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Training programme - Makino Europe GmbH

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MAKINO <strong>GmbH</strong><br />

Detailed addresses are given in the annex.<br />

<strong>Training</strong> <strong>programme</strong><br />

1nd Semester 2009<br />

<strong>Training</strong> centres in the following <strong>Europe</strong>an<br />

cities:<br />

Hamburg, Kirchheim unter Teck and<br />

Bratislava / Slovakia<br />

Selecting the right manufacturing tools is one of the main factors in enabling cost-effective<br />

production. Their efficient use is heavily dependent on the qualified training of staff.<br />

MAKINO training courses meet these requirements to provide comprehensive training in the<br />

following areas:<br />

- NC programming<br />

- USER MACRO programming<br />

- System operation<br />

- HSC processing<br />

- Marposs / Renishaw measurement probes<br />

- Machine operation<br />

- Special courses (customer-specific)<br />

Our programming courses teach participants the structured programming of NC programs. No<br />

preparatory training is required, however experience in the use of NC machines would be an<br />

advantage.<br />

The aim of the system training courses is to instruct users on the operation of manufacturing<br />

control systems. It would be beneficial for participants on the MODELL A3 course to have<br />

some prior IT knowledge.<br />

The inter-disciplinary user training courses are compact courses designed to teach advanced<br />

users the handling, programming and service of our machining stations.<br />

This creates the necessary conditions for achieving optimum production results.<br />

In case of any questions, please contact H. Eckhard Barlian or H. Rolf Serfas<br />

E. Barlian S. Ehlers R. Serfas<br />

Tel.: 040 29 809 263 Tele.:040 29 809 207 Tel.: 040 29 809 254<br />

Fax: 040 29 809 410 Fax: 040 29 809 410 Fax: 040 29 809 410<br />

E-mail: mailto:ebarlian@makino.de E-mail: mailto:ehlers@makino.de E-Mail: mailto:serfas@makino.de<br />

Internet: www.makino.de Internet: www.makino.de Internet: www.makino.de<br />

1


<strong>Training</strong> <strong>programme</strong><br />

1nd Semester 2009<br />

All courses are held in German. If there is sufficient demand, additional courses can be held in<br />

English.<br />

Please register early as the number of course participants is limited.<br />

The minimum number of participants per course is 4. The registration deadline is 2 weeks prior<br />

to the official start date of the course.<br />

Once they have completed the course, participants will be given to access our telephone<br />

information line. Call us at any time with your questions or send a fax / e-mail.<br />

S. Ehlers Tel. +49 ( 0 ) 40 29 809 207 Email: ehlers@makino.de Fax : +49 ( 0 ) 40 29 809 410<br />

R. Serfas Tel. +49 ( 0 ) 40 29 809 254 Email: serfas@makino.de Fax: +49 ( 0 ) 40 29 809 410<br />

E. Barlian Tel. +49 ( 0 ) 40 29 809 263 Email: ebarlian@makino.de Fax: +49 ( 0 ) 40 29 809 410<br />

Of course, “on-site” training courses are also available. Special conditions apply.<br />

We reserve the right to change the training <strong>programme</strong> at any time.<br />

The courses are held at the above training centres subject to prior agreement;<br />

Courses start Mondays at approx. 9am<br />

Please report to the MAKINO reception on arrival.<br />

2


<strong>Training</strong> <strong>programme</strong><br />

2nd Semester 2007<br />

Course Course ref. Duration Price Dates<br />

PRO5<br />

FANUC 310i<br />

FANUC 310i<br />

100<br />

101<br />

Basic programming courses:<br />

5 days<br />

5 days<br />

€ 1350.-<br />

€ 1350.-<br />

3<br />

12/01/09 – 16/01/09 CW 03<br />

20/04/09 – 24/04/09 CW 17<br />

NC- programming including measurement probes and operation of " a " series<br />

PRO5<br />

FANUC 310i<br />

FANUC 310i<br />

104<br />

105<br />

5 days<br />

5 days<br />

€ 1350.-<br />

€ 1180.-<br />

26/01/09 – 30/01/09 CW 05<br />

04/05/09 – 08/05/09 CW 19<br />

NC- programming including user macros and operation of " a " series<br />

PRO5<br />

FANUC 310i<br />

FANUC 310i<br />

106<br />

107<br />

5 days<br />

5 days<br />

€ 1350.-<br />

€ 1180.-<br />

16/02/09 – 20/02/09 CW 08<br />

25/05/09 – 29/05/09 CW 22<br />

NC- programming including user macros, measurement probes and<br />

operation of " a " series<br />

PRO5<br />

FANUC 310i<br />

PRO5<br />

FANUC 310i<br />

FANUC 310i<br />

PRO5 a51<br />

FANUC 310i<br />

PRO5 a61<br />

FANUC 310i<br />

PRO5 a71<br />

FANUC 310i<br />

PRO5 a81<br />

Modell A3 / A5<br />

Modell A3 / A5<br />

110 5 days € 1350.- 02/03/09 – 06/03/09 CW 10<br />

110a 5 days € 1350.- 15/06/09 – 19/06/09 CW 25<br />

User training and troubleshooting.<br />

Other machine models on request.<br />

200 3 days € 958.- On request<br />

201 3 days € 958.- On request<br />

202 3 days € 958.- On request<br />

203 3 days € 958.- On request<br />

302<br />

303<br />

Control system Modell A3<br />

3 days<br />

3 days<br />

€ 1154,-<br />

€ 1154,-<br />

On request


Course ref. 100 , 101<br />

Field : Programming<br />

Subject : FANUC 310i / PRO5<br />

Target audience : Prospective NC <strong>programme</strong>rs and operators.<br />

Content :<br />

Programming fundamentals. Scope of NC programs. Determining the displaced<br />

workpiece zero point. Sub-routine technology. Tool data administration. Cycle<br />

programming in detail. 1 day of machine handling. Working through the entire<br />

programming manual.<br />

Programming a simple component. ( 7 tools )<br />

Course ref. 104 , 105<br />

Course<br />

descriptions<br />

Field : Programming and Renishaw / Marposs measurement probes<br />

incl. operation of the control system.<br />

Subject : FANUC 310i / PRO5<br />

Target audience : NC <strong>programme</strong>rs and operators.<br />

Content :<br />

Scope of NC programs. Sub-routine technology.<br />

Tool data administration. Cycle programming in detail. Sample programs. Excerpts<br />

from the programming manual.<br />

Pallet change and tool change strategy. Service times, performance monitoring.<br />

Customer-specific machine settings. Machine operation.<br />

Measurement probes:<br />

Principles of measurement probes, i.e. handling, care and calibration. Manual and<br />

semi-automatic determination of the zero point. Automatically changing the zero<br />

point displacement ( en ). G54 – G59 and / or G54.1 P1 – P48<br />

Integration in an NC program. Practical usage on machines.<br />

4


Course ref. 106 , 107<br />

Field : Programming and user macros, control system operation<br />

Subject : FANUC 310i / PRO5<br />

Target audience : NC <strong>programme</strong>rs and operators.<br />

Content :<br />

Scope of NC programs. Sub-routine technology.<br />

Tool data administration. Cycle programming in detail. Sample programs. Excerpts<br />

from the programming instructions. Pallet change and tool change strategy. Service<br />

times, performance monitoring. Customer-specific machine settings. Machine<br />

operation.<br />

User macros:<br />

Fundamentals of programming macros, logical operations, using variables in<br />

normal NC programs. Calling up sub-routines with macro links. Sample programs<br />

and decryption. Modal macro execution with data transfer from NC program. Macro<br />

execution using 3-digit G- or M-functions.<br />

Course ref. 110, 110a<br />

Field : Programming including user macros, measurement probes<br />

and operation of A (a) series<br />

Subject : FANUC 310i / PRO5 “Complete”<br />

Target audience : Programmers and qualified operators<br />

Content :<br />

Applications in all areas. NC and macro programming, systems, Modell A3. Special<br />

machine functions. Machine operation during problem situations. Measurement<br />

probes.<br />

5


Course ref. 200 , 201, 202, 203, a51, a71, a81, a61,<br />

Field : Operation<br />

Subject : FANUC 310i / PRO5<br />

Target audience : Operators and configuration personnel<br />

Content :<br />

Machine layout, explanation of individual components. Explanation of the entire<br />

control panel and all PROF5 screens. Changes to machine and NC parameters<br />

taking into account customer-specific requirements.<br />

MDI – input and correct handling. Determining and using the workpiece zero point,<br />

manually and using the program. Tool data administration in the PROF5. Manually<br />

setting replacement tools and testing them at the same time. Correct handling of<br />

service time monitoring.<br />

Viewing programs using the editor function. Running in a test program. Accessing<br />

the NC program. Data backup. Alarm analysis in extreme situations, e.g. pallet<br />

changer stuck halfway, same applies to tool changer. Data transfer via machine<br />

interfaces. All standard strategies. Random mode. Maintenance and care.<br />

Course ref. 302 , 303<br />

Field : Control system<br />

Subject : Modell A3 (preparatory course for 3-day “on-site” training”.)<br />

Target audience : Operators – configuration personnel - <strong>programme</strong>rs<br />

Content :<br />

System commissioning at MAKINO, Hamburg.<br />

System hierarchy, system philosophy, organisation, functions and options of the<br />

system, input masks and fields. Standard practical usage example.<br />

Identifying alarm situations using practical exercises, i.e. analysis of the various<br />

alarms resulting from the fault behaviour. Semi-automatic operation at various<br />

levels. System care and maintenance.<br />

6


MAKINO <strong>GmbH</strong><br />

<strong>Training</strong> Centre Registration form:<br />

Eckhard Barlian Dept. WES<br />

Essener Bogen 5<br />

22419 – Hamburg<br />

Hamburg<br />

Location: 22419 – Hamburg<br />

Course: Ref.<br />

Essener Bogen 5<br />

Subject:<br />

CW from: to:<br />

Telephone: ( 040 ) 29 809 263<br />

Fax: ( 040 ) 29 809 410<br />

Customer order reference: E-mail: ebarlian@makino.de mailto:ebarlian@huh.de<br />

We would like to register the following persons<br />

on the above course:<br />

Name :___________________________<br />

Dept. :___________________________<br />

Job title:___________________________<br />

Hotel reservation:*)<br />

from: to:<br />

Name :___________________________<br />

Dept. :___________________________<br />

Job title:___________________________<br />

Hotel reservation:*)<br />

from: to:<br />

Name :________________________________<br />

Dept. :________________________________<br />

Job title:________________________________<br />

Hotel reservation: *)<br />

7<br />

from: to:<br />

Name :________________________________<br />

Dept. :________________________________<br />

Job title:________________________________<br />

Hotel reservation: *)<br />

from: to:<br />

This application has been made by: *) single room reservations, binding<br />

reserved and invoiced in your name.<br />

Company:<br />

_____________________________________<br />

Contact person:<br />

_____________________________________<br />

Dept.:<br />

_____________________________________<br />

Street: / PO box:<br />

_____________________________________<br />

Post code, Town:<br />

_____________________________________<br />

Telephone:<br />

_______________________________________<br />

Fax:<br />

_______________________________________<br />

E-mail:<br />

_______________________________________<br />

Signature and<br />

company stamp:


MAKINO <strong>GmbH</strong><br />

<strong>Training</strong> Centre Registration form:<br />

Eckhard Barlian Dept. WES<br />

Essener Bogen 5<br />

22419 – Hamburg<br />

Kirchheim unter Teck<br />

Location: 73230 - Kirchheim unter Teck<br />

Course: Ref.<br />

Kruichling 18<br />

Subject:<br />

CW from: to:<br />

Telephone: ( 040 ) 29 809 263<br />

Fax: ( 040 ) 29 809 410<br />

Customer order reference: E-mail: ebarlian@makino.de mailto:ebarlian@huh.de<br />

We would like to register the following persons<br />

on the above course:<br />

Name :___________________________<br />

Dept. :___________________________<br />

Job title:___________________________<br />

Hotel reservation:*)<br />

from: to:<br />

Name :___________________________<br />

Dept. :___________________________<br />

Job title:___________________________<br />

Hotel reservation:*)<br />

from: to:<br />

Name :________________________________<br />

Dept. :________________________________<br />

Job title:________________________________<br />

Hotel reservation: *)<br />

8<br />

from: to:<br />

Name :________________________________<br />

Dept. :________________________________<br />

Job title:________________________________<br />

Hotel reservation: *)<br />

from: to:<br />

This application has been made by: *) single room reservations, binding<br />

reserved and invoiced in your name.<br />

Company:<br />

_____________________________________<br />

Contact person:<br />

_____________________________________<br />

Dept.:<br />

_____________________________________<br />

Street: / PO box:<br />

_____________________________________<br />

Post code, Town:<br />

_____________________________________<br />

Telephone:<br />

_______________________________________<br />

Fax:<br />

_______________________________________<br />

E-mail:<br />

_______________________________________<br />

Signature and<br />

company stamp:


MAKINO <strong>GmbH</strong><br />

<strong>Training</strong> Centre Registration form:<br />

Eckhard Barlian Dept. WES<br />

Essener Bogen 5<br />

22419 – Hamburg<br />

Bratislava<br />

Location: 85101 - Bratislava<br />

Course: Ref.<br />

Kolma 4<br />

Subject:<br />

CW from: to:<br />

Telephone: ( 040 ) 29 809 263<br />

Fax: ( 040 ) 29 809 410<br />

Customer order reference: E-mail: ebarlian@makino.de mailto:ebarlian@huh.de<br />

We would like to register the following persons<br />

on the above course:<br />

Name :___________________________<br />

Dept. :___________________________<br />

Job title:___________________________<br />

Hotel reservation:*)<br />

from: to:<br />

Name :___________________________<br />

Dept. :___________________________<br />

Job title:___________________________<br />

Hotel reservation:*)<br />

from: to:<br />

Name :________________________________<br />

Dept. :________________________________<br />

Job title:________________________________<br />

Hotel reservation: *)<br />

9<br />

from: to:<br />

Name :________________________________<br />

Dept. :________________________________<br />

Job title:________________________________<br />

Hotel reservation: *)<br />

from: to:<br />

This application has been made by: *) single room reservations, binding<br />

reserved and invoiced in your name.<br />

Company:<br />

_____________________________________<br />

Contact person:<br />

_____________________________________<br />

Dept.:<br />

_____________________________________<br />

Street: / PO box:<br />

_____________________________________<br />

Post code, Town:<br />

_____________________________________<br />

Telephone:<br />

_______________________________________<br />

Fax:<br />

_______________________________________<br />

E-mail:<br />

_______________________________________<br />

Signature and<br />

company stamp:


As of: 1 January 2009<br />

Conditions of participation<br />

Registration<br />

Registration applications for all training courses must be made in writing.<br />

Please use the enclosed form<br />

The registration deadline is 2 weeks prior to the official start date of the course.<br />

Minimum of 4 participants per course.<br />

Please send your registration application to:<br />

MAKINO Werkzeugmaschinenfabrik <strong>GmbH</strong><br />

<strong>Training</strong> Centre<br />

Eckhard Barlian Dept. WES<br />

Essener Bogen 5<br />

22419 – Hamburg<br />

Or using the e-mail addresses given on page 2.<br />

Confirmation of the registration<br />

Written confirmation of the course participation, travel directions and accommodation details will<br />

be provided before the start of the course.<br />

Services rendered by MAKINO Werkzeugmaschinenfabrik <strong>GmbH</strong><br />

Our services comprise:<br />

- conducting the training course<br />

- providing training documentation<br />

- break refreshments<br />

- lunches for the duration of the course<br />

- room reservations ( hotel preferences will be taken into account )<br />

Course prices<br />

All course prices are excl. VAT.<br />

This is charged at the statutory rate.<br />

Accommodation and travel costs are not included in the course prices.<br />

Intellectual property rights<br />

The reproduction of training documentation for non-approved purposes, or the forwarding, use<br />

or communication of content to third parties is strictly prohibited.<br />

Safety regulations<br />

Course participants are obliged to observe the safety and accident prevention regulations<br />

relevant to the MAKINO factory premises as well as the applicable regulations governing the<br />

maintenance of order, in particular those relating to access.<br />

Right to alterations<br />

We reserve the right to the following changes:<br />

- Cancellation of training courses. No liability in terms of damages or cancellation claims will be<br />

accepted.<br />

- Updating the technical content of training courses without prior notice.<br />

10


Annex:<br />

MAKINO <strong>Europe</strong> <strong>GmbH</strong><br />

Essener Bogen 5<br />

22419 Hamburg<br />

Germany<br />

Tel.: +49 (0)40 / 298 09 – 0<br />

Fax: +49 (0)40 / 298 09 – 400<br />

E-mail: office@makino.de<br />

MAKINO <strong>GmbH</strong><br />

Mould Construction Technology Division<br />

Kruichling 18<br />

73230 Kirchheim unter Teck<br />

Germany<br />

Tel.: +49 (0)7021 / 503 - 0<br />

Fax: +49 (0)7021 / 503 - 400<br />

E-mail: office@fbt.makino.de<br />

<strong>Makino</strong> s.r.o.<br />

Tuhovska 31<br />

SK-83107 Bratislava<br />

Tel.: +421 (0) 2 496 12 132<br />

Fax: +421 (0) 2 496 12 400<br />

11

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