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EpiCurve®TT Blue - Laytec

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News from LayTec‘s Development Pipeline<br />

Dr. Kolja Haberland<br />

head of customer support


Outline<br />

For the Nitrides:<br />

• EpiCurve ® TT <strong>Blue</strong><br />

• Pyro 400: Real GaN wafer temperature<br />

For PV applications:<br />

• EpiCurve ® SOLAR<br />

• Photovoltaic applications – ideal wavelengths<br />

• SolR – solution for in-line PV production<br />

7 June 2009 Product developments at LayTec 2009<br />

2


Outline<br />

For the Nitrides:<br />

• EpiCurve ® TT <strong>Blue</strong><br />

• Pyro 400: Real GaN wafer temperature<br />

For PV applications:<br />

• EpiCurve ® SOLAR<br />

• Photovoltaic applications – ideal wavelengths<br />

• SolR – solution for in-line PV production<br />

7 June 2009 Product developments at LayTec 2009<br />

3


EpiCurve ® TT <strong>Blue</strong><br />

Current Signal-to-noise ratio in Planetary ®<br />

GaN growth on single-sided polished sapphire wafer<br />

due to effects from aspheric bowing: resulting SNR: ±5km -1<br />

due to gas foil rotation<br />

±5km -1<br />

7 June 2009 Product developments at LayTec 2009<br />

4


EpiCurve ® TT <strong>Blue</strong><br />

Signal-to-noise ratio: interference effect<br />

±20km -1<br />

GaN growth on double-sided polished sapphire wafer: ±20km -1 SNR (!)<br />

� laser interference with substrate back-side leads to increased noise<br />

7 June 2009 Product developments at LayTec 2009<br />

5


EpiCurve ® TT <strong>Blue</strong><br />

Solution:<br />

EpiCurve ® TT <strong>Blue</strong><br />

• prototype of EpiCurve ® TT <strong>Blue</strong><br />

• first measurements in AIX<br />

Planetary scheduled<br />

• Release: Q3 2009<br />

7 June 2009 Product developments at LayTec 2009<br />

6


Outline<br />

For the Nitrides:<br />

• EpiCurve ® TT <strong>Blue</strong><br />

• Pyro 400: Real GaN wafer temperature<br />

For PV applications:<br />

• EpiCurve ® SOLAR<br />

• Photovoltaic applications – ideal wavelengths<br />

• SolR – solution for in-line PV production<br />

7 June 2009 Product developments at LayTec 2009<br />

7


Real surface temperature<br />

Pyrometry at 950nm - there are limits<br />

l< l gap<br />

absorbing substrates<br />

e.g. GaN on Si<br />

measured: wafer temperature<br />

= changed by wafer bow<br />

l> l gap<br />

transparent substrates<br />

e.g. GaN on sapphire<br />

measured: pocket temperature<br />

= unchanged by wafer bow<br />

7 June 2009 Product developments at LayTec 2009<br />

8


Real surface temperature<br />

Pyro 400 - pyrometry at 400nm<br />

GaN is transparent for l > 500 nm<br />

k<br />

0.00<br />

300 350 400 450<br />

l / nm<br />

500 550 600<br />

� usual IR pyrometers cannot measure GaN surface temperature<br />

0.40<br />

0.35<br />

0.30<br />

0.25<br />

0.20<br />

0.15<br />

0.10<br />

0.05<br />

measurement window<br />

of 400 nm pyrometer<br />

7 June 2009 Product developments at LayTec 2009<br />

9


Real surface temperature<br />

Pyrometry at 400nm - ideal for GaN<br />

Idea:<br />

• select a wavelength<br />

where GaN is absorbing<br />

• measure emisson light<br />

directly from GaN buffer<br />

Challenges:<br />

• very low intensities<br />

due to Planck curve<br />

• high sensitivity to<br />

stray light<br />

Benefit:<br />

• real surface<br />

temperature of GaN<br />

400nm < l gap<br />

for GaN on sapphire or SiC<br />

measured: wafer temperature<br />

= changed by wafer bow<br />

7 June 2009 Product developments at LayTec 2009<br />

10


Real surface temperature<br />

Temperature profile during the process<br />

At GaN growth temperature (1100°C): Temperature measured<br />

relatively to temperature profile of satellite<br />

satellite<br />

T / °C<br />

1130<br />

1125<br />

1120<br />

1115<br />

1110<br />

1105<br />

1100<br />

GaN/sapphire<br />

DT C < 0.5 K<br />

DT C = 8 K<br />

• small concave bowing<br />

• small DT (8 K)<br />

16 µm<br />

Temperature profile of satellite<br />

GaN/SiC<br />

DT C = 22 K<br />

DT C = 14 K<br />

64 µm<br />

1130<br />

1125<br />

1120<br />

1115<br />

1110<br />

1105<br />

• large convex bowing<br />

• aspherical bowing<br />

• very non-uniform T profile<br />

7 June 2009 Product developments at LayTec 2009<br />

11<br />

1100


Real surface temperature<br />

Temperature profile during the process<br />

At InGaN growth temperature (800°C) after GaN process optimization<br />

satellite<br />

T / °C<br />

815<br />

810<br />

805<br />

800<br />

795<br />

790<br />

785<br />

GaN/sapphire<br />

8 µm<br />

GaN/SiC<br />

• small convex bowing • small convex bowing<br />

• flat temperature profile across the wafers during InGaN-MQW<br />

growth<br />

• wafer curvature compensates for non-uniform pocket T<br />

26 µm<br />

7 June 2009 Product developments at LayTec 2009<br />

12<br />

815<br />

810<br />

805<br />

800<br />

795<br />

790<br />

785


Outline<br />

For the Nitrides:<br />

• EpiCurve ® TT <strong>Blue</strong><br />

• Pyro 400: Real GaN wafer temperature<br />

For PV applications:<br />

• EpiCurve ® SOLAR<br />

• Photovoltaic applications – ideal wavelengths<br />

• SolR – solution for in-line PV production<br />

7 June 2009 Product developments at LayTec 2009<br />

13


EpiCurve ® TT for PV applications<br />

Problem: Aspheric bowing<br />

EpiCurve TT:<br />

Curvature slope:<br />

envelope of small and<br />

large curvature axis<br />

because of<br />

aspheric bowing<br />

• Bigger problem for soft and thin substrates<br />

• substrate quality (initial aspheric bowing) has influence<br />

±5km -1<br />

7 June 2009 Product developments at LayTec 2009<br />

14


EpiCurve ® TT for PV applications<br />

Solar cell application<br />

Example: growth on<br />

Germanium substrate:<br />

different substrate<br />

thickness<br />

Curvature [1/km]<br />

50<br />

0<br />

-50<br />

Ge01, 140-160 �m<br />

Ge01, 480-520 �m<br />

Ge02, 280-286 �m, low aspheric bow<br />

4000 6000<br />

time [a.u.]<br />

8000 10000<br />

05.06.2009, V:\Projekte\Compound\98-09-034 Curvature HighRes\Messungen\090310_Run_mit_Standard-Curve\2_EpiCurve_10_ISE_Messung_2009-03\EpiTT.opj<br />

±20km -1<br />

Standard EpiCurve TT: large aspheric bow and gas foil rotation effects<br />

superimpose desired information on strain effects in thin quaternary layers!<br />

7 June 2009 Product developments at LayTec 2009<br />

15


EpiCurve ® TT for PV applications<br />

New EpiCurve design: EpiCurve TT SOLAR<br />

removing aspheric<br />

effects of curvature<br />

resolution<br />

improvement down to<br />

0.5 km -1 was achieved<br />

recently at ISE,<br />

Freiburg<br />

Curvature [a.u.]<br />

60<br />

40<br />

20<br />

0<br />

-20<br />

-40<br />

05.06.2009, V:\Projekte\Compound\98-09-034 Curvature HighRes\Messungen\090528 Run Fehlanpassung\ISE_Run_Fehlanpassung_EpiTT_v02_TZ.opj<br />

Ge02, 300µm, low aspheric bow<br />

Ge02, 140µm<br />

±3km -1<br />

±0.5km -1<br />

2000 3000<br />

Time [a.u.]<br />

4000 5000<br />

• big improvement for all applications, not only PV<br />

• can be combined with EpiCurve ® TT <strong>Blue</strong><br />

• available: Q3 2009<br />

7 June 2009 Product developments at LayTec 2009<br />

16


Outline<br />

For the Nitrides:<br />

• EpiCurve ® TT <strong>Blue</strong><br />

• Pyro 400: Real GaN wafer temperature<br />

For solar cell applications:<br />

• EpiCurve ® SOLAR<br />

• Photovoltaic applications – ideal wavelengths<br />

• SolR – solution for in-line PV production<br />

7 June 2009 Product developments at LayTec 2009<br />

17


PV applications – ideal wavelengths<br />

GaAs-based solar cells<br />

typical triple-junction solar cell:<br />

GaAs and InP based compounds<br />

on Germanium substrate<br />

What is the ideal reflectance<br />

wavelength for in-situ<br />

monitoring?<br />

7 June 2009 Product developments at LayTec 2009<br />

18


PV applications – ideal wavelengths<br />

Simulation of reflectance response of a solar<br />

cell for available EpiTT wavelengths<br />

best choice:<br />

950nm:<br />

• ideal for thickness<br />

measurements on thicker<br />

layers<br />

488nm:<br />

• for thin layer thickness<br />

measurements<br />

• for surface morphology<br />

investigation<br />

Reflection<br />

0.5<br />

0.4<br />

0.3<br />

0.5<br />

0.4<br />

0.3<br />

0.5 0 1000 2000 3000 4000 5000 6000 7000 8000<br />

0.4<br />

0.3<br />

0.5<br />

0.4<br />

0.3<br />

//<br />

0 1000 2000 3000 4000 5000 6000 7000 8000<br />

Growth time / s<br />

7 June 2009 Product developments at LayTec 2009<br />

19<br />

//<br />

405nm<br />

488nm<br />

633nm<br />

950nm


Outline<br />

For the Nitrides:<br />

• EpiCurve ® TT <strong>Blue</strong><br />

• Pyro 400: Real GaN wafer temperature<br />

For PV applications:<br />

• EpiCurve ® SOLAR<br />

• Photovoltaic applications – ideal wavelengths<br />

• SolR – solution for in-line PV production<br />

7 June 2009 Product developments at LayTec 2009<br />

20


SolR – solution for in-line PV production<br />

New brand: SolR TM<br />

layer thickness measurements and spectral analysis<br />

in-line and roll-to-roll for CIGS, CdTe and a-Si/µ-Si<br />

PV applications<br />

7 June 2009 Product developments at LayTec 2009<br />

21


Summary<br />

• EpiCurve TT capabilities are being further improved for<br />

measurements on double-side polished and aspheric<br />

wafers<br />

• LayTec extends its field of application to thin-film<br />

photovoltaics<br />

7 June 2009 Product developments at LayTec 2009<br />

22


Some gems<br />

need a little<br />

extra help to<br />

sparkle<br />

www.laytec.de


Outline<br />

For the Nitrides:<br />

• Temperature calibration – New method: Eutopticum<br />

• EpiCurve ® TT <strong>Blue</strong><br />

• Pyro 400: Real GaN wafer temperature<br />

For PV applications:<br />

• EpiCurve ® SOLAR<br />

• Photovoltaic applications – ideal wavelengths<br />

• SolR – solution for in-line PV production<br />

7 June 2009 Product developments at LayTec 2009<br />

24


Outline<br />

For the Nitrides:<br />

• Temperature calibration – New method: Eutopticum<br />

• EpiCurve ® TT <strong>Blue</strong><br />

• Pyro 400: Real GaN wafer temperature<br />

For PV applications:<br />

• EpiCurve ® SOLAR<br />

• Photovoltaic applications – ideal wavelengths<br />

• SolR – solution for in-line PV production<br />

7 June 2009 Product developments at LayTec 2009<br />

25


Summary<br />

• LayTec found innovative ways for absolute temperature<br />

calibration (reactor-to-reactor, ring-to-ring)<br />

• EpiCurve TT capabilities are being further improved for<br />

measurements on double-side polished and aspheric<br />

wafers<br />

• LayTec extends its field of application to thin-film<br />

photovoltaics<br />

7 June 2009 Product developments at LayTec 2009<br />

26


Temperature calibration<br />

Reflectance based temperature calibration<br />

• Eutopticum = specially<br />

designed layer<br />

structure<br />

• Reflectance changes<br />

with temperature<br />

• crossing point of<br />

633nm and 950nm<br />

reflectance is welldefined<br />

= calibration<br />

point<br />

Reflectance<br />

0,4<br />

0,3<br />

0,2<br />

0,1<br />

0,0<br />

3000nm<br />

GaN<br />

growth<br />

182nm<br />

AlGaN<br />

cap<br />

growth<br />

down-cooling<br />

1000 2000 3000 4000 5000 6000 7000 8000 9000<br />

time_sec<br />

R-Crossing<br />

always<br />

at 885°C<br />

7 June 2009 Product developments at LayTec 2009<br />

27<br />

1200<br />

1100<br />

1000<br />

900<br />

800<br />

700<br />

600<br />

500<br />

400<br />

300<br />

200<br />

100<br />

0<br />

Wafer Temperature / °C


Temperature calibration<br />

Reflectance based temperature calibration<br />

The individual temperature<br />

at the crossing point for<br />

each individual calibration<br />

wafer is already measured<br />

during production with<br />

black-body calibrated EpiTT<br />

or EpiCurve TT<br />

Wafer can be re-used for<br />

calibration many times!<br />

Reflectance<br />

0.25<br />

0.20<br />

0.15<br />

0.10<br />

0.05<br />

0.00<br />

950nm<br />

633nm<br />

R 633nm / R 950nm =1.000<br />

is a highly stable Calibration point<br />

(better ±1K)<br />

0 100 200 300 400 500 600 700 800 900 1000 1100<br />

temperature in °C<br />

885°C<br />

slope:<br />

DR/DT= 0.05% / K<br />

7 June 2009 Product developments at LayTec 2009<br />

28


Temperature calibration<br />

Reflectance based temperature calibration<br />

• Eutopics are a highly<br />

accurate, re-usable<br />

instrument for temperature<br />

calibration reactor to reactor<br />

and ring-to-ring<br />

• Method is part of LayTec‘s<br />

extensive temperature<br />

measurement and calibration<br />

program<br />

• patent pending<br />

non-calibrated TT at<br />

936°C at crossing point<br />

R950<br />

R633<br />

R crossing at 885°C<br />

adjust Delta and get accuracy better than ±1K<br />

7 June 2009 Product developments at LayTec 2009<br />

29

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