ProCam Plunger Metering Pumps - AxFlow
ProCam Plunger Metering Pumps - AxFlow
ProCam Plunger Metering Pumps - AxFlow
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<strong>ProCam</strong><br />
<strong>Metering</strong> <strong>Pumps</strong>
The matching model<br />
for every application
<strong>ProCam</strong> <strong>Metering</strong> <strong>Pumps</strong><br />
Bran+Luebbe is a worldwide leader in metering, analyzing and processing<br />
liquids with expertise for more than 75 years. The name Bran+Luebbe<br />
stands for high quality and precision, as one of the world‘s most reputable<br />
manufacturers of metering and process pumps, process systems as well as<br />
analyzing equipment. We have the highest quality standards, pioneering<br />
innovations and comprehensive process and applications know-how in the<br />
industry.<br />
<strong>ProCam</strong> Smart Page 4 – 5<br />
<strong>ProCam</strong> Diaphragm <strong>Metering</strong> <strong>Pumps</strong> Page 6 – 7<br />
<strong>ProCam</strong> <strong>Plunger</strong> <strong>Metering</strong> <strong>Pumps</strong> Page 8 – 9<br />
<strong>ProCam</strong> Sanitary Page 10 – 11<br />
<strong>ProCam</strong> Hygienic Page 12 – 13<br />
<strong>ProCam</strong> Compact <strong>Metering</strong> Station Page 14 – 15
4<br />
<strong>ProCam</strong> Smart<br />
With <strong>ProCam</strong> Smart Bran+Luebbe offers a high quality economic pump<br />
for customer with less demanding applications.<br />
At a glance<br />
General purpose metering pump for harmless<br />
as well as harmful fluids<br />
Economic alternative with no loss in<br />
performance<br />
Hermetically closed design<br />
Diaphragm head with mechanically operated<br />
PTFE double diaphragm<br />
Diaphragm status controlled by hose nipple<br />
Municipal water treatment<br />
Power plant applications<br />
General applications in the chemical industry<br />
Flow Rate and Pressure<br />
Type stroke frequency 1/min<br />
max. fl ow rate* (l/h)<br />
max.<br />
pressure<br />
connections<br />
motor power<br />
kW<br />
50 72 100 144 bar 230/400 V<br />
DS 15 5 7,5 10 15 20 G 3/8“ 0,18<br />
DS 50 17,5 25 35 50 10 G 3/8“ 0,18<br />
DS 200 70 100 140 200 10 G 1/2“ 0,55<br />
DS 500 175 250 350 500 6 G 1“ 0,75<br />
* Values at 100% volumetric efficiency<br />
<strong>ProCam</strong> Smart DS 50
<strong>ProCam</strong> Smart DS 15<br />
<strong>ProCam</strong> Smart DS 500<br />
<strong>ProCam</strong> Smart DS 200<br />
Facts Drive<br />
Product wetted parts: (pump head, valves)<br />
stainless Steel<br />
Pump connections : ID- Thread DIN ISO 228<br />
Robust cast iron gearbox<br />
Manual stroke adjustment<br />
Integrated worm- wheel/<br />
-shaft reduction<br />
Splash lubrication<br />
Drive: Fixed speed,<br />
Standard IEC motors, IP 55<br />
5
6<br />
<strong>ProCam</strong> Diaphragm<br />
<strong>Metering</strong> <strong>Pumps</strong><br />
Classic diaphragm pump for low/medium applications with<br />
mechanically actuated dual diaphragms brings the advantages and<br />
security of the diaphragm design to applica tions at an economical<br />
price.<br />
At a glance<br />
• Sealed product room avoids contamination by<br />
abrasion of packing material or consumables<br />
(high importance in the potable water<br />
production)<br />
<strong>Metering</strong> of hazardous material requiring<br />
hermetically sealed product room<br />
Allows economic operation without loss<br />
in operating safety and reliability<br />
Hermetically sealed pump, diaphragm<br />
head with mechanically operated<br />
PTFE double diaphragm<br />
Diaphragm status controlled<br />
Outstanding corrosion resistance due to high<br />
quality PTFE double diaphragm<br />
Designed to meet 94/9/EG<br />
Flow Rate and Pressure<br />
max. fl ow rate* (l/h)<br />
Designed to applications with<br />
operating pressure up to 20 bar and<br />
flow rates up to 3.000 l/h<br />
Type stroke frequency 1/min max. pressure* Connections***<br />
50 72 100 144 200 bar<br />
DS/DP 15 5 7,5 10 15 20** G 3/8“<br />
DS/DP 50 17,5 25 35 50 10 G 3/8“<br />
DS/DP 100 35 50 70 100 4 G 1/2“<br />
DS/DP 200 70 100 140 200 12** G 1/2“<br />
DS/DP 500 175 250 350 500 6***** G 1“<br />
DS/DP 850 300 430 600 860 1200 3 G 1“<br />
DS/DP 3000 1040 1500 2080 3000 5 G 2“<br />
* Values calculated at 100% volumetric effi ciency ** Operating pressure for plastic pump heads: 10 bar<br />
*** optional pump connections are available, DS = Stainless Steel execution, DP = Plastic execution<br />
**** With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure ***** For plastic execution: 5 bar
510 mm<br />
345 mm<br />
DS / DP 15 -<br />
DS / DP 50 -<br />
DS / DP 100<br />
DS / DP 200 -<br />
DS / DP 500<br />
(dimensions are max. dimensions)<br />
Hygienic execution of the product room with<br />
PTFE diaphragm (FDA)<br />
Facts Drive<br />
Product wetted parts: stainless steel or plastic<br />
Diaphragm status controlled by hose nipple,<br />
pressure-indicator or switch<br />
Stroke length adjustment<br />
- Manual (standard)<br />
- Electric motor (optional)<br />
- Electric motor with integrated controller<br />
(optional)<br />
Flexible building block system<br />
Multiple pumps with up to 6 pump heads<br />
by combining matching gear / pump head<br />
units (types 15 – 500)<br />
145 mm<br />
145 mm<br />
144 mm<br />
540 mm<br />
804 mm<br />
504 mm<br />
Double headed pump execution<br />
2 DS/2 DP 850 - 2 DS/2 DP 3000<br />
(dimensions are max. dDimensions)<br />
Integrated worm- wheel / shaft reduction<br />
Splash lubrication<br />
1284 mm<br />
Electric motor drive<br />
- Fixed speed<br />
- Variable speed<br />
- Execution for hazardous areas<br />
7
8<br />
<strong>ProCam</strong> <strong>Plunger</strong><br />
<strong>Metering</strong> <strong>Pumps</strong><br />
Economical and reliable. The robust and compact design allows the<br />
operating even under harsh environmentical conditions.<br />
At a glance<br />
• Economic metering of non-hazardous<br />
materials<br />
• Operating pressure up to 80 bar<br />
• Flow rates from 0,16 to 60,5 l/h<br />
• Robust gear technology with proven cam /<br />
spring design for continuous operation at<br />
max. Conditions<br />
• Linear stroke adjustment manual or with<br />
electric motor<br />
Flow Rate and Pressures<br />
max. fl ow rate* (l/h)<br />
Type stroke frequency 1/min<br />
max.<br />
pressure* Connections<br />
50 72 100 144 bar<br />
<strong>Plunger</strong> metering pump with stainless<br />
steel pumphead and manual flow rate control.<br />
Material in contact<br />
with metered liquid<br />
PS 3 0,16 0,23 0,32 0,46 80 G 1/4 female 1.4571<br />
PS 5 0,40 0,57 0,80 1,15 80 G 1/4 female 1.4571<br />
PS 8 1,05 1,51 2,10 3,00 80 G 1/4 female 1.4571<br />
PS 10 3,20 4,80 6,40 9,60 80 G 3/8 female 1.4571/1.4581<br />
PS 16 8,60 12,30 17,20 24,70 80 G 3/8 female 1.4571/1.4581<br />
PS 25 21,00 30,20 42,00 60,50 32 G 3/8 female 1.4571/1.4581<br />
* With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure
510 mm<br />
Typ PS 3 bis PS 25 (dimensions are max. dimensions)<br />
Stainless steel pumphead<br />
375 mm<br />
Facts Drive<br />
Flexible, modular design<br />
Multiple pump combinations are<br />
available, with up to 6 pumpheads<br />
and different combinations of<br />
gear modules<br />
8 0 2<br />
8 0 2<br />
Typ PS 3 bis PS 25 (dimensions are max. dimensions)<br />
Integrated worm- wheel / shaft reduction<br />
Splash lubrication<br />
8<br />
0<br />
2<br />
Electric motor drive<br />
- Fixed speed<br />
- Variable speed<br />
- Execution for hazardous areas<br />
145 mm<br />
145 mm<br />
144 mm<br />
540 mm<br />
9
10<br />
<strong>ProCam</strong> Sanitary<br />
Diaphragm pump for sterile products – suitable for CIP and SIP.<br />
The extremely smooth surface leads to total CIP and SIP.<br />
At a glance<br />
• CIP (clean-in-place) cleanable<br />
at 150°C<br />
• SIP (sterilising-in-place) with<br />
saturated steam at min. 121°C<br />
• Specifically designed for<br />
applications in the<br />
pharmaceutical industry,<br />
biotechnology, cosmetics,<br />
personal care,<br />
food and beverage industry<br />
Flow Rate and Pressures<br />
max. fl ow rate * (l/h)<br />
Type stroke frequency 1/min<br />
max.<br />
pressure*<br />
50 72 100 144 bar<br />
connections<br />
DS 15 5 7,5 10 15 20 ½" Clamp<br />
DS 50 17,5 25 35 50 10 ½" Clamp<br />
DS 100 35 50 70 100 4 ½" Clamp<br />
DS 200 70 100 140 200 12 ½" Clamp<br />
DS 500 175 250 350 500 6 1" Clamp<br />
* With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure
Electro-polished pumphead and connections<br />
with surface roughness Ra < 0.8 for easy<br />
cleaning (optional Ra 0.4 µm)<br />
Facts<br />
<strong>Metering</strong> pump with PTFE Double diaphragm<br />
(FDA approved) and diaphragm status controlled<br />
by pressure switch<br />
Front cover, valves, connections in material SS<br />
316 L with surface roughness Ra 0,4 to RA 0,8<br />
Double diaphragm, valve gaskets made of PTFE<br />
(FDA)<br />
Clamp connections ½” and 1”<br />
Optimized ball valve with surface roughness Ra < 0,8 µm<br />
(optional Ra 0,4 µm)<br />
11
12<br />
<strong>ProCam</strong> Hygienic<br />
Diaphragm pump EHEDG* certified – designed according to EHEDG<br />
specifications and certified. *European Hygenic Engineering and Design Group<br />
At a glance<br />
• CIP (cleaning–in-place) cleanable at 150°C<br />
• SIP (sterilising-in-place) with saturated<br />
steam at min. 121°C<br />
• Covers highest requirements in hygienic and<br />
sterile applications<br />
• Specifically designed for applications in<br />
the pharmaceutical industry, biotechnology,<br />
cosmetics, personal care, food and<br />
beverage industry<br />
• Designed to meet 94/9/EG<br />
• Flexible multi-pump head execution<br />
Flow Rate and Pressures<br />
May 2006<br />
max. fl ow rate* (l/h)<br />
Type stroke frequency 1/min<br />
50 72 100 144 bar<br />
max.<br />
pressure* Connections<br />
DS 15 5 7,5 10 15 20 ½" Clamp<br />
DS 50 17,5 25 35 50 10 ½" Clamp<br />
DS 100 35 50 70 100 4 ½" Clamp<br />
DS 200 70 100 140 200 12 ½" Clamp<br />
DS 500 175 250 350 500 6 1" Clamp<br />
* With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure
Clamp-connection and ball valve in SS316L with Ra
14<br />
<strong>ProCam</strong> Compact<br />
<strong>Metering</strong> Station<br />
Compact design for a complete solution – based on the <strong>ProCam</strong><br />
metering pump this is a convenient solution for chemical preparation<br />
and metering.<br />
At a glance<br />
• Chemical industry e.g. metering of additives<br />
or inhibitors<br />
• Water treatment plants<br />
• CIP systems in the food industry<br />
• Systems in the galvanic industry<br />
• Preparation of fertilizer solutions<br />
Complete solution and Options<br />
Tank sizes from 60 to 500 litres (or on request)<br />
Standard equipment includes suction pipe, inlet<br />
valve, manual stirrer and stable mounting plate<br />
for pumps<br />
Easy to read liquid level due to calibrated scale<br />
sintered into the tank wall<br />
Manual screw lid on the wide filling port for easy<br />
handling<br />
Options:<br />
Motor driven stirrer<br />
Contact level switches (1 or 2 contacts) for<br />
automatic fill control<br />
Safety valve with return to the tank<br />
Drain for the tank<br />
Solid design<br />
Base plate for pumps up to 50 kg provides a<br />
stable pump platform<br />
Operating temperature up to 60°C<br />
Tank UV stabilized for outdoor use<br />
Polypropylene tank material corrosion resistant<br />
against most chemicals<br />
Brackets for floor mounting available
B<br />
1 3 8 7 6<br />
A<br />
C1 für <strong>ProCam</strong> D50/D100<br />
C2 für <strong>ProCam</strong> D200/D500<br />
11 4 5<br />
Volume and dimensions<br />
9<br />
2<br />
10<br />
D<br />
Scope of supply<br />
1 <strong>ProCam</strong> metering pump<br />
2 Tank (PE)<br />
3 Base plate (PVC)<br />
4 Suction pipe (PVC)<br />
5 Foot valve (PVC)<br />
6 Manual stirrer (PVC)<br />
7 Option: motor driven stirrer<br />
8 Option: level switches<br />
9 Option: Safety valve<br />
10 Option: drain<br />
11 Option: 4 brackets (PE) for floor mounting<br />
Set-up<br />
The standard design with metering pump, tank,<br />
suction pipe, foot valve, manual stirrer, pump<br />
base plate allows immediate start up of the<br />
metering station.<br />
With the high amount of options the <strong>ProCam</strong><br />
<strong>Metering</strong> Station can be modified according to<br />
the specific customer needs.<br />
Safety valve with return to the tank and<br />
automatic level switches cover also the safety<br />
requirements.<br />
Tank Ø A B C1 C2 D<br />
60 l 450 545 925 965 1/2"<br />
100 l 470 730 110 1150 1/2"<br />
200 l 610 875 1255 1295 1/2"<br />
300 l 680 950 1330 1370 1"<br />
500 l 830 1065 1445 1485 1"<br />
15
Global Headquarters:<br />
SPX Process Equipment, Delavan WI USA<br />
Bran+Luebbe, Headquarters:<br />
Norderstedt, Germany<br />
Your local contact:<br />
Bran+Luebbe GmbH - P.O:Box 1360 - D-22803 Norderstedt<br />
Phone: +49 (0) 40 - 522 02 -0 - Fax: +49 (0) 40 - 522 02 444<br />
E-mail: bl@spx.com - http://www.branluebbe.com<br />
SPX Process Equipment<br />
611 Sugar Creek Rd.<br />
Delavan, WI 53115<br />
Phone: +1 (262) 728-1900<br />
Fax: +1 (262) 728-4904<br />
Email: spxpe@spx.com<br />
www.spxpe.com<br />
Bran+Luebbe GmbH<br />
Werkstraße 4<br />
22803 Norderstedt<br />
Phone: +49 (40) 522 02 0<br />
Fax: +49 (40) 522 02 444<br />
Email: BL@spx.com<br />
www.branluebbe.com<br />
For more information about our worldwide locations, approvals, certifi cations, and local representatives, please visit www.spxpe.com.<br />
SPX Corporation reserves the right to incorporate our latest design and material changes without notice or obligation.<br />
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not<br />
be relied upon unless confi rmed in writing.<br />
Issued: 2.1.0 - 1.0 - E 04/2009 Copyright © 2005, 2009 SPX Corporation