Fundamentals of swimming pool construction - Villeroy & Boch
Fundamentals of swimming pool construction - Villeroy & Boch
Fundamentals of swimming pool construction - Villeroy & Boch
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1<br />
Swimming <strong>pool</strong> <strong>construction</strong><br />
St. Alban school, Basel · Planners: Weyss+Santos, Basel · Photo: Bisig/Bayer, Basel
The comprehensive product range from<br />
<strong>Villeroy</strong> & <strong>Boch</strong> <strong>of</strong>fers all the ceramic elements<br />
that are required in the <strong>construction</strong> <strong>of</strong> state-<strong>of</strong>-theart<br />
<strong>swimming</strong> <strong>pool</strong>s. All the system components<br />
form part <strong>of</strong> a modular concept and are ideal for<br />
combination with the PRO ARCHITECTURA colour<br />
system, featuring more than 50 coordinated<br />
colours.<br />
<strong>Villeroy</strong> & <strong>Boch</strong> is also able to provide the following<br />
services to help you plan and implement your<br />
<strong>swimming</strong> <strong>pool</strong> project:<br />
• Individual, application-oriented advice for<br />
<strong>swimming</strong> <strong>pool</strong> projects (new <strong>construction</strong> and<br />
restoration)<br />
• Design planning<br />
• CAD-based structural design for <strong>swimming</strong> <strong>pool</strong>s<br />
• Tendering service<br />
2
3<br />
Swimming <strong>pool</strong> <strong>construction</strong><br />
Rehazenter, Luxembourg · Architects: m3 architectes s.a. - Dell, Linster, Lucas, Luxembourg<br />
Photo: Weber, Luxembourg · Tile range: PRO ARCHITECTURA
5<br />
<strong>Fundamentals</strong> <strong>of</strong> <strong>swimming</strong> <strong>pool</strong> <strong>construction</strong><br />
Defining the modular dimensions<br />
The line <strong>of</strong> <strong>swimming</strong> <strong>pool</strong> ceramics consists <strong>of</strong><br />
modular trims in a nominal length <strong>of</strong> 200 mm<br />
(195 + 5 mm joint) and modular tiles from the<br />
PRO ARCHITECTURA range.<br />
Modular tiles are based on the basic module “M”<br />
(100 mm) and multiples there<strong>of</strong>, plus smaller supplementary<br />
dimensions, e.g. 50 mm. The modular<br />
dimensions <strong>of</strong> our tiles and functional trims are<br />
derived from the factory dimensions plus the joint<br />
width. The smaller the tile/functional trim, the<br />
smaller the joint can be. The resulting modular<br />
dimension will not change. The small format tiles<br />
(10 x 10 cm, 5 x 5 cm and 2.5 x 2.5 cm) are supplied<br />
on ready-to-set sheets (30 x 50 cm). The sheets are<br />
available with the lattice paper attached on the front<br />
or back. For wet areas we recommend using tiles<br />
with lattice paper on the front only or with glass<br />
fibre lattice backing only. Lattice paper on front and<br />
glass fibre lattice backing must be specified when<br />
placing orders. Formats larger than 10 x 10 cm are<br />
supplied loose in the box.<br />
All <strong>pool</strong> dimensions (rough shell and finished),<br />
fixtures, recesses for inlets and drains must be coordinated.<br />
The rough shell planning is made on the<br />
basis <strong>of</strong> the tile planning. The <strong>Villeroy</strong> & <strong>Boch</strong> tile<br />
planning service is free <strong>of</strong> charge. Please contact your<br />
sales agent or the Planning Department directly, at<br />
V&B Fliesen GmbH<br />
Herr Marco Warschburger<br />
Objektplanung - Technik + Gestaltung<br />
Rotensteiner Weg<br />
66663 Merzig<br />
Tel.: +49 (0)6864 - 81 3245<br />
Fax: +49 (0)6864 - 81 3592<br />
E-Mail: warschburger.marco@villeroy-boch.com
<strong>Fundamentals</strong> <strong>of</strong> <strong>swimming</strong> <strong>pool</strong> <strong>construction</strong><br />
Position from edge = n x 200 + 102.5 mm<br />
Rough shell = n x 200 + 127.5 mm<br />
The (nominal) length <strong>of</strong> the functional trims (200 mm)<br />
determines a basic linear division for the dimensions<br />
<strong>of</strong> the <strong>pool</strong> in multiples <strong>of</strong> 200 mm. As in masonry, this<br />
is a break dimension and an additional joint must be<br />
included.<br />
Special note:<br />
Please specify in your order if you require lattice<br />
paper on the front side <strong>of</strong> mosaic tiles.<br />
Centre distance = n x 200 mm Position from edge = n x 200 + 102.5 mm<br />
Finished dimension = n x 200 + 5 mm<br />
Rough shell dimension = Finished dimension + 2 x 25 mm<br />
The following drawings were produced by the company <strong>Villeroy</strong> & <strong>Boch</strong>. The user is responsible for verifying<br />
the correctness and suitability <strong>of</strong> the variant concerned. <strong>Villeroy</strong> & <strong>Boch</strong> provides no guarantee and shall not be<br />
held liable in this connection.<br />
Rough shell = n x 200 + 127.5 mm<br />
• The finished length <strong>of</strong> the <strong>pool</strong> is therefore calculated<br />
as follows: finished length = n x 200 mm + 5 mm<br />
• The rough shell length is calculated as follows:<br />
Rough shell length = finished length + 2 x <strong>construction</strong><br />
thickness <strong>of</strong> walls<br />
The walls are made <strong>of</strong> plaster, mortar and tiles =<br />
generally 25 mm.<br />
The rough shell length is therefore the finished lengh<br />
+ 50 mm.<br />
• The position <strong>of</strong> the drains:<br />
position from edge = n x 200 mm + 102.5 mm<br />
• The axial spacing <strong>of</strong> the drains is:<br />
centre distance = n x 200 mm<br />
• The <strong>pool</strong> depth is calculated by:<br />
depth = height <strong>of</strong> trim + n x 100 mm + 5 mm<br />
To allow continual and uniform overflow, care must be<br />
taken when laying the <strong>pool</strong> edge that it is perfectly horizontal<br />
and level. According to the German “Guidelines<br />
for <strong>pool</strong> <strong>construction</strong>” deviations in height <strong>of</strong> +/- 2 mm<br />
are acceptable.<br />
6
7<br />
<strong>Fundamentals</strong> <strong>of</strong> <strong>swimming</strong> <strong>pool</strong> <strong>construction</strong><br />
Drains<br />
The number <strong>of</strong> drains depends on the size <strong>of</strong> the <strong>pool</strong>,<br />
the size <strong>of</strong> the overflow channels and the water circulation,<br />
and should be calculated by a water-treatment<br />
firm. Approx. 2 – 3.5 m can be taken as a general guideline<br />
for the centre distance, depending on the overflow<br />
system. Drain funnels (available from manufacturers <strong>of</strong><br />
accessories) should be concreted in to compensate for<br />
installation tolerances in the drain piping.<br />
Art. 3961<br />
Whispering drain Ø 65 mm<br />
Drainage rate max. 5m 3 /h<br />
Flange Ø 83 mm<br />
Plastic, grey<br />
PN72<br />
Price group E169<br />
Connection with whispering drain<br />
Art. 3971<br />
Whispering drain Ø 65 mm<br />
Drainage rate max. 5m 3 /h<br />
Flange Ø 100 mm<br />
Plastic, grey<br />
PN72<br />
Price group E176<br />
Drain funnel<br />
<strong>Villeroy</strong> & <strong>Boch</strong> supplies 35 mm drain connectors or<br />
152 mm whispering drains to connect the tiles<br />
around the drain to the piping. These should be<br />
ordered separately. As shown in the installation<br />
instructions, the tiler should attach the short connector<br />
to the drain with epoxy resin.<br />
The whispering drain is inserted from above and<br />
secured with a rubber seal.<br />
Drain dimensions in mm<br />
Art. A B C<br />
3031 115 110 86<br />
3061 75 90 75<br />
3091 155 110 86<br />
3071 125 110 86<br />
Special note:<br />
Outlet connectors and whispering drains must be<br />
ordered separately.<br />
Art. 3951<br />
Drain connector Ø 100 mm<br />
Plastic, yellow<br />
PN71<br />
Price group E29<br />
Connection with connector drain<br />
Drain funnel
Swimming <strong>pool</strong> renovation<br />
Thanks to its decades <strong>of</strong> experience,<br />
<strong>Villeroy</strong> & <strong>Boch</strong> is the competent partner<br />
for the <strong>construction</strong> <strong>of</strong> new and<br />
restoration <strong>of</strong> existing <strong>swimming</strong><br />
<strong>pool</strong>s. Our company <strong>of</strong>fers you a<br />
consultation and planning service<br />
that will assist you in all stages <strong>of</strong><br />
project implementation. Please talk<br />
to the <strong>Villeroy</strong> & <strong>Boch</strong> sales<br />
representatives or to the relevant<br />
department directly. See addresses<br />
on pages 252, 340.<br />
When renovating <strong>swimming</strong> baths,<br />
it is <strong>of</strong>ten necessary to install a<br />
composite seal directly under the<br />
tile covering.<br />
Water level ±0.00<br />
Art. 3201<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
Water level ±0.00<br />
15<br />
Art. 3070<br />
Art. 3201<br />
150<br />
5<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
72<br />
3 3<br />
47<br />
3<br />
Art. 3002<br />
25<br />
Art. 2706 "B"<br />
Art. 3591<br />
25<br />
25<br />
25<br />
120<br />
30<br />
125<br />
-0.02<br />
225 47 3 47 3 47 3 47 20 47 3 47 3 47 3<br />
8,35 l/m<br />
Capillary breaking<br />
joint filler<br />
25<br />
25 100 30<br />
25 225 172<br />
25 300<br />
250<br />
Art. 3171 or<br />
Art. 3215<br />
4<br />
37 l/m<br />
147<br />
25<br />
3<br />
Art. 3103<br />
197<br />
30 3<br />
96 113<br />
6<br />
4 30<br />
Art. 2706 "B"<br />
inclined<br />
Bonded waterpro<strong>of</strong>ing<br />
3 3 3 3<br />
47 47 47<br />
20 3 3 3<br />
47 47 47 47<br />
25<br />
Art. 3591 Art. 2706 "B"<br />
Capillary<br />
breaking<br />
joint filler<br />
180 208 170<br />
300<br />
inclined<br />
20<br />
Bonded waterpro<strong>of</strong>ing<br />
8
9<br />
Overview <strong>of</strong> <strong>pool</strong> edge systems<br />
High water level<br />
PRO ARCHITECTURA colours<br />
System trim Article number Material PN00 PN04 PN13 page<br />
Small overflow channel<br />
Overflow channel<br />
with functional trims<br />
Art. 3070, Art. 3090<br />
Uses (preferable):<br />
Indoor, outdoor, recreation,<br />
fun and hotel <strong>pool</strong>s<br />
Channel piece Art. 3070 Glazed / unglazed<br />
vitreous<br />
• • • 262<br />
Channel with drain Art. 3071 Glazed / unglazed<br />
vitreous<br />
• • • 262<br />
Inside corner Art. 3074 Glazed / unglazed<br />
vitreous<br />
• • • 262<br />
Large overflow channel<br />
Channel piece<br />
vitreous<br />
Art. 3090 Glazed / unglazed • • • 263<br />
Channel with drain Art. 3091 Glazed / unglazed • • • 263<br />
vitreous<br />
Inside corner Art. 3094 Glazed / unglazed • • • 263<br />
Accessories<br />
vitreous<br />
Whispering drain Art. 3971 Plastic, grey 254, 262, 263, 269<br />
Drain connector Art. 3951 Plastic, yellow 254, 262, 263, 269
Overview <strong>of</strong> <strong>pool</strong> edge systems<br />
High water level<br />
PRO ARCHITECTURA colours<br />
System trim Article number Material PN00 PN04 PN13 page<br />
“Finnish” overflow system<br />
Grip ledge Art. 3002 Glazed vitreous • 264<br />
Grip trough Art. 3003 Glazed vitreous • 264<br />
Outside angle piece Art. 3005 Glazed vitreous • 264<br />
Z-pr<strong>of</strong>ile Art. 3591 Glazed vitreous • • 264<br />
Double bullnose<br />
Rounded running piece Art. 3086 Glazed vitreous • • • 272<br />
Rounded Art. 3087 Glazed vitreous • • • 272<br />
corner<br />
Rounded<br />
running piece<br />
Art. 3486 Glazed vitreous • • • 272<br />
Rounded Art. 3487 Glazed vitreous • • • 272<br />
corner<br />
Pool ladder<br />
Overflow system with ceramic<br />
grip ledge<br />
Art. 3002, Art. 3005<br />
Uses (preferable):<br />
Indoor, outdoor, recreation,<br />
fun and hotel <strong>pool</strong>s<br />
Finnish “Pyrmont” system<br />
Art. 3003, Art. 3591<br />
Uses (preferable):<br />
Outdoor, recreation,<br />
sport and teaching <strong>pool</strong>s<br />
“St. Moritz” system<br />
Small format tiles<br />
Art. 3002, Art. 3003<br />
Uses (preferable):<br />
Recreation, hotel and<br />
private <strong>pool</strong>s<br />
Pool ladder Art. 3082 Glazed vitreous • • • 273<br />
10
11<br />
Overview <strong>of</strong> <strong>pool</strong> edge systems<br />
Low water level<br />
Small <strong>pool</strong> edge piece<br />
Running edge Art. 3065 Glazed / unglazed<br />
vitreous<br />
• • • 261<br />
Running edge, Art. 3069 Glazed / unglazed • • • 261<br />
outside corner vitreous<br />
Running edge,<br />
inside corner<br />
Art. 3468 Unglazed vitreous • 261<br />
Accessories<br />
“Wiesbaden” system<br />
Art. 3060, Art. 3030,<br />
Art. 3065<br />
Uses (preferable):<br />
Indoor, outdoor<br />
and therapy <strong>pool</strong>s<br />
PRO ARCHITECTURA colours<br />
System trim Article number Material PN00 PN04 PN13 PN70 page<br />
Small “Wiesbaden” <strong>pool</strong> overflow<br />
Channel piece Art. 3060 Glazed vitreous • • • 268<br />
Channel with drain Art. 3061 Glazed vitreous • • • 268<br />
Inside corner Art. 3064 Glazed vitreous • • • 268<br />
Large “Wiesbaden” <strong>pool</strong> overflow<br />
Channel piece Art. 3030 Glazed vitreous • • • 269<br />
Channel with drain Art. 3031 Glazed vitreous • • • 269<br />
Inside corner Art. 3034 Glazed vitreous • • • 269<br />
Whispering drain Art. 3961 Plastic, grey 254, 268<br />
Whispering drain Art. 3971 Plastic, grey 254, 262, 263, 269<br />
Drain connector Art. 3951 Plastic, yellow 254, 262, 263, 269
Overview <strong>of</strong> <strong>pool</strong> edge systems<br />
Special solution – therapy <strong>pool</strong>s | high-/low-level<br />
PRO ARCHITECTURA colours<br />
System trim Article number Material PN00 PN04 PN13 page<br />
Small “Wiesbaden” <strong>pool</strong> overflow<br />
Large “Wiesbaden” <strong>pool</strong> overflow<br />
Accessories<br />
“Therapy” system<br />
Art. 3060, Art. 3030<br />
Uses (preferable):<br />
Therapy <strong>pool</strong>s<br />
Channel piece Art. 3060 Glazed vitreous • • • 268<br />
Channel with drain Art. 3061 Glazed vitreous • • • 268<br />
Inside corner Art. 3064 Glazed vitreous • • • 268<br />
Channel piece Art. 3030 Glazed vitreous • • • 269<br />
Channel with drain Art. 3031 Glazed vitreous • • • 269<br />
Inside corner Art. 3034 Glazed vitreous • • • 269<br />
Whispering drain Art. 3961 Plastic, grey 254, 268<br />
Whispering drain Art. 3971 Plastic, grey 254, 262, 263, 269<br />
Drain connector Art. 3951 Plastic, yellow 254, 262, 263, 269<br />
12
13<br />
Overview <strong>of</strong> <strong>pool</strong> edge systems<br />
Low water level<br />
PRO ARCHITECTURA colours<br />
System trim Article number Material PN00 PN04 PN13 PN70 page<br />
Small <strong>pool</strong> edge piece<br />
“Skimmer” system<br />
Art. 3065<br />
Uses (preferable):<br />
Private <strong>pool</strong>s<br />
Running edge Art. 3065 Glazed / unglazed<br />
vitreous<br />
• • • 261<br />
Running edge, Art. 3069 Glazed / unglazed • • • 261<br />
outside corner vitreous<br />
Running edge,<br />
inside corner<br />
Art. 3468 Unglazed vitreous • 261
Pool edge systems in detail<br />
Low water level | Small <strong>pool</strong> edge piece<br />
Art. 3065<br />
Channel piece<br />
PN00, PN04, PN13<br />
Price group E89<br />
Art. 3468<br />
Inside corner<br />
PN00, PN04, PN13<br />
Price group E113<br />
This article is made <strong>of</strong> unglazed vitreous<br />
and is only available in the colour PN70,<br />
as only the unglazed bead is visible.<br />
Art. 3069<br />
Outside corner<br />
PN00, PN04, PN13<br />
Price group E144<br />
Art. 3065<br />
Water level ±0.00<br />
Art. 3201<br />
Applications Pool edge - indoors / outdoors<br />
Material Glazed / unglazed vitreous<br />
Actual size see diagrams<br />
Joints approx. 5 mm<br />
Surface formed<br />
Finish uni-coloured<br />
Glaze matt<br />
Packing Piece<br />
Calculation unit Piece<br />
Special points<br />
Matching wall tiles PRO ARCHITECTURA<br />
75<br />
5<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
40 5<br />
For reasons <strong>of</strong> slip resistance,<br />
the bead is unglazed.<br />
97<br />
3<br />
Skimmer according<br />
to manufacturer's<br />
instructions<br />
Low water level – ”Skimmer” system<br />
Uses (preferable):<br />
Private <strong>pool</strong>s<br />
Art.2200 "B"<br />
Note:<br />
To ensure <strong>swimming</strong> <strong>pool</strong> water <strong>of</strong> hygienic quality, the water is to be treated and disinfected in accordance<br />
with DIN 19643-1 (treatment <strong>of</strong> water for <strong>swimming</strong> <strong>pool</strong>s). To prevent fungal attack, the surfacing is to undergo<br />
thorough cleaning once annually, replacing the entire filling <strong>of</strong> water.<br />
14
15<br />
Pool edge systems in detail<br />
High water level | Small overflow channel – Wiesbaden <strong>pool</strong> overflow<br />
Art. 3070<br />
Channel piece<br />
PN00, PN04, PN13<br />
Price group E94<br />
Art. 3074<br />
Inside corner<br />
PN00, PN04, PN13<br />
Price group E162<br />
Art. 3071<br />
Outlet Ø 86 mm<br />
PN00, PN04, PN13<br />
Price group E119<br />
Art. 3951<br />
Outlet Ø 100 mm<br />
PN00, PN04, PN13<br />
Price group E29<br />
Art. 3971<br />
Whispering drain Ø 65 mm<br />
Drainage rate max. 5m 3 /h<br />
Flange Ø 100 mm<br />
Plastic, grey<br />
PN72<br />
Price group E176<br />
Water level ±0.00<br />
Art. 3070<br />
Art. 3201<br />
150<br />
5<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
Applications Pool edge - indoors / outdoors<br />
Material Glazed / unglazed vitreous<br />
Actual size see diagrams<br />
Joints approx. 5 mm<br />
Surface formed<br />
Finish uni-coloured<br />
Glaze matt<br />
Packing Piece<br />
Calculation unit Piece<br />
Special points<br />
125<br />
-0.02<br />
225 47 3 47 3 47 3 47 20 47 3 47 3 47 3<br />
8,35 l/m<br />
Capillary breaking<br />
joint filler<br />
25 100 30<br />
25 225 172<br />
Reaction resin filler<br />
25 300<br />
For reasons <strong>of</strong> slip resistance,<br />
the bead is unglazed.<br />
Matching wall tiles PRO ARCHITECTURA<br />
25<br />
Watertight concrete<br />
Art. 2706 "B"<br />
High water level – overflow channel with moulded trims<br />
Uses (preferable):<br />
Indoor, outdoor, recreation, fun and hotel <strong>pool</strong>s<br />
inclined<br />
Bonded waterpro<strong>of</strong>ing
140<br />
Pool edge systems in detail<br />
High water level | Large overflow channel – Wiesbaden <strong>pool</strong> overflow<br />
Art. 3090<br />
Channel piece<br />
PN00, PN04, PN13<br />
Price group E112<br />
300<br />
Art. 3094<br />
Inside corner<br />
PN00, PN04, PN13<br />
Price group E162<br />
Art. 3091<br />
Outlet Ø 86 mm<br />
PN00, PN04, PN13<br />
Price group E131<br />
10<br />
40 15<br />
210<br />
300<br />
Art. 3951<br />
Drain connector Ø 100 mm<br />
Plastic, yellow<br />
PN71<br />
Price group E29<br />
Art. 3971<br />
Whispering drain Ø 65 mm<br />
Drainage rate max. 5m 3 /h<br />
Flange Ø 100 mm<br />
Plastic, grey<br />
PN72<br />
Price group E176<br />
35<br />
60<br />
105<br />
35<br />
Water level ±0.00<br />
Art. 3090<br />
Art. 3201<br />
200<br />
5<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
Applications Pool edge - indoors / outdoors<br />
Material Glazed / unglazed vitreous<br />
Actual size see diagrams<br />
Joints approx. 5 mm<br />
Surface formed<br />
Finish uni-coloured<br />
Glaze matt<br />
Packing Piece<br />
Calculation unit Piece<br />
Special points<br />
155<br />
-0.035<br />
300<br />
19.0 l/m<br />
25 300<br />
Reaction resin filler<br />
25 300<br />
For reasons <strong>of</strong> slip resistance,<br />
the bead is unglazed.<br />
Matching wall tiles PRO ARCHITECTURA<br />
60<br />
25 135 30<br />
3<br />
Capillary breaking<br />
joint filler<br />
25<br />
Watertight concrete<br />
97<br />
20<br />
Art. 3005 "C"<br />
High water level – overflow channel with moulded trims<br />
Uses (preferable):<br />
Indoor, outdoor, recreation, fun and hotel <strong>pool</strong>s<br />
inclined<br />
97<br />
3<br />
97<br />
Art. 2200 "B"<br />
Bonded waterpro<strong>of</strong>ing<br />
3<br />
16
17<br />
Pool edge systems in detail<br />
High water level | “Finnish” overflow system<br />
Art. 3002<br />
Grip ledge<br />
PN04<br />
Price group E30<br />
Art. 3003<br />
Grip trough<br />
PN04<br />
Price group E30<br />
8,5<br />
Art. 3005<br />
Angle piece<br />
PN04, PN70<br />
Price group E30<br />
Art. 3591<br />
Running edge<br />
PN00, PN04<br />
Price group E23<br />
72<br />
3<br />
97<br />
3<br />
97<br />
3<br />
25<br />
3<br />
30<br />
250<br />
3<br />
25<br />
3 3 3 3 3 3 3 3<br />
47 47 47 47 47 47 47<br />
Art. 3002 Art. 3246 "C" Art. 3591<br />
Art. 3591<br />
Art. 2706 "B"<br />
Water level ±0.00 inclined<br />
Art. 3201<br />
9<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
Applications<br />
Material<br />
Actual size<br />
Joints approx.<br />
Surface<br />
Finish<br />
Glaze<br />
Packing<br />
Calculation unit<br />
Matching wall tiles<br />
Special points<br />
15<br />
inclination max 10%<br />
275<br />
25 300<br />
Pool edge - indoors / outdoors<br />
Glazed / unglazed vitreous<br />
see diagrams<br />
3 mm<br />
formed, rough<br />
uni-coloured<br />
matt<br />
Piece<br />
Piece<br />
PRO ARCHITECTURA<br />
Underwater edges such as steps or the front edge <strong>of</strong> the<br />
“Finnish” system must be accentuated with a stripe <strong>of</strong><br />
a different colour (PA06).<br />
In Germany, FINNISH overflow systems are expected to<br />
satisfy the following requirements:<br />
• The <strong>pool</strong> edge must <strong>of</strong>fer something to hold onto (grip).<br />
• The grip must be 15 mm high/deep.<br />
• The grip must be situated within 100 mm <strong>of</strong> the vertical<br />
wall <strong>of</strong> the <strong>pool</strong>.<br />
• The rear side <strong>of</strong> the grip should be as vertical<br />
as possible.<br />
• The top <strong>of</strong> the grip must be accentuated by means <strong>of</strong> a<br />
stripe <strong>of</strong> contrasting colour measuring at least 2.5 cm<br />
across.<br />
• The slope <strong>of</strong> the washover incline must be about 10 %,<br />
and the surface finish must answer the description <strong>of</strong><br />
slip resistance category C.<br />
Reaction resin filler<br />
Art. 3171 or<br />
Art. 3215<br />
37 l/m<br />
Art. 3103<br />
25 328 208<br />
Watertight concrete<br />
4<br />
147<br />
25<br />
3<br />
197<br />
30 3<br />
6<br />
96 113<br />
4 30<br />
Capillary<br />
breaking<br />
joint filler<br />
170<br />
14<br />
Bonded waterpro<strong>of</strong>ing
Pool edge systems in detail<br />
High water level | “Finnish” overflow system<br />
Water level ±0.00<br />
Art. 3107<br />
Art. 3201<br />
Water level ±0.00<br />
3<br />
197<br />
3<br />
197<br />
3<br />
197<br />
3<br />
23<br />
3<br />
15<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
10<br />
72<br />
72<br />
3<br />
Art. 3002<br />
3<br />
Art. 3003<br />
97<br />
15<br />
25 300<br />
3<br />
258<br />
30 50<br />
352 166 180<br />
30 20<br />
Art. 2702 "C"<br />
-0.03<br />
25 548 200<br />
Reaction resin filler<br />
97<br />
30<br />
Watertight concrete<br />
3<br />
25<br />
3<br />
250<br />
37 l/m<br />
Art. 3103<br />
25 314 208<br />
25 300<br />
3<br />
25<br />
3 3 3 3 3 3 3 3<br />
47 47 47 47 47 47 47<br />
Art. 3246 "C" Art. 3591<br />
Art. 3591<br />
Art. 2706 "B"<br />
inclination max 10%inclined<br />
Reaction resin filler<br />
Watertight concrete<br />
Art. 3171 or<br />
Art. 3215<br />
4<br />
147<br />
25<br />
3<br />
197<br />
30 3<br />
6<br />
96 113<br />
4 30<br />
Capillary<br />
breaking<br />
joint filler<br />
170<br />
50 30<br />
14<br />
20<br />
Bonded waterpro<strong>of</strong>ing<br />
97<br />
3<br />
97<br />
3<br />
Art. 2200 "B" +0.02<br />
Bonded waterpro<strong>of</strong>ing<br />
18
19<br />
Pool edge systems in detail<br />
High water level | Overflow system “Finnish”<br />
Water level ±0.00<br />
Art. 3201<br />
Water level ±0.00<br />
Art. 3201<br />
3<br />
3<br />
3<br />
3<br />
3<br />
3<br />
3<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
97<br />
97<br />
97<br />
97<br />
97<br />
15<br />
15<br />
25<br />
25<br />
25<br />
72<br />
Art. 3002<br />
72<br />
30 15<br />
25 103<br />
3 60 3<br />
Reaction resin<br />
filler<br />
3 47 3<br />
25<br />
3<br />
Art. 3002 Art. 2706 "B"<br />
120<br />
30<br />
Art. 3591<br />
Reaction resin<br />
filler<br />
30<br />
250<br />
37 l/m<br />
Art. 3103<br />
96 113<br />
180 208 170<br />
300<br />
Art. 3171 or<br />
Art. 3215<br />
4<br />
250<br />
37 l/m<br />
Art. 3103<br />
96 113<br />
147<br />
25<br />
3<br />
197<br />
30 3<br />
Watertight concrete<br />
6<br />
3 60 3<br />
25 163 208 155<br />
25 300<br />
4 30<br />
97<br />
Art. 3005 "C" Art. 3005 "C"<br />
Art. 3171 or<br />
Art. 3215<br />
4<br />
147<br />
25<br />
3<br />
197<br />
30 3<br />
6<br />
Watertight concrete<br />
Uses (preferable): Indoor, outdoor, recreation, fun and hotel <strong>pool</strong>s<br />
Uses (preferable): Indoor, outdoor, recreation, fun and hotel <strong>pool</strong>s<br />
4 30<br />
Capillarybreaking<br />
joint filler<br />
235 30<br />
3 3 3 3<br />
47 47 47<br />
20 3 3 3<br />
47 47 47 47<br />
25<br />
Art. 3591 Art. 2706 "B"<br />
Capillary<br />
breaking<br />
joint filler<br />
20<br />
inclined<br />
20<br />
inclined<br />
20<br />
97<br />
3<br />
97<br />
Art. 2200 "B"<br />
Bonded waterpro<strong>of</strong>ing<br />
Bonded waterpro<strong>of</strong>ing
Pool edge systems in detail<br />
High water level | St. Moritz System<br />
• The rounded-<strong>of</strong>f <strong>pool</strong> border is<br />
higher than the <strong>pool</strong> surround.<br />
• The water level is approximately<br />
50-60 cm above the <strong>pool</strong> surround.<br />
• The water flows over the <strong>pool</strong><br />
border, running down the<br />
outside and into the overflow<br />
channel, the top <strong>of</strong> which is flush<br />
with the <strong>pool</strong> surround. The overflow<br />
is executed either as a shallow,<br />
open trough or as<br />
a grate-covered, tiled, channel.<br />
• Small format tiles are preferable.<br />
• With deference to possible<br />
erosion, epoxy resin should be<br />
used for filling the<br />
joints.<br />
Art. 2200 "B"<br />
Bonded waterpro<strong>of</strong>ing<br />
inclined<br />
Capillary<br />
breaking<br />
joint filler<br />
Art. 3215<br />
Art. 3103<br />
Art. 3753<br />
25<br />
170 25<br />
25<br />
Art. 3591 Art. 3215<br />
-0.60<br />
30 3<br />
Uses (preferable): Recreation, hotel and private <strong>pool</strong>s<br />
600<br />
147 70 290<br />
Watertight concrete<br />
25<br />
30 115<br />
23 23<br />
Reaction resin filler<br />
72<br />
2 3<br />
Art. 3002<br />
25<br />
3<br />
197<br />
3<br />
197<br />
3<br />
197<br />
3<br />
197<br />
3<br />
197<br />
15<br />
Water level ±0.00<br />
Art. 3215<br />
20
21<br />
Pool edge systems in detail<br />
Low water level | Small “Wiesbaden” <strong>pool</strong> overflow<br />
Art. 3060<br />
Channel piece<br />
PN00, PN04, PN13<br />
Price group E82<br />
Art. 3064<br />
Inside corner<br />
PN00, PN04, PN13<br />
Price group E123<br />
Art. 3061<br />
Outlet Ø 86 mm<br />
PN00, PN04, PN13<br />
Price group E118<br />
Art. 3961<br />
Whispering drain Ø 65 mm<br />
Drainage rate max. 5m 3 /h<br />
Flange Ø 83 mm<br />
Plastic, grey<br />
PN72<br />
Price group E169<br />
Water level ±0.00<br />
Art. 3060<br />
Art. 3107<br />
5 48 89 75<br />
100<br />
5<br />
197<br />
3<br />
197<br />
3<br />
Applications Pool edge - indoors / outdoors<br />
Material Glazed vitreous<br />
Actual size see diagrams<br />
Joints approx. 5 mm<br />
Surface formed<br />
Finish uni-coloured<br />
Glaze matt<br />
Packing Piece<br />
Calculation unit Piece<br />
Matching wall tiles PRO ARCHITECTURA<br />
40 5<br />
Art. 3107<br />
97<br />
Art. 3065<br />
Art. 3709<br />
5,2 l/m<br />
25 120<br />
3<br />
342<br />
25<br />
97<br />
25<br />
100<br />
25<br />
25 300<br />
Low water level<br />
3<br />
Capillary breaking<br />
joint filler<br />
172<br />
97<br />
20<br />
Art. 2200 "B"<br />
Watertight concrete<br />
Reaction resin filler<br />
Uses (preferable):<br />
Indoor, outdoor and therapy <strong>pool</strong>s<br />
97<br />
3<br />
97<br />
Bonded waterpro<strong>of</strong>ing<br />
3
Pool edge systems in detail<br />
Low water level | Large “Wiesbaden” <strong>pool</strong> overflow<br />
Art. 3030<br />
Channel piece<br />
PN00, PN04, PN13<br />
Price group E91<br />
Art. 3034<br />
Inside corner<br />
PN00, PN04, PN13<br />
Price group E137<br />
Art. 3031<br />
Outlet Ø 86 mm<br />
PN00, PN04, PN13<br />
Price group E121<br />
Art. 3951<br />
Drain connector Ø 100 mm<br />
Plastic, yellow<br />
PN71<br />
Price group E29<br />
Art. 3971<br />
Whispering drain Ø 65 mm<br />
Drainage rate max. 5m 3 /h<br />
Flange Ø 100 mm<br />
Plastic, grey<br />
PN72<br />
Price group E176<br />
235<br />
Water level ±0.00<br />
Art. 3030<br />
Art. 3107<br />
150 160 75<br />
5<br />
197<br />
3<br />
197<br />
3<br />
40 5<br />
232<br />
25 225 242<br />
25 300<br />
491<br />
Art. 3065 Art. 2215 "B"<br />
Art. 3107<br />
146<br />
14.5 l/m<br />
200<br />
4<br />
25<br />
146<br />
25<br />
150<br />
25<br />
Watertight concrete<br />
Reaction resin filler<br />
Low water level<br />
Applications Pool edge - indoors / outdoors<br />
Material Glazed vitreous<br />
Actual size see diagrams<br />
Joints approx. 5 mm<br />
Surface formed<br />
Finish uni-coloured<br />
Glaze matt<br />
Packing Piece<br />
Calculation unit Piece<br />
Matching wall tiles PRO ARCHITECTURA<br />
4<br />
Capillary breaking<br />
joint filler<br />
Uses (preferable):<br />
Indoor, outdoor and therapy <strong>pool</strong>s<br />
146<br />
20<br />
146<br />
4<br />
Bonded waterpro<strong>of</strong>ing<br />
22
23<br />
Special designs<br />
Therapy <strong>pool</strong>s<br />
In Germany, the design and <strong>construction</strong> <strong>of</strong> medicinal<br />
baths is subject to the following basic rules:<br />
• The minimum dimensions for therapy <strong>pool</strong>s are<br />
3 x 4 m.<br />
• The minimum water depth is 0.5 m for children<br />
and 0.8 m for adults.<br />
• The maximum water depth is 1.35 m.<br />
• The <strong>pool</strong> must have an overflow channel running<br />
along all its sides. Skimmers are not acceptable for<br />
hygienic reasons.<br />
• The slope <strong>of</strong> the <strong>pool</strong>’s floor should ideally be<br />
constant, and should not exceed 4%.<br />
Water level ±0.00<br />
Art. 3060<br />
Art. 3201<br />
5 48 5 60<br />
100<br />
5<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
2<br />
123 60 5 48 2 48 2 48 4 60<br />
Art. 3086<br />
75<br />
5,2 l/m<br />
25 120<br />
145<br />
1<br />
25<br />
25<br />
100<br />
25<br />
25 300<br />
+0.12<br />
350<br />
Reaction resin filler<br />
Capillary<br />
breaking<br />
joint filler<br />
205<br />
Watertight concrete<br />
Art. 3709<br />
218 25<br />
Polystyrene strip<br />
• The <strong>pool</strong> must have an overflow channel on at<br />
least one side and one end.<br />
• As a rule, the therapist’s gallery should run along<br />
one side <strong>of</strong> the <strong>pool</strong> and have a minimum width<br />
<strong>of</strong> 75 cm and a minimum depth <strong>of</strong> 80 cm.<br />
• A handrail or ledge must be provided at the edge<br />
<strong>of</strong> the <strong>pool</strong> (water level).<br />
• The steps must be at least 60 cm wide.<br />
• The maximum slope for ramps is 15 %.<br />
640<br />
25<br />
3<br />
5 60<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
42 5 60 5<br />
15<br />
10<br />
Art. 3201<br />
Art.3086<br />
Art. 3350 (cut)<br />
-0.68<br />
Art. 2072 "B" Art. 2200 "B"<br />
1 2 3 =Elastic joint sealant
Special designs<br />
Therapy <strong>pool</strong>s<br />
Water level ±0.00<br />
Art. 3060<br />
Art. 3201<br />
145<br />
5<br />
100<br />
5<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
2<br />
75<br />
113<br />
Capillary<br />
breaking<br />
joint filler<br />
25<br />
5,2 l/m<br />
145<br />
1<br />
25<br />
250<br />
75<br />
75<br />
100<br />
25<br />
350<br />
Reaction resin filler<br />
25<br />
123<br />
5<br />
287<br />
+0.15<br />
90<br />
150 100 25<br />
205<br />
Watertight concrete<br />
3<br />
4<br />
75<br />
25<br />
147<br />
3<br />
Bonded waterpro<strong>of</strong>ing<br />
Art. 3753<br />
147<br />
-0.75<br />
1 2 3 4 = Elastic joint sealant<br />
3<br />
Art. 2404 "B"<br />
24
25<br />
Moulded trims<br />
Large double bullnose<br />
Art. 3086<br />
Rounded running piece<br />
PN00, PN04, PN13<br />
Price group E20<br />
Small double bullnose<br />
Art. 3486<br />
Rounded running piece<br />
PN00, PN04, PN13<br />
Price group E18<br />
Water level ±0.00<br />
Art. 3486<br />
-0.522<br />
25<br />
Art. 3087<br />
Rounded corner<br />
PN00, PN04, PN13<br />
Price group E43<br />
Art. 3487<br />
Rounded corner<br />
PN00, PN04, PN13<br />
Price group E33<br />
Art. 3709<br />
Art. 3709<br />
Art. 3086<br />
5 60 10<br />
88<br />
425 66 88 30<br />
Top concrete layer<br />
25<br />
60 5 48 5<br />
109<br />
Art. 3709<br />
5<br />
25<br />
155<br />
Applications Pool edge - indoors / outdoors<br />
Material Glazed vitreous<br />
Actual size see diagrams<br />
Joints approx. 5 mm<br />
Surface formed<br />
Finish uni-coloured<br />
Glaze matt<br />
Packing Piece<br />
Calculation unit Piece<br />
Matching wall tiles PRO ARCHITECTURA<br />
Applications Pool edge - indoors / outdoors<br />
Material Glazed vitreous<br />
Actual size see diagrams<br />
Joints approx. 5 mm<br />
Surface formed<br />
Finish uni-coloured<br />
Glaze matt<br />
Packing Piece<br />
Calculation unit Piece<br />
Matching wall tiles PRO ARCHITECTURA<br />
-0.035<br />
300 60 3 47 3 47 3 47 20 47 3 47 3 47 3 47 3 47 3<br />
Art. 3090<br />
25<br />
Reaction resin filler<br />
Capillary<br />
breaking<br />
joint filler<br />
110 55<br />
25<br />
300 185<br />
485<br />
Watertight concrete<br />
Art. 3005<br />
25<br />
inclined<br />
Bonded waterpro<strong>of</strong>ing<br />
Art. 2706 "B"
Moulded trims<br />
Ladder<br />
Art. 3082<br />
Ladder<br />
72<br />
3<br />
97<br />
3<br />
97<br />
3 60 3<br />
250<br />
37 l/m<br />
3<br />
47<br />
3<br />
47<br />
3<br />
47<br />
3<br />
47<br />
3 3<br />
47<br />
3<br />
47<br />
3<br />
47<br />
3<br />
Water level ±0.00 Art. 3002 Art. 3246 "C" Art. 3005 "C" Art. 3215 Art. 2706 "B"<br />
14<br />
inclined<br />
Art. 3201<br />
Art. 3082<br />
Art. 3201<br />
15<br />
306 306 306 300<br />
3 15<br />
15<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
97<br />
3<br />
6<br />
3<br />
80<br />
97<br />
2<br />
311<br />
80 19<br />
3 44 3 25<br />
156 25<br />
100 156 25<br />
Applications Pool edge - indoors / outdoors<br />
Material Glazed vitreous<br />
Actual size see diagrams<br />
Joints approx. 5 mm<br />
Surface formed<br />
Finish uni-coloured<br />
Glaze matt<br />
Packing Piece<br />
Calculation unit Piece<br />
PN00, PN04, PN13 Price group E86<br />
Matching wall tiles PRO ARCHITECTURA<br />
inclination max 10%<br />
Reaction resin filler<br />
30<br />
Art. 3171 or<br />
Art. 3215<br />
Watertight concrete<br />
Art. 3103<br />
102 108<br />
Capillary breaking<br />
joint filler<br />
Bonded waterpro<strong>of</strong>ing<br />
26
27<br />
Moulded trims<br />
Pool access steps<br />
Art. 3003<br />
Grip trough<br />
PN04<br />
Price group E30<br />
8,5<br />
Art. 3005<br />
Angle piece<br />
PN04, PN70<br />
Price group E30<br />
60 3<br />
97<br />
-0.48<br />
3<br />
3<br />
97<br />
97<br />
30 3 29 3<br />
25<br />
3 34 3<br />
60 3<br />
Art. 3005 "C"<br />
97<br />
-0.32<br />
3<br />
25<br />
3<br />
97<br />
97<br />
30 3 29 3<br />
Applications<br />
Material<br />
Actual size<br />
Joints approx.<br />
Surface<br />
Finish<br />
Glaze<br />
Packing<br />
Calculation unit<br />
Matching wall tiles<br />
25<br />
3 34 3<br />
Special points<br />
60 3<br />
97<br />
Art. 3201<br />
300 300 300<br />
300<br />
3 97<br />
30<br />
Pool edge - indoors / outdoors<br />
Glazed / unglazed vitreous<br />
see diagrams<br />
3 mm<br />
formed, rough<br />
uni-coloured<br />
matt<br />
Piece<br />
Piece<br />
PRO ARCHITECTURA<br />
Underwater edges such as steps or the front edge <strong>of</strong> the<br />
“Finnish” system must be accentuated with a stripe <strong>of</strong><br />
a different colour (PA06).<br />
121<br />
36 3<br />
3 37<br />
25<br />
62 97<br />
Art. 3003<br />
24<br />
Art. 3246 "C"<br />
Art. 2121 "B" or<br />
Water level ±0.00 Art. 3591<br />
Art. 2122 "B"<br />
inclined<br />
Art. 3246 "C"<br />
-0.16<br />
158<br />
3<br />
inclination<br />
max 10%<br />
250<br />
3<br />
Reaction resin filler<br />
30<br />
4<br />
250<br />
Art. 3171 or<br />
Art. 3215<br />
37 l/m<br />
147<br />
25<br />
3<br />
Art. 3103<br />
197<br />
30 3<br />
96 112<br />
6<br />
4 30<br />
213 208 200<br />
Top concrete layer Watertight concrete<br />
3<br />
297<br />
Bonded waterpro<strong>of</strong>ing<br />
Capillary<br />
breaking<br />
joint filler<br />
3
Technical aspects <strong>of</strong> application for <strong>swimming</strong> <strong>pool</strong>s<br />
Static systems, movement joints<br />
The <strong>pool</strong> must be structurally independent <strong>of</strong> the<br />
remaining structure. The structural engineer is<br />
responsible for selecting the static system. His<br />
decision dictates the arrangement <strong>of</strong> movement<br />
Surround formed as single span slab Surround formed as cantilever slab on the<br />
<strong>pool</strong><br />
Waterpro<strong>of</strong>ing <strong>of</strong> movement joints for overflow systems<br />
The movement joint is situated in an area which is<br />
exposed to high strain through water. The type <strong>of</strong><br />
water-pro<strong>of</strong>ing to be used for the joint depends on<br />
the waterpro<strong>of</strong>ing <strong>of</strong> the <strong>pool</strong> surround.<br />
Water level ±0.00<br />
Reaction resin filler<br />
> 150<br />
inclined<br />
Watertight concrete<br />
joints around and, where necessary, within the <strong>pool</strong>.<br />
The following static systems can be used to effect<br />
the structural separation <strong>of</strong> the <strong>pool</strong> from the<br />
remaining structure.<br />
Capillary breaking joint filler<br />
Surround formed as cantilever slab on the<br />
structure<br />
Nowadays, <strong>pool</strong> surrounds are usually waterpro<strong>of</strong>ed<br />
with brushable coatings, so-called alternative<br />
waterpro<strong>of</strong>ing, in accordance with ZDB leaflet.<br />
Tiles<br />
Thin-bed mortar<br />
Bonded waterpro<strong>of</strong>ing<br />
Elastic joint sealant with closed cell rope<br />
Sealing tape<br />
Sloping screed covered with thermal insulation,<br />
protective sheet and reinforced screed<br />
28
29<br />
Technical aspects <strong>of</strong> application for <strong>swimming</strong> <strong>pool</strong>s<br />
Pool <strong>construction</strong><br />
Pools to be clad with tiles are usually made <strong>of</strong> reinforced<br />
concrete.<br />
In some cases <strong>pool</strong>s made <strong>of</strong> steel - e.g. on pleasure<br />
cruisers - or plastic can also be lined with vitreous<br />
tiles. In such cases, please ask for more detailed information.<br />
The following considerations apply exclusively to<br />
reinforced waterlight concrete <strong>pool</strong>s.<br />
This can be achieved by:<br />
• using impermeable concrete or<br />
• waterpro<strong>of</strong>ing.<br />
Pools made <strong>of</strong> watertight concrete<br />
The <strong>pool</strong> is made <strong>of</strong> impermeable concrete in accordance<br />
with DIN 1045 and the structural analysis.<br />
The concrete must be and remain free <strong>of</strong> cracks.<br />
The following points should be heeded when<br />
building the <strong>pool</strong>:<br />
• Proper composition <strong>of</strong> aggregates and accordingly<br />
a low water/cement ratio.<br />
• For practical reasons, <strong>pool</strong> floors and walls should<br />
be at least 25 cm thick and the upturn behind<br />
and/or in front <strong>of</strong> the drainage channel should be<br />
at least 15 cm thick, in the absence <strong>of</strong> any additional<br />
sealing.<br />
• Optimal compaction <strong>of</strong> freshly poured concrete by<br />
means <strong>of</strong> an immersion vibrator.<br />
Tiles<br />
Elastic joint sealant<br />
Stop end joint tape<br />
Reinforcement<br />
After completing the reinforced concrete body <strong>of</strong> the<br />
<strong>pool</strong>, in order to verify watertightness, the customer is<br />
to fill the <strong>pool</strong> with chlorinated water for test purposes<br />
to the level <strong>of</strong> the rim around the <strong>pool</strong> (exposed<br />
concrete). The outside <strong>of</strong> freestanding <strong>pool</strong>s should<br />
also not be waterpro<strong>of</strong>ed until after the leak test.<br />
Marking the water level during the leak test provides<br />
an excellently accurate line <strong>of</strong> reference for positioning<br />
the ceramic accessories for the overflow without<br />
the need for carrying out special additional measurements.<br />
• Appropriate aftertreatment <strong>of</strong> concrete<br />
(by keeping it moist)<br />
• Minimum strength category <strong>of</strong> concrete: B25.<br />
• Minimum overlap <strong>of</strong> reinforcing rods: 5 cm.<br />
• For <strong>pool</strong>s intended to be filled with aggressive<br />
water, e.g. salt water, the bonding agents used<br />
should be selected on the basis <strong>of</strong> a water<br />
analysis.<br />
• It is desirable to pour the floor and walls in a<br />
single operation. Should a <strong>construction</strong> joint<br />
between the floor and the walls be necessary,<br />
a stop-end joint tape must be inserted.
Technical aspects <strong>of</strong> application for <strong>swimming</strong> <strong>pool</strong>s<br />
Pool <strong>construction</strong><br />
Pools with waterpro<strong>of</strong>ing bonded with ceramic tiles<br />
As a technical rule for this type <strong>of</strong> waterpro<strong>of</strong>ing see<br />
the leaflet from the ZDB “Ceramic tiles in <strong>swimming</strong><br />
<strong>pool</strong> <strong>construction</strong> - Advice on planning and implementation.”<br />
and DIN 18195-7.<br />
Materials to be used:<br />
• Synthetic cement mixtures or<br />
• Reactive resins<br />
Required properties:<br />
• Adhesive strength ≥ 0.5 N/mm2 • Frost resistance ≥ 0.5 N/mm2 • Thermal stability 70°C (HZF) ≥ 0,5 N/mm<br />
• Resistance to caustic potash solution 3% ≥ 0,5 N/mm<br />
• Resistance to lime water ≥ 0,5 N/mm 2<br />
• Resistance to lime water ≥ 0.5 N/mm2 • Impermeability to water after 7 days at 3 bar<br />
• Bridging cracks <strong>of</strong> up to 0.4 mm<br />
(Fix load over 24 hours)<br />
• Resistance to chemicals<br />
Waterpro<strong>of</strong>ing<br />
Waterpro<strong>of</strong>ing should be carried out according to<br />
the manufacturers instructions. The thickness <strong>of</strong> the<br />
waterpro<strong>of</strong>ing depends on the material used and<br />
the specifications <strong>of</strong> the manufacturer.<br />
At structure joints and corners wherever movements<br />
are to be expected, the waterpro<strong>of</strong>ing should<br />
be reinforced with bonded fabric or foil.<br />
Screed<br />
Watertight concrete<br />
Tiles<br />
Thin-bed mortar<br />
Bonded waterpro<strong>of</strong>ing<br />
Sealing tape<br />
Closed cell rope<br />
Elastic joint sealant<br />
Suitable bases<br />
• Concrete in accordance with DIN 1405<br />
and DIN 4227<br />
• Underlay waterpro<strong>of</strong> plaster in accordance with<br />
DIN 18550, mortar group P III<br />
• Levelling screed as bonded levelling screed in<br />
accordance with DIN 18560, quality ZE 20<br />
Levelling coat<br />
Tiles<br />
Thin-bed mortar<br />
Bonded waterpro<strong>of</strong>ing<br />
Sealing tape in corner<br />
Elastic joint sealant<br />
Closed cell rope<br />
Insulation strip<br />
Screed<br />
Watertight concrete<br />
Waterpro<strong>of</strong>ing on structure joint Waterpro<strong>of</strong>ing at wall/floor joint<br />
The dimensional accuracy <strong>of</strong> the backing should<br />
correspond with the finished cladding. Considerable<br />
unevenness should be compensated for beforehand<br />
with underlay waterpro<strong>of</strong> plaster or levelling screed.<br />
The base material must be free <strong>of</strong> abherents, debris,<br />
dust, binding agents, efflorescence or other contaminants<br />
that could impair adhesion.<br />
Concrete surfaces on the <strong>pool</strong> walls should be sandblasted.<br />
Resulting cracks or the movement <strong>of</strong> existing cracks<br />
should not exceed 0.5 mm. Cracks <strong>of</strong> more than<br />
0.5 mm width must be grouted under pressure.<br />
Pipes are incorporated in the surface waterpro<strong>of</strong>ing<br />
by means <strong>of</strong> a gasket or flange.<br />
Floor drains need a wide flange to take the waterpro<strong>of</strong>ing.<br />
30
31<br />
Technical aspects <strong>of</strong> application for <strong>swimming</strong> <strong>pool</strong>s<br />
Ceramic claddings<br />
In principle all types <strong>of</strong> tiling belong to one <strong>of</strong> the<br />
following groups:<br />
• Bonded claddings<br />
• Floating claddings<br />
Bonded claddings<br />
Bonded claddings are based on the principle <strong>of</strong><br />
frictional connection, i.e. no movement is possible<br />
between the ceramic tiles and the solid base, much<br />
like in a reinforced concrete component.<br />
The conventional setting method involves the use <strong>of</strong><br />
bedding mortar, while the thin bed method in accordance<br />
with DIN 18157 relies on an adhesive to effect<br />
the bond. To achieve a good bond, the base material<br />
Floating claddings<br />
Concrete<br />
Bonding course<br />
Bonded screed<br />
(Levelling course)<br />
Concrete<br />
Thin-bed mortar<br />
Thin-bed mortar<br />
(acc. DIN 18157) (acc. DIN 18157)<br />
Tiles<br />
Tiles<br />
A floating cladding is when the cladding is separated<br />
from the backing by insulation, foils, oil-impregnated<br />
paper or the like in accordance with DIN 18195.<br />
Concrete<br />
Separation layer<br />
(double layer)<br />
Reinforced screed<br />
(local distribut. course)<br />
Thin-bed mortar<br />
(acc. DIN 18157)<br />
Tiles<br />
Concrete<br />
Bonded waterpro<strong>of</strong>ing<br />
(acc.w. DIN 18195)<br />
Separation layer<br />
(single layer)<br />
Reinforced screed<br />
(burden-sharing course)<br />
Thin-bed mortar<br />
(acc. DIN 18157)<br />
Tiles<br />
Differentiation is necessary with deference to:<br />
• The properties <strong>of</strong> the finished cladding<br />
• The anticipated stress levels in the cladding<br />
<strong>construction</strong><br />
• The size <strong>of</strong> sections and the location and<br />
execution <strong>of</strong> expansion/structural joints.<br />
must be free <strong>of</strong> the following:<br />
• residue and debris such as wood, metal, formwork<br />
lube or other contaminating layers that could<br />
impair adhesion<br />
• cracks or efflorescence<br />
• considerable unevenness<br />
• too smooth a surface.<br />
Movement joints should be limited to the same locations<br />
and widths as those <strong>of</strong> the existing structure<br />
Concrete<br />
Bonding course<br />
Thick-bed mortar<br />
(Levelling course)<br />
Tiles<br />
Unlike bonded claddings, floating claddings should<br />
be subdivided by movement joints around the borders<br />
<strong>of</strong> and between individual sections.<br />
Concrete<br />
Thermal insulation<br />
Separation layer<br />
(double layer)<br />
Reinforced screed<br />
(local distribut. course)<br />
Thin-bed mortar<br />
(acc. DIN 18157)<br />
Tiles<br />
Bonded claddings<br />
Floating claddings
Technical aspects <strong>of</strong> application for <strong>swimming</strong> <strong>pool</strong>s<br />
Ceramic claddings<br />
Pool claddings<br />
In the case <strong>of</strong> a <strong>swimming</strong> <strong>pool</strong> made <strong>of</strong> impermeable<br />
concrete the tiles are attached by means <strong>of</strong> the<br />
BONDED CLADDING principle.<br />
VOB-DIN 18352 “Working with tiles and slabs”<br />
applies for bonded cladding in mortar (so-called<br />
conventional or thick bed tiling)<br />
DIN 18157 “Tiling ceramic coverings using the thin<br />
bed method” applies for thin bed tiling.<br />
DIN 18550 “Plaster” applies for screeds, DIN 18560 –<br />
Part 3 “The use <strong>of</strong> screeds – bonded screeds”.<br />
If the backing is as level as the finished cladding is<br />
expected to be, the tiles can be fixed directly to the<br />
concrete by the thin bed method.<br />
In general, however, it is necessary to compensate for<br />
a certain amount <strong>of</strong> unevenness. This is done by<br />
applying an underlay <strong>of</strong> waterpro<strong>of</strong> plaster <strong>of</strong> mortar<br />
group III, preferably pure cement plaster. The tiles are<br />
attached to the prepared backing with a thin bed <strong>of</strong><br />
hydraulic mortar in accordance with DIN 18156, Part 2.<br />
When fixing the tiles directly on to the shotcrete with<br />
a cement-based mortar, the back <strong>of</strong> the vitreous tiles<br />
must first be powdered lightly with cement or coated<br />
with cement-based grout.<br />
Note:<br />
Most serious damage resulting from the failure <strong>of</strong> the<br />
bond between the tiles and the backing is caused by<br />
shear stresses building up in the interface. Shear<br />
stress occurs most <strong>of</strong>ten when the “young” concrete<br />
is tiled before it has finished shrinking.<br />
In accordance with point 7.2 <strong>of</strong> the information leaflet<br />
"Schwimmbadbau" - Hinweise für Planung und<br />
Ausführung Keramischer Beläge im<br />
Schwimmbadbau" ("Swimming <strong>pool</strong> <strong>construction</strong> –<br />
Instructions on planning and producing ceramic<br />
coverings in <strong>swimming</strong> <strong>pool</strong> <strong>construction</strong>"), published<br />
by the central association <strong>of</strong> the German building<br />
industry (ZDB) in July 2008, the concrete should<br />
have a minimum age <strong>of</strong> 6 months pursuant to DIN<br />
1045.<br />
To ensure <strong>swimming</strong> <strong>pool</strong> water <strong>of</strong> hygienic quality, the water is to be treated and disinfected in accordance<br />
with DIN 19643-1 (treatment <strong>of</strong> water for <strong>swimming</strong> <strong>pool</strong>s). To prevent fungal attack, the surfacing is to undergo<br />
thorough cleaning once annually, replacing the entire filling <strong>of</strong> water.<br />
32
33<br />
Technical aspects <strong>of</strong> application for <strong>swimming</strong> <strong>pool</strong>s<br />
Ceramic claddings<br />
Floor and wall claddings in wet rooms<br />
Floor claddings which are classified as having a<br />
high exposure to moisture require waterpro<strong>of</strong>ing<br />
and that the floors slope towards the drains. Ths<br />
slope <strong>of</strong> the waterpro<strong>of</strong>ing layer corresponds to that<br />
<strong>of</strong> the finished tiling. For ceramic tiles a slope <strong>of</strong> 1 –<br />
2 % is usually sufficient. In showering rooms the<br />
floor in the vicinity <strong>of</strong> the showers should slope at<br />
a 3% gradient.<br />
The waterpro<strong>of</strong>ing must extend over movement<br />
joints. Permalastic sealing strips should be used for<br />
this purpose. (Figure 1)<br />
Drains are to be integrated into the surface waterpro<strong>of</strong>ing<br />
by means <strong>of</strong> a flange or gasket. (Figure 2)<br />
The level <strong>of</strong> the floor at the transition between wet<br />
and dry rooms can be the same. The transition<br />
should, however, not lie within the splash area and<br />
the rooms should be separated by a door. The floor<br />
<strong>of</strong> the wet room should slope sufficiently towards<br />
the drain. (Figure 3)<br />
Pipes and tap fittings that penetrate wall claddings<br />
are integrated into the surface waterpro<strong>of</strong>ing by<br />
means <strong>of</strong> a press-on flange.<br />
Screed<br />
Watertight concrete<br />
Figure 1: Waterpro<strong>of</strong>ing on screed joint<br />
Screed<br />
Bonded waterpro<strong>of</strong>ing<br />
Thin-bed mortar<br />
Tiles<br />
inclined<br />
Figure 2: Waterpro<strong>of</strong>ing connection at drain<br />
Dry area Wet area<br />
Door leaf<br />
Tiles<br />
Thin-bed mortar<br />
Bonded waterpro<strong>of</strong>ing<br />
Sealing tape<br />
Edge protection bead<br />
Closed cell rope<br />
Elastic joint sealer<br />
Bonded waterpro<strong>of</strong>ing<br />
Glass fibre fabric collar<br />
Reinforcing collar<br />
Polymer concrete collar<br />
inclined<br />
Angle beads with<br />
movement joints<br />
Closed cell rope<br />
Sealing tape<br />
Figure 3: Transition between a wet and a dry room<br />
Bonded waterpro<strong>of</strong>ing<br />
inclined
Technical aspects <strong>of</strong> application for <strong>swimming</strong> <strong>pool</strong>s<br />
Ceramic claddings<br />
Ceramic tiles on underfloor heating<br />
Screeds on an insulating layer and heated screeds<br />
should be reinforced. These screeds are to be divided<br />
into sections by section boundary joints: in<br />
unheated screeds maximum 60 m2 in size with a<br />
maximum edge length <strong>of</strong> 8 m and in heated screeds<br />
maximum 40 m2 in size with a maximum edge<br />
length <strong>of</strong> 6.5 m. Compact sections should be creat-<br />
ed wherever possible. Structural joints should be<br />
taken on in the same width and in the same location.<br />
The screed sections should also be subdivided at<br />
doorways and wall projections. The heating pipes<br />
should not cross the section joints in heated screeds<br />
where possible. If this should prove necessary,<br />
300 mm long pipe sleeves should be used.<br />
Movement in heated and unheated floating coverings Movement joint in heated claddings.<br />
Heating conductor<br />
Pipe sleeve<br />
Bonded waterpro<strong>of</strong>ing<br />
Sealing tape<br />
Closed cell rope<br />
Elastic joint sealant<br />
34