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Roland Kretschmer, KEC

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Better light with less energy<br />

Dipl.-Phys. <strong>Roland</strong> <strong>Kretschmer</strong><br />

<strong>KEC</strong> - <strong>Kretschmer</strong> Energie-Consulting GmbH<br />

Hermann-Löns-Str. 40<br />

D-31224 Peine<br />

Germany<br />

Phone: 011 49 5171-5837-91 Fax: 011 49 5171-5837-92<br />

info@k-e-c.de www.k-e-c.de<br />

Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs


Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs<br />

The Company<br />

<strong>KEC</strong> - <strong>Kretschmer</strong> Energie-Consulting GmbH:<br />

• Company founded 1981 - first energy-saving company in Germany<br />

• merged with <strong>KEC</strong> in 2004<br />

Current focus: efficient lighting<br />

• Development, production and marketing of energy-efficient lighting solutions<br />

• Specializing in retrofit solutions<br />

• High efficiency / low cost: reflectors COSINO and Silverbird<br />

• Low- and high-bay light fixtures AREALUX using COSINO-reflectors<br />

• Retrofit-solutions using T5 – fluorescent tubes<br />

CEO:<br />

<strong>Roland</strong> <strong>Kretschmer</strong> (Dipl.-Phys. = BS Physics)<br />

active in energy saving projects since 1985


Retrofit means:<br />

• Savings of appr. 50% by<br />

systematic combination of techniques<br />

• Enhancement of illumination<br />

• ROI: 1 to 5 years<br />

• Longer life of the installation - up to 10 years<br />

• To be implemented with (relatively) low<br />

investment in a short time<br />

Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs


Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs<br />

Retrofit-Reflectors „COSINO“


Advantages of COSINO retrofit - reflectors<br />

• Conversion of lighting fixtures 2:1<br />

with 50% savings<br />

or<br />

• Re-fitting of reflectors getting up to 200%<br />

higher illumination<br />

• Applicable to many types of fixtures:<br />

- with opal (white) covering<br />

- with prismatic covering<br />

- with white or reflector grid<br />

- free shining tubes<br />

- moisture-proof fittings<br />

• To be assembled cheaply, quickly and easily<br />

• Very short ROI, often less than 1 year<br />

Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs


Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs<br />

Types of COSINO-Reflectors


Unique characteristics of COSINO reflectors<br />

• Very compact - but with 90% efficiency due to accurate simulation<br />

and high-quality reflector aluminium with 95% reflectivity<br />

• Little material usage and large-scale production<br />

lead to low costs<br />

• No grounding required because of electrical insulation<br />

• Unique method of inseparable combination of aluminium and<br />

insulation-foil<br />

• Protected by EU patents<br />

Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs


COSINO – made of high-quality material<br />

Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs


Example: Improvement of lighting<br />

in a factory for hydraulic systems<br />

Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs<br />

fixtures:<br />

� 560 pcs. with 2 58W tubes<br />

� Retrofit to 1 tube with reflectors<br />

and tri-phosphor lamps<br />

� Use of additional reflectors to<br />

increase illumination


Results:<br />

Costs of energy 43% reduction<br />

Project data - example<br />

Total energy savings 149,000 kWh per year<br />

Power reduction 37.3 kW<br />

Costs of maintenance approx 50% lower<br />

CO 2 reduction 88.1 tons per year<br />

Illumination 20% to 100% increase<br />

Costs for<br />

material + assembly < $20,000<br />

ROI ~15 months<br />

Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs<br />

350000<br />

300000<br />

250000<br />

200000<br />

150000<br />

100000<br />

50000<br />

0<br />

Vorher before Nachher after Einsparung savings<br />

Energie [kWh] CO2 [kg]


Typical ROI: 3 years<br />

Up to 8 years warranty<br />

Replacement of spotlights with high-pressure mercury lamp<br />

with batwing radiators with COSINO and fluorescent tubes<br />

Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs<br />

Change now:<br />

50% savings of energy<br />

and lowest maintenence<br />

costs


Examples<br />

Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs<br />

before after


T5 – Retrofit for office lighting with 45% savings<br />

Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs


Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs<br />

T5 – retrofit with a built-in fixture


<strong>KEC</strong>: looking for partners<br />

• importers and sales partners<br />

• energy consultants<br />

• partners in a joint venture for technology- and<br />

know-how-transfer<br />

• ...<br />

Energy Efficiency as the Competitive Edge for Manufacturers:<br />

Incentives and Technology to Lower Energy Costs

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