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Formulation
Improved Production Yield through
Computer Based Formulation / Recipe Weighing
Vehicle Weighing
Gratis
X-ray Inspection
Foreign Body Detection
X-ray Inspection
Food manufacturing companies are under increased pressure to improve plant productivity,
X-ray inspection technology is increasingly used in food, pharmaceutical and related
product quality and consumer safety. For all three, ingredient traceability and process track-
industries, to ensure product safety and quality. Brand reputation is easily damaged
ing play central roles.
by customer complaints and product recalls. Manufacturers use x-ray inspection systems
to detect foreign bodies and perform in-line quality checks to protect consumers
and safeguard their brands.
Reliable Vehicle Weighing
International standards designed to ensure product
X-ray inspection technology not only offers exceptional
safety (EC 178/2002, US Bioterrorism Act, FDA, GMP,
ferrous, non-ferrous and stainless steel detection, it is
BRC, IFS, ISO 22000) are cropping up. A prerequisite
Helps Protect Profits - White Paper
also extremely good at detecting other foreign bodies
to the traceability required is documentation of all rele-
such as glass, stone, bone, high density plastics, and
vant formulation and weighing process activities.
rubber compounds. In addition, x-ray systems can be
used to perform a wide range of in-line quality checks
A computer-guided and networked, rather than paper-
including:
based, production system provides easily accessible
• Measuring mass
Moving bulk goods or raw materials into or out of a processing facility effectively is critical
production data. The resulting documentation and
• Components
analysis can improve quality, reduce waste and protect
to plant productivity. As a result, unplanned truck scale downtime can seriously impact • Identifying the missing or broken products
both consumers and brand reputation, providing signif-
total product output of a processing plant and threaten profit margins.
• Monitoring fill levels
icant bottom-line improvement.
• Inspecting seal integrity
• Checking for damaged product and packaging
This paper will address the benefits of investing in such
a system as well as considerations that help ensure the
Food manufacturers are under pressure to adopt the
system enhances manufacturing processes.
Primary causes of unplanned downtime in traditional
standards of the Global Food Safety Initiative (GFSI).
Contents
Contents
truck-scale systems include:
Other directives and standards such as HACCP (Haz-
1 Increasing regulatory pressure
• Harsh
requires
conditions, including water ingress, damage
ard Analysis Critical Control Points) and GMP (Good
1 The case for x-ray inspection
traceability
to load cells, junction boxes, and scale terminals,
Manufacturing Practice) require food and pharmaceuti-
2 How x-ray Inspection Systems work
and lightning-generated surges
cal manufacturers to make their processes as safe and
2 Traceable weighing / formulation • Heavy is loads and high traffic volume, which con-
transparent as possible.
3 X-ray Inspection System Design
computer-based tribute to issues such as scale drift, and cause de-
4 Summary
3 System components / configuration creased accuracy over time
This chapter explores why x-ray inspection could be
• Rodent and debris damage which can affect the in-
5 Additional resources
the solution, how x-ray inspection technology works
4 Real-world tracking / tracing
tegrity of cables and wiring
and looks at effective x-ray inspection system design.
5 Summary
Many companies believe unplanned downtime to
6 Additional resources
maintain or repair truck scales is unavoidable. However,
unplanned scale downtime does not have to be
an accepted variable in the productivity equation.
Newer scale technologies, such as microprocessorequipped
load cells and systems that eliminate junc-
Contents
tion boxes, have many advantages over older
1 The importance of reliable vehicle weighing
technology.
2 Enhancing accuracy: microprocessors within
load cells
This paper addresses technology and design
advances that help eliminate unplanned downtime
3 Reducing physical threats: innovative product
such as self-monitoring load cell networks, which
design
keep scales operating and help ensure in-plant pro-
4 Considering ROI
ductivity gains are not made in vain.
5 Summary
6 Additional resources
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N.V. Mettler-Toledo S.A.
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1932 Zaventem
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Fax + 32 2 334 03 34
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