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Fundamentals of swimming pool construction - Villeroy & Boch

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1<br />

Swimming <strong>pool</strong> <strong>construction</strong><br />

St. Alban school, Basel · Planners: Weyss+Santos, Basel · Photo: Bisig/Bayer, Basel


The comprehensive product range from<br />

<strong>Villeroy</strong> & <strong>Boch</strong> <strong>of</strong>fers all the ceramic elements<br />

that are required in the <strong>construction</strong> <strong>of</strong> state-<strong>of</strong>-theart<br />

<strong>swimming</strong> <strong>pool</strong>s. All the system components<br />

form part <strong>of</strong> a modular concept and are ideal for<br />

combination with the PRO ARCHITECTURA colour<br />

system, featuring more than 50 coordinated<br />

colours.<br />

<strong>Villeroy</strong> & <strong>Boch</strong> is also able to provide the following<br />

services to help you plan and implement your<br />

<strong>swimming</strong> <strong>pool</strong> project:<br />

• Individual, application-oriented advice for<br />

<strong>swimming</strong> <strong>pool</strong> projects (new <strong>construction</strong> and<br />

restoration)<br />

• Design planning<br />

• CAD-based structural design for <strong>swimming</strong> <strong>pool</strong>s<br />

• Tendering service<br />

2


3<br />

Swimming <strong>pool</strong> <strong>construction</strong><br />

Rehazenter, Luxembourg · Architects: m3 architectes s.a. - Dell, Linster, Lucas, Luxembourg<br />

Photo: Weber, Luxembourg · Tile range: PRO ARCHITECTURA


5<br />

<strong>Fundamentals</strong> <strong>of</strong> <strong>swimming</strong> <strong>pool</strong> <strong>construction</strong><br />

Defining the modular dimensions<br />

The line <strong>of</strong> <strong>swimming</strong> <strong>pool</strong> ceramics consists <strong>of</strong><br />

modular trims in a nominal length <strong>of</strong> 200 mm<br />

(195 + 5 mm joint) and modular tiles from the<br />

PRO ARCHITECTURA range.<br />

Modular tiles are based on the basic module “M”<br />

(100 mm) and multiples there<strong>of</strong>, plus smaller supplementary<br />

dimensions, e.g. 50 mm. The modular<br />

dimensions <strong>of</strong> our tiles and functional trims are<br />

derived from the factory dimensions plus the joint<br />

width. The smaller the tile/functional trim, the<br />

smaller the joint can be. The resulting modular<br />

dimension will not change. The small format tiles<br />

(10 x 10 cm, 5 x 5 cm and 2.5 x 2.5 cm) are supplied<br />

on ready-to-set sheets (30 x 50 cm). The sheets are<br />

available with the lattice paper attached on the front<br />

or back. For wet areas we recommend using tiles<br />

with lattice paper on the front only or with glass<br />

fibre lattice backing only. Lattice paper on front and<br />

glass fibre lattice backing must be specified when<br />

placing orders. Formats larger than 10 x 10 cm are<br />

supplied loose in the box.<br />

All <strong>pool</strong> dimensions (rough shell and finished),<br />

fixtures, recesses for inlets and drains must be coordinated.<br />

The rough shell planning is made on the<br />

basis <strong>of</strong> the tile planning. The <strong>Villeroy</strong> & <strong>Boch</strong> tile<br />

planning service is free <strong>of</strong> charge. Please contact your<br />

sales agent or the Planning Department directly, at<br />

V&B Fliesen GmbH<br />

Herr Marco Warschburger<br />

Objektplanung - Technik + Gestaltung<br />

Rotensteiner Weg<br />

66663 Merzig<br />

Tel.: +49 (0)6864 - 81 3245<br />

Fax: +49 (0)6864 - 81 3592<br />

E-Mail: warschburger.marco@villeroy-boch.com


<strong>Fundamentals</strong> <strong>of</strong> <strong>swimming</strong> <strong>pool</strong> <strong>construction</strong><br />

Position from edge = n x 200 + 102.5 mm<br />

Rough shell = n x 200 + 127.5 mm<br />

The (nominal) length <strong>of</strong> the functional trims (200 mm)<br />

determines a basic linear division for the dimensions<br />

<strong>of</strong> the <strong>pool</strong> in multiples <strong>of</strong> 200 mm. As in masonry, this<br />

is a break dimension and an additional joint must be<br />

included.<br />

Special note:<br />

Please specify in your order if you require lattice<br />

paper on the front side <strong>of</strong> mosaic tiles.<br />

Centre distance = n x 200 mm Position from edge = n x 200 + 102.5 mm<br />

Finished dimension = n x 200 + 5 mm<br />

Rough shell dimension = Finished dimension + 2 x 25 mm<br />

The following drawings were produced by the company <strong>Villeroy</strong> & <strong>Boch</strong>. The user is responsible for verifying<br />

the correctness and suitability <strong>of</strong> the variant concerned. <strong>Villeroy</strong> & <strong>Boch</strong> provides no guarantee and shall not be<br />

held liable in this connection.<br />

Rough shell = n x 200 + 127.5 mm<br />

• The finished length <strong>of</strong> the <strong>pool</strong> is therefore calculated<br />

as follows: finished length = n x 200 mm + 5 mm<br />

• The rough shell length is calculated as follows:<br />

Rough shell length = finished length + 2 x <strong>construction</strong><br />

thickness <strong>of</strong> walls<br />

The walls are made <strong>of</strong> plaster, mortar and tiles =<br />

generally 25 mm.<br />

The rough shell length is therefore the finished lengh<br />

+ 50 mm.<br />

• The position <strong>of</strong> the drains:<br />

position from edge = n x 200 mm + 102.5 mm<br />

• The axial spacing <strong>of</strong> the drains is:<br />

centre distance = n x 200 mm<br />

• The <strong>pool</strong> depth is calculated by:<br />

depth = height <strong>of</strong> trim + n x 100 mm + 5 mm<br />

To allow continual and uniform overflow, care must be<br />

taken when laying the <strong>pool</strong> edge that it is perfectly horizontal<br />

and level. According to the German “Guidelines<br />

for <strong>pool</strong> <strong>construction</strong>” deviations in height <strong>of</strong> +/- 2 mm<br />

are acceptable.<br />

6


7<br />

<strong>Fundamentals</strong> <strong>of</strong> <strong>swimming</strong> <strong>pool</strong> <strong>construction</strong><br />

Drains<br />

The number <strong>of</strong> drains depends on the size <strong>of</strong> the <strong>pool</strong>,<br />

the size <strong>of</strong> the overflow channels and the water circulation,<br />

and should be calculated by a water-treatment<br />

firm. Approx. 2 – 3.5 m can be taken as a general guideline<br />

for the centre distance, depending on the overflow<br />

system. Drain funnels (available from manufacturers <strong>of</strong><br />

accessories) should be concreted in to compensate for<br />

installation tolerances in the drain piping.<br />

Art. 3961<br />

Whispering drain Ø 65 mm<br />

Drainage rate max. 5m 3 /h<br />

Flange Ø 83 mm<br />

Plastic, grey<br />

PN72<br />

Price group E169<br />

Connection with whispering drain<br />

Art. 3971<br />

Whispering drain Ø 65 mm<br />

Drainage rate max. 5m 3 /h<br />

Flange Ø 100 mm<br />

Plastic, grey<br />

PN72<br />

Price group E176<br />

Drain funnel<br />

<strong>Villeroy</strong> & <strong>Boch</strong> supplies 35 mm drain connectors or<br />

152 mm whispering drains to connect the tiles<br />

around the drain to the piping. These should be<br />

ordered separately. As shown in the installation<br />

instructions, the tiler should attach the short connector<br />

to the drain with epoxy resin.<br />

The whispering drain is inserted from above and<br />

secured with a rubber seal.<br />

Drain dimensions in mm<br />

Art. A B C<br />

3031 115 110 86<br />

3061 75 90 75<br />

3091 155 110 86<br />

3071 125 110 86<br />

Special note:<br />

Outlet connectors and whispering drains must be<br />

ordered separately.<br />

Art. 3951<br />

Drain connector Ø 100 mm<br />

Plastic, yellow<br />

PN71<br />

Price group E29<br />

Connection with connector drain<br />

Drain funnel


Swimming <strong>pool</strong> renovation<br />

Thanks to its decades <strong>of</strong> experience,<br />

<strong>Villeroy</strong> & <strong>Boch</strong> is the competent partner<br />

for the <strong>construction</strong> <strong>of</strong> new and<br />

restoration <strong>of</strong> existing <strong>swimming</strong><br />

<strong>pool</strong>s. Our company <strong>of</strong>fers you a<br />

consultation and planning service<br />

that will assist you in all stages <strong>of</strong><br />

project implementation. Please talk<br />

to the <strong>Villeroy</strong> & <strong>Boch</strong> sales<br />

representatives or to the relevant<br />

department directly. See addresses<br />

on pages 252, 340.<br />

When renovating <strong>swimming</strong> baths,<br />

it is <strong>of</strong>ten necessary to install a<br />

composite seal directly under the<br />

tile covering.<br />

Water level ±0.00<br />

Art. 3201<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

Water level ±0.00<br />

15<br />

Art. 3070<br />

Art. 3201<br />

150<br />

5<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

72<br />

3 3<br />

47<br />

3<br />

Art. 3002<br />

25<br />

Art. 2706 "B"<br />

Art. 3591<br />

25<br />

25<br />

25<br />

120<br />

30<br />

125<br />

-0.02<br />

225 47 3 47 3 47 3 47 20 47 3 47 3 47 3<br />

8,35 l/m<br />

Capillary breaking<br />

joint filler<br />

25<br />

25 100 30<br />

25 225 172<br />

25 300<br />

250<br />

Art. 3171 or<br />

Art. 3215<br />

4<br />

37 l/m<br />

147<br />

25<br />

3<br />

Art. 3103<br />

197<br />

30 3<br />

96 113<br />

6<br />

4 30<br />

Art. 2706 "B"<br />

inclined<br />

Bonded waterpro<strong>of</strong>ing<br />

3 3 3 3<br />

47 47 47<br />

20 3 3 3<br />

47 47 47 47<br />

25<br />

Art. 3591 Art. 2706 "B"<br />

Capillary<br />

breaking<br />

joint filler<br />

180 208 170<br />

300<br />

inclined<br />

20<br />

Bonded waterpro<strong>of</strong>ing<br />

8


9<br />

Overview <strong>of</strong> <strong>pool</strong> edge systems<br />

High water level<br />

PRO ARCHITECTURA colours<br />

System trim Article number Material PN00 PN04 PN13 page<br />

Small overflow channel<br />

Overflow channel<br />

with functional trims<br />

Art. 3070, Art. 3090<br />

Uses (preferable):<br />

Indoor, outdoor, recreation,<br />

fun and hotel <strong>pool</strong>s<br />

Channel piece Art. 3070 Glazed / unglazed<br />

vitreous<br />

• • • 262<br />

Channel with drain Art. 3071 Glazed / unglazed<br />

vitreous<br />

• • • 262<br />

Inside corner Art. 3074 Glazed / unglazed<br />

vitreous<br />

• • • 262<br />

Large overflow channel<br />

Channel piece<br />

vitreous<br />

Art. 3090 Glazed / unglazed • • • 263<br />

Channel with drain Art. 3091 Glazed / unglazed • • • 263<br />

vitreous<br />

Inside corner Art. 3094 Glazed / unglazed • • • 263<br />

Accessories<br />

vitreous<br />

Whispering drain Art. 3971 Plastic, grey 254, 262, 263, 269<br />

Drain connector Art. 3951 Plastic, yellow 254, 262, 263, 269


Overview <strong>of</strong> <strong>pool</strong> edge systems<br />

High water level<br />

PRO ARCHITECTURA colours<br />

System trim Article number Material PN00 PN04 PN13 page<br />

“Finnish” overflow system<br />

Grip ledge Art. 3002 Glazed vitreous • 264<br />

Grip trough Art. 3003 Glazed vitreous • 264<br />

Outside angle piece Art. 3005 Glazed vitreous • 264<br />

Z-pr<strong>of</strong>ile Art. 3591 Glazed vitreous • • 264<br />

Double bullnose<br />

Rounded running piece Art. 3086 Glazed vitreous • • • 272<br />

Rounded Art. 3087 Glazed vitreous • • • 272<br />

corner<br />

Rounded<br />

running piece<br />

Art. 3486 Glazed vitreous • • • 272<br />

Rounded Art. 3487 Glazed vitreous • • • 272<br />

corner<br />

Pool ladder<br />

Overflow system with ceramic<br />

grip ledge<br />

Art. 3002, Art. 3005<br />

Uses (preferable):<br />

Indoor, outdoor, recreation,<br />

fun and hotel <strong>pool</strong>s<br />

Finnish “Pyrmont” system<br />

Art. 3003, Art. 3591<br />

Uses (preferable):<br />

Outdoor, recreation,<br />

sport and teaching <strong>pool</strong>s<br />

“St. Moritz” system<br />

Small format tiles<br />

Art. 3002, Art. 3003<br />

Uses (preferable):<br />

Recreation, hotel and<br />

private <strong>pool</strong>s<br />

Pool ladder Art. 3082 Glazed vitreous • • • 273<br />

10


11<br />

Overview <strong>of</strong> <strong>pool</strong> edge systems<br />

Low water level<br />

Small <strong>pool</strong> edge piece<br />

Running edge Art. 3065 Glazed / unglazed<br />

vitreous<br />

• • • 261<br />

Running edge, Art. 3069 Glazed / unglazed • • • 261<br />

outside corner vitreous<br />

Running edge,<br />

inside corner<br />

Art. 3468 Unglazed vitreous • 261<br />

Accessories<br />

“Wiesbaden” system<br />

Art. 3060, Art. 3030,<br />

Art. 3065<br />

Uses (preferable):<br />

Indoor, outdoor<br />

and therapy <strong>pool</strong>s<br />

PRO ARCHITECTURA colours<br />

System trim Article number Material PN00 PN04 PN13 PN70 page<br />

Small “Wiesbaden” <strong>pool</strong> overflow<br />

Channel piece Art. 3060 Glazed vitreous • • • 268<br />

Channel with drain Art. 3061 Glazed vitreous • • • 268<br />

Inside corner Art. 3064 Glazed vitreous • • • 268<br />

Large “Wiesbaden” <strong>pool</strong> overflow<br />

Channel piece Art. 3030 Glazed vitreous • • • 269<br />

Channel with drain Art. 3031 Glazed vitreous • • • 269<br />

Inside corner Art. 3034 Glazed vitreous • • • 269<br />

Whispering drain Art. 3961 Plastic, grey 254, 268<br />

Whispering drain Art. 3971 Plastic, grey 254, 262, 263, 269<br />

Drain connector Art. 3951 Plastic, yellow 254, 262, 263, 269


Overview <strong>of</strong> <strong>pool</strong> edge systems<br />

Special solution – therapy <strong>pool</strong>s | high-/low-level<br />

PRO ARCHITECTURA colours<br />

System trim Article number Material PN00 PN04 PN13 page<br />

Small “Wiesbaden” <strong>pool</strong> overflow<br />

Large “Wiesbaden” <strong>pool</strong> overflow<br />

Accessories<br />

“Therapy” system<br />

Art. 3060, Art. 3030<br />

Uses (preferable):<br />

Therapy <strong>pool</strong>s<br />

Channel piece Art. 3060 Glazed vitreous • • • 268<br />

Channel with drain Art. 3061 Glazed vitreous • • • 268<br />

Inside corner Art. 3064 Glazed vitreous • • • 268<br />

Channel piece Art. 3030 Glazed vitreous • • • 269<br />

Channel with drain Art. 3031 Glazed vitreous • • • 269<br />

Inside corner Art. 3034 Glazed vitreous • • • 269<br />

Whispering drain Art. 3961 Plastic, grey 254, 268<br />

Whispering drain Art. 3971 Plastic, grey 254, 262, 263, 269<br />

Drain connector Art. 3951 Plastic, yellow 254, 262, 263, 269<br />

12


13<br />

Overview <strong>of</strong> <strong>pool</strong> edge systems<br />

Low water level<br />

PRO ARCHITECTURA colours<br />

System trim Article number Material PN00 PN04 PN13 PN70 page<br />

Small <strong>pool</strong> edge piece<br />

“Skimmer” system<br />

Art. 3065<br />

Uses (preferable):<br />

Private <strong>pool</strong>s<br />

Running edge Art. 3065 Glazed / unglazed<br />

vitreous<br />

• • • 261<br />

Running edge, Art. 3069 Glazed / unglazed • • • 261<br />

outside corner vitreous<br />

Running edge,<br />

inside corner<br />

Art. 3468 Unglazed vitreous • 261


Pool edge systems in detail<br />

Low water level | Small <strong>pool</strong> edge piece<br />

Art. 3065<br />

Channel piece<br />

PN00, PN04, PN13<br />

Price group E89<br />

Art. 3468<br />

Inside corner<br />

PN00, PN04, PN13<br />

Price group E113<br />

This article is made <strong>of</strong> unglazed vitreous<br />

and is only available in the colour PN70,<br />

as only the unglazed bead is visible.<br />

Art. 3069<br />

Outside corner<br />

PN00, PN04, PN13<br />

Price group E144<br />

Art. 3065<br />

Water level ±0.00<br />

Art. 3201<br />

Applications Pool edge - indoors / outdoors<br />

Material Glazed / unglazed vitreous<br />

Actual size see diagrams<br />

Joints approx. 5 mm<br />

Surface formed<br />

Finish uni-coloured<br />

Glaze matt<br />

Packing Piece<br />

Calculation unit Piece<br />

Special points<br />

Matching wall tiles PRO ARCHITECTURA<br />

75<br />

5<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

40 5<br />

For reasons <strong>of</strong> slip resistance,<br />

the bead is unglazed.<br />

97<br />

3<br />

Skimmer according<br />

to manufacturer's<br />

instructions<br />

Low water level – ”Skimmer” system<br />

Uses (preferable):<br />

Private <strong>pool</strong>s<br />

Art.2200 "B"<br />

Note:<br />

To ensure <strong>swimming</strong> <strong>pool</strong> water <strong>of</strong> hygienic quality, the water is to be treated and disinfected in accordance<br />

with DIN 19643-1 (treatment <strong>of</strong> water for <strong>swimming</strong> <strong>pool</strong>s). To prevent fungal attack, the surfacing is to undergo<br />

thorough cleaning once annually, replacing the entire filling <strong>of</strong> water.<br />

14


15<br />

Pool edge systems in detail<br />

High water level | Small overflow channel – Wiesbaden <strong>pool</strong> overflow<br />

Art. 3070<br />

Channel piece<br />

PN00, PN04, PN13<br />

Price group E94<br />

Art. 3074<br />

Inside corner<br />

PN00, PN04, PN13<br />

Price group E162<br />

Art. 3071<br />

Outlet Ø 86 mm<br />

PN00, PN04, PN13<br />

Price group E119<br />

Art. 3951<br />

Outlet Ø 100 mm<br />

PN00, PN04, PN13<br />

Price group E29<br />

Art. 3971<br />

Whispering drain Ø 65 mm<br />

Drainage rate max. 5m 3 /h<br />

Flange Ø 100 mm<br />

Plastic, grey<br />

PN72<br />

Price group E176<br />

Water level ±0.00<br />

Art. 3070<br />

Art. 3201<br />

150<br />

5<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

Applications Pool edge - indoors / outdoors<br />

Material Glazed / unglazed vitreous<br />

Actual size see diagrams<br />

Joints approx. 5 mm<br />

Surface formed<br />

Finish uni-coloured<br />

Glaze matt<br />

Packing Piece<br />

Calculation unit Piece<br />

Special points<br />

125<br />

-0.02<br />

225 47 3 47 3 47 3 47 20 47 3 47 3 47 3<br />

8,35 l/m<br />

Capillary breaking<br />

joint filler<br />

25 100 30<br />

25 225 172<br />

Reaction resin filler<br />

25 300<br />

For reasons <strong>of</strong> slip resistance,<br />

the bead is unglazed.<br />

Matching wall tiles PRO ARCHITECTURA<br />

25<br />

Watertight concrete<br />

Art. 2706 "B"<br />

High water level – overflow channel with moulded trims<br />

Uses (preferable):<br />

Indoor, outdoor, recreation, fun and hotel <strong>pool</strong>s<br />

inclined<br />

Bonded waterpro<strong>of</strong>ing


140<br />

Pool edge systems in detail<br />

High water level | Large overflow channel – Wiesbaden <strong>pool</strong> overflow<br />

Art. 3090<br />

Channel piece<br />

PN00, PN04, PN13<br />

Price group E112<br />

300<br />

Art. 3094<br />

Inside corner<br />

PN00, PN04, PN13<br />

Price group E162<br />

Art. 3091<br />

Outlet Ø 86 mm<br />

PN00, PN04, PN13<br />

Price group E131<br />

10<br />

40 15<br />

210<br />

300<br />

Art. 3951<br />

Drain connector Ø 100 mm<br />

Plastic, yellow<br />

PN71<br />

Price group E29<br />

Art. 3971<br />

Whispering drain Ø 65 mm<br />

Drainage rate max. 5m 3 /h<br />

Flange Ø 100 mm<br />

Plastic, grey<br />

PN72<br />

Price group E176<br />

35<br />

60<br />

105<br />

35<br />

Water level ±0.00<br />

Art. 3090<br />

Art. 3201<br />

200<br />

5<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

Applications Pool edge - indoors / outdoors<br />

Material Glazed / unglazed vitreous<br />

Actual size see diagrams<br />

Joints approx. 5 mm<br />

Surface formed<br />

Finish uni-coloured<br />

Glaze matt<br />

Packing Piece<br />

Calculation unit Piece<br />

Special points<br />

155<br />

-0.035<br />

300<br />

19.0 l/m<br />

25 300<br />

Reaction resin filler<br />

25 300<br />

For reasons <strong>of</strong> slip resistance,<br />

the bead is unglazed.<br />

Matching wall tiles PRO ARCHITECTURA<br />

60<br />

25 135 30<br />

3<br />

Capillary breaking<br />

joint filler<br />

25<br />

Watertight concrete<br />

97<br />

20<br />

Art. 3005 "C"<br />

High water level – overflow channel with moulded trims<br />

Uses (preferable):<br />

Indoor, outdoor, recreation, fun and hotel <strong>pool</strong>s<br />

inclined<br />

97<br />

3<br />

97<br />

Art. 2200 "B"<br />

Bonded waterpro<strong>of</strong>ing<br />

3<br />

16


17<br />

Pool edge systems in detail<br />

High water level | “Finnish” overflow system<br />

Art. 3002<br />

Grip ledge<br />

PN04<br />

Price group E30<br />

Art. 3003<br />

Grip trough<br />

PN04<br />

Price group E30<br />

8,5<br />

Art. 3005<br />

Angle piece<br />

PN04, PN70<br />

Price group E30<br />

Art. 3591<br />

Running edge<br />

PN00, PN04<br />

Price group E23<br />

72<br />

3<br />

97<br />

3<br />

97<br />

3<br />

25<br />

3<br />

30<br />

250<br />

3<br />

25<br />

3 3 3 3 3 3 3 3<br />

47 47 47 47 47 47 47<br />

Art. 3002 Art. 3246 "C" Art. 3591<br />

Art. 3591<br />

Art. 2706 "B"<br />

Water level ±0.00 inclined<br />

Art. 3201<br />

9<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

Applications<br />

Material<br />

Actual size<br />

Joints approx.<br />

Surface<br />

Finish<br />

Glaze<br />

Packing<br />

Calculation unit<br />

Matching wall tiles<br />

Special points<br />

15<br />

inclination max 10%<br />

275<br />

25 300<br />

Pool edge - indoors / outdoors<br />

Glazed / unglazed vitreous<br />

see diagrams<br />

3 mm<br />

formed, rough<br />

uni-coloured<br />

matt<br />

Piece<br />

Piece<br />

PRO ARCHITECTURA<br />

Underwater edges such as steps or the front edge <strong>of</strong> the<br />

“Finnish” system must be accentuated with a stripe <strong>of</strong><br />

a different colour (PA06).<br />

In Germany, FINNISH overflow systems are expected to<br />

satisfy the following requirements:<br />

• The <strong>pool</strong> edge must <strong>of</strong>fer something to hold onto (grip).<br />

• The grip must be 15 mm high/deep.<br />

• The grip must be situated within 100 mm <strong>of</strong> the vertical<br />

wall <strong>of</strong> the <strong>pool</strong>.<br />

• The rear side <strong>of</strong> the grip should be as vertical<br />

as possible.<br />

• The top <strong>of</strong> the grip must be accentuated by means <strong>of</strong> a<br />

stripe <strong>of</strong> contrasting colour measuring at least 2.5 cm<br />

across.<br />

• The slope <strong>of</strong> the washover incline must be about 10 %,<br />

and the surface finish must answer the description <strong>of</strong><br />

slip resistance category C.<br />

Reaction resin filler<br />

Art. 3171 or<br />

Art. 3215<br />

37 l/m<br />

Art. 3103<br />

25 328 208<br />

Watertight concrete<br />

4<br />

147<br />

25<br />

3<br />

197<br />

30 3<br />

6<br />

96 113<br />

4 30<br />

Capillary<br />

breaking<br />

joint filler<br />

170<br />

14<br />

Bonded waterpro<strong>of</strong>ing


Pool edge systems in detail<br />

High water level | “Finnish” overflow system<br />

Water level ±0.00<br />

Art. 3107<br />

Art. 3201<br />

Water level ±0.00<br />

3<br />

197<br />

3<br />

197<br />

3<br />

197<br />

3<br />

23<br />

3<br />

15<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

10<br />

72<br />

72<br />

3<br />

Art. 3002<br />

3<br />

Art. 3003<br />

97<br />

15<br />

25 300<br />

3<br />

258<br />

30 50<br />

352 166 180<br />

30 20<br />

Art. 2702 "C"<br />

-0.03<br />

25 548 200<br />

Reaction resin filler<br />

97<br />

30<br />

Watertight concrete<br />

3<br />

25<br />

3<br />

250<br />

37 l/m<br />

Art. 3103<br />

25 314 208<br />

25 300<br />

3<br />

25<br />

3 3 3 3 3 3 3 3<br />

47 47 47 47 47 47 47<br />

Art. 3246 "C" Art. 3591<br />

Art. 3591<br />

Art. 2706 "B"<br />

inclination max 10%inclined<br />

Reaction resin filler<br />

Watertight concrete<br />

Art. 3171 or<br />

Art. 3215<br />

4<br />

147<br />

25<br />

3<br />

197<br />

30 3<br />

6<br />

96 113<br />

4 30<br />

Capillary<br />

breaking<br />

joint filler<br />

170<br />

50 30<br />

14<br />

20<br />

Bonded waterpro<strong>of</strong>ing<br />

97<br />

3<br />

97<br />

3<br />

Art. 2200 "B" +0.02<br />

Bonded waterpro<strong>of</strong>ing<br />

18


19<br />

Pool edge systems in detail<br />

High water level | Overflow system “Finnish”<br />

Water level ±0.00<br />

Art. 3201<br />

Water level ±0.00<br />

Art. 3201<br />

3<br />

3<br />

3<br />

3<br />

3<br />

3<br />

3<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

97<br />

97<br />

97<br />

97<br />

97<br />

15<br />

15<br />

25<br />

25<br />

25<br />

72<br />

Art. 3002<br />

72<br />

30 15<br />

25 103<br />

3 60 3<br />

Reaction resin<br />

filler<br />

3 47 3<br />

25<br />

3<br />

Art. 3002 Art. 2706 "B"<br />

120<br />

30<br />

Art. 3591<br />

Reaction resin<br />

filler<br />

30<br />

250<br />

37 l/m<br />

Art. 3103<br />

96 113<br />

180 208 170<br />

300<br />

Art. 3171 or<br />

Art. 3215<br />

4<br />

250<br />

37 l/m<br />

Art. 3103<br />

96 113<br />

147<br />

25<br />

3<br />

197<br />

30 3<br />

Watertight concrete<br />

6<br />

3 60 3<br />

25 163 208 155<br />

25 300<br />

4 30<br />

97<br />

Art. 3005 "C" Art. 3005 "C"<br />

Art. 3171 or<br />

Art. 3215<br />

4<br />

147<br />

25<br />

3<br />

197<br />

30 3<br />

6<br />

Watertight concrete<br />

Uses (preferable): Indoor, outdoor, recreation, fun and hotel <strong>pool</strong>s<br />

Uses (preferable): Indoor, outdoor, recreation, fun and hotel <strong>pool</strong>s<br />

4 30<br />

Capillarybreaking<br />

joint filler<br />

235 30<br />

3 3 3 3<br />

47 47 47<br />

20 3 3 3<br />

47 47 47 47<br />

25<br />

Art. 3591 Art. 2706 "B"<br />

Capillary<br />

breaking<br />

joint filler<br />

20<br />

inclined<br />

20<br />

inclined<br />

20<br />

97<br />

3<br />

97<br />

Art. 2200 "B"<br />

Bonded waterpro<strong>of</strong>ing<br />

Bonded waterpro<strong>of</strong>ing


Pool edge systems in detail<br />

High water level | St. Moritz System<br />

• The rounded-<strong>of</strong>f <strong>pool</strong> border is<br />

higher than the <strong>pool</strong> surround.<br />

• The water level is approximately<br />

50-60 cm above the <strong>pool</strong> surround.<br />

• The water flows over the <strong>pool</strong><br />

border, running down the<br />

outside and into the overflow<br />

channel, the top <strong>of</strong> which is flush<br />

with the <strong>pool</strong> surround. The overflow<br />

is executed either as a shallow,<br />

open trough or as<br />

a grate-covered, tiled, channel.<br />

• Small format tiles are preferable.<br />

• With deference to possible<br />

erosion, epoxy resin should be<br />

used for filling the<br />

joints.<br />

Art. 2200 "B"<br />

Bonded waterpro<strong>of</strong>ing<br />

inclined<br />

Capillary<br />

breaking<br />

joint filler<br />

Art. 3215<br />

Art. 3103<br />

Art. 3753<br />

25<br />

170 25<br />

25<br />

Art. 3591 Art. 3215<br />

-0.60<br />

30 3<br />

Uses (preferable): Recreation, hotel and private <strong>pool</strong>s<br />

600<br />

147 70 290<br />

Watertight concrete<br />

25<br />

30 115<br />

23 23<br />

Reaction resin filler<br />

72<br />

2 3<br />

Art. 3002<br />

25<br />

3<br />

197<br />

3<br />

197<br />

3<br />

197<br />

3<br />

197<br />

3<br />

197<br />

15<br />

Water level ±0.00<br />

Art. 3215<br />

20


21<br />

Pool edge systems in detail<br />

Low water level | Small “Wiesbaden” <strong>pool</strong> overflow<br />

Art. 3060<br />

Channel piece<br />

PN00, PN04, PN13<br />

Price group E82<br />

Art. 3064<br />

Inside corner<br />

PN00, PN04, PN13<br />

Price group E123<br />

Art. 3061<br />

Outlet Ø 86 mm<br />

PN00, PN04, PN13<br />

Price group E118<br />

Art. 3961<br />

Whispering drain Ø 65 mm<br />

Drainage rate max. 5m 3 /h<br />

Flange Ø 83 mm<br />

Plastic, grey<br />

PN72<br />

Price group E169<br />

Water level ±0.00<br />

Art. 3060<br />

Art. 3107<br />

5 48 89 75<br />

100<br />

5<br />

197<br />

3<br />

197<br />

3<br />

Applications Pool edge - indoors / outdoors<br />

Material Glazed vitreous<br />

Actual size see diagrams<br />

Joints approx. 5 mm<br />

Surface formed<br />

Finish uni-coloured<br />

Glaze matt<br />

Packing Piece<br />

Calculation unit Piece<br />

Matching wall tiles PRO ARCHITECTURA<br />

40 5<br />

Art. 3107<br />

97<br />

Art. 3065<br />

Art. 3709<br />

5,2 l/m<br />

25 120<br />

3<br />

342<br />

25<br />

97<br />

25<br />

100<br />

25<br />

25 300<br />

Low water level<br />

3<br />

Capillary breaking<br />

joint filler<br />

172<br />

97<br />

20<br />

Art. 2200 "B"<br />

Watertight concrete<br />

Reaction resin filler<br />

Uses (preferable):<br />

Indoor, outdoor and therapy <strong>pool</strong>s<br />

97<br />

3<br />

97<br />

Bonded waterpro<strong>of</strong>ing<br />

3


Pool edge systems in detail<br />

Low water level | Large “Wiesbaden” <strong>pool</strong> overflow<br />

Art. 3030<br />

Channel piece<br />

PN00, PN04, PN13<br />

Price group E91<br />

Art. 3034<br />

Inside corner<br />

PN00, PN04, PN13<br />

Price group E137<br />

Art. 3031<br />

Outlet Ø 86 mm<br />

PN00, PN04, PN13<br />

Price group E121<br />

Art. 3951<br />

Drain connector Ø 100 mm<br />

Plastic, yellow<br />

PN71<br />

Price group E29<br />

Art. 3971<br />

Whispering drain Ø 65 mm<br />

Drainage rate max. 5m 3 /h<br />

Flange Ø 100 mm<br />

Plastic, grey<br />

PN72<br />

Price group E176<br />

235<br />

Water level ±0.00<br />

Art. 3030<br />

Art. 3107<br />

150 160 75<br />

5<br />

197<br />

3<br />

197<br />

3<br />

40 5<br />

232<br />

25 225 242<br />

25 300<br />

491<br />

Art. 3065 Art. 2215 "B"<br />

Art. 3107<br />

146<br />

14.5 l/m<br />

200<br />

4<br />

25<br />

146<br />

25<br />

150<br />

25<br />

Watertight concrete<br />

Reaction resin filler<br />

Low water level<br />

Applications Pool edge - indoors / outdoors<br />

Material Glazed vitreous<br />

Actual size see diagrams<br />

Joints approx. 5 mm<br />

Surface formed<br />

Finish uni-coloured<br />

Glaze matt<br />

Packing Piece<br />

Calculation unit Piece<br />

Matching wall tiles PRO ARCHITECTURA<br />

4<br />

Capillary breaking<br />

joint filler<br />

Uses (preferable):<br />

Indoor, outdoor and therapy <strong>pool</strong>s<br />

146<br />

20<br />

146<br />

4<br />

Bonded waterpro<strong>of</strong>ing<br />

22


23<br />

Special designs<br />

Therapy <strong>pool</strong>s<br />

In Germany, the design and <strong>construction</strong> <strong>of</strong> medicinal<br />

baths is subject to the following basic rules:<br />

• The minimum dimensions for therapy <strong>pool</strong>s are<br />

3 x 4 m.<br />

• The minimum water depth is 0.5 m for children<br />

and 0.8 m for adults.<br />

• The maximum water depth is 1.35 m.<br />

• The <strong>pool</strong> must have an overflow channel running<br />

along all its sides. Skimmers are not acceptable for<br />

hygienic reasons.<br />

• The slope <strong>of</strong> the <strong>pool</strong>’s floor should ideally be<br />

constant, and should not exceed 4%.<br />

Water level ±0.00<br />

Art. 3060<br />

Art. 3201<br />

5 48 5 60<br />

100<br />

5<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

2<br />

123 60 5 48 2 48 2 48 4 60<br />

Art. 3086<br />

75<br />

5,2 l/m<br />

25 120<br />

145<br />

1<br />

25<br />

25<br />

100<br />

25<br />

25 300<br />

+0.12<br />

350<br />

Reaction resin filler<br />

Capillary<br />

breaking<br />

joint filler<br />

205<br />

Watertight concrete<br />

Art. 3709<br />

218 25<br />

Polystyrene strip<br />

• The <strong>pool</strong> must have an overflow channel on at<br />

least one side and one end.<br />

• As a rule, the therapist’s gallery should run along<br />

one side <strong>of</strong> the <strong>pool</strong> and have a minimum width<br />

<strong>of</strong> 75 cm and a minimum depth <strong>of</strong> 80 cm.<br />

• A handrail or ledge must be provided at the edge<br />

<strong>of</strong> the <strong>pool</strong> (water level).<br />

• The steps must be at least 60 cm wide.<br />

• The maximum slope for ramps is 15 %.<br />

640<br />

25<br />

3<br />

5 60<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

42 5 60 5<br />

15<br />

10<br />

Art. 3201<br />

Art.3086<br />

Art. 3350 (cut)<br />

-0.68<br />

Art. 2072 "B" Art. 2200 "B"<br />

1 2 3 =Elastic joint sealant


Special designs<br />

Therapy <strong>pool</strong>s<br />

Water level ±0.00<br />

Art. 3060<br />

Art. 3201<br />

145<br />

5<br />

100<br />

5<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

2<br />

75<br />

113<br />

Capillary<br />

breaking<br />

joint filler<br />

25<br />

5,2 l/m<br />

145<br />

1<br />

25<br />

250<br />

75<br />

75<br />

100<br />

25<br />

350<br />

Reaction resin filler<br />

25<br />

123<br />

5<br />

287<br />

+0.15<br />

90<br />

150 100 25<br />

205<br />

Watertight concrete<br />

3<br />

4<br />

75<br />

25<br />

147<br />

3<br />

Bonded waterpro<strong>of</strong>ing<br />

Art. 3753<br />

147<br />

-0.75<br />

1 2 3 4 = Elastic joint sealant<br />

3<br />

Art. 2404 "B"<br />

24


25<br />

Moulded trims<br />

Large double bullnose<br />

Art. 3086<br />

Rounded running piece<br />

PN00, PN04, PN13<br />

Price group E20<br />

Small double bullnose<br />

Art. 3486<br />

Rounded running piece<br />

PN00, PN04, PN13<br />

Price group E18<br />

Water level ±0.00<br />

Art. 3486<br />

-0.522<br />

25<br />

Art. 3087<br />

Rounded corner<br />

PN00, PN04, PN13<br />

Price group E43<br />

Art. 3487<br />

Rounded corner<br />

PN00, PN04, PN13<br />

Price group E33<br />

Art. 3709<br />

Art. 3709<br />

Art. 3086<br />

5 60 10<br />

88<br />

425 66 88 30<br />

Top concrete layer<br />

25<br />

60 5 48 5<br />

109<br />

Art. 3709<br />

5<br />

25<br />

155<br />

Applications Pool edge - indoors / outdoors<br />

Material Glazed vitreous<br />

Actual size see diagrams<br />

Joints approx. 5 mm<br />

Surface formed<br />

Finish uni-coloured<br />

Glaze matt<br />

Packing Piece<br />

Calculation unit Piece<br />

Matching wall tiles PRO ARCHITECTURA<br />

Applications Pool edge - indoors / outdoors<br />

Material Glazed vitreous<br />

Actual size see diagrams<br />

Joints approx. 5 mm<br />

Surface formed<br />

Finish uni-coloured<br />

Glaze matt<br />

Packing Piece<br />

Calculation unit Piece<br />

Matching wall tiles PRO ARCHITECTURA<br />

-0.035<br />

300 60 3 47 3 47 3 47 20 47 3 47 3 47 3 47 3 47 3<br />

Art. 3090<br />

25<br />

Reaction resin filler<br />

Capillary<br />

breaking<br />

joint filler<br />

110 55<br />

25<br />

300 185<br />

485<br />

Watertight concrete<br />

Art. 3005<br />

25<br />

inclined<br />

Bonded waterpro<strong>of</strong>ing<br />

Art. 2706 "B"


Moulded trims<br />

Ladder<br />

Art. 3082<br />

Ladder<br />

72<br />

3<br />

97<br />

3<br />

97<br />

3 60 3<br />

250<br />

37 l/m<br />

3<br />

47<br />

3<br />

47<br />

3<br />

47<br />

3<br />

47<br />

3 3<br />

47<br />

3<br />

47<br />

3<br />

47<br />

3<br />

Water level ±0.00 Art. 3002 Art. 3246 "C" Art. 3005 "C" Art. 3215 Art. 2706 "B"<br />

14<br />

inclined<br />

Art. 3201<br />

Art. 3082<br />

Art. 3201<br />

15<br />

306 306 306 300<br />

3 15<br />

15<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

97<br />

3<br />

6<br />

3<br />

80<br />

97<br />

2<br />

311<br />

80 19<br />

3 44 3 25<br />

156 25<br />

100 156 25<br />

Applications Pool edge - indoors / outdoors<br />

Material Glazed vitreous<br />

Actual size see diagrams<br />

Joints approx. 5 mm<br />

Surface formed<br />

Finish uni-coloured<br />

Glaze matt<br />

Packing Piece<br />

Calculation unit Piece<br />

PN00, PN04, PN13 Price group E86<br />

Matching wall tiles PRO ARCHITECTURA<br />

inclination max 10%<br />

Reaction resin filler<br />

30<br />

Art. 3171 or<br />

Art. 3215<br />

Watertight concrete<br />

Art. 3103<br />

102 108<br />

Capillary breaking<br />

joint filler<br />

Bonded waterpro<strong>of</strong>ing<br />

26


27<br />

Moulded trims<br />

Pool access steps<br />

Art. 3003<br />

Grip trough<br />

PN04<br />

Price group E30<br />

8,5<br />

Art. 3005<br />

Angle piece<br />

PN04, PN70<br />

Price group E30<br />

60 3<br />

97<br />

-0.48<br />

3<br />

3<br />

97<br />

97<br />

30 3 29 3<br />

25<br />

3 34 3<br />

60 3<br />

Art. 3005 "C"<br />

97<br />

-0.32<br />

3<br />

25<br />

3<br />

97<br />

97<br />

30 3 29 3<br />

Applications<br />

Material<br />

Actual size<br />

Joints approx.<br />

Surface<br />

Finish<br />

Glaze<br />

Packing<br />

Calculation unit<br />

Matching wall tiles<br />

25<br />

3 34 3<br />

Special points<br />

60 3<br />

97<br />

Art. 3201<br />

300 300 300<br />

300<br />

3 97<br />

30<br />

Pool edge - indoors / outdoors<br />

Glazed / unglazed vitreous<br />

see diagrams<br />

3 mm<br />

formed, rough<br />

uni-coloured<br />

matt<br />

Piece<br />

Piece<br />

PRO ARCHITECTURA<br />

Underwater edges such as steps or the front edge <strong>of</strong> the<br />

“Finnish” system must be accentuated with a stripe <strong>of</strong><br />

a different colour (PA06).<br />

121<br />

36 3<br />

3 37<br />

25<br />

62 97<br />

Art. 3003<br />

24<br />

Art. 3246 "C"<br />

Art. 2121 "B" or<br />

Water level ±0.00 Art. 3591<br />

Art. 2122 "B"<br />

inclined<br />

Art. 3246 "C"<br />

-0.16<br />

158<br />

3<br />

inclination<br />

max 10%<br />

250<br />

3<br />

Reaction resin filler<br />

30<br />

4<br />

250<br />

Art. 3171 or<br />

Art. 3215<br />

37 l/m<br />

147<br />

25<br />

3<br />

Art. 3103<br />

197<br />

30 3<br />

96 112<br />

6<br />

4 30<br />

213 208 200<br />

Top concrete layer Watertight concrete<br />

3<br />

297<br />

Bonded waterpro<strong>of</strong>ing<br />

Capillary<br />

breaking<br />

joint filler<br />

3


Technical aspects <strong>of</strong> application for <strong>swimming</strong> <strong>pool</strong>s<br />

Static systems, movement joints<br />

The <strong>pool</strong> must be structurally independent <strong>of</strong> the<br />

remaining structure. The structural engineer is<br />

responsible for selecting the static system. His<br />

decision dictates the arrangement <strong>of</strong> movement<br />

Surround formed as single span slab Surround formed as cantilever slab on the<br />

<strong>pool</strong><br />

Waterpro<strong>of</strong>ing <strong>of</strong> movement joints for overflow systems<br />

The movement joint is situated in an area which is<br />

exposed to high strain through water. The type <strong>of</strong><br />

water-pro<strong>of</strong>ing to be used for the joint depends on<br />

the waterpro<strong>of</strong>ing <strong>of</strong> the <strong>pool</strong> surround.<br />

Water level ±0.00<br />

Reaction resin filler<br />

> 150<br />

inclined<br />

Watertight concrete<br />

joints around and, where necessary, within the <strong>pool</strong>.<br />

The following static systems can be used to effect<br />

the structural separation <strong>of</strong> the <strong>pool</strong> from the<br />

remaining structure.<br />

Capillary breaking joint filler<br />

Surround formed as cantilever slab on the<br />

structure<br />

Nowadays, <strong>pool</strong> surrounds are usually waterpro<strong>of</strong>ed<br />

with brushable coatings, so-called alternative<br />

waterpro<strong>of</strong>ing, in accordance with ZDB leaflet.<br />

Tiles<br />

Thin-bed mortar<br />

Bonded waterpro<strong>of</strong>ing<br />

Elastic joint sealant with closed cell rope<br />

Sealing tape<br />

Sloping screed covered with thermal insulation,<br />

protective sheet and reinforced screed<br />

28


29<br />

Technical aspects <strong>of</strong> application for <strong>swimming</strong> <strong>pool</strong>s<br />

Pool <strong>construction</strong><br />

Pools to be clad with tiles are usually made <strong>of</strong> reinforced<br />

concrete.<br />

In some cases <strong>pool</strong>s made <strong>of</strong> steel - e.g. on pleasure<br />

cruisers - or plastic can also be lined with vitreous<br />

tiles. In such cases, please ask for more detailed information.<br />

The following considerations apply exclusively to<br />

reinforced waterlight concrete <strong>pool</strong>s.<br />

This can be achieved by:<br />

• using impermeable concrete or<br />

• waterpro<strong>of</strong>ing.<br />

Pools made <strong>of</strong> watertight concrete<br />

The <strong>pool</strong> is made <strong>of</strong> impermeable concrete in accordance<br />

with DIN 1045 and the structural analysis.<br />

The concrete must be and remain free <strong>of</strong> cracks.<br />

The following points should be heeded when<br />

building the <strong>pool</strong>:<br />

• Proper composition <strong>of</strong> aggregates and accordingly<br />

a low water/cement ratio.<br />

• For practical reasons, <strong>pool</strong> floors and walls should<br />

be at least 25 cm thick and the upturn behind<br />

and/or in front <strong>of</strong> the drainage channel should be<br />

at least 15 cm thick, in the absence <strong>of</strong> any additional<br />

sealing.<br />

• Optimal compaction <strong>of</strong> freshly poured concrete by<br />

means <strong>of</strong> an immersion vibrator.<br />

Tiles<br />

Elastic joint sealant<br />

Stop end joint tape<br />

Reinforcement<br />

After completing the reinforced concrete body <strong>of</strong> the<br />

<strong>pool</strong>, in order to verify watertightness, the customer is<br />

to fill the <strong>pool</strong> with chlorinated water for test purposes<br />

to the level <strong>of</strong> the rim around the <strong>pool</strong> (exposed<br />

concrete). The outside <strong>of</strong> freestanding <strong>pool</strong>s should<br />

also not be waterpro<strong>of</strong>ed until after the leak test.<br />

Marking the water level during the leak test provides<br />

an excellently accurate line <strong>of</strong> reference for positioning<br />

the ceramic accessories for the overflow without<br />

the need for carrying out special additional measurements.<br />

• Appropriate aftertreatment <strong>of</strong> concrete<br />

(by keeping it moist)<br />

• Minimum strength category <strong>of</strong> concrete: B25.<br />

• Minimum overlap <strong>of</strong> reinforcing rods: 5 cm.<br />

• For <strong>pool</strong>s intended to be filled with aggressive<br />

water, e.g. salt water, the bonding agents used<br />

should be selected on the basis <strong>of</strong> a water<br />

analysis.<br />

• It is desirable to pour the floor and walls in a<br />

single operation. Should a <strong>construction</strong> joint<br />

between the floor and the walls be necessary,<br />

a stop-end joint tape must be inserted.


Technical aspects <strong>of</strong> application for <strong>swimming</strong> <strong>pool</strong>s<br />

Pool <strong>construction</strong><br />

Pools with waterpro<strong>of</strong>ing bonded with ceramic tiles<br />

As a technical rule for this type <strong>of</strong> waterpro<strong>of</strong>ing see<br />

the leaflet from the ZDB “Ceramic tiles in <strong>swimming</strong><br />

<strong>pool</strong> <strong>construction</strong> - Advice on planning and implementation.”<br />

and DIN 18195-7.<br />

Materials to be used:<br />

• Synthetic cement mixtures or<br />

• Reactive resins<br />

Required properties:<br />

• Adhesive strength ≥ 0.5 N/mm2 • Frost resistance ≥ 0.5 N/mm2 • Thermal stability 70°C (HZF) ≥ 0,5 N/mm<br />

• Resistance to caustic potash solution 3% ≥ 0,5 N/mm<br />

• Resistance to lime water ≥ 0,5 N/mm 2<br />

• Resistance to lime water ≥ 0.5 N/mm2 • Impermeability to water after 7 days at 3 bar<br />

• Bridging cracks <strong>of</strong> up to 0.4 mm<br />

(Fix load over 24 hours)<br />

• Resistance to chemicals<br />

Waterpro<strong>of</strong>ing<br />

Waterpro<strong>of</strong>ing should be carried out according to<br />

the manufacturers instructions. The thickness <strong>of</strong> the<br />

waterpro<strong>of</strong>ing depends on the material used and<br />

the specifications <strong>of</strong> the manufacturer.<br />

At structure joints and corners wherever movements<br />

are to be expected, the waterpro<strong>of</strong>ing should<br />

be reinforced with bonded fabric or foil.<br />

Screed<br />

Watertight concrete<br />

Tiles<br />

Thin-bed mortar<br />

Bonded waterpro<strong>of</strong>ing<br />

Sealing tape<br />

Closed cell rope<br />

Elastic joint sealant<br />

Suitable bases<br />

• Concrete in accordance with DIN 1405<br />

and DIN 4227<br />

• Underlay waterpro<strong>of</strong> plaster in accordance with<br />

DIN 18550, mortar group P III<br />

• Levelling screed as bonded levelling screed in<br />

accordance with DIN 18560, quality ZE 20<br />

Levelling coat<br />

Tiles<br />

Thin-bed mortar<br />

Bonded waterpro<strong>of</strong>ing<br />

Sealing tape in corner<br />

Elastic joint sealant<br />

Closed cell rope<br />

Insulation strip<br />

Screed<br />

Watertight concrete<br />

Waterpro<strong>of</strong>ing on structure joint Waterpro<strong>of</strong>ing at wall/floor joint<br />

The dimensional accuracy <strong>of</strong> the backing should<br />

correspond with the finished cladding. Considerable<br />

unevenness should be compensated for beforehand<br />

with underlay waterpro<strong>of</strong> plaster or levelling screed.<br />

The base material must be free <strong>of</strong> abherents, debris,<br />

dust, binding agents, efflorescence or other contaminants<br />

that could impair adhesion.<br />

Concrete surfaces on the <strong>pool</strong> walls should be sandblasted.<br />

Resulting cracks or the movement <strong>of</strong> existing cracks<br />

should not exceed 0.5 mm. Cracks <strong>of</strong> more than<br />

0.5 mm width must be grouted under pressure.<br />

Pipes are incorporated in the surface waterpro<strong>of</strong>ing<br />

by means <strong>of</strong> a gasket or flange.<br />

Floor drains need a wide flange to take the waterpro<strong>of</strong>ing.<br />

30


31<br />

Technical aspects <strong>of</strong> application for <strong>swimming</strong> <strong>pool</strong>s<br />

Ceramic claddings<br />

In principle all types <strong>of</strong> tiling belong to one <strong>of</strong> the<br />

following groups:<br />

• Bonded claddings<br />

• Floating claddings<br />

Bonded claddings<br />

Bonded claddings are based on the principle <strong>of</strong><br />

frictional connection, i.e. no movement is possible<br />

between the ceramic tiles and the solid base, much<br />

like in a reinforced concrete component.<br />

The conventional setting method involves the use <strong>of</strong><br />

bedding mortar, while the thin bed method in accordance<br />

with DIN 18157 relies on an adhesive to effect<br />

the bond. To achieve a good bond, the base material<br />

Floating claddings<br />

Concrete<br />

Bonding course<br />

Bonded screed<br />

(Levelling course)<br />

Concrete<br />

Thin-bed mortar<br />

Thin-bed mortar<br />

(acc. DIN 18157) (acc. DIN 18157)<br />

Tiles<br />

Tiles<br />

A floating cladding is when the cladding is separated<br />

from the backing by insulation, foils, oil-impregnated<br />

paper or the like in accordance with DIN 18195.<br />

Concrete<br />

Separation layer<br />

(double layer)<br />

Reinforced screed<br />

(local distribut. course)<br />

Thin-bed mortar<br />

(acc. DIN 18157)<br />

Tiles<br />

Concrete<br />

Bonded waterpro<strong>of</strong>ing<br />

(acc.w. DIN 18195)<br />

Separation layer<br />

(single layer)<br />

Reinforced screed<br />

(burden-sharing course)<br />

Thin-bed mortar<br />

(acc. DIN 18157)<br />

Tiles<br />

Differentiation is necessary with deference to:<br />

• The properties <strong>of</strong> the finished cladding<br />

• The anticipated stress levels in the cladding<br />

<strong>construction</strong><br />

• The size <strong>of</strong> sections and the location and<br />

execution <strong>of</strong> expansion/structural joints.<br />

must be free <strong>of</strong> the following:<br />

• residue and debris such as wood, metal, formwork<br />

lube or other contaminating layers that could<br />

impair adhesion<br />

• cracks or efflorescence<br />

• considerable unevenness<br />

• too smooth a surface.<br />

Movement joints should be limited to the same locations<br />

and widths as those <strong>of</strong> the existing structure<br />

Concrete<br />

Bonding course<br />

Thick-bed mortar<br />

(Levelling course)<br />

Tiles<br />

Unlike bonded claddings, floating claddings should<br />

be subdivided by movement joints around the borders<br />

<strong>of</strong> and between individual sections.<br />

Concrete<br />

Thermal insulation<br />

Separation layer<br />

(double layer)<br />

Reinforced screed<br />

(local distribut. course)<br />

Thin-bed mortar<br />

(acc. DIN 18157)<br />

Tiles<br />

Bonded claddings<br />

Floating claddings


Technical aspects <strong>of</strong> application for <strong>swimming</strong> <strong>pool</strong>s<br />

Ceramic claddings<br />

Pool claddings<br />

In the case <strong>of</strong> a <strong>swimming</strong> <strong>pool</strong> made <strong>of</strong> impermeable<br />

concrete the tiles are attached by means <strong>of</strong> the<br />

BONDED CLADDING principle.<br />

VOB-DIN 18352 “Working with tiles and slabs”<br />

applies for bonded cladding in mortar (so-called<br />

conventional or thick bed tiling)<br />

DIN 18157 “Tiling ceramic coverings using the thin<br />

bed method” applies for thin bed tiling.<br />

DIN 18550 “Plaster” applies for screeds, DIN 18560 –<br />

Part 3 “The use <strong>of</strong> screeds – bonded screeds”.<br />

If the backing is as level as the finished cladding is<br />

expected to be, the tiles can be fixed directly to the<br />

concrete by the thin bed method.<br />

In general, however, it is necessary to compensate for<br />

a certain amount <strong>of</strong> unevenness. This is done by<br />

applying an underlay <strong>of</strong> waterpro<strong>of</strong> plaster <strong>of</strong> mortar<br />

group III, preferably pure cement plaster. The tiles are<br />

attached to the prepared backing with a thin bed <strong>of</strong><br />

hydraulic mortar in accordance with DIN 18156, Part 2.<br />

When fixing the tiles directly on to the shotcrete with<br />

a cement-based mortar, the back <strong>of</strong> the vitreous tiles<br />

must first be powdered lightly with cement or coated<br />

with cement-based grout.<br />

Note:<br />

Most serious damage resulting from the failure <strong>of</strong> the<br />

bond between the tiles and the backing is caused by<br />

shear stresses building up in the interface. Shear<br />

stress occurs most <strong>of</strong>ten when the “young” concrete<br />

is tiled before it has finished shrinking.<br />

In accordance with point 7.2 <strong>of</strong> the information leaflet<br />

"Schwimmbadbau" - Hinweise für Planung und<br />

Ausführung Keramischer Beläge im<br />

Schwimmbadbau" ("Swimming <strong>pool</strong> <strong>construction</strong> –<br />

Instructions on planning and producing ceramic<br />

coverings in <strong>swimming</strong> <strong>pool</strong> <strong>construction</strong>"), published<br />

by the central association <strong>of</strong> the German building<br />

industry (ZDB) in July 2008, the concrete should<br />

have a minimum age <strong>of</strong> 6 months pursuant to DIN<br />

1045.<br />

To ensure <strong>swimming</strong> <strong>pool</strong> water <strong>of</strong> hygienic quality, the water is to be treated and disinfected in accordance<br />

with DIN 19643-1 (treatment <strong>of</strong> water for <strong>swimming</strong> <strong>pool</strong>s). To prevent fungal attack, the surfacing is to undergo<br />

thorough cleaning once annually, replacing the entire filling <strong>of</strong> water.<br />

32


33<br />

Technical aspects <strong>of</strong> application for <strong>swimming</strong> <strong>pool</strong>s<br />

Ceramic claddings<br />

Floor and wall claddings in wet rooms<br />

Floor claddings which are classified as having a<br />

high exposure to moisture require waterpro<strong>of</strong>ing<br />

and that the floors slope towards the drains. Ths<br />

slope <strong>of</strong> the waterpro<strong>of</strong>ing layer corresponds to that<br />

<strong>of</strong> the finished tiling. For ceramic tiles a slope <strong>of</strong> 1 –<br />

2 % is usually sufficient. In showering rooms the<br />

floor in the vicinity <strong>of</strong> the showers should slope at<br />

a 3% gradient.<br />

The waterpro<strong>of</strong>ing must extend over movement<br />

joints. Permalastic sealing strips should be used for<br />

this purpose. (Figure 1)<br />

Drains are to be integrated into the surface waterpro<strong>of</strong>ing<br />

by means <strong>of</strong> a flange or gasket. (Figure 2)<br />

The level <strong>of</strong> the floor at the transition between wet<br />

and dry rooms can be the same. The transition<br />

should, however, not lie within the splash area and<br />

the rooms should be separated by a door. The floor<br />

<strong>of</strong> the wet room should slope sufficiently towards<br />

the drain. (Figure 3)<br />

Pipes and tap fittings that penetrate wall claddings<br />

are integrated into the surface waterpro<strong>of</strong>ing by<br />

means <strong>of</strong> a press-on flange.<br />

Screed<br />

Watertight concrete<br />

Figure 1: Waterpro<strong>of</strong>ing on screed joint<br />

Screed<br />

Bonded waterpro<strong>of</strong>ing<br />

Thin-bed mortar<br />

Tiles<br />

inclined<br />

Figure 2: Waterpro<strong>of</strong>ing connection at drain<br />

Dry area Wet area<br />

Door leaf<br />

Tiles<br />

Thin-bed mortar<br />

Bonded waterpro<strong>of</strong>ing<br />

Sealing tape<br />

Edge protection bead<br />

Closed cell rope<br />

Elastic joint sealer<br />

Bonded waterpro<strong>of</strong>ing<br />

Glass fibre fabric collar<br />

Reinforcing collar<br />

Polymer concrete collar<br />

inclined<br />

Angle beads with<br />

movement joints<br />

Closed cell rope<br />

Sealing tape<br />

Figure 3: Transition between a wet and a dry room<br />

Bonded waterpro<strong>of</strong>ing<br />

inclined


Technical aspects <strong>of</strong> application for <strong>swimming</strong> <strong>pool</strong>s<br />

Ceramic claddings<br />

Ceramic tiles on underfloor heating<br />

Screeds on an insulating layer and heated screeds<br />

should be reinforced. These screeds are to be divided<br />

into sections by section boundary joints: in<br />

unheated screeds maximum 60 m2 in size with a<br />

maximum edge length <strong>of</strong> 8 m and in heated screeds<br />

maximum 40 m2 in size with a maximum edge<br />

length <strong>of</strong> 6.5 m. Compact sections should be creat-<br />

ed wherever possible. Structural joints should be<br />

taken on in the same width and in the same location.<br />

The screed sections should also be subdivided at<br />

doorways and wall projections. The heating pipes<br />

should not cross the section joints in heated screeds<br />

where possible. If this should prove necessary,<br />

300 mm long pipe sleeves should be used.<br />

Movement in heated and unheated floating coverings Movement joint in heated claddings.<br />

Heating conductor<br />

Pipe sleeve<br />

Bonded waterpro<strong>of</strong>ing<br />

Sealing tape<br />

Closed cell rope<br />

Elastic joint sealant<br />

34

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