500 175 250 350 500 6 1" Clamp<br />

* With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure


Clamp-connection and ball valve in SS316L with Ra


14<br />

<strong>ProCam</strong> Compact<br />

<strong>Metering</strong> Station<br />

Compact design for a complete solution – based on the <strong>ProCam</strong><br />

metering pump this is a convenient solution for chemical preparation<br />

and metering.<br />

At a glance<br />

• Chemical industry e.g. metering of additives<br />

or inhibitors<br />

• Water treatment plants<br />

• CIP systems in the food industry<br />

• Systems in the galvanic industry<br />

• Preparation of fertilizer solutions<br />

Complete solution and Options<br />

Tank sizes from 60 to 500 litres (or on request)<br />

Standard equipment includes suction pipe, inlet<br />

valve, manual stirrer and stable mounting plate<br />

for pumps<br />

Easy to read liquid level due to calibrated scale<br />

sintered into the tank wall<br />

Manual screw lid on the wide filling port for easy<br />

handling<br />

Options:<br />

Motor driven stirrer<br />

Contact level switches (1 or 2 contacts) for<br />

automatic fill control<br />

Safety valve with return to the tank<br />

Drain for the tank<br />

Solid design<br />

Base plate for pumps up to 50 kg provides a<br />

stable pump platform<br />

Operating temperature up to 60°C<br />

Tank UV stabilized for outdoor use<br />

Polypropylene tank material corrosion resistant<br />

against most chemicals<br />

Brackets for floor mounting available


B<br />

1 3 8 7 6<br />

A<br />

C1 für <strong>ProCam</strong> D50/D100<br />

C2 für <strong>ProCam</strong> D200/D500<br />

11 4 5<br />

Volume and dimensions<br />

9<br />

2<br />

10<br />

D<br />

Scope of supply<br />

1 <strong>ProCam</strong> metering pump<br />

2 Tank (PE)<br />

3 Base plate (PVC)<br />

4 Suction pipe (PVC)<br />

5 Foot valve (PVC)<br />

6 Manual stirrer (PVC)<br />

7 Option: motor driven stirrer<br />

8 Option: level switches<br />

9 Option: Safety valve<br />

10 Option: drain<br />

11 Option: 4 brackets (PE) for floor mounting<br />

Set-up<br />

The standard design with metering pump, tank,<br />

suction pipe, foot valve, manual stirrer, pump<br />

base plate allows immediate start up of the<br />

metering station.<br />

With the high amount of options the <strong>ProCam</strong><br />

<strong>Metering</strong> Station can be modified according to<br />

the specific customer needs.<br />

Safety valve with return to the tank and<br />

automatic level switches cover also the safety<br />

requirements.<br />

Tank Ø A B C1 C2 D<br />

60 l 450 545 925 965 1/2"<br />

100 l 470 730 110 1150 1/2"<br />

200 l 610 875 1255 1295 1/2"<br />

300 l 680 950 1330 1370 1"<br />

500 l 830 1065 1445 1485 1"<br />

15


Global Headquarters:<br />

SPX Process Equipment, Delavan WI USA<br />

Bran+Luebbe, Headquarters:<br />

Norderstedt, Germany<br />

Your local contact:<br />

Bran+Luebbe GmbH - P.O:Box 1360 - D-22803 Norderstedt<br />

Phone: +49 (0) 40 - 522 02 -0 - Fax: +49 (0) 40 - 522 02 444<br />

E-mail: bl@spx.com - http://www.branluebbe.com<br />

SPX Process Equipment<br />

611 Sugar Creek Rd.<br />

Delavan, WI 53115<br />

Phone: +1 (262) 728-1900<br />

Fax: +1 (262) 728-4904<br />

Email: spxpe@spx.com<br />

www.spxpe.com<br />

Bran+Luebbe GmbH<br />

Werkstraße 4<br />

22803 Norderstedt<br />

Phone: +49 (40) 522 02 0<br />

Fax: +49 (40) 522 02 444<br />

Email: BL@spx.com<br />

www.branluebbe.com<br />

For more information about our worldwide locations, approvals, certifi cations, and local representatives, please visit www.spxpe.com.<br />

SPX Corporation reserves the right to incorporate our latest design and material changes without notice or obligation.<br />

Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not<br />

be relied upon unless confi rmed in writing.<br />

Issued: 2.1.0 - 1.0 - E 04/2009 Copyright © 2005, 2009 SPX Corporation

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