Endecken von Problemen Frage #1: Ist der Kunde in

Ständige Verbesserung
Darstellung alle
Kennzahlen und Ziele
im „Management
Cockpit“
Jahresplan über
Workshops, die die
Kennzahlen verbessern
sollen
© TRW Automotive Holdings Corp. 2011
Verfolgung
durch das
Management
16
© TRW Automotive Holdings Corp. 2009
Workshops
Productivity Improvement
© TRW Automotive Inc. 2006
Kennzahlen
der Linie
Lean action plan 2011
Lean activity : workshop planning & people involvement
EBS: Plant Koblenz ACT Planning workshop 2011
Current Improvement % of
Jan 11
Feb 11
Mrz 11
Apr 11
Mai 11
Jun 11 Jul 11 Aug 11 Sep 11 Okt 11
Nov 11
Dez 11
QUALITY Improvements Plant
Pilote UAP
situation opportunity change
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
MC/As
Cleanliness Master Cylinder Assy ACT + Machining Hall1 SV?
2
sy
Assy
Assy
Assy
Assy
Assy
Assy
Curr. Sit. - Impr.Opportunit % of
Jan 11 Feb 11
Mrz 11 Apr 11 Mai 11 Jun 11
Jul 11
Aug 11 Sep 11 Okt 11
Nov 11 Dez 11
HOSHIN Workshops Plant
Pilote UAP
PPH y in PPH change
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
Improve PPH 7585 (Assy Booster) Thomas Krause Assy 3
Improve PPH 7528 (Assy Valve Control) Thomas Krause Assy S
Improve PPH STIWA/8114 (Assy Master Cylinder) Thomas Krause Assy S
Improve PPH 7553 (Assy Master Cylinder) Thomas Krause Assy S
Improve PPH 7526 (Assy Valve Control) Thomas Krause Assy S
Improve PPH 7504 (Assy Booster) Thomas Krause Assy S
Improve PPH 7571 (Assy Booster) Thomas Krause Assy S
Improve PPH 7596 (Assy Booster) Thomas Krause Assy S
Improve PPH 7533 (Assy Valve Control) Thomas Krause Assy S
Improve PPH 7572 (Assy Master Cylinder) Thomas Krause Assy S
Improve PPH Logistics (Small Parts) Thomas Krause Assy 3
Improve PPH Logistics (Large Parts) Thomas Krause Assy S
Improvement
Curr. Sit. -
% of
Jan 11 Feb 11 Mrz 11 Apr 11
Mai 11 Jun 11
Jul 11 Aug 11 Sep 11
Okt 11 Nov 11 Dez 11
SMED Workshops Plant
Opportunity in
Pilote UAP
Min
change
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
Min
WIP reduction 7585 (Assy Booster) SV Assy S
WIP reduction 7533 (Assy Booster) SV Assy S
WIP reduction 7571 (Assy Booster) Joachim Schliwinski Assy S
Curr. Sit. -
% of
Jan 11 Feb 11
Mrz 11 Apr 11 Mai 11 Jun 11 Jul 11
Aug 11 Sep 11
Okt 11
Nov 11 Dez 11
Pull Workshops
Plant
Pilote UAP
WIP
change
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
MC/As
WIP Reduction Loop MC to Assy Master Cylinder
S
sy
??? Pull DeepDive ??? 7585 (Assy Booster) Lars Wobser Assy S
WIP Reduction? Assy Booster Lars Wobser Assy S
WIP Reduction? Assy Valve Control Lars Wobser Assy S
WIP Reduction? Assy Master Cylinder Lars Wobser Assy S
Curr. Sit. - Improvement % of
Jan 11 Feb 11 Mrz 11 Apr 11
Mai 11 Jun 11
Jul 11 Aug 11 Sep 11 Okt 11 Nov 11
Dez 11
OEE Workshops Plant
Pilote UAP
WIP opportunity change
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
TPM standard & Improve OEE 7585 (Assy Booster) Kurt Wenig Assy S
TPM standard - implement and train 7533 (Assy Valve Control) Kurt Wenig Assy S
TPM standard - implement and train 7596 (Assy Booster) Kurt Wenig Assy S
TPM standard - implement and train 7571 (Assy Booster) Kurt Wenig Assy S
TPM standard - implement and train 7532 (Assy Valve Control) Kurt Wenig Assy S
TPM standard - implement and train 7528 (Assy Valve Control) Kurt Wenig Assy S
TPM standard - implement and train 7504 (Assy Booster) Kurt Wenig Assy S
TPM standard - implement and train 7542 (Assy Master Cylinder) Kurt Wenig Assy S
TPM standard - implement and train 7553 (Assy Master Cylinder) Kurt Wenig Assy S
5 S Workshops
Plant
Curr.Sit -
in %
Kennzahlen
nach Bereich
Definieren von
Schulungen
% of
Jan 11 Feb 11 Mrz 11 Apr 11 Mai 11 Jun 11 Jul 11 Aug 11 Sep 11
Okt 11 Nov 11
Dez 11
Step Target
Pilote UAP
change
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
Reorganize Work Area 7572 (Assy Master Cylinder) Joachim Schliwinski Assy S
Reorganize Work Area 7532 (Assy Valve Control) Kurt Wenig Assy S
Reorganize Work Area 7585 (Assy Booster) Stefan Merten Assy S
Reorganize Work Area 7542 (Assy Master Cylinder) Joachim Schliwinski Assy S
Reorganize Work Area 7528 (Assy Valve Control) Kurt Wenig Assy S
Reorganize Work Area 7571 (Assy Booster) Stefan Merten Assy S
Reorganize Work Area 7553 (Assy Master Cylinder) Joachim Schliwinski Assy S
Reorganize Work Area 7533 (Assy Valve Control) Kurt Wenig Assy S
Reorganize Work Area 7596 (Assy Booster) Stefan Merten Assy S
Reorganize Work Area 7526 (Assy Valve Control) Joachim Schliwinski Assy S
Reorganize Work Area 7504 (Assy Booster) Kurt Wenig Assy S
Legende: S Start workshop
# OP participating 0 3 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 8
action plan on going # Op plant
104
backlog, delay
% of total OP 0,0 2,9 4,8 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 7,7
in place, impact saving
9
© TRW Automotive Holdings Corp. 2011
Aktuelle und
historische Werte
über z. B. Qualität,
Ausbringung,
Produktivität auf
Tagesbasis
Lean indicator Lean indicator presentation
7
© TRW Automotive Holdings Corp. 2011
Wochen- und
Monatswerte aller
Einzelkennwerte je
Bereich. Farbliche
Kennzeichnung der
Trends
Wochenplanung über
Schulungen.
Betrachtung von
Mitarbeitereinbindung
12