TRADE OF VEHICLE BODY REPAIR - eCollege

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Produced by FÁS Learning Innovation Unit In co-operation with Subject Matter Experts: Maurice Stack & CDX Global FENC – Further Education National Consortium © Foras Áiseanna Saothair 2006
Table of Contents Use of Push/Pull Equipment .................................................................................... 1 Learning Outcome:.......................................................................................................1 Exercise ..........................................................................................................................3 Introduction.................................................................................................................... 4 Use of Push/Pull Equipment......................................................................................4 Safety Awareness ........................................................................................................... 5 Safety Cables when Pulling..........................................................................................5 Different Types of Chassis Constructions.............................................................. 7 Methods of Construction.............................................................................................7 Types of Chassis and Chassis Frames........................................................................9 Engine Sub Frames.....................................................................................................12 Glass Fibre Composite Construction.......................................................................13 Jacking Points on a Vehicle Structure ................................................................... 14 Selection of Suitable Jacking Points .........................................................................14 Clamping Method on Composite Structure ............................................................15 Clamping Procedure on an Integral Construction .................................................17 Appropriate Tools and Equipment ........................................................................ 21 Push/Pull Realignment Equipment..........................................................................21 Application of the Body Jack ....................................................................................26 Upward Pulls and Downward Pulls to Body Panels..............................................30 Dozer Equipment .......................................................................................................32 Sway Damage pulls to Front Panel...........................................................................33 Banana Damage...........................................................................................................33 Twist Damage..............................................................................................................34
Page 1: TRADE OF VEHICLE BODY REPAIR PHASE
Page 5 and 6: Table of Figures Figure 1: Example
Page 7 and 8: Module 3- Unit 1 Use of Push/Pull E
Page 9 and 10: Module 3- Unit 1 Exercise Instructi
Page 11 and 12: Module 3- Unit 1 Safety Awareness S
Page 13 and 14: Module 3- Unit 1 Different Types of
Page 15 and 16: Module 3- Unit 1 Types of Chassis a
Page 17 and 18: Module 3- Unit 1 Figure 6: Body Con
Page 19 and 20: Module 3- Unit 1 Glass Fibre Compos
Page 21 and 22: Module 3- Unit 1 Clamping Method on
Page 23 and 24: Module 3- Unit 1 Clamping Procedure
Page 25 and 26: Module 3- Unit 1 Vehicle Body Repai
Page 27 and 28: Module 3- Unit 1 Appropriate Tools
Page 29 and 30: Module 3- Unit 1 Basic Equipment A
Page 31 and 32: Module 3- Unit 1 Figure 12: Repairs
Page 33 and 34: Module 3- Unit 1 Spreading Spreadin
Page 35 and 36: Module 3- Unit 1 Example of use of
Page 37 and 38: Module 3- Unit 1 Downward Pulls to
Page 39 and 40: Module 3- Unit 1 Sway Damage pulls
Page 41 and 42: Module 3- Unit 1 Mash Damage Heat t
Page 43 and 44: Module 3- Unit 1 Every car is to be
Page 45 and 46: Module 3- Unit 1 Steels Steel is th
Page 47 and 48: Module 3- Unit 1 Use all of the thr
Page 49 and 50: Module 3- Unit 1 3. Lower vehicle o
Page 51 and 52: Module 3- Unit 1 Realignment, Pull
Page 53 and 54:
Module 3- Unit 1 Selection of Appro
Page 55 and 56:
Module 3- Unit 1 Self Assessment Qu
Page 57 and 58:
Module 3- Unit 1 12. What is a fixe
Page 59 and 60:
Module 3- Unit 1 Answers to Questio
Page 61 and 62:
Module 3- Unit 1 13. 14. 15. 16. 17
Page 63:
FÁS Learning Innovation Unit Apt.
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