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DS 7-76 Prevention and Mitigation of Combustible Dust ... - FM Global

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<strong>Combustible</strong> <strong>Dust</strong> Explosion 7-<strong>76</strong><br />

<strong>FM</strong> <strong>Global</strong> Property Loss <strong>Prevention</strong> Data Sheets Page 19<br />

2.3.4.2 To minimize dust-cloud ignition due to static electricity accumulation <strong>and</strong> discharge, implement the<br />

following:<br />

a) Apply all applicable recommendations in Data Sheet 5-8, Static Electricity, to minimize the probability<br />

<strong>of</strong> ignition. Where plastic ducts are used to transfer material, they do not need bonding or grounding<br />

because the insulating properties <strong>of</strong> plastic do not normally allow large capacitive charges to discharge<br />

in a hazardous spark. The insulating properties also prevent metal grounding wires touching the duct from<br />

draining charges away from the overall duct surface.<br />

b) If materials are very easily ignitable (Minimum Ignition Energy less than 10 mJ), operate any equipment<br />

with an explosion hazard under an inert environment (see 2.3.2.4) (3.1.19).<br />

2.3.4.3 Provide magnetic separators upstream <strong>of</strong> all size-reduction equipment e.g., grinders, pulverizers,<br />

hammer mills, or other equipment involving mechanical impact with the process material (3.1.20).<br />

2.3.4.3.1 Separators other than magnetic (e.g., air separators, grates, coarse screens) may be used if<br />

nonferrous metal or other objects (e.g., rocks) could enter the product stream <strong>and</strong> cause an ignition hazard.<br />

2.3.4.4 Fans <strong>and</strong> blowers in the fugitive dust-air stream can become an ignition source. Install these devices<br />

as recommended below:<br />

2.3.4.4.1 In negative pressure systems, locate the fan on the discharge side (i.e., clean side) <strong>of</strong> the dust<br />

collector.<br />

2.3.4.4.2 In positive pressure systems, locate the blower upstream <strong>of</strong> the dust injection point.<br />

2.3.4.4.3 Where, for design reasons, the fan must be located in the dirty air stream, <strong>and</strong> the dust/air stream<br />

concentration is higher than the 25% <strong>of</strong> the MEC:<br />

a) install fans <strong>and</strong> blowers <strong>of</strong> Type A or B spark-resistant construction per AMCA 99-0401-86,<br />

Classifications for Spark Resistant Construction<br />

b) comply with the appropriate criteria in 2.5, Connecting Ducts, below.<br />

2.3.4.4.4 Ordinary fans <strong>and</strong> blowers may be used in a dust-air stream <strong>of</strong> unlimited concentration if the dust<br />

has been shown by test to be hardtoignite.<br />

2.3.4.4.5 Systems h<strong>and</strong>ling wood dust can use ordinary fans upstream <strong>of</strong> bagtype dust collectors if a cyclone<br />

collector (primary dust collector) is upstream <strong>of</strong> the fan.<br />

2.3.4.4.6 Ordinary fans <strong>and</strong> blowers may be used if a high-speed abort gate or <strong>FM</strong> Approved sparkextinguishing<br />

system is provided between the fan <strong>and</strong> any important or valuable downstream equipment.<br />

2.3.4.5 Prevent materials subject to spontaneous heating from becoming an explosion initiation source by<br />

implementing the following:<br />

a) Prevent accumulation in ductwork by maintaining sufficient transport velocity.<br />

b) Prevent accumulation in equipment by performing frequent cleaning.<br />

c) Do not allow moisture to contact such material; however, automatic sprinklers or spark-extinguishing<br />

systems can be used in ducts, when needed.<br />

d) Clean collectors h<strong>and</strong>ling residues subject to spontaneous heating daily or as needed to prevent heating<br />

<strong>and</strong> hazardous accumulations.<br />

2.3.4.6 Avoid using mechanical drives with high rpm or power as they can cause dust ignition due to heat<br />

generated by friction or sparks.<br />

2.3.4.6.1 Use the following guidelines to determine the potential for hazardous conditions based on the<br />

tangential velocity (v) <strong>of</strong> the rotating component:<br />

a) When v < 1 m/s (3.3 ft/s): there is no danger for ignition.<br />

b) When 1 < v < 10 m/s, (3.3 < v < 33 ft/s): judge each case separately considering the product <strong>and</strong> material<br />

specific characteristics such as MIE <strong>and</strong> particle size (for each, the lower value will tend to be more<br />

susceptible to ignition).<br />

©2008 Factory Mutual Insurance Company. All rights reserved.

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