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<strong>Rio</strong> <strong>Tinto</strong> North America<br />

Analyst Tour<br />

Borates for the New Millenium<br />

• Alarms<br />

• Emergency exits<br />

• Personal protective equipment<br />

• Site specific hazards<br />

• Questions?<br />

Boron Operations<br />

September 23, 2002<br />

Safety


• Preston Chiaro, President and CEO<br />

• Chris Robison, Operations<br />

• David Peever, Sales & Marketing<br />

• Gordon Hamilton, Business Development<br />

<strong>Rio</strong> <strong>Tinto</strong><br />

Iron Ore<br />

Copper<br />

Aluminium<br />

Gold & Other Minerals<br />

Energy<br />

Industrial Minerals<br />

Luzenac Group<br />

Dampier Salt<br />

Iron & Titanium<br />

Borax<br />

Presentation team<br />

<strong>Rio</strong> <strong>Tinto</strong> Borax


Preston Chiaro<br />

President and CEO<br />

David Peever<br />

Sales & Marketing<br />

Chris Robison<br />

Operations<br />

Gordon Hamilton<br />

Business Development<br />

Paul Zerella<br />

Technology<br />

Jeff Olsen<br />

Finance<br />

• Market leader (supplier of choice)<br />

• Strategy focused<br />

• Competitive<br />

• Increased appetite for taking calculated risks<br />

• Hungry for growth<br />

• Cost-conscious<br />

• Excellent reputation<br />

Steve Saperstein<br />

Human Resources<br />

Mike Stockman<br />

General Counsel<br />

Alexis Fernandez<br />

Communications and Communities<br />

Jim Qin<br />

Environment, Health and Safety<br />

Ed Docks<br />

Business Improvement<br />

Borax organization<br />

What is Borax?


World-wide facilities<br />

Mines/Refineries/Terminals<br />

• Boron, USA<br />

• Wilmington, USA<br />

• Salta, Argentina (4 mines plus<br />

refinery)<br />

• Coudekerque, France<br />

• Rotterdam, Netherlands<br />

• Valencia, Spain<br />

• Monfalcone, Italy<br />

• Pusan, South Korea<br />

• Kaoushiung, Taiwan<br />

• Port Klang, Malaysia<br />

Corporate/Sales Technical Support<br />

• U.S. Borax, Valencia, USA<br />

• Borax Argentina, Argentina<br />

• Borax Brasil, Brazil<br />

• Borax Benelux, Belgium<br />

• Deutsche Borax, Germany<br />

• Borax España - Spain<br />

• Borax Europe, UK<br />

• Borax Francais - France<br />

• Borax Italia - Italy<br />

• Borax Asia - Singapore<br />

• Borax Asia - Beijing<br />

• Borax Asia - Shanghai<br />

• Borax Asia - Guangzhou<br />

Warehouses (not shown)<br />

• Austria<br />

• Germany<br />

• Norway<br />

• Russia<br />

• Ukraine<br />

• United Kingdom<br />

Borax principal products<br />

B2O3 Production<br />

Sodium Borates Content (%) Ranges, ‘000 tpa Principal Uses<br />

Borax Decahydrate 38 60-90 Cleaning<br />

(10 Mol)<br />

Borax Pentahydrate 49 700-900 IFG, Detergents,<br />

(5 Mol) Agriculture<br />

Anhydrous Borax 69 20-30 Borosilicate<br />

Glass, Enamel<br />

Non Sodium Borates<br />

Boric Acid 56 160-250 TFG, Ceramics,<br />

Chemicals<br />

Anhydrous Boric Acid 99 5-10 Specialty glass


Strengths<br />

• Long-life, low cost, world-class ore<br />

bodies and refining facilities<br />

• Customer focus<br />

• Knowledge (global borate<br />

resources, chemistry, R&D,<br />

technical support, etc.)<br />

• <strong>Rio</strong> <strong>Tinto</strong> synergies<br />

Opportunities<br />

• Borate end use protection and<br />

growth by exploiting unique<br />

physical, chemical, biological, and<br />

nuclear properties of boron<br />

• Continuing cost efficiency gains<br />

• Improving customer value in use<br />

200<br />

150<br />

100<br />

50<br />

0<br />

Borax SWOT matrix<br />

Weaknesses<br />

• Slow inherent growth rate of traditional end<br />

use markets<br />

• Logistics cost disadvantages<br />

• Size of ore reserves relative to Eti<br />

• Difficult to grow by acquisition<br />

Threats<br />

• Price pressures (driven by competitor<br />

expansion desires)<br />

• Customer buying power (global,<br />

concentrated markets)<br />

• Product substitution<br />

Indexed sales and earnings<br />

(1993 = 100)<br />

1993 1994 1995 1996 1997 1998 1999 2000 2001<br />

Earnings Sales<br />

Recent performance


• Defend markets<br />

– Protect against inappropriate regulation<br />

– Minimize substitution<br />

• Stimulate intensity of use (tons per million)<br />

– United States: 1,400<br />

– Germany: 1,200<br />

– China: 90<br />

• Stimulate new uses<br />

Mission, strategy and values<br />

Secure markets


• Differentiate product and service package to provide<br />

outstanding value proposition for our customers<br />

– Reliability<br />

– Quality (ISO 9000)<br />

– Continuous product improvements<br />

– Technical support<br />

– Efficient and flexible distribution<br />

• Maximize conversions of minerals to refined products<br />

• Establish and nurture long term partnerships<br />

• Maintain industry leadership<br />

Secure market share<br />

Secure resources<br />

• Human resources<br />

– Safety<br />

> Visible, heartfelt executive leadership<br />

> Focus on safe behaviors (SMAT) and increase involvement<br />

and accountability of workers<br />

– Competence<br />

– Accountability (scorecards)<br />

– Talent management (leadership review)<br />

• Natural resources<br />

– Optimize use of various ore types at Boron<br />

– Rational use of borate sources in South America<br />

– Exploration<br />

> Unified with <strong>Rio</strong> <strong>Tinto</strong> Exploration<br />

> Goal - find the next world class sodium borate deposit (20+<br />

year development lead time)


• Business improvement initiatives<br />

– Revenue enhancement<br />

– Cost and productivity review<br />

– Capital spending<br />

– Performance management<br />

• Revenue enhancement<br />

– Mineral conversions<br />

– Alliances<br />

– Rigorous customer segmentation<br />

– Added value borate product<br />

– Perborate defense<br />

– Integrated distribution logistics<br />

– Improve South America options<br />

– Develop emerging agriculture markets<br />

Secure profits<br />

Secure profits


• Cost and productivity review<br />

– Patterned after McKinsey TOP/Comalco PEP<br />

– Target 40 percent reduction in compressible costs<br />

– 28 work units cover all departments and people<br />

– Over 700 ideas selected to be implemented<br />

– On track for overall 20 percent cost reduction<br />

– Two year implementation window<br />

• Rigorous capital spending process<br />

• Performance management system<br />

– Patterned on “balanced scorecards”<br />

– Identify key value drivers for business<br />

> Corporate “dashboard”<br />

> Diagnostic<br />

> Leading and lagging<br />

– Target setting principles<br />

– Consequence management<br />

– Signed performance “contracts” for all employees<br />

Secure profits<br />

Secure profits


• Safety factors<br />

– LTIFR<br />

– AIR<br />

– Severity<br />

• Business performance factors<br />

– After tax earnings<br />

– EACC<br />

– Overall business NPV<br />

• Other factors<br />

– Performance management rollout<br />

– Cost savings<br />

– Cooperation with other <strong>Rio</strong> <strong>Tinto</strong> business units<br />

– Realization of value from new applications<br />

– Demonstrate business case for sustainable development<br />

• Sustainable development - Development that meets the<br />

needs of the present generation without undermining the<br />

capacity of future generations to meet their needs<br />

– Planet<br />

• ISO 14001 certification at all sites<br />

• Regulatory compliance provides foundation<br />

– People<br />

• Mutual respect<br />

• Active partnership<br />

• Long-term commitment<br />

• Global coordination, local focus<br />

– Profits<br />

• Sustain healthy economic performance<br />

My scorecard<br />

Secure reputation


100%<br />

80%<br />

60%<br />

40%<br />

20%<br />

0%<br />

Sustainable Development<br />

Sustainable development principles<br />

Which Borax initiatives do opinion leaders<br />

want to know more about?<br />

58% 57% 52% 52% 50% 45%<br />

Product innovation/R&D<br />

Environ activities/policies<br />

Exploration practices<br />

Technical support<br />

Rel'ship w/ <strong>Rio</strong> <strong>Tinto</strong><br />

Who cares?<br />

More info


What’s in it for Borax?<br />

• Gain competitive advantage through new approach to product<br />

design and borate applications<br />

• Differentiate Borax from the competition<br />

• Enhance Borax’s (and the industry’s) reputation<br />

• Reduce risks and costs of uncertainties<br />

• Provide comprehensive framework to guide employee<br />

decision-making<br />

• Secure society’s continued approval to operate<br />

Sustainable development mission:<br />

How does it work?<br />

To ensure that Borax operations and products contribute to sustainable<br />

development


What are we trying to accomplish?<br />

• Objectives<br />

– To protect the safety and health of employees, contractors,<br />

neighboring communities and the public<br />

– To enhance the human potential and well-being of<br />

communities and employees<br />

– To maximize efficient utilization of resources while minimizing<br />

environmental impacts of our operations<br />

– To optimize our economic contribution to society<br />

– To expand how our products contribute to sustainable<br />

development<br />

• Sharp focus on safety performance<br />

• Retain market leader position<br />

• Strategy-focused, driven management team<br />

• Increasingly competitive environment<br />

• Increased appetite for taking on calculated risks<br />

• Growth through added customer value and new end uses<br />

• Attention to costs<br />

• Maintain reputation<br />

Summary


Boron<br />

Wilmington<br />

Chris Robison<br />

Operations Overview<br />

Borax<br />

Francais<br />

Borax<br />

Espana<br />

Borax<br />

Rotterdam<br />

Borax<br />

Argentina<br />

World-wide operations<br />

Kuala Lumpur<br />

(Transloader)<br />

Pusan<br />

(Transloader)<br />

Kaohsiung<br />

(Transloader)


Boron Operations<br />

Wilmington


Borax Rotterdam<br />

Borax Français


Nules<br />

Valencia<br />

Borax España<br />

Borax Argentina


40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

1996 1997 1998 1999 2000 2001 2002 YTD<br />

Ongoing initiatives<br />

• SMAT process<br />

• Near-miss reporting<br />

• Fitness for duty<br />

• Drug and alcohol testing<br />

• Post injury management<br />

Headcount<br />

1100<br />

1000<br />

900<br />

800<br />

700<br />

600<br />

500<br />

Injury trend - Borax Operations<br />

Lost Time Injuries<br />

Total Injuries<br />

Boron Efficiencies 1982 to 2004<br />

1982<br />

1983<br />

1984<br />

1985<br />

1986<br />

1987<br />

1988<br />

1989<br />

1990<br />

1991<br />

1992<br />

1993<br />

1994<br />

1995<br />

1996<br />

1997<br />

1998<br />

1999<br />

2000<br />

2001<br />

2002<br />

2003<br />

2004<br />

2005<br />

2006<br />

2007<br />

Headcount Tons B203 per Manhour<br />

0.55<br />

0.50<br />

0.45<br />

0.40<br />

0.35<br />

0.30<br />

0.25<br />

Tons B203 per Manhour


Headcount<br />

Headcount<br />

36<br />

34<br />

32<br />

30<br />

28<br />

26<br />

24<br />

22<br />

20<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

Rotterdam<br />

1996 1997 1998 1999 2000 2001<br />

Headcount - Rotterdam B2o3 Tons per manhour - Rt<br />

Spain<br />

130<br />

125<br />

120<br />

115<br />

110<br />

105<br />

100<br />

95<br />

90<br />

85<br />

80<br />

1996 1997 1998 1999 2000 2001<br />

Headcount<br />

Headcount - Spain B2o3 Tons per manhour - S<br />

Headcount<br />

1.600<br />

1.400<br />

1.200<br />

1.000<br />

0.800<br />

0.600<br />

0.400<br />

0.200<br />

Tons B2O3 per<br />

manhour<br />

France<br />

1996 1997 1998 1999 2000 2001<br />

400<br />

350<br />

300<br />

250<br />

200<br />

150<br />

100<br />

50<br />

0<br />

339<br />

Headcount - France B2o3 Tons per manhour - Fr<br />

8.000<br />

7.000<br />

6.000<br />

5.000<br />

4.000<br />

3.000<br />

2.000<br />

Tons B2O3 per manhour<br />

358<br />

337<br />

Argentina<br />

316<br />

240<br />

Efficiencies<br />

0.080<br />

0.070<br />

0.060<br />

0.050<br />

0.040<br />

0.030<br />

0.020<br />

0.010<br />

1995 1996 1997 1998<br />

Years<br />

1999 2000 2001<br />

Employees Tons B2O3/Manhour<br />

Tons B2O3 per manhour<br />

Efficiencies<br />

230<br />

195<br />

0.12<br />

0.1<br />

0.08<br />

0.06<br />

0.04<br />

0.02<br />

0<br />

Tons B2o3 per manhour


<strong>Rio</strong> <strong>Tinto</strong> Borax - Boron deposit statistics<br />

• Original resource 230 million tons of sodium borates<br />

• Underground mine opened in 1927 (9 million tons)<br />

• Open pit mining since 1957 (101 million tons)<br />

• 113 million tons of mineable sodium borate reserves* remain<br />

• Deposit also contains 123 million tons of mineable<br />

sodium/calcium borate reserves for future use<br />

*As per JORC Code<br />

Boron Mine Operations production information<br />

Ore mining rate 3 million tons/year<br />

Overburden mining rate 58 million tons/year (‘02 - ‘07)<br />

Mine redevelopment/capitalized Over 16:1 strip ratio<br />

Remaining mine life strip ratio 20.4 : 1<br />

Ore grade Tincal 25.3% B 2 O 3<br />

Kernite 31.9% B 2 0 3


Tons (000's)<br />

120,000<br />

100,000<br />

80,000<br />

60,000<br />

40,000<br />

20,000<br />

0<br />

1996<br />

1997<br />

P&H 4100 (tons/hr)<br />

6500<br />

6000<br />

5500<br />

5000<br />

4500<br />

4000<br />

3500<br />

3000<br />

2500<br />

2000<br />

1998<br />

1999<br />

2000<br />

2001<br />

2002<br />

2003<br />

2000 2001 2002 2003 2004 2005 2006<br />

2004<br />

TPH P&H 4100's Shovel Industry Avg.<br />

TPH Unit Rig 240-T Trucks Truck Industry Avg.<br />

•2 P&H 4100 Electric Rope shovels<br />

•1 Liebherr 996 Hydraulic Shovel<br />

•2 Loaders (LeTourneau L1400 and L1350)<br />

•25 Terex Unit Rig 4400<br />

•1 x 16g Grader<br />

•2 x 24g Grader<br />

•4 x D11 Dozers<br />

•2 x DK55 Drills<br />

Waste stripping<br />

Stripping Average Stripping<br />

2005<br />

2006<br />

2007<br />

Mine productivity<br />

950<br />

850<br />

750<br />

650<br />

550<br />

Unit Rig 4400 (tons/hr)


Plan<br />

Ideas<br />

Individual<br />

Projects<br />

Cost<br />

Reduction<br />

19%<br />

EHS<br />

14%<br />

Project<br />

Requests<br />

(<strong>PDF</strong>’s)<br />

Prioritize<br />

with Current<br />

Plan<br />

Project<br />

Appropriation<br />

Request<br />

(PAR)<br />

Project<br />

Value<br />

Analysis<br />

(PVA)<br />

2002 CAPEX<br />

Capacity<br />

16%<br />

PAR<br />

Draft<br />

Review<br />

Sustaining<br />

51%<br />

Prioritize,<br />

Resource<br />

Allocations<br />

Gate<br />

Capital<br />

Review<br />

Committee<br />

Gate<br />

Project<br />

Appropriation<br />

Approval<br />

EHS<br />

23%<br />

Preliminary<br />

Capital<br />

Plan<br />

Project<br />

Request<br />

(<strong>PDF</strong>)<br />

Project<br />

Implementation<br />

Capital approval process<br />

Gate<br />

Capital<br />

Review<br />

Committee<br />

Out-of-Plan<br />

Ideas<br />

Feedback from<br />

Lessons Learned<br />

Project<br />

Closeout<br />

Meeting<br />

Major<br />

Cost<br />

Reduction<br />

10%<br />

Overhauls<br />

6%<br />

Other<br />

1%<br />

Final<br />

Capital<br />

Plan<br />

Project<br />

Closeout<br />

Project Audits<br />

Capital plan - project type<br />

2003 CAPEX<br />

Capacity<br />

18%<br />

Sustaining<br />

42%


Wilmington<br />

• July 2001 agreement<br />

• Unprecedented 5-year term<br />

• Improved flexibility<br />

– Overtime<br />

– Supervisor’s performing work<br />

– RIF-cost/productivity improvements<br />

Boron<br />

• November 2001 agreement (3-year)<br />

• Significant cost/productivity improvements<br />

– Pyramiding of overtime eliminated<br />

– Fitness for duty program<br />

– Product packing - outside Boron<br />

– 12-hour shifts - mine operation<br />

12-hour shift benefits<br />

• Eliminated one shift change/lunch break<br />

• Reduced overtime - 30%<br />

– Unscheduled<br />

– Working lunch<br />

• Productivity<br />

– Shutdown/start-up<br />

– Crew alignment<br />

– Communications<br />

• Equipment reduction<br />

– 1 shovel<br />

– 2 loaders<br />

– 8 haulage trucks<br />

• Fatigue<br />

– Overtime - day off only<br />

– Improved time off<br />

Labor contracts<br />

Labor


Key Negotiations Message<br />

“We have, and will continue to, provide good wages and benefits, but we must in return achieve cost<br />

and productivity improvements and flexible work practices.”<br />

Short Term<br />

• Creating a culture around performance<br />

management<br />

- Consistency<br />

- Accountability<br />

- Reliability<br />

- Efficiency<br />

• Consistent application of processes by<br />

supervisors<br />

- Attendance<br />

- Corrective Action<br />

- Overtime<br />

- Drug and Alcohol Testing<br />

• Upgrading and evaluating talent pool<br />

• Imbedding continuous improvement as a<br />

way of business<br />

Long Term<br />

Group-wide initiatives<br />

• Additional cost reductions - 10% over 3 years<br />

• Rationalization and consolidation<br />

– Wilmington/Coudekerque/Boron<br />

• Zinc borate capacity<br />

Boron<br />

• Boric acid capacity<br />

• Mine optimization<br />

• Kernite hydration/alternatives<br />

Spain<br />

• Port changes - Valencia to Castillion<br />

Argentina<br />

• Boric acid plant<br />

• Furnace modernization<br />

• Mine planning<br />

• Tincalayu dry plant<br />

• Creating a culture of interdependence.<br />

– Increased use of teams and crossfunctional<br />

groups<br />

• Position ourselves to achieve more flexibility<br />

in work practices<br />

– Increased flexibility in job assignments<br />

– Minimization of restrictive work<br />

practices<br />

• Levels of work properly focused<br />

• Application of sustainable development<br />

principles and philosophies<br />

Labor<br />

Looking ahead


Commercial Director<br />

Europe<br />

David Peever<br />

World Borate Market Outlook<br />

Commercial Manager<br />

South America<br />

General Sales Manager<br />

North America<br />

Global Technical<br />

Service Manager<br />

Global Strategy<br />

Manager<br />

Chief Commercial Officer<br />

Global Distribution<br />

Manager<br />

Global commercial organization<br />

General Manager<br />

Borax Asia<br />

Global Business Manager<br />

Forest Products<br />

Global Marketing<br />

Manager<br />

Global Business Manager<br />

Agriculture<br />

Global Business Manager<br />

Fiberglass Products


2001 2002 2003 2004 2005 2006<br />

Total B 2 O 3 (KMT) 1,190 1,180 1,210 1,250 1,270 1,300<br />

(rounded to nearest 10kmt)<br />

Estimated total B 2 O 3 market - the outer years<br />

Percent change -.8% 2.5% 3.3% 1.6% 2.2%<br />

Agriculture<br />

7%<br />

Ceramics<br />

14%<br />

Detergents<br />

12%<br />

2001<br />

Source: RTB sales & publicly available data<br />

Others<br />

26%<br />

Borosilicate<br />

Glass<br />

8%<br />

Estimated world end use demand for borates<br />

2001 & 2006<br />

TFG<br />

15%<br />

IFG<br />

18%<br />

Agriculture<br />

7%<br />

Ceramics<br />

15%<br />

Detergents<br />

9%<br />

Source: RTB sales & publicly available data<br />

2006<br />

Other<br />

28%<br />

Borosilicate<br />

Glass<br />

8%<br />

TFG<br />

15%<br />

IFG<br />

18%


IMCC<br />

6%<br />

S America<br />

7%<br />

AB & Other<br />

(RTB, IMCC)<br />

10%<br />

BA (RTB)<br />

21%<br />

Estimated global borate sales by mine source<br />

2001 data<br />

Russia<br />

4%<br />

Eti Bor<br />

32%<br />

1,190 B 2 O 3 kmt<br />

China<br />

7%<br />

Source: RTB sales & publicly available data<br />

10 Mol (China)<br />

9%<br />

Source: RTB sales & publicly available data<br />

Minerals (Eti)<br />

22%<br />

Borax<br />

44%<br />

Estimated world borate market<br />

B 2 O 3 product basis (largest supplier)<br />

5 Mol (RTB)<br />

38%


23%<br />

34%<br />

9%<br />

10%<br />

N America<br />

419kmt B2O3<br />

5%<br />

Estimated regional market share - 2001<br />

62%<br />

51%<br />

Europe<br />

441kmt B2O3<br />

4% 4%<br />

5%<br />

Borax Eti Bor IMCC S America FSU<br />

Source: RTB sales & publicly available data<br />

Asia Pacific<br />

230kmt B2O3<br />

5%<br />

8%<br />

36%<br />

Estimated regional market share - 2001<br />

32%<br />

12%<br />

47%<br />

3%<br />

International<br />

100kmt B2O3<br />

Borax Eti Bor IMCC S America FSU PRC<br />

Source: RTB sales & publicly available data<br />

3%<br />

17%<br />

30%


1998 1999 2000 2001<br />

Refined 160 196 178 190<br />

Minerals 231 212 202 181<br />

Source: Eti annual report & publicly available data<br />

• Moderate demand growth<br />

• New competitive capacities<br />

• Move away from minerals<br />

• Perborate substitution<br />

• Selling value<br />

• The pricing imperative<br />

• The economy<br />

Eti moving to refined<br />

Estimated volume (kmt B 2 O 3 )<br />

Key strategic issues


• Customer segmentation<br />

• Mineral conversions<br />

• Service offerings/sell value<br />

• Aligned, focused organization<br />

• Management processes<br />

• Efficient distribution channels<br />

• Maintain status as market leader<br />

Secure market share


Gordon Hamilton<br />

Growth Through New Applications<br />

The challenges facing <strong>Rio</strong> <strong>Tinto</strong> Borax<br />

Threats to maintaining value<br />

– Mature end uses with modest growth prospects<br />

– Traditional end uses under increasing competition<br />

– Some end uses are facing reformulation or substitution<br />

Opportunities to build value<br />

– Generate new business areas for borates - secure markets<br />

– Defend mainstream businesses<br />

– Reduce costs


Generate incremental borate sales worth 25% of current<br />

revenue per annum by 2010, and a further 25% of current<br />

revenue for each subsequent 10-year period<br />

Mission<br />

Business Development approach<br />

• We invest ~2% of turnover in our development efforts<br />

• We are structured as a separate ‘hot house’ unit, transferring<br />

young business to mainstream sales<br />

• We stimulate idea generation from all sources, both internal and<br />

external<br />

• We instill rigor and objectivity through a stage / gate process<br />

• Executive involvement and good process allows a balance<br />

between creativity and a ‘grow or kill’ ethos<br />

• We will secure value for Borax through use of technology and<br />

intellectual property protection


Horizon 3 Horizon 2 Horizon 1<br />

Idea generation<br />

and evaluation<br />

Faster time to market of all projects in the pipeline<br />

Increased emphasis on getting high profit projects to<br />

market<br />

Disciplined prioritization of the portfolio; kill/idle<br />

projects with low technical or market feasibility<br />

Ensure all projects with significant potential are<br />

resourced to move forward quickly<br />

Some current activities:<br />

• Pulp and paper<br />

• Ceramics<br />

• Wood protection of<br />

residential housing<br />

• Hydrogen storage/fuel cell<br />

Validation, development<br />

and launch<br />

Process overview<br />

Full transfer to sales +<br />

marketing<br />

Areas already delivered:<br />

• Textile fiber glass gains<br />

Growth sectors<br />

• Borates as wood preservatives<br />

• Polymer additives<br />

• Gypsum board<br />

• Steel


Concept<br />

Chemical recovery in pulp production<br />

• Add borates into the pulping chemical recycle stream to reduce<br />

raw material costs and energy usage<br />

• Patented technology<br />

• Initial target is kraft mills with chemical recovery limitations<br />

• Market potential assessed as 50kmt B 2 O 3<br />

Initiatives<br />

• Formed joint development team with Luzenac North America to<br />

build speed to market<br />

• Technical credibility built with the industry<br />

• Trials at several majors started – more to come this year<br />

Concept<br />

Ceramic tile bodies<br />

• Add borates into the ceramic tile body to reduce raw material cost<br />

and energy usage<br />

• Unique double functionality identified – fluxing, dry strength<br />

increase<br />

• High market potential – equal to 150kmt B 2 O 3<br />

Initiatives<br />

• Formed joint development efforts with frit producers to build<br />

speed to market<br />

• Strong value propositions identified: >10% reduction in costs<br />

possible<br />

• One customer commercialised<br />

• Trials at several majors starting


Concept<br />

Borates in residential wood construction<br />

• Improve durability and value of residential construction.<br />

• Initial target - ‘high hazard’ regions in the USA<br />

• Good market potential – equal to 70kmt B 2 O 3<br />

• Builder improves profit, image and reduces call backs<br />

• Home buyer get more durable, bug free home<br />

• Building products supplier increased margins<br />

Initiatives<br />

• Formed joint development efforts with building products groups<br />

to build speed to market<br />

• Strong value propositions identified: $1.5 - $2 per sq ft add on<br />

cost to home buyer<br />

• Two construction projects confirmed (>1,000 homes)<br />

• Up scale production builders being courted<br />

High hazard<br />

Moderate hazard<br />

Low hazard<br />

Over 40% of all new homes are built in the<br />

high termite and decay hazard area<br />

Target regions


Concept<br />

Hydrogen storage for fuel cells<br />

• Solves problem of hydrogen storage for transportation, personal<br />

electronics, portable, and back-up power<br />

• Sodium borohydride<br />

– high storage density<br />

– safe<br />

– recyclable<br />

• Market potential is massive (many times current B 2 O 3 sales)<br />

Initiatives<br />

• Joint Development Agreement with Millennium Cell to bring price<br />

of borohydride in line with public expectations<br />

• Daimler Chrysler Natrium minivan demonstrated on open road,<br />

300 mile range with no incursion of fuel system into cabin<br />

• Long-range, high potential project adds diversity to BD portfolio<br />

• Balance of risk vs. potential<br />

We are prepared to:<br />

• Form alliances to accelerate growth<br />

• Share market knowledge<br />

• Share technical know-how and development<br />

• Share intellectual property<br />

• Share market value<br />

• Assume greater (but fully considered) risk<br />

• Have more failures than successes to build incremental business<br />

for Borax as fast as possible


RIO TINTO BORAX<br />

Background<br />

<strong>Rio</strong> <strong>Tinto</strong> Borax operates California’s largest open pit mine in Boron, California – one of two worldclass<br />

borate deposits. The company supplies nearly half the world’s demand for refined borates.<br />

Borax traces its roots to California’s Death Valley, where borate deposits were discovered in 1872.<br />

Today, Borax is acknowledged as the world leader in borate technology, research and<br />

development; and an industry leader in efforts to measure and improve the social, environmental<br />

and economic impacts of its products and practices.<br />

Borax is a wholly-owned subsidiary of <strong>Rio</strong> <strong>Tinto</strong> plc.<br />

Commercial Overview<br />

� Customers in nearly 100 countries<br />

� Sales in the half billion dollar per annum range<br />

� Global market share of about 43%; steady for the past four years<br />

� Global borate market = 41% insulation fiberglass, textile fiberglass and heat-resistant glass;<br />

13% ceramic and enamels frits and glazes, tile bodies; 12% detergents, soaps and personal<br />

care products; 6% plant fertilizers; 28% other uses, including flame retardants and wood<br />

treatments<br />

� 95% on-time shipping rate, bolstered by Strategic Inventory Placement and long-term contracts<br />

with shippers<br />

� Sales and technical support offices in United States, Argentina, Brazil, Belgium, Germany,<br />

Spain, United Kingdom, France, Italy, Singapore and China<br />

Operations Overview<br />

� Annual production of more than one million tons of refined borates<br />

� Emissions below allowable levels; environmental management system ISO 14001 certified<br />

� 30% reduction in lost-time injury rate; 30% reduction in severity of injuries achieved in 2001<br />

� Quality management systems ISO 9002 certified<br />

U.S. Operations<br />

U.S. Borax Inc., Boron Operations – Borax’s primary mining and refining facility, located in<br />

California’s Mojave Desert.<br />

� 849 employees with an average tenure of more than 15 years (658 hourly)<br />

� Facility recently achieved 1,845,438 hours without a lost-time accident<br />

� Pit measures a mile wide, one and one-half miles long and up to 700 feet deep


� More than 80 different types of minerals found in mine; four main types of borates are tincal,<br />

kernite, ulexite and colemanite<br />

� Mine ore at a rate of about three million tons per year – open pit mining using front end loaders<br />

to mine ore; electric shovels and haul trucks to remove overburden<br />

� Refinery operation produces about one million tons of borax, boric acid and anhydrous<br />

products per annum<br />

� Energy supplied by two cogeneration plants that produce 100 megawatts of electricity, 85 of<br />

which are sold to local utility. One-third of electricity goes to operate pollution control<br />

equipment<br />

� Fleet of nearly 800 rail cars to transport borates to North American customers and central<br />

shipping facility in Wilmington. Principal transportation modes are 71% bulk rail (almost half of<br />

which is exported via bulk and container shipping); 14% ocean containers; 12% trucks; and 3%<br />

piggy-back (truck to rail).<br />

� Product storage capacity of more than 88,000 tons<br />

� Life of operation projected to last at least 75 years<br />

U.S. Borax Inc., Wilmington Operations – Borax’s primary North American shipping facility;<br />

specialty products refining operation, located in the Port of Los Angeles.<br />

� 114 employees with an average tenure of 15 years (94 hourly)<br />

� Facility recently achieved 46,097 hours without a lost-time accident<br />

� Bulk-loading terminal can load up to 1,000 metric tons per hour<br />

� Product storage capacity of 35,000 tons<br />

� Refinery includes five different processing areas and produces 14 high-value specialty<br />

products<br />

� Largest exporter of high-value dry bulk goods out of the Port of Los Angeles; ranks in top ten<br />

shippers of ocean containers through Port of Los Angeles<br />

� Only privately-owned berth in the Port of Los Angeles<br />

South America Operations<br />

Borax Argentina, S.A. – Borax’s primary South American business, operates open pit mines in<br />

Tincalayu, Salta, as well as mines in Sijes, and Porvenir, and refinery facilities in Campo Quijano.<br />

� 180 employees working at Tincalayu mine, Sijes mine, Porvenir mine and Campo Quijano<br />

refinery<br />

� Facility recently achieved 667,283 hours without a lost-time accident<br />

� Tincalayu pit measures 1,500 meters wide, 500 meters long and 100 meters deep<br />

� Main types of borates found in mines are tincal, ulexite, colemanite, hydroboracite and kernite<br />

� Mine ore at a rate of about 100,000 tons per year


� Recent capital commitment of US$2.6 million to build new boric acid plant, built to use tailings<br />

from ulexite concentration operations as feedstock.<br />

� Refinery operation produces Borax TG, Neobor ® A, Dehybor ® A and Boroglas<br />

� Recent capital investments of US$2.4 million to upgrade equipment, including installing new<br />

furnaces, centrifuges and a magnetic concentration plant to improve efficiency and lower<br />

environmental impact.<br />

European Operations<br />

Borax Espana S.A. – packing and distribution facility in Nules, Spain.<br />

� 22 employees with an average tenure of nine years<br />

� More than 10 years without a lost-time accident<br />

� Packing plant, milling plant and warehouse facilities with 14,000 metric ton storage capacity<br />

� Warehouse at Valencia adds another 12,000 metric ton storage capacity<br />

� Strategically located in close proximity to heart of Spanish ceramic industry<br />

� Throughput of 100,000 metric tons per year<br />

� Facility has received eight safety awards from the Spanish Chemical Association in last<br />

decade<br />

Borax Français – refinery and distribution facility in Coudekerque, France.<br />

� 98 employees with an average tenure of 19 years<br />

� Facility recently achieved 91,353 hours without a lost-time accident<br />

� Refinery includes five different processing areas (borax, boric acid and agricultural products)<br />

� Product storage capacity of 3,500 pallets (4,200 metric tons)<br />

Borax Rotterdam, N.V. – Primary European distribution facility in the Port of Rotterdam<br />

� 49 employees working in self-supporting teams<br />

� Facility recently achieved 129,427 hours without a lost-time accident<br />

� A throughput of 260,000 tonnes of product per year<br />

� Costs benchmarked against other companies in the Rhine Delta port; high safety and<br />

environmental performance for comparable costs<br />

� Received 2002 Horti Port Award for outstanding facilities and practices, including community<br />

programs that help disadvantaged people join the mainstream workforce.

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