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COCOA PROCESSING<br />
H-D-M.COM<br />
CONTINUOUS<br />
ROASTING<br />
PLANT<br />
HKR<br />
150/1<br />
CONTINUOUS WORKING SHAFT ROASTER FOR<br />
ROASTING OF COCOA BEANS, NIBS OR SIMILAR<br />
GOODS WITH CAPACITIES UP TO 1600 KG/H
H-D-M.COM<br />
CONTINUOUS ROASTING PLANT<br />
HKR 150/1<br />
Application<br />
For continuous roasting or kiln-drying of cocoa<br />
beans, nuts and similar goods as well as pretreated<br />
and untreated nibs.<br />
Construction Features<br />
• Roasting shaft consisting of 3 roasting zones<br />
• Roasting zones with heat-insulating body made<br />
of stainless steel<br />
• Roasting in circulating air stream generated<br />
by axial fans and heated in steam-heated heat<br />
exchangers<br />
1 Product Feeding<br />
2 Roasting Air Exhaust<br />
3 Rubble Discharge<br />
4 Dust Discharge<br />
5 Discharge Screw<br />
6 Product Discharge<br />
7 Fresh Air<br />
8 Air-Return System<br />
9 Filter<br />
10 Heat Exchanger<br />
11 Axial Fsn<br />
12 Roasting Shaft<br />
13 Dust Extractor<br />
• Cleaning of circulating air over filters respectively<br />
cyclone<br />
• Differential pressure survey to keep the fixed<br />
cleaning intervals<br />
Technological Scheme HKR 150/1<br />
• Bean inlet with automatic level control for the<br />
roasting shaft<br />
• Rubble discharge over cyclone and separate in<br />
each roasting zone<br />
• Throughput pre-adjustable<br />
• Automatic control of the roasting temperature<br />
ensures a constant roasting or kiln-drying<br />
quality<br />
5955<br />
4280<br />
6020<br />
4915<br />
• Security flap for fast product discharge in emergency<br />
cases<br />
1570<br />
690<br />
1120<br />
900<br />
725<br />
• Operation platform for easy maintenance and<br />
cleaning of the HKR 150/1<br />
6500<br />
External Dimensions HKR 150/1<br />
5200<br />
• Electrical control cabinet with touch panel and<br />
CPU Siemens step 7 for displaying of all <strong>proc</strong>ess<br />
values and managing of <strong>proc</strong>ess data<br />
• Grecon fire extinguisher with spark indicator for<br />
each roasting zone separate<br />
• CE conformance (meets EU machinery guideline),<br />
if required UL or CSA guide lines possible)<br />
Technical Data<br />
Capacity in kg/h<br />
for bean roasting<br />
for nib roasting<br />
Connected load in kW<br />
up to 1600<br />
up to 1000<br />
22 kW<br />
Steam consumption in kg/h at 12 bar approx. 300<br />
Weight in kg<br />
net<br />
gross<br />
approx. 7500<br />
approx. 8200<br />
Subject to technical alternations!<br />
Petzholdt-Heidenauer Maschinen- und Anlagenbau International GmbH<br />
Niedersedlitzer Straße 41 | 01239 Dresden | DE<br />
+49 351 2861-200 +49 351 2861-282<br />
info petzholdt-heidenauer.de | www.h-d-m.com
COCOA PROCESSING<br />
H-D-M.COM<br />
DIFFEREN-<br />
TIAL<br />
MILL<br />
310H<br />
CONTINUOUS WORKING MILL FOR GRINDING OF ROASTED<br />
BROKEN COCOA NIBS, PREGROUND COCOA MASS, SESAME<br />
AND NUTS WITH CAPACITIES UP TO 1500 KG/H
H-D-M.COM<br />
DIFFERENTIAL MILL<br />
310H<br />
Application<br />
For grinding of roasted broken cocoa nibs, preground<br />
cocoa mass, sesame seed, roasted hazel<br />
nuts, peanuts and cashew nuts.<br />
~250<br />
Construction Features<br />
• Low thermal load and high throughput by<br />
grinding between two carborundum disks which<br />
rotate with different speed in the same direction<br />
• Accurate hydraulic grinding pressure adjustment<br />
of the friction disks with pressure indication<br />
1925<br />
2400<br />
• Grinding pressure of the friction disks remains<br />
stable during the whole pre-grinding <strong>proc</strong>ess<br />
and guarantees a constant grinding quality<br />
• Protection of the adjusted contact pressure<br />
against unauthorised changing<br />
• Quick automatic opening of the friction gap<br />
during malfunctioning and at the end of the<br />
grinding <strong>proc</strong>ess in order to prevent dry running<br />
590<br />
1250<br />
1800<br />
External Dimentsions of Differential Mill 310H<br />
720<br />
1075<br />
• Programmable Logic Controller ensures a high<br />
degree of automation, operation reliability and<br />
customizability<br />
• Automatic machine operation with registration<br />
and evaluation of operating states and failures<br />
• Easy change of the friction disks with mounting<br />
device<br />
• Dresser for the friction disks can be delivered<br />
additionally<br />
• Can be combined with Beater Mill SMM and<br />
Spindle Mill HKM<br />
Technical Data<br />
Capacity in kg/h<br />
depending on the technological constitution<br />
of the grinding material and the requested<br />
degree of fineness<br />
Cooling water consumption in m³/h<br />
(at + 15 ºC inlet temperature)<br />
up to 1500<br />
approx. 0.8<br />
Connected load in kW 59<br />
Weight net in kg<br />
machine<br />
control cabinet<br />
approx. 1600<br />
approx. 245<br />
External dimensions (length x width x height)<br />
Machine<br />
Control cabinet<br />
1800 x 1075 x 2515<br />
800 x 1500 x 1800<br />
Required freight space in mm 1900 x 2700<br />
Subject to technical alternations!<br />
Cross section of Differential Mill 310H<br />
Petzholdt-Heidenauer Maschinen- und Anlagenbau International GmbH<br />
Niedersedlitzer Straße 41 | 01239 Dresden | DE<br />
+49 351 2861-200 +49 351 2861-282<br />
info petzholdt-heidenauer.de | www.h-d-m.com
CHOCOLATE MAKING<br />
H-D-M.COM<br />
CONTINUOUS<br />
KNEADING<br />
PLANT<br />
HKK<br />
200<br />
CONTINUOUS KNEADING PLANT FOR INTEGRATION<br />
WITHIN AUTOMATIC PRODUCTION LINES USING<br />
PRE-REFINER TECHNOLOGY
H-D-M.COM<br />
CONTINUOUS KNEADING<br />
PLANT HK 200<br />
Application<br />
For continuous prodution of refineable milk, dark, filling or<br />
coating masses with up to 5 solid and 5 liquid components<br />
and an intensive mixing effect. Preferable used in automatic<br />
<strong>proc</strong>essing lines based on pre-refining technology.<br />
Construction Features<br />
• The plant works computeraided and thus offers such<br />
advantages as video-controlled operation, recipe storing,<br />
recording of the consumption and fully automatic mode of<br />
operation<br />
• Double walled kneading pot with special kneader and<br />
discharge device<br />
• 1 weighing tank each for liquid and solid ingredient<br />
• Up to 5 dosing devices for solid ingredients with coarse<br />
and fine stream dosing and level switch to control the<br />
relevant transport devices<br />
• Up to 5 dosing devices for liquid ingredients with coarse<br />
and fine stream dosing<br />
• Control system for the pressureless temperature equalisation<br />
of kneading pot<br />
Technical Data<br />
Capacity using refined sugar crystals<br />
Connected load<br />
depends on the configuration of the plant<br />
standard configuration<br />
Compressed air<br />
max. 2,000 kg/h<br />
15 kW<br />
at least 6 bar<br />
Weight (without control box)<br />
net<br />
gross<br />
approx. 2.4 t<br />
approx. 3.5 t<br />
Required freight space approx. 17 m²<br />
Subject to technical alternations!<br />
1 Kneader | 2 dosing apparatus, solid ingredients<br />
3 dosing apparatus, liquid ingredients | 4 solid ingredient<br />
5 liquid ingredient | 6 refinable chocolate mass<br />
7 temperature equalising medium<br />
Petzholdt-Heidenauer Maschinen- und Anlagenbau International GmbH<br />
Niedersedlitzer Straße 41 | 01239 Dresden | DE<br />
+49 351 2861-200 +49 351 2861-282<br />
info petzholdt-heidenauer.de | www.h-d-m.com
CHOCOLATE MAKING<br />
H-D-M.COM<br />
PRE-REFINER<br />
HVS<br />
100<br />
100E<br />
140<br />
140E<br />
SEMI- AND FULL AUTOMATED PRE-REFINERS WITH 100<br />
AND 140 CM WORKING WIDTH AND CAPACITIES<br />
UP TO 6000 KG/H
H-D-M.COM<br />
PRE-REFINERS<br />
HVS 100 | HVS 100E | HVS 140 | HVS 140E<br />
Application<br />
For pre-grinding of high capacities of milk or dark chocolates,<br />
crumb, filling and coating paste in automatic <strong>proc</strong>essing lines<br />
based on pre-refining technology.<br />
A<br />
Construction Features<br />
• 2 special ground rollers made of centrifugal casting provides<br />
optimal surface properties and high roller lifetimes<br />
• Hydraulic contact pressure system to guarantee a constant<br />
working pressure<br />
1000 (1400)<br />
1060 (1260) 1120 (1320)<br />
1510 (1710) 1760 (1960)<br />
3450 (3850)<br />
• Fixed gap device for constant and accurate pre-grinding independent<br />
of mass consistence or recipe<br />
• Integrated roller cooling system to guarantee defined roller<br />
temperatures and a constant heat distribution<br />
• Extendable storage tank with automatic dosing flap and level<br />
control ensures a constant feeding of the rollers adapted to the<br />
mass consistence and filling level of the grinding gap<br />
A<br />
650<br />
• Customizable solutions for discharging and conveying of the<br />
pre-grinded chocolate paste<br />
• Programmable Logic Controller<br />
• Automatic operation of the machine with logging and evaluation<br />
of operating states and failures<br />
• On-site terminal for interactive operation at the machine<br />
• Stable machine frame made of solid cast iron<br />
• Safety devices to prevent machine overload<br />
• CE-conformance (according EU machinery guideline)<br />
2465 (2775)<br />
Technical Data<br />
550<br />
185<br />
750<br />
1150<br />
Dimensions of HVS 140<br />
Version HVS 100 HVS 140<br />
Capacity up to 4000 kg/h up to 6000 kg/h<br />
305 2900<br />
ca. 3720<br />
Upgrade of former HVS versions available!<br />
New PLC control provides electronic recipe management<br />
and automatic gap adjustment during operation.<br />
Roller measurement<br />
working width in mm<br />
diameter in mm<br />
Connected load in kW<br />
including screw conveyor<br />
1000<br />
400<br />
1400<br />
400<br />
46 59<br />
Automatic “E” version available available<br />
Dimensions in mm<br />
(length x width x height)<br />
3470x2300x3700<br />
3870x2300x3700<br />
Weight net in kg approx. 4800 approx. 5800<br />
Subject to technical alternations!<br />
Petzholdt-Heidenauer Maschinen- und Anlagenbau International GmbH<br />
Niedersedlitzer Straße 41 | 01239 Dresden | DE<br />
+49 351 2861-200 +49 351 2861-282<br />
info petzholdt-heidenauer.de | www.h-d-m.com
COCOA PROCESSING<br />
H-D-M.COM<br />
SPINDLE<br />
MILL<br />
HKM<br />
80 &<br />
200<br />
CONTINUOUS WORKING MILL FOR FINE AND<br />
SUPER FINE GRINDING OF COCOA LIQUOR, TAHINA<br />
OR NUT PASTE WITH CAPACITIES UP TO 2000 KG/H
H-D-M.COM<br />
SPINDLE MILL<br />
HKM 80 | HKM 200<br />
Application<br />
For gentle fine and super fine grinding of preground cocoa<br />
liquor, tahina, nut paste and similar goods.<br />
Construction Features<br />
• Continuous grinding with flexible throughput<br />
• Balls grind the product by using pressure-, friction-, shear<br />
forces<br />
• Agitator shaft with wear resistant disks for intensive grinding<br />
1 driving motor<br />
2 temperature sensor<br />
3 rotating screen<br />
4 grinding pot<br />
5 agitator shaft<br />
6 grinding bodies<br />
7 three-way cock<br />
8 pressure sensor<br />
9 rotary piston pump<br />
10 product inlet<br />
11 product outlet<br />
12 water inlet<br />
13 water outlet<br />
1<br />
11<br />
2<br />
3<br />
4<br />
5<br />
6<br />
• Rotating screen separates the ground product from the balls<br />
10<br />
13<br />
p<br />
12<br />
• Product infeed by continuously variable and heatable rotary<br />
piston pump<br />
9 8<br />
7<br />
• Wear resistant stainless steel grinding pot with tempering<br />
Technological Scheme HKM 80<br />
• Reversible grinding pot for longer lifetime<br />
• Valveless product inlet<br />
• Automatic product temperature control<br />
• Automatic preheating of machine (stand by mode available)<br />
355<br />
115<br />
• Machine terminal for automatic operation, indication and<br />
display of operating states as well as failure indication<br />
2440<br />
• Machine PLC controlled with separate switch cabinet<br />
1700<br />
• Combinable with Beater Mill SMM and Differential Mill 310H<br />
• CE conformance (meets EU machinery guideline resp. UL or<br />
CSA guideline possible)<br />
Technical Data<br />
1650<br />
External DImensions HKM 80<br />
230<br />
780<br />
HKM 80 HKM 200<br />
Throughput in kg/h, controllable up to 1250 up to 2000<br />
Grinding pot fi lling content in l 80 200<br />
Connected load in kW 47 92<br />
Cooling water consumption in m³/h<br />
(at + 15 ºC inlet temperature)<br />
Warm water consumption in m³/h<br />
(at + 60 ºC inlet temperature)<br />
approx. 0.7 approx. 1.8<br />
approx. 0.1 approx. 0.2<br />
External Dimensions in mm 1650 x 780 x 2440 1700 x 1200 x 3100<br />
Weight net in kg 2100 4000<br />
Subject to technical alternations!<br />
Petzholdt-Heidenauer Maschinen- und Anlagenbau International GmbH<br />
Niedersedlitzer Straße 41 | 01239 Dresden | DE<br />
+49 351 2861-200 +49 351 2861-282<br />
info petzholdt-heidenauer.de | www.h-d-m.com
CHOCOLATE MAKING<br />
H-D-M.COM<br />
CONTINUOUS<br />
CONCHE<br />
HCC<br />
75<br />
TO<br />
500<br />
FULLY-AUTOMATED CONTINUOUS WORKING CONCHING<br />
PLANT WITH CAPACITIES UP TO 6500 KG/H AND UNIFORM<br />
CONCHING RESULTS FROM RECIPE TO RECIPE
H-D-M.COM<br />
CONTINUOUS CONCHE<br />
HCC 75 | HCC 125 | HCC 250 | HCC 375 | HCC 500<br />
Application<br />
For continuous dry conching and liquefying of chocolate and<br />
compound masses with insensive matter exchange, short<br />
<strong>proc</strong>essing times and low energy consumption.<br />
Advantages<br />
• Unique efficiency of employed energy to effect structural<br />
changes during conching <strong>proc</strong>ess<br />
• High specific surface of <strong>proc</strong>essed chocolate masses<br />
Technical Features<br />
• Fully-automated continuous working principle ensures<br />
reproducible conching results from recipe to recipe<br />
• Exceptionally short conching times by using the high<br />
specific energy density of the HCC<br />
• Low energy consumption and space requirements<br />
• Automatic throughput adaption to the refiner’s capacity<br />
• Integrated tempering system to satisfy the defined<br />
<strong>proc</strong>ess temperature range<br />
• Permanent speration and intensive movement of the<br />
particles for improving the external and internal matter<br />
exchange <strong>proc</strong>esses in the mass<br />
• Uniform treatment of every particle in the mass<br />
• Fast and easy recipe changes and minimal residual<br />
amounts due to the automatic cleaning programm<br />
• Compact and hygienically safe closed machine system<br />
• Modular design, with possibility of flexible setup and<br />
„step-by-step“ future extensions<br />
• Computer controlled fully-automated operation with<br />
Erection • Final plan composition of the recipe in the weighing station recipe management, storing of machinery / <strong>proc</strong>ess data<br />
including start, emptying, stopping and service programm<br />
• Intensive homogenizing of final product<br />
Technological Scheme<br />
pasting station weighing station homogenizing station<br />
with vibrating screen<br />
16<br />
5<br />
13<br />
17<br />
2,69 m<br />
6<br />
pasting station<br />
weighing and homogenizing<br />
station with vibrating screen<br />
10<br />
1<br />
2<br />
4<br />
7<br />
14<br />
8<br />
9<br />
2,23 m<br />
11 12<br />
3<br />
15<br />
18<br />
6,12 m<br />
Technical Data<br />
basic switch cabinet<br />
5,40 m<br />
Setup HCC 125<br />
switch cabinet for one pasting<br />
station with variable speed<br />
1 feeding hopper<br />
2 paster<br />
3 blower with air filter and air heater<br />
4 mass pump<br />
5 intermediate tank<br />
6 weighing tank<br />
7 collecting tank<br />
8 dynamic flow mixer<br />
9 vibrating screen<br />
10 refined chocolate mass<br />
11 cocaobutter (optional)<br />
12 lecithin (optional)<br />
Technological Scheme HCC<br />
13 lecithin<br />
14 temperature regulating medium<br />
15 conditioned air<br />
16 outgoing air<br />
17 liquid components for completion of recipe<br />
18 final chocolate<br />
Subject to technical alternations!<br />
Version HCC 75 HCC 125 HCC 250 HCC 375 HCC 500<br />
Capacity in kg/h up to 1000 up to 2000 up to 4000 up to 5000 up to 6500<br />
Weight net in kg<br />
(without switch cabinet)<br />
7000 8600 15100 21700 28200<br />
Connected load in kW 90 148 282 416 550<br />
External Dimensions in mm<br />
(without switch cabinet)<br />
- 6120x2230x2690 10260x2230x2690 14300x2230x2690 18000x2230x2690<br />
Petzholdt-Heidenauer Maschinen- und Anlagenbau International GmbH<br />
Niedersedlitzer Straße 41 | 01239 Dresden | DE<br />
+49 351 2861-200 +49 351 2861-282<br />
info petzholdt-heidenauer.de | www.h-d-m.com
CHOCOLATE MAKING<br />
H-D-M.COM<br />
BATCH<br />
CONCHES<br />
HBC<br />
3 TO 12<br />
DOUBLE SHAFT BATCH CONCHES WITH BATCH CONTENTS<br />
FROM 3 TO 12 TONS FOR ABSOLUTE DRY CHONCHING<br />
AND LIQUEFYING
H-D-M.COM<br />
BATCH CONCHES<br />
HBC 3 | HBC 6 | HBC 9 | HBC 12<br />
Application<br />
For absolute dry conching and liquefying of chocolate and<br />
compound masses.<br />
Construction Features<br />
• 2 conching shafts equipped with rugged and efficient<br />
conching tools<br />
• 2 geared driving motors, frequency controlled for optimal<br />
speed adjustment within the different phases of conching<br />
• 1 shut-able mass inlet<br />
• 1 pneumatic operated louver for optimal exchange of<br />
matter<br />
• Conche bowl with double jacket and integrated tempering<br />
system to observe the adjusted <strong>proc</strong>ess temperatures<br />
• 2 pneumatic operated outlet ball valves with connection to<br />
the discharge pump<br />
• Constructed from mild steel<br />
• 1 switch cabinet for conching <strong>proc</strong>ess and recipe management<br />
Optional Equipment<br />
• Control of dosing equipment for final addition of cocoa<br />
butter, vegetable fat, lecithin, admul etc.<br />
• Discharge Pumps with capacities up to 20000 kg/h<br />
• Blower with heater for increasing exchange of matter<br />
H<br />
C<br />
D<br />
Technical Data<br />
E<br />
A<br />
Subject to technical alternations!<br />
HBC 3 HBC 6 HBC 9 HBC 12<br />
F<br />
B<br />
G<br />
Batch content in kg 3000 6000 9000 12000<br />
Connected load in kW 74 90 150 150<br />
Weight net in kg 14500 22500 24500 28000<br />
A in mm 4270 4640 4670 4825<br />
B in mm 3070 3840 4770 5140<br />
C in mm 2870 3570 3760 4060<br />
D in mm 2650 3350 3640 3940<br />
E in mm 2870 4190 3653 3835<br />
F in mm 2040 2690 3050 3335<br />
Shaft with conching tools<br />
G in mm 720 720 1000 1000<br />
H in mm 2660 3560 4500 5140<br />
Petzholdt-Heidenauer Maschinen- und Anlagenbau International GmbH<br />
Niedersedlitzer Straße 41 | 01239 Dresden | DE<br />
+49 351 2861-200 +49 351 2861-282<br />
info petzholdt-heidenauer.de | www.h-d-m.com
COCOA PROCESSING<br />
H-D-M.COM<br />
Beater<br />
Blade<br />
Mill<br />
Series
H-D-M.COM<br />
Beater Blade Mill<br />
The Bauermeister Beater Blade Mill SMM is used for the<br />
grinding of products with a high fat content e.g. Cocoa nibs<br />
and Hazelnuts.<br />
The product is fed into the grinding chamber at a controlled<br />
rate, by means of a dosing screw. High speed rotating blades<br />
break the product down to the required particle size and the<br />
high fat content ensures conversion into a pumpable mass<br />
with optimal flow properties. The fineness of the finished<br />
product is determined by the mesh size of an integral, annular<br />
sieve, through which the mass flows on its way to the<br />
exit of the mill.<br />
The shell and base of the grinding chamber are of jacketed<br />
design, to facilitate the <strong>proc</strong>essing of product under controlled<br />
conditions of operation; hot or cold water is circulated,<br />
as appropriate, to maintain a constant temperature.<br />
The moisture content is also reduced during the grinding<br />
<strong>proc</strong>ess.<br />
Advantages<br />
• Continuous grinding. Non or un-sufficiently ground particles<br />
remain inside the grinding chamber. The subsequent<br />
plant components such as roll refiners will be wear<br />
protected.<br />
• High capacity at a constant fineness.<br />
• Determination of the requested fineness by choosing the<br />
mesh width of the sieves (0,15 – 0,5 mm).<br />
• The achieved particle size spectrum favors the subsequent<br />
fine grinding by means of ball mills and roll refiners.<br />
• Controlled product temperature.<br />
• Fast exchange of blades and sieves due to swiveling<br />
• Fast exchange of blades and sieves due to swiveling cover.<br />
• Short maintenance breaks, since the sense of rotation<br />
can be changed.<br />
• The mill is equipped with automatically operated grease<br />
lubrication.<br />
• Cleaning of the sieves can be done without its removal.<br />
Technical Data<br />
SMM 801 801.1 SMM 1100 SMM 1100.1<br />
Diameter of Grinding Chamber 802 802 1140 1140<br />
Height of Grinding Chamber 333 333 460 460<br />
Connected load 45 55 90 110<br />
Number of Beater Blades 8 8 8 8<br />
Bauermeister Zerkleinerungstechnik GmbH<br />
Oststraße 40 | 22844 Norderstedt | DE<br />
+49 40 526 08-0 +49 40 526 08-199<br />
info.bauermeister@h-d-m.com | www.h-d-m.com
HDM – Main Machinery Cocoa Bean Processing<br />
From Cleaning up to Powdering - HDM completely designs and engineers, as<br />
well as provides installation supervision and commissioning on request
Cocoa Bean Processing Line – Nib Roasting<br />
Bean Intake & Cleaning<br />
Batch Roasting & Sterilizing/Alkalizing<br />
Bean Treatment<br />
Bean Intake & Cleaning<br />
Winnowing<br />
|<br />
Bean Treatment<br />
|<br />
Winnowing<br />
|<br />
Batch Roasting & Sterilizing/Alkalizing<br />
|<br />
Powdering<br />
Pressing<br />
Pre-Grinding<br />
Pre-Grinding<br />
Mass Sterilizing/Alkalizing (optional)<br />
|<br />
Fine Grinding<br />
|<br />
Pressing<br />
Cocoa Butter<br />
Cocoa Cake<br />
Powder Bagging<br />
Butter Filtration<br />
Sterilizing & Alkalizing<br />
| |<br />
Butter Filtration<br />
Powdering<br />
|<br />
Powder Bagging<br />
Fine-Grinding
Cocoa Bean Processing Line – Bean Roasting<br />
Bean Intake & Cleaning<br />
Powdering<br />
Powder Bagging<br />
Winnowing<br />
Bean Roasting<br />
Pressing<br />
Butter Deodorizing<br />
Butter Filtration<br />
Pre-Grinding<br />
Sterilizing<br />
Alkalizing<br />
Fine-Grinding<br />
Butter / Mass Blocking<br />
Bean Intake & Cleaning<br />
|<br />
Bean Roasting<br />
|<br />
Winnowing<br />
|<br />
Pre-Grinding<br />
|<br />
Mass Sterilizing/Alkalizing<br />
|<br />
Fine Grinding Cocoa Mass<br />
| |<br />
Pressing<br />
Mass Blocking<br />
Cocoa Butter Cocoa Cake<br />
| |<br />
Butter Powdering<br />
Filtration<br />
| |<br />
Butter<br />
Deodorizing<br />
|<br />
Butter Blocking<br />
Powder<br />
Bagging
Bean; Drop-Off / Cleaning / Storage<br />
Bean Intake Hopper with Wind Sifter, Metal Separator, Rotary Sieve and Destoner<br />
Dumping Stations<br />
Bean Silos<br />
Pendulum Bucket Conveyor<br />
Rotary Sieve<br />
Drum Magnet<br />
Tube Chain Conveyor
Bean; Drop-Off / Cleaning / Storage<br />
Truck unloading Area<br />
Destoner with elevator<br />
and silo connection
Nib & Bean Treatment / Roasting<br />
Bean Roasting<br />
ShellCon FSC 2000<br />
Nib Roasting and Cooling<br />
Exhaust Treatment
Winnowers<br />
FBR 81 – up to 4000 kg/h<br />
FBR 63 – up to 2.400 kg/h<br />
Excellent separating result:<br />
Nib loss 0,15 – 0,25%; Shell in Nibs
Alkalizer / Sterilizer for Beans, Nibs or Cocoa Liquor<br />
Bean Treatment<br />
Cocoa Liquor &<br />
Cake Treatment<br />
Superheated steam<br />
for short reaction time<br />
Reduction rate<br />
in continuous operation<br />
less 500/g<br />
Nib Treatment
Vacuum Mixers - 500 to 6000 kg Batch Content<br />
in use as:<br />
- Cocoa Liquor Sterilizer / Alkalizer<br />
- Cocoa Cake Sterilizer / Alkalizer<br />
Version Batch Time Capacity<br />
Sterilizing (+Akalizing)<br />
HBM 500V 130 min. 230 (180) kg/h<br />
HBM1000V 130 min. 460 (360) kg/h<br />
HBM2000V 130 min. 925 (700) kg/h<br />
HBM3000V 130 min. 1400 (925) kg/h<br />
HBM4000V 130 min. 1800 (1400) kg/h<br />
HBM5000V 130 min. 2300 (1800) kg/h<br />
HBM6000V 140 min. 2500 (2100) kg/h<br />
Sample for HBM5000V<br />
Cocoa Liquor<br />
Sterilization / Alkalization<br />
Product Goal:<br />
water content max. 1,50%<br />
by shell content max. 1,75%<br />
total plate count per gram;<br />
sterilized ≤ 1500<br />
alkalized ≤ 3000<br />
PH value up to 9
Vacuum Mixers “HBM-V” - Results in Field of Application<br />
1 - Sterilisation<br />
Before Treatment<br />
After Treatment<br />
Cocoa Mass pH Value moisture TPC pH Value moisture TPC<br />
West Africa (Mix) 5,55 2,50% >120.000 5,63 0,82% 14.600 5,46 0,78% 12.800 5,69 0,74% 38.000 5,84 0,92%
Pre- & Fine Grinding
Nib & Fine Grinders<br />
HKM 200<br />
Throughput up to 2000 kg/h<br />
HKM 80<br />
Throughput up to 1000 kg/h<br />
SMM 801<br />
Throughput up to 1000 kg/h<br />
SMM 1100<br />
Throughput up to 2000 kg/h
Cocoa Presses – Version HHP<br />
Throughput for: HHP 6 HHP 12 HHP 14<br />
at 22/24 % up to 750 kg/h up to 1875 kg/h up to 2700 kg/h<br />
at 10/12 % up to 350 kg/h up to 735 kg/h up to 1080 kg/h<br />
at 8/10 % up to 190 kg/h up to 500 kg/h up to 740 kg/h<br />
Cycle Time for HHP 6 HHP 12 HHP 14<br />
at 22/24 % about 7,2 min about 5,8 min about 5,8 min<br />
at 10/12 % about 15,4 min about 14,7 min about 14,4 min<br />
at 8/10 % about 28,4 min about 21,6 min about 21,4 min<br />
Technical Data HHP 6 HHP 12 HHP 14<br />
max. pressure 550 bar 550 bar 550 bar<br />
pressure on mass 850 bar 850 bar 795 bar<br />
main ram feed 103 mm/min 195 mm/min 300 mm/min<br />
number of pots 6 12 14<br />
pot diameter 450 mm 450 mm 500 mm<br />
pot height 90 mm 90 mm 90 mm<br />
pot filling content 15 kg 15 kg 18,5 kg<br />
total filling content 90 kg 180 kg 260 kg
Cocoa Presses<br />
HHP 14 – ready for dispatch<br />
HHP 14 – in field of Application
Cocoa Press Details<br />
Pots & Counter Pots
Cocoa Press Arrangements
Cocoa Hydraulic Press Pump Unit – HHP Vario<br />
Maximum Flow Rate (low pressure pump at 170 bars) l/min 48<br />
Flow Rate continuously variable<br />
Minimum Flow Rate (high pressure pump at 550 bars) l/min 1,6<br />
Flow Rate continuously variable<br />
Main Ram Feed (cocoa press HHP12 + 1450) mm/min 195<br />
Possible Cycle Time<br />
for 22/24% min. 8,65<br />
for 22/24% min. 12,9<br />
for 22/24% min. 18,0<br />
Connected Load kW 19,5<br />
Oil Tank Capacity litre 400<br />
Cooling Water Consumption (at +20°C) m³/h 0,8<br />
External Dimensions (mm) 1110 x 690 x 1465<br />
Weight (net) kg 560
Hydraulic Pump Unit – HHP Vario Maxi<br />
Maximum Flow Rate (low pressure pump at 170 bars) l/min 85<br />
Maximum Flow Rate (medium pressure pump at 450 bars) l/min 31,8<br />
Minimum Flow Rate (high pressure pump at 550 bars) l/min 1,7<br />
Flow Rate continuously variable<br />
Main Ram Feed (cocoa press HHP12 + 1450) mm/min 300<br />
Possible Cycle Time<br />
for 22/24% min. 7<br />
for 22/24% min. 15<br />
for 22/24% min. 25<br />
Connected Load kW 23<br />
Oil Tank Capacity litre 600<br />
Cooling Water Consumption (at +20°C) m³/h 0,8<br />
External Dimensions (mm) 1515 x 735 x 950<br />
Weight (net) kg 650
Cocoa Butter Deodorising Plant – version HCBD<br />
Cocoa Butter Cricket Filter<br />
Cocoa Butter Deodorising Plant<br />
Stainless Steel Storage Tank<br />
Helical Rotor Pumps
HDM Deodorising Units<br />
Version HCBD 250 HCDB 600 HBCD 1000 HBCD 2000<br />
Capacity by FFA of max. 5% 200 kg/h 500 kg/h 850 kg/h 1600 kg/h<br />
Capacity by FFA of max. 3% 325 kg/h 800 kg/h 1300 kg/h 2400 kg/h<br />
Capacity by FFA of max. 2,2% 400 kg/h 960 kg/h 1600 kg/h 2800 kg/h<br />
FFA Content after Deodorising < 1,6 % < 1,6 % < 1,6 % < 1,6 %<br />
Aroma Index deodorised Butter (0 to 9) < 6 < 6 < 6 < 6
Additional Equipment - Cocoa Bean Processing Lines<br />
Cocoa Butter / Cocoa Mass<br />
Tempering Equipment<br />
Cocoa Butter / Cocoa Mass Blocking Station
Powder Plants – “under construction”<br />
Available after Interpack<br />
Version up to 1000 kg/h<br />
Version up to 2000 kg/h