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Quickwrap Duct Installation.qxd_Duct Installation.qxd - Unifrax

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<strong>Quickwrap</strong> <strong>Duct</strong> <strong>Installation</strong><br />

(ULC Test Method – For Canada Only)<br />

<strong>Installation</strong> Instructions<br />

EWC/FRD-PHV/120-01<br />

(Formerly Known as RQ/FRD-PHV/120-01)<br />

(Fire Resistance Ratings) Stability, Integrity and Insulation<br />

1 & 2 Hrs Fire Resistant <strong>Duct</strong><br />

Commercial & Institutional Grease <strong>Duct</strong> Exhaust or<br />

Ventilation Air <strong>Duct</strong> System<br />

Tested for zero (0“) clearance to Combustible material per ULC<br />

Canadian Grease <strong>Duct</strong> Testing Protocol & Ventilation Air <strong>Duct</strong> system<br />

for both 1 & 2 hr fire protection per ISO-6944 <strong>Duct</strong> ‘A’ standard.<br />

Rated for Internal & External Fire Conditions<br />

<strong>Quickwrap</strong>


<strong>Installation</strong> Instructions<br />

<strong>Quickwrap</strong> <strong>Duct</strong> <strong>Installation</strong><br />

(ULC Test Method –<br />

For Canada Only)<br />

Grease & 2-hour Ventilation<br />

Air <strong>Duct</strong> Systems<br />

Two-layers of <strong>Quickwrap</strong> Fire Resistant duct<br />

insulation wrap constructed as follows:<br />

• First Layer installation allows butt seams<br />

throughout.<br />

• Second Layer installed with a MINIMUM 8”<br />

overlapping seam over the first layer using either<br />

butt seam <strong>Quickwrap</strong> Butt Wrap ‘Double<br />

Banding’ Method, <strong>Quickwrap</strong> ‘Pinning Only’<br />

Butt Wrap Method, or <strong>Quickwrap</strong> ‘2nd Layer<br />

Overlap’ Method.<br />

• For 2 or 3-sided systems see <strong>Quickwrap</strong> ‘2 or 3’<br />

Sided Pinning Only Method or <strong>Quickwrap</strong> ‘2 or 3’<br />

Sided Banding Method.<br />

1-hour Ventilation Air <strong>Duct</strong> Systems<br />

• For one hour Ventilation Air <strong>Duct</strong> Systems, only<br />

one layer of <strong>Quickwrap</strong> Fire Resistant duct<br />

insulation wrap is required using butt seaming<br />

methods or 3” overlap method.<br />

Grease <strong>Duct</strong> System<br />

• Maximum 40” x 40” (1600 sq. inch) -<br />

Rectangular, Square, or Round #16 Gauge<br />

Grease <strong>Duct</strong> Assembly<br />

Ventilation Air <strong>Duct</strong> System<br />

• Maximum 2915 sq. inch Rectangular, Square, or<br />

Round #26 Gauge or Greater Air <strong>Duct</strong> Assembly<br />

1<br />

www.easternwire-quickstop.com<br />

<strong>Quickwrap</strong> <strong>Duct</strong><br />

<strong>Installation</strong><br />

rated for maximum 300 Pa negative pressure<br />

within the duct • Complying with SMACNA or<br />

NFPA 90A requirements.<br />

Support Rods & Cradles<br />

• Minimum 3/8” steel threaded rod & 1½” x 1½” x<br />

3/16” steel angle cradles for ductwork not<br />

exceeding 160 sq. inches in size<br />

• Minimum ½” steel threaded rod & 2” x 2” x ¼”<br />

steel angle cradles for ductwork exceeding 160<br />

sq. inches in size<br />

• Support rods to be anchored to concrete using<br />

pass thru method with a nut & washer on the top<br />

of the concrete slab, or by using suitable carbon<br />

or stainless steel masonry anchors penetrating a<br />

minimum 2” depth into the concrete slab.<br />

• Maximum distance of 60” allowed between noninsulated<br />

duct supports.<br />

NOTE:<br />

• As required by site conditions, it is acceptable to<br />

encase the cradle support assembly along with<br />

the duct within the <strong>Quickwrap</strong> insulation (i.e.:<br />

cocoon wrap) during the installation. A slit is<br />

allowed in the duct wrap in order to position<br />

around the threaded rod. Slit must be repaired<br />

and sealed using Quickstop Acrylic Latex<br />

Sealant to a minimum depth of 1/4" with a bead<br />

also placed around the circumference of the<br />

support rod. Seams can be sealed using any<br />

combination of the approved installation<br />

methods.<br />

Banding (not required with ‘Pinning Only’ method)<br />

• ½” stainless steel banding for all grease duct and<br />

2-hour ventilation air duct systems installed as


<strong>Installation</strong> Instructions<br />

outlined in <strong>Quickwrap</strong> Double Banding Method<br />

and <strong>Quickwrap</strong> ‘2nd Layer Overlap’ Method. • ½”<br />

wide carbon steel banding for 1-hour ventilation<br />

air duct systems<br />

Firestop<br />

• Minimum 4” depth of 4 pcf (or heavier) mineral<br />

wool insulation or <strong>Quickwrap</strong> Biosoluble fiber<br />

firmly packed into 1 or 2-hour rated concrete.<br />

• Full depth of mineral wool or <strong>Quickwrap</strong><br />

Biosoluble fiber (less caulking depth) into framed<br />

gypsum wall or framed wood floor/gypsum<br />

ceiling.<br />

• Assemblies are to be topped with Quickstop<br />

Acrylic Latex Sealant to a min. depth of ¼” on<br />

top of floor or both sides of wall assembly.<br />

• Maximum annular space of 4” between duct and<br />

floor or wall substrate is allowed.<br />

• See Intertek Testing Services (ITS) listing<br />

RQ/PHV 120-01 for additional firestop details.<br />

Gypsum Shaft Transition (if required)<br />

• Should a transition be required from a gypsum<br />

shaft system to a <strong>Quickwrap</strong> <strong>Duct</strong> Wrap System<br />

the annular space around the duct and the shaft<br />

must be filled with a minimum of 4” depth of<br />

<strong>Quickwrap</strong> insulation and topped with a ¼”<br />

depth of Quickstop acrylic latex firestop sealant<br />

flush with the surface of the gypsum.<br />

• <strong>Quickwrap</strong> <strong>Duct</strong> insulation used for wrapping the<br />

duct must firmly abut the firestop.<br />

2<br />

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<strong>Quickwrap</strong> <strong>Duct</strong><br />

<strong>Installation</strong><br />

<strong>Quickwrap</strong> ‘Double-Banding’ Method<br />

<strong>Installation</strong><br />

• Requires two (2) layers of <strong>Quickwrap</strong> fire<br />

resistant duct insulation in accordance with<br />

manufacturer’s instructions for grease & 2-hour<br />

ventilation air duct systems.<br />

• Only single layer of <strong>Quickwrap</strong> required for 1hour<br />

ventilation air duct systems.<br />

• All cut ends of insulation to be repaired with<br />

aluminum tape.<br />

• Longitudinal seams on 2nd layer to overlap<br />

longitudinal seams on 1st layer by minimum of<br />

8”.<br />

• Circumferential seam of 2nd <strong>Quickwrap</strong> layer to<br />

overlap circumferential seam of 1st layer by a<br />

min. of 8”.<br />

• 1st and 2nd layer seams installed either by<br />

compression fitting or by sealing any maximum<br />

¼” wide voids in the insulation seams with<br />

minimum of ½” depth of Quickstop Acrylic Latex<br />

Sealant.<br />

• Pinning required on 2nd layer <strong>Quickwrap</strong> joints<br />

per Figures 1 to 3.


<strong>Installation</strong> Instructions<br />

<strong>Quickwrap</strong> <strong>Duct</strong><br />

<strong>Installation</strong><br />

Note: Additional pins are allowed to enhance the<br />

integrity of the <strong>Quickwrap</strong> <strong>Installation</strong><br />

3<br />

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<strong>Installation</strong> Instructions<br />

Fastening<br />

• 1/8” copper coated steel insulation pins or Cup-<br />

Head Weldpins® required to be stud welded on<br />

bottom side of a horizontal duct equal to or<br />

exceeding 24” width. Pins are to be located a<br />

maximum 8” from edge of duct and on maximum<br />

12” centers in 2 rows per 24” wide exterior<br />

<strong>Quickwrap</strong> section. Pins are centered between<br />

banding on each individual wrap section – See<br />

bottom pinning detail (Figures 2 & 3).<br />

Note: No pins are required between the<br />

circumference seaming bands other than at the<br />

longitudinal joint. Additional pins may be<br />

installed to enhance the integrity of the<br />

<strong>Quickwrap</strong> installation.<br />

• Pins are also required on widest side of a<br />

vertical duct exceeding 24” in width.<br />

• Maximum pin-free space of 8” in from edge of<br />

ductwork is allowed.<br />

• <strong>Quickwrap</strong> is impaled on pins and held in place<br />

with speed clips or maybe installed prior to<br />

pinning with Cup-Head Weldpins®.<br />

• Longitudinal seams on the outside layer of wrap<br />

material require <strong>Quickwrap</strong> Pinning Only pins or<br />

a double row of Cup-Head Weldpins® located<br />

1½” on both sides of the seam (3” apart) midway<br />

between the banding on each individual exterior<br />

wrap section –see ‘bottom pinning’ detail. (See<br />

Figure 2 & 3)<br />

• <strong>Quickwrap</strong> is held in place by banding the<br />

second layer of insulation around the duct<br />

approx. 1½” on both sides of the seam and in<br />

the center of each external wrap layer.<br />

• No aluminum tape is required on seams, but it<br />

may be used for cosmetic reasons if desired.<br />

• Filament tape may be used around the 1st layer<br />

to hold the material in place while applying the<br />

2nd layer.<br />

4<br />

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<strong>Quickwrap</strong> <strong>Duct</strong><br />

<strong>Installation</strong><br />

The recommended sizes Cup-Head Weldpins®<br />

to be used:<br />

Cup-Head Weldpins® Size<br />

1-layer <strong>Quickwrap</strong> 1 ½” – 1 5/8”<br />

2-layers <strong>Quickwrap</strong> 3” – 3 1/8”<br />

<strong>Quickwrap</strong> Pinning Only’ Method<br />

<strong>Installation</strong><br />

• Requires two (2) layers of <strong>Quickwrap</strong> fire<br />

resistant duct insulation in accordance with<br />

manufacturer’s instructions for grease & 2 hour<br />

ventilation air duct systems.<br />

• Only single layer of <strong>Quickwrap</strong> required for 1hour<br />

ventilation air duct systems.<br />

• All cut ends of insulation to be repaired with<br />

aluminum tape.<br />

• Longitudinal seams on 2nd layer to overlap<br />

longitudinal seams on 1st layer by minimum of<br />

8”.


<strong>Installation</strong> Instructions<br />

• Circumferential seam of 2nd <strong>Quickwrap</strong> layer to<br />

overlap circumferential seam of 1st layer by a<br />

min. of 8”.<br />

• Seams are installed either by ‘compression fit’ or<br />

by sealing any max. ¼” wide voids in the seams<br />

with a minimum of ½” depth of Quickstop Acrylic<br />

Latex Sealant.<br />

Fastening<br />

• 1/8” copper coated steel insulation pins required<br />

to be stud welded on all sides of duct at max.<br />

12” centers – max. 6” pin-free space from edge<br />

of ductwork is allowed.<br />

• Pins are to be located between the seams of the<br />

1st and 2nd layers of duct insulation when using<br />

Pinning Only pins, or 1½” on either side of<br />

seams (3” apart) when using Cup-Head<br />

Weldpins®<br />

• Install Cup-Head Weldpins® on both sides of<br />

seam. Cup-Head Weldpins® must be located 3”<br />

apart (1½” on either side of the <strong>Quickwrap</strong><br />

insulation seams).<br />

• Longitudinal seams of the outside layer of wrap<br />

material require <strong>Quickwrap</strong> Pinning Only pinning<br />

at max 10 ½” centers and max. 2” from each<br />

edge the ductwrap material.<br />

• For horizontal ductwork where the bottom<br />

surface exceeds 24” wide; pin both sides of the<br />

exposed bottom seam at 1 ½” in from seam<br />

edge and fasten with Cup-Head Weldpins®.<br />

• No aluminum tape is required on seams, but it<br />

may be used for cosmetic reasons if desired.<br />

• Filament tape may be used around the 1st layer<br />

to hold the material in place while applying the<br />

2nd layer.<br />

5<br />

www.easternwire-quickstop.com<br />

<strong>Quickwrap</strong> <strong>Duct</strong><br />

<strong>Installation</strong><br />

The recommended sizes Cup-Head Weldpins® to<br />

be used:<br />

Cup-Head Weldpins® Size<br />

1-layer <strong>Quickwrap</strong> 1 ½” – 1 5/8”<br />

2-layers <strong>Quickwrap</strong> 3” – 3 1/8”<br />

<strong>Quickwrap</strong> ‘2nd Layer Overlap’ Method<br />

<strong>Installation</strong><br />

• Requires two (2) layers of <strong>Quickwrap</strong> fire<br />

resistant duct insulation in accordance with<br />

manufacturer’s instructions for grease & 2 hour<br />

ventilation air duct systems.<br />

• Only single layer of <strong>Quickwrap</strong> required for 1hour<br />

ventilation air duct systems.<br />

• Cut ends of insulation to be repaired with<br />

aluminum tape.<br />

• Longitudinal seams on 2nd layer to overlap<br />

longitudinal seams on 1st layer by minimum of<br />

8”.


<strong>Installation</strong> Instructions<br />

• Circumferential seam of 2nd <strong>Quickwrap</strong> layer to<br />

overlap circumferential seam of 1st layer by a<br />

min. of 8”.<br />

Fastening<br />

• 1/8” copper coated steel insulation pins or Cup-<br />

Head Weldpins® required to be stud welded on<br />

the bottom side of a horizontal duct exceeding<br />

24” in width at maximum 12” centers.<br />

• Pins also required on the widest side of a<br />

vertical duct exceeding 24” in width with<br />

maximum pin-free space of 12” in from edge of<br />

ductwork is allowed.<br />

• 1st layer seams installed with butt joints either<br />

‘compression fit’ or by sealing any max ¼” wide<br />

voids in the insulation seams with a minimum of<br />

½” depth of Quickstop Acrylic Latex Firestop<br />

Sealant.<br />

• 1st layer insulation is fastened using filament<br />

tape awaiting the application of the 2nd layer.<br />

• Second layer of insulation installed around the<br />

duct is overlapped 3” in all directions.<br />

• Wrap is held in place by banding the second<br />

layer of insulation around the duct in the center<br />

of the overlapped seam.<br />

• No aluminum tape is required on seams, but it<br />

may be used for cosmetic reasons if desired.<br />

6<br />

www.easternwire-quickstop.com<br />

<strong>Quickwrap</strong> <strong>Duct</strong><br />

<strong>Installation</strong><br />

<strong>Quickwrap</strong> ‘2 or 3’ Sided<br />

Pinning Only Method<br />

<strong>Installation</strong><br />

• Requires two (2) layers of <strong>Quickwrap</strong> fire<br />

resistant duct insulation in accordance with<br />

manufacturer’s instructions.<br />

• <strong>Duct</strong> to be located a maximum of 6” from the<br />

floor or wall assembly.<br />

Fastening<br />

• Install Pinning Only pins (or alternatively pin<br />

both sides of seam as outlined in <strong>Quickwrap</strong><br />

‘Pinning Only’ Method) on exposed sides of duct<br />

and install <strong>Quickwrap</strong> duct insulation using<br />

instructions shown in <strong>Quickwrap</strong> ‘Pinning Only’<br />

Method.<br />

• Overlap both layers of <strong>Quickwrap</strong> fire resistant<br />

duct insulation over concrete by minimum of 3”<br />

and fasten using min 1 ¼” OD fender washers<br />

over a minimum ¼” diameter steel concrete<br />

anchor inserted a minimum of 1 ½” into concrete<br />

slab spaced a maximum of 8” apart.


<strong>Installation</strong> Instructions<br />

<strong>Quickwrap</strong> ‘2 or 3’ Sided Banding Method<br />

<strong>Installation</strong><br />

• Requires two (2) layers of <strong>Quickwrap</strong> fire<br />

resistant duct insulation in accordance with<br />

manufacturer’s instructions.<br />

• <strong>Duct</strong> to be located a maximum of 6” from the<br />

floor or wall assembly. Fastening<br />

• Install pins on exposed sides of duct (if required)<br />

and install <strong>Quickwrap</strong> duct insulation using<br />

instructions shown in <strong>Quickwrap</strong> ‘Double<br />

Banding’ Method.<br />

• Overlap both layers of <strong>Quickwrap</strong> fire resistant<br />

duct insulation over the concrete by a minimum<br />

of 3”.<br />

• Anchor with a continuous length of min. 3/16” x 1<br />

½” wide steel flat bar over flared ends of the<br />

wrap material and fasten using min. 1 ¼” OD<br />

fender washers over a minimum ¼” diameter<br />

steel concrete anchors inserted a minimum of 1<br />

½” into the concrete slab spaced a maximum of<br />

8” apart.<br />

• Banding to be installed over the wrapped duct<br />

with ends looped around the steel flat bars,<br />

tightened and clipped as required.<br />

• <strong>Quickwrap</strong> fire resistant duct insulation is to be<br />

installed essentially to the requirements of<br />

<strong>Quickwrap</strong> ‘Double Banding’.<br />

7<br />

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<strong>Quickwrap</strong> <strong>Duct</strong><br />

<strong>Installation</strong>


<strong>Installation</strong> Instructions<br />

Access Door Detail<br />

Section View of Assembly<br />

Assembly<br />

• Cut three pieces of <strong>Quickwrap</strong>. Two pieces must<br />

have a min. 1-in overlap over the access door<br />

opening. The third piece is sized to the access<br />

door. Per above drawing.<br />

• Cover all exposed insulation piece ends with foil<br />

tape.<br />

• Weld 4 insulation pins on each corner of a light<br />

gauge galvanized steel cover plate. Tighten all<br />

8<br />

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<strong>Quickwrap</strong> <strong>Duct</strong><br />

<strong>Installation</strong><br />

three <strong>Quickwrap</strong> layers through the insulations pins<br />

and fasten assembly with speed clips.<br />

• Weld 4 threaded rods to the door flange. Per above<br />

drawing.<br />

• Thread through the threaded rods the access door<br />

cover, and the entire 3-layer <strong>Quickwrap</strong> assembly.<br />

Fasten tightly with butterfly nuts.

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