Steam-Assisted flare - John Zink Company

Clean Combustion. Clear solutions.
Steam-Assisted flare

One flAre dOeS It All
Steamizer XP
John Zink’s state-of-the-art flare solutions help our customers operate efficiently while
minimizing utility costs. steaMiZer Xp steam-assisted flare is a world-class system designed
to minimize smoke and reduce steam consumption compared to traditional steam flare
solutions. efficient...effective...steaMiZer Xp.
eXceptional perforMance
steam savings
The XP uses up to 30% less steam for smoke suppression during
flaring operations. In addition, the XP also requires less standby
steam during day-to-day operation.
tOtAl SAVInGS ($)
$3,000,000
$2,500,000
$2,000,000
$1,500,000
$1,000,000
$500,000
$0
Steam Savings (utility)
0 1 2 3 4 5 6 7 8 9 10
+ $9/1,000 # steam; 8% discount rate
EXAmPLE XP REPLAcEmEnT TiP
STEAm SAvinGS (nPv) +
YeArS In OperAtIOn
tOtAl SAVInGS ($)
$2,500,000
$2,000,000
$1,500,000
$1,000,000
trAdItIOnAl deSIGn SteAmIZer Xp
lower installation costs
Conventional steam-assisted flares require multiple steam lines
for optimal smoke suppression. The XP uses a single steam line,
providing significant material and installation cost savings.
$500,000
$0
EXAmPLE XP cAPiTAL PRojEcT
coST SAvinGS (nPv) +
Steam + capital cost Savings
0 1 2 3 4 5 6 7 8 9 10
YeArS In OperAtIOn
increased
smokeless capacity
Innovative primary steam/air
eduction and secondary air
entrainment techniques result in
an increased smokeless capacity
of up to 40% for a given steam
flow rate.

superior flare technology
Our dedicated team of engineers and scientists has developed
the XP at John Zink’s state-of-the-art Research, Development and
Test Center. The result is a next-generation flare technology, the
most efficient flare solution available.
innovative Design features
shear mixing
A converging nozzle directs the waste stream to intersect the
steam/air stream at a slight angle. The proprietary design
improves mixing resulting in exceptional smokeless performance.
primary air
eductor efficiency
The XP flare is designed with straight
tubes instead of angled tubes found
in other steam flares. This innovation
results in optimized air eduction
efficiency that contributes to superior
performance.
secondary air entrainment
The XP configuration utilizes multiple
discharge nozzles that allow for
improved secondary air entrainment.
An increased amount of air mixes
with the flare gasses to reduce
overall steam consumption.
improve the efficiency and performance of your steam-assisted
flare system. contact John Zink today and put steaMiZer Xp
to work for you.
800-421-9242 +1-918-234-1800
johnzink.com
Clean Combustion. Clear solutions.
IlluStrAtIOn Of SecOndArY AIr entrAInment
aDDitional flaring Benefits
ease of operation
The XP utilizes a single steam valve, requires no refractory and is
stable over a wide range of steam flows. The result is a flare system
that is easy to operate and maintain, saving you time and money.
increased tip life
Flame damage due to improper steam control is significantly
reduced as a result of the XP’s unique design. In addition, steam
injection components are well protected from radiation and flame
impingement compared to traditional flare designs.
*Patent-pending
TM

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