Bedienungsanleitungen - Gustav Klauke GmbH

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Instruction Manual PK 120 U page 8 _____________________________________________________________________________ 4. Description of the hydraulic crimping unit 4.1. Description of the components The hydraulic crimping tool type PK 120 consists of the following components: Picture 1 Deep indent dies Release buttons Dies Crimping head Female coupling Pos.-No. 5 Pos.-No. 4 Pos.-No. 1 Pos.-No. 2 Pos.-No. 3 4.2 Description of the crimping procedure A crimping process is characterised by the closing motion of the dies (Pos.-No. 1). The cable lug or connector will be positioned in the stationary half of the crimping die, respectively the cage of the deep indent die set. The cage provides that the connector keeps its round shape and helps positioning the connector. The piston will push the moving part of the die, respectively the indentor towards the compression point. The crimping process is complete when the dies contact each other and the maximum operating pressure of the pump is reached. More information about the assembly of the connecting material can be taken from the assembly instructions in our catalogue. 5. Remarks with respect to the determined use The crimping head PK 120 U is designed for the use of interchangeable dies and deep indent crimping dies. In combination with a 2 m high-pressure hose it is not possible to work in a cable trench. For this application at least a 3m high-pressure hose is needed. 5.1. Operation of the unit 1.) First roll out the hose completely and connect the crimping head (Pos.-No. 2) via the coupling (Pos.-No. 3) to the high pressure hose, respectively the drive unit. 2.) Then you have to select the right dies (Pos.-No 1) for the intended application. 3.) For the deep indent crimping remove the die holder (Pos.-Nr. 3) laterally out of the crimping head and replace it with the deep indentation cage (Art.-Nr. pp 13). On the oposite side the respective indenter must be installed. Insert the connector and position the crimping head as needed.
Instruction Manual PK 120 U page 9 _____________________________________________________________________________ 4.) Actuate the pump until the dies are completely closed. 5.) After the crimping process has been completed and the piston must be retracted to remove the connecting material from the crimping head. 5.2. Explanation of the application range Our hydraulic crimping tool type PK 120 U has a large number of various dies (Pos.-No. 1) available to crimp copper and aluminium connecting material. Table 2 Picture 3 Crimping range Connectors _____________________________________________________________________________________________________________ a 16-400 mm² Tubular cable lugs and connectors „Standard type“ _________________________________________________________________________________________________________ b 16-240 mm² Compression cable lugs and joints DIN 46235/DIN 46267 _____________________________________________________________________________________________________________ c 10-240 mm² Aluminium cable lugs and connectors _________________________________________________________________________________________________________ d 25-185 mm² Compression joints for full-tension connections for Aldrey conductors acc. to DIN 48201, sheet 6 and Al-conductors acc. to DIN 48201, sheet 5, 120-185 mm² _________________________________________________________________________________________________________ e 25-4 to mm² Compression joints acc. to DIN 48085, part 3 for 120-20 AL/steel conductors acc. to DIN 48204. _____________________________________________________________________________________________________________ f 10-300 sm mm² Pre-rounding dies for Al- and Cu-Sectorconductors _____________________________________________________________________________________________________________ g 16-150 mm² Solderless Terminals DIN 46234, Pin terminals DIN 46230 _________________________________________________________________________________________________________ h 10-95 mm² Insulated solderless terminals _____________________________________________________________________________________________________________ i 16-150 mm² Tubular cable lugs for fine-stranded conductors _____________________________________________________________________________________________________________ j 10-70 mm² C-clamps _____________________________________________________________________________________________________________ k 10-150 mm² Pre-insulated tubular cable lugs and connectors, insulated pin cable lugs _____________________________________________________________________________________________________________ l 2x50 to mm² Double compression cable-lugs 2x95 _____________________________________________________________________________________________________________ m 25-240 mm² Cable end-sleeves _____________________________________________________________________________________________________________ n 25-240 mm² Cable end-sleeves for fine stranded compacted conductors Attention Only crimp copper and Aluminium connecting material or special connecting material which are mentioned in table 2. If different conducting materials have to be crimped, please contact the manufacturer.
Seite 1 und 2: Bedienungs- und Wartungsanleitung I
Seite 3 und 4: Bedienungsanleitung PK 120U Seite 3
Seite 5 und 6: Bedienungsanleitung PK 120U Seite 5
Seite 7: Instruction Manual for the hydrauli
Seite 11 und 12: Instruction Manual PK 120 U page 11
Seite 13 und 14: Service PK 120 U Seite/page 13 ____
Seite 15: EG-Herstellererklärung (nach Art.

Bedienungsanleitungen - Gustav Klauke GmbH

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