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Tunnel and shaft solutions brochure - Humes

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<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

Issue 2


Contents<br />

Segmental tunnel linings 3<br />

Applications 3<br />

Product range 3<br />

Features <strong>and</strong> benefits 3<br />

Joint <strong>and</strong> connection details 4<br />

Circle joints 4<br />

Cross joints 5<br />

Innovative features 6<br />

Caulking grooves <strong>and</strong> sealing grooves 6<br />

Grout socket assembly 6<br />

Packings 6<br />

Special rings 6<br />

<strong>Tunnel</strong> construction methods 6<br />

Segmental <strong>and</strong> one piece <strong>shaft</strong>s 7<br />

Applications 7<br />

Features <strong>and</strong> benefits 8<br />

Cost savings 8<br />

Safer work environment 8<br />

Minimal environmental impact 8<br />

Innovative design 8<br />

Product range 8<br />

Construction methods 9<br />

Caisson method 9<br />

Underpin method 10<br />

Combination of the caisson <strong>and</strong><br />

underpin methods<br />

11<br />

Typical ring configuration 12<br />

One piece <strong>shaft</strong>s 12<br />

Segmental <strong>shaft</strong>s 14<br />

3-pin precast arches 19<br />

Applications 19<br />

Features <strong>and</strong> benefits 19<br />

Product range 20<br />

Arch system components 21<br />

Box culverts 22<br />

Applications 22<br />

Features <strong>and</strong> benefits 22<br />

Jacking pipes 23<br />

The jacking technique (microtunnelling) 23<br />

Benefits of pipe jacking 24<br />

Technical 24<br />

Safety 24<br />

Economic 24<br />

Environmental 24<br />

Steel reinforced concrete pipes (SRCP) 25<br />

Benefits of reinforced concrete jacking pipes 25<br />

Fixed steel collar pipes 26<br />

Loose steel collar pipes 31<br />

Selection of jacking pipes 32<br />

Vitrified clay pipes 35<br />

Features <strong>and</strong> benefits 35<br />

Product range 37<br />

Connection to st<strong>and</strong>ard pipes <strong>and</strong><br />

access chambers<br />

40<br />

Corrugated Metal Pipe (CMP) 42<br />

Applications 42<br />

Features <strong>and</strong> benefits 42<br />

Backfilling 43<br />

Precast <strong>solutions</strong> 44<br />

Contact information 45


2 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Segmental tunnel linings<br />

<strong>Humes</strong>’ trapezoidal segments use the latest technology<br />

to deliver a smooth bore, single pass tunnel, which can<br />

withst<strong>and</strong> the increasing dem<strong>and</strong>s of modern tunnel<br />

boring machines <strong>and</strong> poor ground conditions.<br />

Applications<br />

• Utility tunnels<br />

• Traffic tunnels (road <strong>and</strong> rail)<br />

• Water pipelines<br />

• Desalination structures<br />

• Escape tunnels<br />

Product range<br />

<strong>Humes</strong> produces segmental linings measuring<br />

2 m to 5.3 m (internal) diameter. Other sizes may be<br />

produced on request (refer to Table 1 below).<br />

Table 1 – Segmental tunnel linings details<br />

Internal<br />

diameter<br />

(m)<br />

External<br />

diameter<br />

(m)<br />

Maximum<br />

segment width<br />

(mm)<br />

Minimum<br />

segment width<br />

(mm)<br />

Weight per<br />

segment<br />

(kg)<br />

Ring<br />

weight<br />

(tonnes)<br />

Bolts per ring<br />

No. x dia. x length<br />

(mm)<br />

2.07 2.43 1,010 990 520 3.10 12 x M16 x 295<br />

2.44 2.80 1,007 993 600 3.60 12 x M16 x 355<br />

2.85 3.21 1,007.5 992.5 700 4.19 12 x M16 x 365<br />

2.90 3.26 1,005 995 710 4.27 12 x M16 x 365<br />

3.00 3.35 1,210.5 1,189.5 856 5.13 12 x M16 x 365<br />

3.35 3.71 1,010 1,000 820 4.89 12 x M16 x 400<br />

3.38 3.84 1,083 1,051 1,200 6.80 12 x M20 x 490<br />

3.84 4.24 1,015 985 1,040 6.20 12 x M20 x 410<br />

5.30 5.80 1,522 1,478 2,090 16.67 12 x M20 x 440<br />

Note:<br />

These specifications <strong>and</strong> details may change, please contact <strong>Humes</strong> for confirmation.<br />

Features <strong>and</strong> benefits<br />

<strong>Humes</strong> offer segmental tunnel linings in partnership with Buchan Concrete Solutions Limited (UK).<br />

• Cost effective installation.<br />

- Non-ferrous self locking, self-aligning connectors<br />

reduce internal bolt recesses.<br />

- Segments are provided with a fast coarse thread<br />

plastic grout socket assembly at the centroid for<br />

lifting <strong>and</strong> grouting.<br />

- Segments are designed to be machine h<strong>and</strong>led with<br />

a rotating arm erector.<br />

• Three segment types for curved or straight<br />

construction. Curved alignments are easily<br />

accommodated by altering the ring orientation (refer<br />

to Figure 6 on page 6).<br />

• Single pass finish for permanent structures.<br />

• The elimination of cruciform joints.<br />

• The trapezoidal joint arrangement assists with a good<br />

ring build <strong>and</strong> helps maintain the ring shape prior<br />

to grouting.<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 3<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Joint <strong>and</strong> connection details<br />

Circle joints<br />

A self-locking plastic connector provides a robust joint<br />

fixing for tunnel linings.<br />

The connector is manufactured from a high strength<br />

durable plastic. It combines the advantages of a bolted<br />

connection with the speed, economy <strong>and</strong> alignment<br />

characteristics of a dowel.<br />

The system has been developed in conjunction with<br />

major tunnelling contractors <strong>and</strong> is suitable for use in<br />

traditional open face shields or with the latest full face<br />

tunnel boring machines.<br />

The self-locking connector offers many benefits:<br />

• The dowels allow a very fast ring erection sequence.<br />

• They are designed to reduce lipping between segments.<br />

Figure 1 – Circle joint detail<br />

4 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

High strength dowel<br />

giving self alignment <strong>and</strong><br />

good shear connection<br />

• The system is tolerant of a dirty environment <strong>and</strong><br />

allows for the initial misalignment of segments to<br />

compensate for tapered joints <strong>and</strong> gaskets.<br />

• Highly durable connection with no corrodible parts.<br />

• The rigid dowel action of the coupler re-aligns the<br />

segment <strong>and</strong> minimises the stepping of joints.<br />

• Self-locking <strong>and</strong> self-aligning.<br />

• No circle joint pockets to fill, thus reducing<br />

finishing time.<br />

• Suitable for use with all types of sealing systems,<br />

including Ethylene Propylene Diene Monomer (EPDM)<br />

compression gaskets <strong>and</strong> hydrophilic seals.<br />

• Does not induce bursting forces in the concrete.<br />

• Fully compatible with elastic compression gasket. The<br />

elastic performance of the connection compliments<br />

the behaviour of the gasket, which means that it can<br />

be used with a stiff gasket <strong>and</strong> copes with varying<br />

joint gap.<br />

Movable plastic<br />

anchors allow segment<br />

to be located when<br />

imperfectly aligned<br />

Threaded screw<br />

connection which<br />

allows a push fit<br />

Shield ram thrust


Figure 2 – Circle joint connector interaction<br />

Load (KN)<br />

25<br />

22.5<br />

20<br />

17.5<br />

15<br />

12.5<br />

10<br />

7.5<br />

Elevation on ring<br />

5<br />

2.5<br />

Cross joints<br />

1 No Plastic grout/Lifting socket<br />

External diameter<br />

Internal diameter<br />

Water pressure<br />

Cross joint connections are made by passing a curved<br />

M16 threaded bolt through a pocket in each segment.<br />

The bolts are made for grade 8.8 steel <strong>and</strong> have a<br />

nominal ultimate tensile strength (UTS) of 800 N/mm2 (or Mpa) <strong>and</strong> a nominal yield strength of 640 N/mm2 (or Mpa). The segments are cast with bolt hole recesses<br />

designed to accommodate gel impregnated grommets.<br />

All raw materials comply with current Australian<br />

st<strong>and</strong>ards. Manufacturing is carried out in<br />

accordance with the requirements of our quality<br />

management system.<br />

Gasket compression<br />

30o 60o 1000 (Nominal)<br />

30 o<br />

30 o<br />

60 o 15 o<br />

Stiff EPDM gasket compression characteristic<br />

0<br />

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5<br />

A resultant joint gap of 1.5 mm @ equilibrium.<br />

Gasket sealing performance remains unaffected.<br />

Joint gap (mm)<br />

Joint gap<br />

Self-locking plastic connector extension characteristic<br />

Self-locking<br />

plastic<br />

connector<br />

extension<br />

Figure 3 – Cross joint detail<br />

Sealing groove<br />

Inner face of typical segment Typical cross joint detail<br />

Bituminous packing<br />

to all longitudinal joints<br />

Caulking groove<br />

Figure 4 – Curved bolts used for cross joints<br />

Buclock connectors<br />

Typical circle joint detail<br />

12 no. equally spaced<br />

Radiused bolt<br />

Sealing groove Curved bolt<br />

Caulking groove<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 5<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Right:<br />

Attaching a grout<br />

plug to a grout/<br />

lifting socket<br />

Innovative features<br />

Caulking grooves <strong>and</strong> sealing grooves<br />

All segments are cast with caulking grooves on the<br />

circumferential <strong>and</strong> longitudinal sides. Sealing grooves<br />

for either hydrophilic strip or elastomeric compression<br />

gaskets can be incorporated at the time of casting.<br />

Grout socket assembly<br />

Each segment is fitted with a plastic grout socket<br />

assembly which includes a non-return valve. The socket is<br />

used to inject grout to permanently secure the rings.<br />

Packings<br />

Bituminous felt packing of 3 mm nominal thickness<br />

should be used on all longitudinal joints <strong>and</strong> can be<br />

supplied if required. Circumferential packings made from<br />

3 mm bituminous felt or 3 mm or 6 mm timber can also<br />

be supplied if required.<br />

Special rings<br />

The rings currently available have a taper across one<br />

axis. Non st<strong>and</strong>ard tapers can be manufactured to the<br />

purchaser’s specific requirements.<br />

<strong>Tunnel</strong> construction methods<br />

The rings consist of three different segment types.<br />

Segments are supplied to the erector in a predetermined<br />

sequence dependant upon the alignment required.<br />

The ring orientation is altered by erecting segments in a<br />

different order (refer to Figure 6).<br />

6 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

Rings in same orientation<br />

for curved alignment<br />

Figure 5 – Grout socket assembly<br />

Grout/Lifting socket<br />

Non-return valve<br />

Figure 6 – Segment orientation for curved <strong>and</strong><br />

straight alignments<br />

Rings in same orientation<br />

for curved alignment<br />

Rings in same orientation<br />

for curved alignment<br />

Rings rotated at 120o Rings rotated at 120° for<br />

straight alignment<br />

for straight alignment<br />

Sealing washer<br />

Threaded<br />

grout<br />

plug


Segmental <strong>and</strong> one piece <strong>shaft</strong>s<br />

Applications<br />

<strong>Humes</strong>’ precast concrete <strong>shaft</strong>s are an economical<br />

<strong>and</strong> safe solution for permanent <strong>and</strong> temporary<br />

underground structures. They are ideal for a variety of<br />

applications including:<br />

• ventilation <strong>shaft</strong>s<br />

• escape <strong>shaft</strong>s<br />

• launch <strong>and</strong> receival <strong>shaft</strong>s for pipe jacking applications<br />

• storage overflow <strong>and</strong> pump stations (sewerage)<br />

• water harvesting <strong>and</strong> reuse.<br />

The <strong>shaft</strong> system suits a variety of soil conditions, <strong>and</strong><br />

provides a soil <strong>and</strong> watertight solution.<br />

<strong>Humes</strong> offer segmental <strong>shaft</strong>s in partnership with Buchan Concrete<br />

Solutions Limited (UK).<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 7<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Features <strong>and</strong> benefits<br />

Precast <strong>shaft</strong>s provide installation contractors with a<br />

number of significant benefits over traditional <strong>shaft</strong><br />

construction methods; greater installation efficiencies,<br />

cost benefits, <strong>and</strong> a safer work environment. <strong>Humes</strong>’<br />

precast <strong>shaft</strong>s also help to reduce the environmental<br />

impact of construction.<br />

Cost savings<br />

• Installation time is significantly reduced as excavation<br />

<strong>and</strong> ring placement can be on a continuous cycle.<br />

• The precast concrete segments provide a one-pass<br />

finished <strong>shaft</strong>, so no further concrete work is required<br />

to finish the structure.<br />

• There is no requirement for specialist labour <strong>and</strong> a<br />

small team should be capable of managing the entire<br />

installation process.<br />

Safer work environment<br />

<strong>Humes</strong>’ precast <strong>shaft</strong>s enable contractors to provide a<br />

safer environment for their workers:<br />

• The majority of work can be carried out above ground<br />

(caisson method).<br />

• Overhead services hazards are minimised as no large<br />

cranes are required.<br />

• The system has a built-in safety barrier created by the<br />

installation of the top ring.<br />

Minimal environmental impact<br />

An efficient design means <strong>shaft</strong>s have minimal impact<br />

on project sites <strong>and</strong> the surrounding environment:<br />

• Noise <strong>and</strong> ground vibration are virtually eliminated as<br />

no hammering is required.<br />

• The excavation <strong>and</strong> site storage areas are minimal, as<br />

the precast units are relatively compact at less than<br />

2.5 m wide.<br />

• Shaft installation does not require the use of water or<br />

wet concrete (except for the base <strong>and</strong> collar).<br />

8 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

Innovative design<br />

• The <strong>shaft</strong> can be installed accurately due to the<br />

high degree of control over the rate <strong>and</strong> direction<br />

of installation.<br />

• No bracing is required due to its structurally efficient<br />

circular shape. The <strong>shaft</strong> gains structural stability from<br />

the surrounding soil so tie-backs or ring-beams are not<br />

required to support the segments.<br />

• Suited to a variety of soil conditions.<br />

• Extensive diameter range with full range of<br />

ancillary products.<br />

• A soil <strong>and</strong> watertight solution.<br />

• A unique external fixing is used to join the segments,<br />

eliminating the need for specialist trades, like welders,<br />

on site.<br />

Product range<br />

<strong>Humes</strong> is proud to announce the expansion of our range<br />

of precast concrete <strong>shaft</strong>s; we now offer the following<br />

sizes in one piece <strong>and</strong> segmental <strong>shaft</strong>s:<br />

• 2.4 m one piece <strong>shaft</strong><br />

• 3 m one piece <strong>shaft</strong><br />

• 3.6 m one piece <strong>shaft</strong><br />

• 4.5 m segmental <strong>shaft</strong><br />

• 6 m segmental <strong>shaft</strong><br />

• 7.5 m segmental <strong>shaft</strong><br />

• 9 m segmental <strong>shaft</strong><br />

• 10.5 m segmental <strong>shaft</strong><br />

• 12.5 m segmental <strong>shaft</strong><br />

• 15 m segmental <strong>shaft</strong><br />

• Sizes up to 25 m are also available, please contact<br />

<strong>Humes</strong> for availability.


Construction methods<br />

There are three techniques available to install a precast<br />

concrete segmental <strong>shaft</strong>. These are the caisson method,<br />

underpin method <strong>and</strong> the last method is a combination<br />

of the two. The design of caisson <strong>and</strong> underpin <strong>shaft</strong>s<br />

requires specialist skills <strong>and</strong> should be executed by a<br />

designer experienced with these construction methods.<br />

Caisson method<br />

The caisson method is generally used in softer soils with<br />

or without the presence of ground water. Caisson are<br />

either installed as a ‘wet caisson’ where the water level<br />

inside the caisson is slightly higher than the external<br />

ground water level, or as a ‘dry caisson’ where the inside<br />

of the caisson is open to the atmosphere. In the caisson<br />

method, the precast concrete elements are erected at<br />

the surface <strong>and</strong> are then lowered into the ground whilst<br />

excavation progresses.<br />

There are a number of common features unique<br />

to <strong>Humes</strong>' caisson <strong>shaft</strong> systems which facilitate<br />

installation. These are:<br />

• In-situ cast concrete collars<br />

These collars act as a guide ring to keep the caisson<br />

<strong>shaft</strong> vertical <strong>and</strong>, in larger diameter <strong>shaft</strong>s, resist the<br />

force from the hydraulic jacks.<br />

• Hydraulic jacks (gallows)<br />

These are installed to both steer the <strong>shaft</strong> <strong>and</strong> to add<br />

to the vertical force in addition to the self weight<br />

of the <strong>shaft</strong> lining (generally not required for one<br />

piece rings).<br />

• Excavation should be slightly larger in diameter than<br />

the precast concrete <strong>shaft</strong><br />

The annulus between the <strong>shaft</strong> <strong>and</strong> the excavated<br />

ground should be filled with suitable fluid (usually<br />

bentonite with additives as required to suit the ground<br />

conditions) which acts both as a lubricant but also<br />

supports the ground during installation.<br />

• The bottom/choker ring is wider than the st<strong>and</strong>ard<br />

ring <strong>and</strong> the same diameter as the excavation<br />

The choker ring is designed to provide a seal diameter<br />

between the <strong>shaft</strong> <strong>and</strong> excavated ground so that the<br />

fluid in the annulus above the ring is retained. The<br />

choker segments are also designed to bolt the steel<br />

cutting edge to the <strong>shaft</strong> <strong>and</strong> connect the underpin<br />

segment. Refer to combination method on page 11.<br />

• A steel cutting edge underneath the<br />

bottom/choker ring<br />

The steel cutting edge literally cuts through the<br />

ground. An additional function is that it acts<br />

as a stiffener.<br />

• All caisson units are provided with grout sockets<br />

This allows the exterior annulus to be filled with a<br />

cementitious grout at completion of the installation.<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 9<br />

Top:<br />

Caisson method of<br />

<strong>shaft</strong> installation<br />

showing hydraulic<br />

jacks (gallows)<br />

Bottom:<br />

Bottom/choker<br />

ring with steel<br />

cutting edge<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Top:<br />

Underpin method<br />

of <strong>shaft</strong> installation<br />

Bottom:<br />

Segment lifting<br />

frame for underpin<br />

method<br />

Underpin method<br />

The underpin method can be used in self supported soil<br />

where caisson installation is not possible. In this method,<br />

the precast concrete elements are progressively installed<br />

at the base of the excavation. Segmental rings are built<br />

<strong>and</strong> the annulus between their outside perimeter <strong>and</strong><br />

the excavated ground is immediately grouted.<br />

The recommended installation procedure is as follows:<br />

• Secure the first installed ring by casting a concrete<br />

collar around it prior to excavating underneath<br />

to construct the next ring. Shear connection may<br />

be required.<br />

• Always excavate, install <strong>and</strong> grout one ring at a time.<br />

This reduces the risk of overloading the upper rings<br />

which could pull down the whole ring build, due to<br />

lack of ground friction.<br />

• Excavation of the next ring below can commence once<br />

the grout reaches it recommended strength.<br />

• The underpin segments are designed to be installed<br />

using a specialised h<strong>and</strong>ling/lifting frame. The<br />

segment will be secured into the frame via the plastic<br />

grout socket assembly. If you wish to hire a frame,<br />

contact <strong>Humes</strong> for assistance.<br />

10 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Combination of the caisson <strong>and</strong><br />

underpin methods<br />

A combination of both methods can be used if the<br />

soil condition varies. Installation commences with<br />

the caisson method (using a special choker ring) <strong>and</strong><br />

then shifts to the underpin method when the hard<br />

soil ground is reached.<br />

A special choker/transition ring must be used to enable<br />

the shift to the underpin construction method. The<br />

choker/transition rings are wider than the st<strong>and</strong>ard<br />

caisson rings allowing the connection of underpin rings<br />

below this ring as required.<br />

With some ground conditions it may be necessary or<br />

cost effective to stop the caisson at a certain depth.<br />

After grouting the exterior annulus, it may be possible<br />

to remove the cutting edge <strong>and</strong> then continue the <strong>shaft</strong><br />

construction using the underpin method.<br />

Figure 7 – Combination method details<br />

Caisson rings<br />

Choker ring<br />

Underpin rings<br />

Tie rod<br />

Double eye bolt<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 11<br />

Right:<br />

Combination<br />

method of <strong>shaft</strong><br />

installation<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Typical ring configuration<br />

One piece <strong>shaft</strong>s<br />

One piece caisson units are ideally suited for construction<br />

of sewage pump station wet wells, access chambers for<br />

large diameter pipelines <strong>and</strong> jacking launch or receival<br />

<strong>shaft</strong>s for small diameter microtunnelling. One piece<br />

<strong>shaft</strong>s can be supplied in a range of diameters but<br />

st<strong>and</strong>ard sizes are as detailed in Table 2 below.<br />

Table 2 – St<strong>and</strong>ard one piece caisson units*<br />

Nominal<br />

diameter<br />

(DN)<br />

Internal<br />

diameter<br />

(mm)<br />

External<br />

diameter<br />

(mm)<br />

Height of<br />

st<strong>and</strong>ard units<br />

(mm)*<br />

Mass of st<strong>and</strong>ard<br />

units<br />

(tonnes)<br />

Number of tie<br />

rod couplers<br />

2,400 2,374 2,782 1,000 4.3 6<br />

3,000 3,060 3,460 1,000 5.2 8<br />

3,600 3,600 4,000 1,000 6.0 9<br />

Note:<br />

* Dimensions are subject to change. Contact <strong>Humes</strong> for confirmation.<br />

Figure 8 – One piece <strong>shaft</strong> used in a pump station application<br />

Vertical tie rod<br />

12 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

Cutting edge<br />

Detail – Panelled ring with recesses


Joint <strong>and</strong> connection details<br />

Horizontal joints between one piece caisson units are<br />

sealed with both a hydrophilic rubber seal near the<br />

external surface <strong>and</strong> a butyl mastic rubber seal near the<br />

internal surface. For temporary installations, a single<br />

butyl mastic seal is likely to be sufficient. In addition,<br />

units come complete with a groove on the inside face<br />

which allows caulking of the internal surface.<br />

Horizontal joints between one piece caisson rings are<br />

connected with vertical tie rods that are mainly provided<br />

for temporary loads during installation. These rods are<br />

normally made from galvanised steel. For permanent<br />

installations, it is recommended that approximately half<br />

of these rods <strong>and</strong> couplers be replaced with stainless<br />

steel so that the hydrophilic seal is confined during the<br />

life of the structure.<br />

Special units<br />

Special units include the following:<br />

• Panelled rings which include recesses, are designed<br />

to provide a shear connection between the precast<br />

concrete <strong>shaft</strong> <strong>and</strong> an in-situ cast concrete plug,<br />

installed to prevent flotation. Either single or multiple<br />

panelled rings are particularly effective for wet<br />

caissons where the connection plug will be cast prior<br />

to de-watering.<br />

• Rings with corrosion protection linings (either High<br />

Density Polyethylene (HDPE) or Plastiline® - Polyvinyl<br />

Chloride (PVC)) for added corrosion resistance.<br />

• Soft eye rings are applied to small diameter<br />

(DN600 or less) microtunnelling applications. Rings<br />

can be provided with either reduced or no steel<br />

reinforcement at pipe penetrations.<br />

• Cover slabs incorporating openings <strong>and</strong>/or lids as<br />

required. The joint <strong>and</strong> connection details for the<br />

st<strong>and</strong>ard rings are included with these cover slabs.<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 13<br />

Left:<br />

One piece <strong>shaft</strong><br />

Right:<br />

Cover slab<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Segmental <strong>shaft</strong>s<br />

Where <strong>shaft</strong> diameters exceed the size of the one piece<br />

ring '3.60 m ID', the segmental <strong>shaft</strong> system comes<br />

into its own so that <strong>shaft</strong>s of almost any diameter<br />

can be constructed.<br />

A ring consists of a series of ordinary segments which<br />

have four edges that are perpendicular to each other<br />

<strong>and</strong> two tapered segments (left <strong>and</strong> right) which have<br />

one tapered end which allows for closing of the ring<br />

by simply lowering the last (tapered right) segment<br />

into position.<br />

Number of segments per ring varies depending on the<br />

<strong>shaft</strong> diameter (refer to Table 3 below).<br />

Table 3 – St<strong>and</strong>ard segmental <strong>shaft</strong> details<br />

Internal<br />

diameter<br />

(m)<br />

External<br />

diameter<br />

(m)<br />

Height<br />

(m)<br />

Segments per ring<br />

Ordinary Tapered<br />

Mass per ring<br />

(tonnes)<br />

Mass per<br />

segment<br />

(kg)<br />

4.50 4.90 1.00 5 2 7.36 1,050<br />

6.00 6.45 1.00 7 2 10.78 1,200<br />

7.50 7.95 1.00 8 2 13.37 1,340<br />

9.00 9.50 1.00 12 2 17.80 1,270<br />

10.50 11.00 1.00 12 2 25.40 1,820<br />

12.50 13.15 1.00 14 2 32.80 2,050<br />

15.00 15.75 1.00 16 2 44.50 2,500<br />

Note:<br />

Diameters up to 25 m are also available, contact <strong>Humes</strong> for availability.<br />

14 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

Figure 9 – Installing tapered segments to close the ring<br />

Tapered left<br />

segment<br />

Tapered right<br />

segment<br />

Ordinary<br />

segment


Joint <strong>and</strong> connection details<br />

A unique external fixing is used to join the smooth<br />

segmental <strong>shaft</strong>. The strong connection bolts together<br />

the segments to form a ring. Subsequently, the rings<br />

come together to form a <strong>shaft</strong>. The system retains<br />

all the benefits of strength, flexibility <strong>and</strong> speed of<br />

erection whilst providing the client with a safer <strong>shaft</strong><br />

construction system.<br />

• Cross joints<br />

Segments are connected across this joint using curved<br />

bolts (refer to Figure 10 below) which are installed<br />

from the outside for caisson installation <strong>and</strong> from the<br />

inside for underpin installation (see photos).<br />

Figure 10 – Curved bolts used for cross joints<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 15<br />

Top:<br />

Curved bolt fitting -<br />

caisson installation<br />

Bottom:<br />

Curved bolt<br />

fitting - underpin<br />

installation<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Top:<br />

Tie rod<br />

Bottom:<br />

Adjusting the<br />

double eye<br />

bolt - underpin<br />

installation<br />

• Circle joints<br />

Caisson segmental rings are connected using vertical<br />

tie rods that extend through the full length of the<br />

segments (refer to Figure 11 <strong>and</strong> 12).<br />

Underpin segmental rings are connected using a<br />

double eye bolt arrangement that allows the joint<br />

to be tightened from inside the <strong>shaft</strong> (refer to<br />

Figure 13 below).<br />

All bolts used with segmental <strong>shaft</strong> construction are<br />

made from galvanised steel <strong>and</strong> are only necessary<br />

to support the <strong>shaft</strong> during the installation. Once<br />

segmental <strong>shaft</strong>s have been grouted into position the<br />

bolts are redundant.<br />

16 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

Figure 11 – Jointing details (caisson segment)<br />

Curved bolt hole recess<br />

Conduit for tie rod<br />

Figure 12 – Tie rod connection used for caisson<br />

installations<br />

Tie rods<br />

Hexagonal couplers<br />

Washer<br />

Gel grommets<br />

Tie rods<br />

Grout socket<br />

assembly<br />

Figure 13 – Double eye bolt used for underpin<br />

installations


Special units<br />

Special rings <strong>and</strong>/or segments can also be supplied in<br />

addition to the st<strong>and</strong>ard segmental <strong>shaft</strong> caisson rings:<br />

• Panelled rings<br />

Recesses can be included in both st<strong>and</strong>ard rings <strong>and</strong><br />

choker rings as required. As with the one piece caisson<br />

rings these are intended to provide a shear connection<br />

between an in-situ cast plug or base slab <strong>and</strong> the<br />

segmental <strong>shaft</strong>. It is recommended that complete<br />

panelled ring(s) are installed.<br />

• Soft eye rings<br />

St<strong>and</strong>ard segments are reinforced with steel reinforcing<br />

bars. It is possible to provide rings with some segments<br />

manufactured using fibre reinforcement located at<br />

pipes penetrations for microtunnelling applications. For<br />

the caisson method, a complete ring of fibre reinforced<br />

segments is not recommended.<br />

Innovative features<br />

• Grout socket assembly<br />

Each segment <strong>and</strong> ring is fitted with a plastic grout<br />

socket assembly which includes a non-return valve.<br />

The assembly is used to introduce bentonite slurry<br />

between the caisson ring <strong>and</strong> the soil, to lubricate <strong>and</strong><br />

reduce friction force while jacking rings into the ground.<br />

The same socket is used to inject grout to permanently<br />

secure the rings. For underpin installations the socket<br />

is also used to secure the segment into the underpin<br />

lifting frame (refer to page 10).<br />

• Packing<br />

Bituminous felt packing of 3 mm nominal thickness is<br />

used on all longitudinal joints. The packing is designed<br />

to prevent direct contact between concrete surfaces<br />

as a result from compressed forces imposed by the<br />

surrounding soil.<br />

• Watertightness<br />

All <strong>shaft</strong> segments are supplied with Ethylene Propylene<br />

Diene Manomer (EPDM) gaskets fitted into purpose<br />

designed grooves cast around the full circumference of<br />

each segment. In addition, each segment is cast with<br />

caulking grooves on the internal circumferential <strong>and</strong><br />

longitudinal sides to meet the specific requirements of<br />

the sealing system. Refer to Figures 15 <strong>and</strong> 16 on the<br />

following page.<br />

Figure 14 – Grout socket assembly<br />

Sealing washer<br />

Grout/Lifting socket<br />

Threaded grout plug<br />

Non-return valve<br />

Detail<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 17<br />

Top:<br />

Panelled ring<br />

Bottom:<br />

Segment packing<br />

<strong>and</strong> detail of<br />

stacking spacer<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Right:<br />

Ethylene Propylene<br />

Diene Manomer<br />

gasket placement<br />

<strong>and</strong> detail<br />

Figure 15 – Load deflection graph Load-deflection graph<br />

Load (kN/m)<br />

Load (kN/m)<br />

60<br />

55<br />

50<br />

45<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

30<br />

TUNNEL SEGMENT GASKET TYPE JS1<br />

5<br />

10 mm offset<br />

30<br />

0<br />

0 1 2 3<br />

4<br />

5 6 7 8 89 10 11 12 13 14 15 16<br />

Deflection (mm)<br />

Figure 16 – Watertightness Water graphtightness<br />

graph<br />

10/05<br />

12<br />

11<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0<br />

Trelleborg Bakker B.V. tel: +31 180 495 555, fax: +31 180 433 080<br />

0 1 2 3 4 5<br />

Gap (mm)<br />

6 7 8 9 10<br />

Pressure<br />

Pressure<br />

(bar)<br />

(bar)<br />

GAP<br />

10/05 Trelleborg Bakker B.V. tel: +31 180 495 555, fax: +31 180 433 080<br />

18 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

26<br />

10.25<br />

6.5<br />

7.5<br />

6.5<br />

Detail<br />

Gap<br />

10 mm<br />

offset<br />

26<br />

30<br />

10.25<br />

6.5<br />

7.5<br />

6.5


3-pin precast arches<br />

<strong>Humes</strong>' precast arch system is a high performance <strong>and</strong><br />

cost effective tunnel solution. A large range of custom<br />

designed 3-pin arches have been developed which are<br />

ideal for a variety of complex heavy loading criteria <strong>and</strong><br />

internal envelopes.<br />

A wide range of 3-pin arches have been used for reclaim<br />

tunnels in mining applications. They are designed to suit<br />

coal <strong>and</strong> other mineral stockpiles up to 45 metres.<br />

The 3-pin arch is a soil-structure interaction system<br />

where the backfill of the specified zone contributes to<br />

the load carrying capacity of the arch <strong>and</strong> becomes part<br />

of the structure. Its optimised geometry <strong>and</strong> the unique<br />

pinned joint allows it to bear <strong>and</strong> pass heavy load to<br />

the foundation.<br />

Applications<br />

• Reclaim tunnels<br />

• Conveyor tunnels<br />

• Escape tunnels<br />

• Underpasses<br />

Features <strong>and</strong> benefits<br />

• Designed to meet the mine’s designated design life<br />

<strong>and</strong> can exceed 100 years.<br />

• Delivered in segments to suit light cranes.<br />

• Require minimal maintenance since:<br />

- the combination of backfill <strong>and</strong> overfill protects the<br />

arch element<br />

- it has no exposed metal nor bolting system.<br />

• Openings for ventilation, escape accesses <strong>and</strong> intake<br />

valves can be easily accommodated.<br />

• Grades <strong>and</strong> curved tunnels can be achieved using the<br />

same type arch profile.<br />

• A unique jointing system without any overlapping,<br />

staggering, bolting or cast in-situ joints.<br />

• Self supported during installation, does not require<br />

scaffolding or support of backfill.<br />

• Easy to clean <strong>and</strong> maintain as conveyor belts can be<br />

attached to the internal soffit of the arch allowing<br />

sufficient clearance for service vehicles to pass beneath.<br />

• Fewer units are required for installation as most arch<br />

units are 1.8 m to 2.5 m wide.<br />

• Arches can be installed with minimum disruption to<br />

conveyor operation.<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 19<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Product range<br />

<strong>Humes</strong> 3-pin arches are custom-made to suit specific<br />

project requirements. They are designed to accommodate<br />

the defined envelope, where the function of the tunnel<br />

<strong>and</strong> loads are applied.<br />

<strong>Humes</strong> in-house design team can assist in choosing<br />

the most economical 3-pin arch profile (some st<strong>and</strong>ard<br />

profiles are shown in Figure 17 below). We will conduct<br />

both linear <strong>and</strong> non-linear 3D analysis to define<br />

structure suitability, an example of this is shown in<br />

Figure 18 below.<br />

Figure 17 – 3-pin arch profiles<br />

11,000<br />

10,000<br />

9,000<br />

8,000<br />

7,000<br />

6,000<br />

5,000<br />

4,000<br />

3,000<br />

2,000<br />

1,000<br />

0<br />

8,000<br />

7,000<br />

6,000<br />

5,000<br />

4,000<br />

3,000<br />

Figure 18 – 3D design analysis<br />

20 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

2,000<br />

1,000<br />

0<br />

1,000<br />

2,000<br />

3,000<br />

4,000<br />

5,000<br />

6,000<br />

7,000<br />

8,000


Arch system components<br />

A range of precast concrete products are usually provided<br />

as part of the arch structure along with a selection of<br />

retaining wall structures including:<br />

• precast concrete feeder chambers to fit intake valves<br />

• sp<strong>and</strong>rel walls which run parallel to the arch, retaining<br />

the backfill at each end of the tunnel. They are<br />

designed to match the arch profile.<br />

• wing walls which are placed at each end of the<br />

sp<strong>and</strong>rel wall to retain the backfill <strong>and</strong> support the<br />

sp<strong>and</strong>rel walls.<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 21<br />

Top:<br />

Arch system with<br />

sp<strong>and</strong>rel wall <strong>and</strong><br />

wing walls<br />

Middle:<br />

Sp<strong>and</strong>rel wall<br />

Bottom:<br />

Wing walls<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Top <strong>and</strong> bottom:<br />

Construction<br />

of a box culvert<br />

mine portal<br />

Opposite page:<br />

Jacking pipe<br />

Box culverts<br />

<strong>Humes</strong> manufactures extra large span box culverts with<br />

spans <strong>and</strong> leg heights up to 6 metres. For additional<br />

strength, prestressed units <strong>and</strong> post-tensioning are<br />

also available.<br />

A complete precast base <strong>and</strong> crown unit can be supplied<br />

for fast <strong>and</strong> easy installation. This will minimise the<br />

need for cast in-situ concrete, especially for remote<br />

mining sites.<br />

Box culverts can also be jacked underneath railways <strong>and</strong><br />

roads or slid into a pre-excavated tunnel.<br />

Applications<br />

• Portal entries - provide safe ingress <strong>and</strong> egress for mine<br />

<strong>and</strong> construction sites<br />

• Conveyer tunnels<br />

• Escape tunnels<br />

• Railways <strong>and</strong> roads<br />

• Drainage for haul roads<br />

Features <strong>and</strong> benefits<br />

• Designed to withst<strong>and</strong> explosion loads <strong>and</strong> impact<br />

from rock that may fall from a cut face.<br />

• Designed to take heavy mining vehicle loads.<br />

• Blast doors can be fitted into units as required.<br />

• Custom made to suit project specific envelopes.<br />

• Easy to install, no backfilling or jointing of units is<br />

required for structure stability.<br />

• Can be installed to meet site grade condition.<br />

• Conveyor belts are easily attached to the internal<br />

surface of the crown.<br />

22 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Jacking pipes<br />

<strong>Humes</strong> leads the industry <strong>and</strong> develops world class<br />

jacking pipes ideally suited for use with modern, closed<br />

faced microtunnelling systems.<br />

We provide a comprehensive range of both steel<br />

reinforced concrete <strong>and</strong> vitrified clay jacking pipes. They<br />

are available in a variety of sizes, classes <strong>and</strong> joint types<br />

to suit various applications <strong>and</strong> installation methods.<br />

Our jacking pipes are available in the following ranges;<br />

Steel reinforced concrete pipe from DN300 to DN3600<br />

<strong>and</strong> vitrified clay pipe from DN150 to DN1200.<br />

Reinforced concrete pressure pipes are designed for the<br />

combined effects of the external load <strong>and</strong> internal (in<br />

service) pressure. Australian/New Zeal<strong>and</strong> St<strong>and</strong>ard<br />

AS/NZS 4058:2007 Precast Concrete Pipes (Pressures<br />

<strong>and</strong> Non-Pressure) gives a minimum requirement for<br />

factory test pressure of 120% of working pressure in the<br />

pipeline. STEINZEUG KERAMO vitrified clay jacking pipes<br />

are manufactured <strong>and</strong> inspected in accordance with<br />

European St<strong>and</strong>ard EN 295.<br />

The jacking technique<br />

(microtunnelling)<br />

Pipe jacking is a method of tunnel construction where<br />

hydraulic jacks are used to thrust specially made pipes<br />

through the ground behind a shield machine, from<br />

launch <strong>shaft</strong> to receival <strong>shaft</strong>.<br />

The term microtunnelling is also often used to describe<br />

this method of pipe installation.<br />

Pipe jacking is used to install conduits below ground for a<br />

variety of applications including:<br />

• sewerage pipelines<br />

• stormwater pipelines<br />

• road <strong>and</strong> rail culverts<br />

• pressure pipelines<br />

• as a sleeve pipe for other utility pipelines (water,<br />

sewage, <strong>and</strong> electricity <strong>and</strong> communication cables)<br />

• pipe replacement <strong>and</strong> relining<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 23<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Benefits of pipe jacking<br />

Technical<br />

• Inherent strength of lining.<br />

• Smooth internal finish giving good flow characteristics.<br />

• No requirement for secondary lining.<br />

• Considerably less joints than a segmental tunnel.<br />

• Prevention of ground water ingress by use of pipes<br />

with sealed flexible joints.<br />

• Provision of invert channels in larger pipes to contain<br />

the dry weather flow of a sewer in a combined system.<br />

Safety<br />

Pipe jacking is an inherently safer method than open<br />

trench construction or when considering the risks<br />

associated with deep, large section, open excavations:<br />

• Major reduction in man-hours, opportunities for<br />

accidents to occur are less with pipe jacking.<br />

• In busy urban centres, trenchless operation<br />

will not interfere with pedestrian <strong>and</strong> motor<br />

traffic movements.<br />

• There is significant reduction in the risk of injury as a<br />

result of utility strikes <strong>and</strong> interface with the public.<br />

• Less risk of settlement.<br />

Figure 19 – Typical pipe jacking set up<br />

Crane to<br />

lower pipes<br />

into position<br />

24 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

Launch <strong>shaft</strong> with hydraulic jacks<br />

Jacking direction<br />

Economic<br />

• Less affected by weather condition<br />

• Less risk of settlement<br />

• Minimal surface disruption<br />

• Minimal reinstatement<br />

• Reduced requirement for utilities diversions in<br />

urban areas<br />

Environmental<br />

There are substantial environmental benefits to be<br />

gained by the use of pipe jacking techniques when<br />

compared with the traditional open trench approach:<br />

• Typically the trenchless method will reduce the<br />

quantities of incoming <strong>and</strong> outgoing materials,<br />

with a consequent reduction in tipping of spoil <strong>and</strong><br />

quarrying of imported stone fill. This in turn leads to<br />

reduced vehicle movements <strong>and</strong> subsequently less<br />

associated disruption.<br />

• Minimal surface disruption <strong>and</strong> reinstatement.<br />

• Trenchless will not harm existing vegetation.<br />

• Noise, dirt <strong>and</strong> smell are minimised.<br />

Source: An introduction to pipe jacking <strong>and</strong> microtunelling design<br />

– Pipe Jacking Association UK<br />

Detail – Intermediate jacking station<br />

Trail pipe<br />

Rubber<br />

rings<br />

Jacking direction<br />

St<strong>and</strong>ard pipe<br />

Lubrication port<br />

Working face with<br />

jacking shield<br />

Timber joint packer<br />

Lead pipe (steel can)<br />

Jacks<br />

Thrust ring<br />

St<strong>and</strong>ard pipe<br />

Intermediate jacking station<br />

to assist longer drives Receival <strong>shaft</strong>


Steel reinforced concrete pipes<br />

(SRCP)<br />

<strong>Humes</strong> is Australia’s leading manufacturer of SRCP.<br />

We have a wide range of diameters, lengths <strong>and</strong><br />

strengths available. Our SRCP has a proven track record<br />

<strong>and</strong> can be custom designed for applications such as<br />

drainage, sewage, water supply <strong>and</strong> irrigation.<br />

A milestone was achieved when <strong>Humes</strong>' DN2100,<br />

fixed steel collar pipes were jacked 1,030 m without<br />

any intermediate <strong>shaft</strong>s on the Northern Pipeline<br />

Interconnector – Stage 2, SEQ (refer to our case study on<br />

this project for further details).<br />

Benefits of reinforced concrete jacking pipes<br />

Optimal strength<br />

<strong>Humes</strong> SRCP are manufactured <strong>and</strong> factory tested for<br />

quality to AS/NZS 4058:2007 "Precast concrete pipes<br />

(Pressure <strong>and</strong> Non-pressure)":<br />

• A concrete pipe is a rigid pipe system that relies<br />

mostly on the strength of the pipe <strong>and</strong> is only slightly<br />

dependent on the strength derived from the soil<br />

envelope. The inherent strength of concrete pipe can<br />

compensate for site problems not designed for, such as<br />

construction shortcomings <strong>and</strong> higher fill heights <strong>and</strong><br />

trench depths.<br />

• Concrete pipes are less susceptible to damage<br />

during construction, <strong>and</strong> maintain their shape by<br />

not deflecting.<br />

• All concrete pipe strengths are st<strong>and</strong>ardised<br />

by AS/NZS 4058 “Precast Concrete Pipes”. Concrete<br />

pipes are strength-tested by the manufacturer to proof<br />

loads, or test loads, as nominated by the st<strong>and</strong>ard for<br />

particular diameter <strong>and</strong> class.<br />

• Steel reinforcement in concrete pipes adds<br />

significantly to their inherent strength. The steel<br />

reinforcement is shaped into cages by automatic cage<br />

welding machines. The machines ensure that the<br />

reinforcement cages are dimensionally correct <strong>and</strong><br />

have tight enginereed tolerances.<br />

Durable<br />

<strong>Humes</strong> SRCP has a number of concrete properties that<br />

influence long service life. These properties are:<br />

• Ultimate compressive strength: <strong>Humes</strong> SRCP<br />

compressive strength is usually in the range of up<br />

to 60 MPa <strong>and</strong> above. The strength of the pipe is<br />

a result of the materials used in the concrete mix,<br />

the mix design, manufacturing techniques <strong>and</strong> the<br />

curing process.<br />

• Low water absorption, below 4%, due to the density<br />

<strong>and</strong> impermeability of the concrete used <strong>and</strong><br />

manufacturing process. AS/NZS 4058-2007 specifies<br />

a maximum allowable absorption of 6% for all<br />

concrete pipes.<br />

• A low water/cement (W/C) ratio of below 0.35. The<br />

W/C ratio is considered a trademark for durable<br />

concrete pipe, particularly as high compressive<br />

strength is related to this criterion.<br />

• High alkalinity is controlled by cementitious content<br />

maintained by a proper mix design, material properties<br />

as well as the manufacturing <strong>and</strong> curing process.<br />

• Concrete pipe aggregates, both coarse <strong>and</strong> fine, meet<br />

the requirements of AS 2758. Aggregates are a key<br />

element in producing quality concrete <strong>and</strong> in turn,<br />

quality pipe.<br />

Source: Concrete Pipe Facts, Concrete Pipe Association of<br />

Australasia, www.cpaa.asn.au/concrete-pipe-facts.html<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 25<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Fixed steel collar pipes<br />

A wide robust range is available from DN300 to DN3000<br />

inclusive. They are a custom designed reinforced concrete<br />

jacking pipe incorporating a single wide jacking face<br />

including timber packers, a secure steel collar cast<br />

onto the pipe <strong>and</strong> a flexible watertight joint. All these<br />

being essential for longer pipe jacks <strong>and</strong> unstable<br />

ground conditions.<br />

Applications<br />

The fixed steel collar jacking pipes provides high axial<br />

load transfer capacity <strong>and</strong> a flexible watertight joint. This<br />

is the ideal jacking pipe for all stormwater, sewerage,<br />

sleeve pipe <strong>and</strong> jacked low pressure pipeline applications.<br />

Steel collar types<br />

<strong>Humes</strong> offer two different types of fixed steel collars:<br />

the S type which is fitted into pipes up to DN700 <strong>and</strong> the<br />

J type fitted into remaining sizes (mainly from DN800 to<br />

DN3000). The steel collar b<strong>and</strong>s are fabricated to high<br />

tolerances to ensure optimum joint performance.<br />

Both steel collars include a water stop hydro-seal to<br />

prevent ingress of water between the b<strong>and</strong> <strong>and</strong> the<br />

concrete pipe wall.<br />

Elastomeric seal<br />

The elastomeric seal is located with the corrugated<br />

steel collar in the S type collar b<strong>and</strong>, factory secured<br />

internally to the steel socket b<strong>and</strong> with adhesive. While,<br />

in the J type the seal is retained within the accurately<br />

formed recess on the pipe spigot.<br />

Both unique designs will ensure that the elastomeric seal<br />

remains in place in compression even if joint deflection<br />

occurs. The joint integrity remains intact when subjected<br />

to either internal or external hydraulic pressure.<br />

A muck ring is fitted within the J type joint; limiting the<br />

ingress of soil into the joint during jacking. The muck ring<br />

will be compressed by the end of the steel collar.<br />

Watertight joint – (External pressure testing)<br />

<strong>Humes</strong> have undertaken external pressure testing of<br />

deflected joints with external hydrostatic pressures up<br />

to 400 kPa without visible leaks. On this basis, fixed<br />

steel collar jacking pipes are rated for 250 kPa external<br />

pressure for the joint deflections shown in Figures 22<br />

<strong>and</strong> 23 on page 29. <strong>Humes</strong> can design pipes for higher<br />

external pressure ratings if required.<br />

Bentonite or grout injection fittings<br />

Pipes can be supplied with or without threaded sockets<br />

<strong>and</strong> plugs, which are cast into the pipe wall in locations<br />

to meet the project specific requirements for grout <strong>and</strong>/<br />

or lubrication injection.<br />

Figure 20 – S type joint profile Figure 21 – J type joint profile<br />

26 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Inert thermoplastic linings<br />

<strong>Humes</strong> are able to supply the J type steel collar jacking<br />

pipes complete with corrosion protection linings (either<br />

High Density Polyethylene (HDPE) or Plastiline®- Polyvinyl<br />

Chloride (PVC)) in accordance with Water Services<br />

Association of Australia (WSAA) st<strong>and</strong>ard specification<br />

WSA113. These linings are a proven method of concrete<br />

protection against H S attack in trunk sewers.<br />

2<br />

Secondary sealing recess<br />

All J type steel collar jacking pipes are supplied with a<br />

recess on the internal pipe ends which allows for locating<br />

a flexible sealant, applied internally after installation,<br />

Table 4 – Features <strong>and</strong> benefits<br />

Features Benefit to asset owner Benefit to contractor<br />

Elastomeric seal Watertight joint<br />

Prevents ingress or egress of water <strong>and</strong> soil<br />

surrounding the pipes <strong>and</strong> allows pressure grouting<br />

of the excavated annulus at the completion of<br />

jacking (if required).<br />

Steel collar fixed to<br />

pipe with in-built<br />

water stop<br />

Corrugated collar<br />

recess (S type)<br />

Deep spigot groove<br />

(J type)<br />

Single wide<br />

jacking face<br />

Muck ring<br />

(J type)<br />

Collar material<br />

The designer has many options for the grade of<br />

steel to suit the intended design life in the installed<br />

environment of the pipe. Generally, mild steel is<br />

considered suitable for in-ground conditions <strong>and</strong> a<br />

non-aggressive environment.<br />

Permanent seal location<br />

The seal remains in place throughout the design<br />

life of the pipeline providing a long-term watertight<br />

structure under external groundwater pressures or<br />

ground movement.<br />

Efficient construction<br />

Long drives, lower construction costs <strong>and</strong> less<br />

disturbance to above-ground activities.<br />

Maintain watertight joint<br />

After installation the muck ring protects the rubber<br />

ring <strong>and</strong> the steel collar to maintain watertightness.<br />

Internal joint recess Additional sealing options<br />

The recess is shaped to allow retention of a flexible<br />

sealant if secondary joint sealing is required.<br />

if required by the project designer for isolation of the<br />

joint from the pipeline environment (see Figure 21 on<br />

page 26). The combination of mild steel collars with internal<br />

joint gap sealant can provide a cost effective solution in<br />

certain ground conditions.<br />

Intermediate jacking stations<br />

<strong>Humes</strong> have st<strong>and</strong>ard designs for intermediate jacking<br />

stations <strong>and</strong> these include trail <strong>and</strong> lead pipes for all<br />

diameters DN1000 to DN2000. The arrangement of these<br />

pipes at the intermediate jacking station is shown in<br />

Figure 19 on page 24.<br />

Flexibility<br />

Allows joint rotation without damage to the<br />

pipe joint.<br />

Watertight joint<br />

Lubrication fluids are retained in the excavated<br />

annulus without loss of fluid or pressure.<br />

Secure system<br />

Steel collar will remain watertight <strong>and</strong> secured<br />

in place during jacking, even in variable<br />

ground conditions.<br />

Efficient jointing<br />

Rapid pipe jointing ensures operational efficiency in<br />

the jacking pit.<br />

Restrained seal<br />

Ensures that the seal remains in place during<br />

jointing <strong>and</strong> jacking with external pressure from<br />

groundwater or lubrication injection.<br />

Long drives<br />

The wide face on the pipe end enables transfer of<br />

high jacking forces through the centerline of the<br />

pipe wall enabling accurate steering <strong>and</strong> long drives.<br />

Maintain watertight joint<br />

Prevents ingress of soil into joint during jacking.<br />

No spalling<br />

Prevents spalling of inside concrete face if the packer<br />

is displaced during jacking.<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 27<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Optimal strength<br />

<strong>Humes</strong> fixed collar jacking pipes, both with S <strong>and</strong> J type<br />

collar, are designed with steel reinforcement placed for<br />

optimal strength, which combined with the strength <strong>and</strong><br />

durability of <strong>Humes</strong> concrete pipes, provides an excellent<br />

jacking pipe. Steel reinforced concrete jacking pipes are<br />

capable of withst<strong>and</strong>ing higher jacking loads.<br />

The jacking load capacity of st<strong>and</strong>ard pipes for a range of<br />

joint deflections is illustrated in Figures 22 <strong>and</strong> 23 on the<br />

following page. Pipes with higher jacking loads <strong>and</strong>/or<br />

joint deflections can be designed for specific projects.<br />

28 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

Jacking design <strong>and</strong> forces<br />

The Concrete Pipe Association of Australasia (CPAA)<br />

publication, Jacking Design Guidelines is a recommended<br />

guide to calculate <strong>and</strong> define jacking forces. The guide<br />

can be downloaded by visiting;<br />

www.cpaa.asn.au/CPAA-Online-Shop.html<br />

Jacking forces <strong>and</strong> lateral displacement off line <strong>and</strong><br />

level have to be recorded at regular intervals of jacking<br />

distance (not exceeding 200 mm or every 90 seconds).<br />

Ensure that jacking forces are maintained within the<br />

limits specified in Figures 22 <strong>and</strong> 23 on the following<br />

page. If circumstances cause a jacking force/deflection<br />

combination outside of these limits, hold the jacking<br />

operation <strong>and</strong> contact <strong>Humes</strong> for assistance.


Figure 22 – S type jacking pipes deflection curves<br />

Maximum jacking force (tonnes)<br />

300<br />

250<br />

200<br />

150<br />

100<br />

50<br />

0<br />

0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80<br />

DN300<br />

DN350<br />

DN400<br />

Figure 23 – J type jacking pipes deflection curves<br />

Maximum jacking force (tonnes)<br />

2,500 2500<br />

2,250 2250<br />

2,000 2000<br />

1,750 1750<br />

Maximum Jacking Force (Tonnes)<br />

1,500 1500<br />

1,250 1250<br />

1,000 1000<br />

750<br />

500<br />

250<br />

DN800 DN900 DN1000<br />

Maximum joint deflection (degrees)<br />

DN450<br />

J Series Jacking Pipes<br />

DN500<br />

0.90 1.00 1.10 1.20 1.30<br />

DN600<br />

DN700<br />

0<br />

0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10<br />

Maximum<br />

Maximum<br />

Joint<br />

joint<br />

Deection<br />

deflection<br />

(Degrees)<br />

(degrees)<br />

0<br />

0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20<br />

DN800 DN900 DN1000 DN1100 DN1200 DN1350 DN1500 DN1650 DN1800 DN2100 DN2400 DN2500<br />

DN2700 DN3000<br />

DN1100 DN1200 DN1350 DN1500<br />

DN1650 DN1800 DN2100 DN2400 DN2500 DN2700 DN3000<br />

1.20<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 29<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Table 5 – Fixed steel collar pipes dimensions, mass, jacking loads <strong>and</strong> deflections<br />

Nominal<br />

diameter<br />

Internal<br />

diameter<br />

'A'<br />

(mm)<br />

t<br />

Pw<br />

Pt<br />

C<br />

External<br />

diameter<br />

'B'<br />

(mm)<br />

Detail<br />

Wall<br />

thickness<br />

'T'<br />

(mm)<br />

D<br />

Effective<br />

length<br />

'L'<br />

(mm)<br />

Min.<br />

joint<br />

packer<br />

'Pt/Pw'<br />

(mm)<br />

Length<br />

'C'<br />

(mm)<br />

Steel<br />

collar<br />

ID<br />

'D'<br />

(mm)<br />

Thickness<br />

't'<br />

(mm)<br />

Pipe mass<br />

(kg)<br />

Max.<br />

jacking<br />

load<br />

(tonnes)<br />

300 300 430 65 2,400 3/40 50 412 1.5 500 100 S<br />

350 350 480 65 2,400 3/40 50 462 1.5 550 115 S<br />

400 400 540 70 2,400 3/40 50 522 1.5 660 135 S<br />

450 450 606 78 2,400 3/40 50 588 1.5 725 165 S<br />

500 500 672 86 2,400 3/40 50 654 1.5 1,000 225 S<br />

600 600 774 87 2,400 6/60 80 752 2 1,190 240 S<br />

700 700 876 88 2,400 6/60 80 854 2 1,380 280 S<br />

800 800 1,000 100 2,360 12/65 120 989 4 1,800 500 J<br />

900 900 1,110 105 2,360 12/70 120 1,099 4 2,100 500 J<br />

1,000 1,000 1,220 110 2,360 12/75 120 1,209 4 2,400 515 J<br />

1,100 1,100 1,332 116 2,360 12/80 120 1,321 4 2,800 565 J<br />

1,200 1,200 1,450 125 2,360 12/90 120 1,439 4 3,300 650 J<br />

1,350 1,350 1,626 138 2,320 16/90 160 1,611 6 4,000 755 J<br />

1,500 1,500 1,800 150 2,320 16/100 160 1,785 6 4,800 840 J<br />

1,600 1,600 1,940 170 2,985 16/110 160 1,911 8 7,500 1,020 J<br />

1,650 1,650 1,974 162 2,320 16/110 160 1,959 6 5,700 925 J<br />

1,800 1,800 2,150 175 2,320 16/125 160 2,135 6 6,700 1,050 J<br />

2,100 2,100 2,500 200 2,985 16/160 160 2,481 8 12,050 1,440 J<br />

2,400 2,374 2,783 204 2,985 16/175 175 2,759 10 12,950 1,485 J<br />

2,500 2,500 3,000 250 2,985 16/195 175 2,977 10 16,650 2,000 J<br />

2,700 2,636 3,096 230 2,985 16/175 175 3,073 10 16,150 1,900 J<br />

3,000 2,972 3,472 250 2,985 16/195 175 3,449 10 19,700 2,220 J<br />

30 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

Swiftlift® anchors<br />

L<br />

T<br />

A<br />

B<br />

Collar<br />

type


Loose steel collar pipes<br />

<strong>Humes</strong> offer two types of loose steel collar SRCP jacking<br />

pipes, butt joint <strong>and</strong> in-wall joint. They are available from<br />

DN300 to DN3000 (st<strong>and</strong>ard range DN300 to DN2100).<br />

The steel collar is not attached to the pipe (cast with)<br />

but rather is fitted onto the pipe before installation. The<br />

collars can be supplied by either <strong>Humes</strong> or the contractor.<br />

Butt joint pipes<br />

Butt joint jacking pipes incorporate a single wide jacking<br />

face. External recesses at each end of the pipe allow for a<br />

rolled steel collar to be located between adjacent pipes,<br />

providing the necessary shear connection (see Figure 24).<br />

• Applications<br />

Butt joint jacking pipes can provide a cost effective<br />

solution for typically short length applications<br />

where only limited flexibility is required <strong>and</strong> a soil or<br />

watertight joint is not required. This pipe is also suited<br />

to sleeve pipe applications for road <strong>and</strong> rail crossings<br />

where the annulus between the utility pipeline <strong>and</strong><br />

conduit is to be filled with grout after installation.<br />

Refer to Table 7 – Selection of jacking pipes (page 33),<br />

which provides a summary of capabilities for each<br />

of the different types of jacking pipes for different<br />

requirements <strong>and</strong> applications.<br />

In-wall joint pipes<br />

In-wall joint jacking pipes are available from DN1200<br />

to DN3600 (st<strong>and</strong>ard range DN1200 to DN2100). In-wall<br />

joint jacking pipes incorporate a concrete socket formed<br />

in the wall of the pipe, a rubber ring located on the pipe<br />

spigot <strong>and</strong> timber packers on one or both joint faces<br />

(see Figure 25).<br />

• Applications<br />

In-wall joint jacking pipes are an economical viable<br />

alternative for typically short length applications<br />

where a flexible watertight joint is required, however,<br />

this type of joint can have limitations in jacking<br />

load transfer. A J type pipe should be specified in<br />

these situations.<br />

Figure 24 – Butt joint profile Figure 25 – In-wall joint profile<br />

Steel collar Steel collar<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 31<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Table 6 – Loose steel collar pipe range<br />

Nominal<br />

diameter<br />

Internal<br />

diameter<br />

Selection of jacking pipes<br />

In-wall joint Butt joint<br />

External<br />

diameter<br />

mm<br />

Internal<br />

diameter<br />

The most basic requirements for all jacking pipes is<br />

that they must be capable of supporting the excavation<br />

(earth <strong>and</strong> traffic loads), transferring axial load, providing<br />

a shear connection between adjacent pipes <strong>and</strong> joint<br />

flexibility that allows for each pipe to follow the path<br />

excavated in front of the shield.<br />

External<br />

diameter<br />

DN300 280 362<br />

DN375 363 445<br />

DN475 438 534<br />

DN525 518 616<br />

DN600 586 698<br />

DN675 653 781<br />

DN750 730 864<br />

DN825 790 946<br />

DN900 875 1029<br />

DN975 951 1,111<br />

DN1050 1,026 1,194<br />

DN1200 1,200 1,500 1,163 1,359<br />

DN1350 1,324 1,524<br />

DN1500 1,452 1,676<br />

DN1650 1,596 1,842<br />

DN1800 1,756 2,006<br />

DN1950 1,920 2,220 1,930 2,198<br />

DN2100 2,088 2,388 2,096 2,388<br />

Notes:<br />

1. Alternative internal diameters (<strong>and</strong> external diameters) may be available to suit project<br />

specific requirements, contact <strong>Humes</strong> for assistance.<br />

2. St<strong>and</strong>ard range is equivalent to load class 4 pipes.<br />

3. Contact <strong>Humes</strong> for in-wall joint pipes in this range.<br />

32 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

In addition, jacking pipes may need to prevent ingress of<br />

surrounding soil, groundwater, lubricants or grouts <strong>and</strong><br />

provide a joint capable of withst<strong>and</strong>ing internal pressure<br />

in sewerage or pressure pipeline applications.<br />

Jacking pipes must meet both the needs of the<br />

contractor <strong>and</strong> asset owner who is usually represented<br />

by the pipeline designer. Table 7 opposite provides a<br />

summary of the capabilities of each of our types of<br />

jacking pipes for different requirements <strong>and</strong> applications.


Table 7 – Selection of jacking pipes<br />

Stakeholder<br />

Jacking pipe<br />

requirements or<br />

application<br />

Fixed steel collar Loose steel collar<br />

S type J type Butt joint In-wall joint<br />

Asset owner St<strong>and</strong>ard size class DN300 – DN700 DN800 – DN3000 DN300 – D2100 DN1200 – DN2100<br />

Asset<br />

owners <strong>and</strong><br />

contractors<br />

Extended diameter<br />

range*<br />

Incorporation of inert<br />

thermoplastic lining<br />

External grouting Suitable for short<br />

lengths<br />

Internal pressure test<br />

capability (kPa)‡<br />

Application of<br />

internal secondary<br />

sealants<br />

DN800 Up to DN3600 DN2250 – DN3000 DN2250 – DN3600<br />

N/A Available DN900 > Available<br />

Ideally suited Not suitable Limited suitability†<br />

90 150 § N/A 90<br />

N/A Suitable Not suitable Limited suitability<br />

Sewerage pipelines Limited suitability || Ideally suited Not suitable Suitable<br />

Stormwater pipelines Ideally suited Ideally suited Limited suitability Suitable<br />

Road <strong>and</strong> rail culverts Ideally suited Ideally suited Limited suitability Suitable<br />

Sleeve pipe<br />

applications<br />

Length of jacked<br />

pipeline (m)<br />

External pressure test<br />

capability §§<br />

Ideally suited Ideally suited Limited suitability # Suitable<br />

0 – 50†† < DN1000: 0 – 150<br />

DN1000 – DN3000:<br />

no limit‡‡<br />

0 – 50** 0 – 50<br />

90 250 N/A 90<br />

Jacking force transfer Excellent Excellent Good Moderate<br />

Intermediate jacking<br />

stations pipes<br />

N/A Available DN900 –<br />

DN3000<br />

To be provided by<br />

contractor<br />

Contractors Open face shields Suitable Suitable Suitable Suitable<br />

Closed face pressure<br />

shields<br />

Lubrication along<br />

length of pipeline<br />

To be provided by<br />

contractor<br />

Ideally suited Ideally suited Not suitable Limited suitability<br />

N/A Ideally suited Not suitable |||| Limited suitability<br />

Notes:<br />

* Refer to <strong>Humes</strong> for availability.<br />

† Grout pressures need to be carefully monitored.<br />

‡ Test to AS/NZS 4058: 2007.<br />

§ Higher pressures are possible with certain diameters – refer to <strong>Humes</strong> for advice if higher pressures are required.<br />

|| If corrosive sewage gases are expected consider using vitrified clay jacking pipes distributed by <strong>Humes</strong>.<br />

# The butt joint jacking pipe is suitable for short length drives in certain soil conditions if the annulus between the concrete sleeve pipe <strong>and</strong> the product pipe is grouted.<br />

This grout should also flow into the annulus between the sleeve pipe <strong>and</strong> the excavated ground.<br />

†† Intermediate jacking stations are not available <strong>and</strong> length is mainly limited by installation equipment. Some pipe jacking contractors may be able to achieve longer<br />

lengths of individual drives in certain soil conditions. Refer to jacking pipe contractor for advice for longer drives.<br />

‡‡ The maximum length will be controlled by installation equipment rather than pipe capability.<br />

** Lack of joint flexibility largely controls maximum length. This could be extended in certain soil conditions.<br />

§§ There is no published test method for external joint testing of reinforced concrete pipes. External pressures due to lubrication or grouting can be well in excess of<br />

ground water pressures.<br />

|||| For lubrication to be effective, the annulus between the external diameter of the pipe <strong>and</strong> the excavated soil needs to be filled. The butt joint pipe may not provide an<br />

effective sealed joint.<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 33<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Load class<br />

Jacking pipes, as opposed to pipes laid in open<br />

excavations, are subjected to both jacking forces,<br />

external earth loads <strong>and</strong> life loads (permanent loads)<br />

<strong>and</strong> all of these have to be considered when specifying<br />

the pipes.<br />

The effect of the jacking force on the pipe barrel is<br />

small on account of the high compressive strength of<br />

the concrete. The joint, however, must be considered<br />

because the joint cross-section is smaller, as a rule, than<br />

that of the barrel <strong>and</strong> the jacking force is transferred<br />

eccentrically across the joint.<br />

The external earth load on the barrel is equal to or<br />

smaller than the trench load on a pipe bedded in a<br />

trench of same width as the excavation (i.e. the outside<br />

diameter of the pipe plus a margin for over-excavation).<br />

The jacking method of installation, therefore, is very<br />

efficient from an external load point of view since the<br />

external earth load is smaller than both trench <strong>and</strong><br />

embankment load on pipes of the same diameter under<br />

the same height of fill.<br />

As such a minimum Class 4 pipe is usually recommended<br />

although in some short length drives a Class 3 may<br />

be suitable. The Class 4 pipe to Australian St<strong>and</strong>ard<br />

AS/NZS 4058: 2007 has very similar strength<br />

requirements to load classes specified for jacking pipes<br />

in European <strong>and</strong> Japanese St<strong>and</strong>ards.<br />

AS/NZS 4058: 2007 outlines the technique for<br />

determining the permanent vertical loads acting on<br />

pipes installed using pipe jacking. The jacking pipe<br />

is installed underground into undisturbed natural<br />

ground where the soil’s natural cohesion contributes to<br />

arching over the pipe. Where the calculation includes<br />

the effects of arching due to soil cohesion extensive soil<br />

investigations should be carried out to determine the<br />

appropriate design soil properties.<br />

The jacking installation results in a recommended<br />

bedding factor between two <strong>and</strong> three that is used to<br />

determine the minimum suitable pipe class required due<br />

to permanent loads.<br />

34 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

The higher value is recommended when the annulus<br />

between the pipe <strong>and</strong> ground is grouted. Grouting<br />

of this annulus with a suitable cementitious grout is<br />

recommended in most installations as any voids could<br />

create a drainage path external to the pipeline which in<br />

turn could lead to soil erosion, lowering of ground water<br />

tables <strong>and</strong>, in aggressive soil conditions, an increased risk<br />

of corrosion of pipe materials.<br />

The axial loading from the pipe jacking is not directly<br />

included in the selection of the pipe load class. Timber<br />

packers are placed between the jacking faces of the<br />

concrete pipes to avoid high stresses that could result<br />

from direct concrete to concrete contact. The axial load<br />

capacity of the concrete pipe is determined based on<br />

the minimum pipe wall thickness, concrete strength,<br />

properties of the timber packers <strong>and</strong> the deflections that<br />

can be expected at pipe joints during installation.<br />

The allowable jacking forces <strong>and</strong> associated maximum<br />

joint deflections are calculated in accordance with<br />

the Concrete Pipe Association of Australasia (CPAA)<br />

publication, Jacking Design Guidelines.<br />

Source: Jacking Design Guidelines, Concrete Pipe Association<br />

of Australasia.<br />

Jacking design <strong>and</strong> forces<br />

The CPAA publication, Jacking Design Guidelines, is a<br />

recommended guide to calculate <strong>and</strong> define jacking<br />

forces. The guide can be downloaded by visiting;<br />

www.cpaa.asn.au/CPAA-Online-Shop.html<br />

Jacking force <strong>and</strong> lateral displacement off line <strong>and</strong><br />

level have to be recorded at regular intervals of jacking<br />

distance (not exceeding 200 mm or every 90 seconds).<br />

Ensure that jacking forces are maintained within the<br />

specified limits. If circumstances cause a jacking force/<br />

deflection combination outside of these limits, hold the<br />

jacking operation <strong>and</strong> contact <strong>Humes</strong> for assistance.


Vitrified clay pipes<br />

<strong>Humes</strong> vitrified clay jacking pipes are manufactured by<br />

STEINZEUG-KERAMO (STEINZEUG Abwassersysteme<br />

GmbH) <strong>and</strong> inspected in accordance with the European<br />

st<strong>and</strong>ard for vitrified clay pipes, fittings <strong>and</strong> joints for<br />

drains <strong>and</strong> sewers - EN 295.<br />

Features <strong>and</strong> benefits<br />

Watertightness<br />

The joints are tested in accordance with EN 295, which<br />

means that they are guaranteed to be watertight at<br />

0.5 bar, including the angular deflections <strong>and</strong> radial<br />

loads specified in the st<strong>and</strong>ard. They are also tested<br />

in accordance with ZPWN 2951 <strong>and</strong> ATV A142, with<br />

guaranteed watertightness at 2.4 bar. Watertightness<br />

is also tested at an external pressure of 6 bar, which<br />

provides a high level of security against penetration of<br />

soil slurries <strong>and</strong> bentonite.<br />

Corrosion resistance<br />

Vitrified clay material is resistant to all types of chemicals<br />

over the entire wall thickness. The resistance of the<br />

vitrified clay material <strong>and</strong> seals is tested using chemicals,<br />

including sulphuric acid at pH 0 <strong>and</strong> NaOH at pH 14, in<br />

conformance with EN 295 <strong>and</strong> ZPWN 295.<br />

High mechanical strength<br />

Vitrified clay jacking pipes generally have greater wall<br />

thicknesses than corresponding st<strong>and</strong>ard vitrified clay<br />

sewer pipes, that results in high crown pressure ratings<br />

<strong>and</strong> high resistance to ground <strong>and</strong> traffic loads.<br />

Strength in the length direction is the most important<br />

factor for jacking pipes, because they must withst<strong>and</strong> the<br />

high jacking forces necessary to overcome the resistance<br />

of the cutting face <strong>and</strong> the external pipe surface.<br />

According to the EN 295 st<strong>and</strong>ard, the longitudinal<br />

compressive strength of the surfaces that transfer the<br />

force between pipe sections must be at least 75 N/mm².<br />

STEINZEUG-KERAMO guarantees a value of at least<br />

100 N/mm². That is higher than the values stated for<br />

other types of current jacking material. It allows very<br />

high jacking forces to be used, although this capability is<br />

only partially utilised in practice. The glazed outer surface<br />

of the pipe strongly reduces friction between the pipe<br />

<strong>and</strong> the surrounding soil.<br />

High abrasion resistance<br />

Vitrified clay has high abrasion resistance, which<br />

is equally true for the glaze <strong>and</strong> the rest of the<br />

wall. Abrasion values encountered in the tests are<br />

approximately 0.08 mm, which is much lower than<br />

the typical abrasion values of 0.2 mm to 0.5 mm after<br />

100,000 load cycles measured using the Darmstadt test<br />

as specified in the EN 295 st<strong>and</strong>ard or the maximum<br />

value of 0.25 mm in the ZPWN 295 st<strong>and</strong>ard. Abrasion<br />

does not accelerate even with extended load cycles, such<br />

as up to 400,000, in contrast to what is often suggested<br />

in data sheets for competitive materials. The depth of<br />

abrasion remains limited to 0.3 - 0.8 mm after 400,000<br />

cycles. Compared with the large wall thicknesses of<br />

vitrified clay jacking pipes, that represents a negligible<br />

loss of wall thickness.<br />

1. ZPWN 295 is an internal manufacturer st<strong>and</strong>ard of<br />

STEINZEUG-KERAMO.<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 35<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Right:<br />

Vitrified clay jacking<br />

pipe installation<br />

Resistance to high-pressure cleaning<br />

The requirement included in the ZPWN 295 st<strong>and</strong>ard<br />

is met (resistance with regard to a st<strong>and</strong>ardised<br />

maintenance cleaning test at 120 bar <strong>and</strong> a deblocking<br />

test at 340 bar). Here again, vitrified clay scores<br />

considerably better than many other types of material.<br />

Temperature resistance<br />

Pipes <strong>and</strong> seals are tested at up to 70 °C. Vitrified clay<br />

pipes can tolerate even higher temperatures.<br />

Long service life<br />

After being properly installed, vitrified clay pipe requires<br />

very little maintenance. As vitrified clay scores very<br />

high with respect to all the requirements that must be<br />

imposed on sewer pipes, vitrified clay pipes have very<br />

long service lives. The important properties mentioned<br />

above do not degrade over time. This is especially true<br />

for jacking pipes, because they are structurally over<br />

dimensioned for their subsequent use <strong>and</strong> optimally<br />

bedded in the ground.<br />

36 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Product range<br />

The entire range of vitrified clay jacking pipes DN200 to<br />

DN1200 are fitted with a stainless steel coupling which<br />

has a high chrome <strong>and</strong> nickel content <strong>and</strong> a relatively<br />

significant molybdenum content. This coupling is highly<br />

resistant to corrosion in aggressive soils (acids, chlorides<br />

<strong>and</strong> halogens).<br />

Two different types of stainless steel couplings are used,<br />

Type 1 <strong>and</strong> Type 2.<br />

DN200 to DN300 with Type 1 stainless steel coupling<br />

• The moulded elastomer seal is integrated into the ring.<br />

• The packing ring, which transmits the jacking force is<br />

made from elastomer for diameters up to DN300 <strong>and</strong><br />

forms a unit with the moulded sealing ring.<br />

• Pipes are sawn at both ends to yield parallel end faces.<br />

• The spigot ends are milled. The precision ground<br />

spigots as for larger dimension jacking pipes permit a<br />

safe internal working pressure of 2.4 bar.<br />

• The sealing capabilities of the coupler due to its special<br />

design not only guarantees joint integrity, but ensures<br />

full protection from the ingress of matter during the<br />

jacking process.<br />

Figure 26 – Typical vitrified clay pipe jacking set up<br />

DN400 to DN1200 with Type 2 stainless steel coupling<br />

• The moulded rubber seal is integrated in a<br />

milled groove.<br />

• The packing ring, which transmits the jacking force,<br />

is made from particle board <strong>and</strong> is prefitted to<br />

the coupling.<br />

• Pipes are sawn <strong>and</strong> milled at both ends to yield parallel<br />

end faces.<br />

• For diameters DN600 <strong>and</strong> above a clamping<br />

(prestressing) ring is fitted at each spigot end. This ring<br />

increases the permissible jacking force <strong>and</strong> provides<br />

additional protection in case of poorly controlled<br />

steering motions during jacking or when angular<br />

deflections occur due to variations in soil conditions.<br />

• Intermediate re-usable jacking stations can be used<br />

with diameters of DN600 <strong>and</strong> above. This is advisable<br />

for long jacking distances <strong>and</strong> when jacking forces<br />

exceeding the specified limits are anticipated. The<br />

intermediate jacking stations are coupled to the spigot<br />

ends of the pipes <strong>and</strong> recovered in the receival pit or an<br />

intermediate <strong>shaft</strong>.<br />

The trenchless mode of construction<br />

At the present time two remote steered methods<br />

for the construction of underground sewers<br />

are in use. These two methods are<br />

described below in accordance with ATV<br />

bentonite suspensions are used, special s<strong>and</strong><br />

removal equipment is used. The drive for the<br />

cutting head <strong>and</strong> for the steering cylinders are<br />

located in the jacking shield. In general this<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 37<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Figure 27 – Joint profiles for DN200 to DN300 pipe with Type 1 coupling<br />

Table 8 – Dimensions for DN200 to DN300 pipe with Type 1 coupling (refer Figure 27 above)<br />

DN<br />

Internal<br />

Pipe<br />

end<br />

d 1<br />

± 5 d 3 d M<br />

200 199 244<br />

250 250 322<br />

300 299 374<br />

+ 2<br />

Pipe<br />

dimensions Coupling<br />

Pipe<br />

body Length e d k<br />

276<br />

+ 0<br />

l 1<br />

± 1<br />

mm<br />

990 49<br />

- 2 - 6 - 1<br />

+ 0<br />

360<br />

+ 0 990<br />

1,990<br />

48<br />

- 1 - 6 - 0<br />

+ 0<br />

406<br />

+ 0 990<br />

1,990<br />

48<br />

- 1 -10 - 0<br />

+ 3<br />

± 1<br />

s k<br />

± 0.2<br />

Notes:<br />

1. * Permissible jacking force for automatic recording <strong>and</strong> control, safety factors 2 <strong>and</strong> 1.6.<br />

2. Compressive strength = 100 N/mm 2 .<br />

3. Bending tensile strength = 14 N/mm 2 .<br />

4. Supplied with wooden pressure transfer ring according to EN 312 P5.<br />

5. The ground spigot ends (d 3 ) are trimmed ca. 2 x 2 mm.<br />

38 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

l 1<br />

e<br />

d 1<br />

+ 3<br />

+ 3<br />

Detail<br />

2<br />

d 3 d M d k d zi<br />

2<br />

b k<br />

± 1.5<br />

s k<br />

d z<br />

± 1<br />

b k<br />

Pressure<br />

transfer ring<br />

d za<br />

± 0.5<br />

d z<br />

d zi<br />

± 0.5<br />

Jacking direction<br />

Max.<br />

jacking<br />

force*<br />

Min.<br />

crushing<br />

load<br />

Average<br />

weight<br />

kN kN/m kg/m<br />

267.8 1.5 103 10 241 205 350 80 60<br />

342.8 1.5 106 10 320 257 810 110 105<br />

395.8 2.0 106 10 372 309 1,000 120 125


Figure 28 – Joint profiles for DN400 to DN1200 pipe with Type 2 coupling<br />

Table 9 – Dimensions for DN400 to DN1200 pipe with Type 2 coupling (refer Figure 28 above)<br />

DN<br />

Bevel d m min. 45°<br />

l 1<br />

Internal<br />

d 1 d 3<br />

Pipe dimensions Coupling<br />

Pipe<br />

end Pipe body Length<br />

+0<br />

d M<br />

400 400 + 6 528 556 + 0 984<br />

- 6 - 12 1,984<br />

-1<br />

e<br />

l 1<br />

± 1<br />

mm<br />

e<br />

± 2<br />

d k<br />

± 1<br />

s k<br />

± 0.2<br />

b k<br />

± 1<br />

Pressure transfer<br />

ring<br />

d z<br />

± 1<br />

d za<br />

± 1<br />

d zi<br />

± 1<br />

Max.<br />

jacking<br />

force *<br />

Min.<br />

crushing<br />

load<br />

Average<br />

weight<br />

kN kN/m kg/m<br />

65 536 3 130 16 518 413 2,350 160 240<br />

500 498 + 7.5 632 661 + 0 1,984 65 640 3 130 16 624 513 3,000 140 295<br />

- 7.5 - 15<br />

600 599 + 9 723 766 + 0 1,981 70 731 3 143 19 713 615 3,100 120 350<br />

- 9 - 18<br />

700 695 + 12 827 870 + 0 1,981 70 837 4 143 19 816 715 3,300 140 434<br />

- 12 - 24<br />

800 792 + 12 921 970 + 0 1,981 70 931 4 143 19 911 823 3,700 128 507<br />

- 12 - 24<br />

1000 1,056 + 15 1,218 1,275 + 0 1,981 70 1,230 5 143 19 1,208 1,077 5,700 120 855<br />

- 15 - 30<br />

1200 1,249 + 18 1,408 1,475 + 0 1,981 80 1,422 6 163 19 1,397 1,277 6,400 114 990<br />

- 18 - 36<br />

Notes:<br />

1. * Permissible jacking force for automatic recording <strong>and</strong> control, safety factors 2 <strong>and</strong> 1.6.<br />

2. Compressive strength = 100 N/mm 2 .<br />

3. Bending tensile strength = 14 N/mm 2 .<br />

4. Supplied with wooden pressure transfer ring according to EN 312 P5.<br />

5. The ground spigot ends (d 3 ) are trimmed ca. 2 x 2 mm.<br />

6. For diameters DN600 <strong>and</strong> above a prestressing (clamping) ring is fitted at each spigot end.<br />

d 1<br />

Rubber seal<br />

d 3 d M d k d za d zi<br />

Prestressing ring 6<br />

S k<br />

b k<br />

d z<br />

Particle board<br />

Max. d m on this side<br />

Jacking direction<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 39<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Right:<br />

Milled end of<br />

adaptor pipe <strong>and</strong><br />

socketed end of<br />

st<strong>and</strong>ard pipe<br />

Connection to st<strong>and</strong>ard pipes <strong>and</strong><br />

access chambers<br />

Three different components are used to connect vitrified<br />

clay jacking pipes to st<strong>and</strong>ard vitrified clay pipelines <strong>and</strong><br />

access chambers.<br />

1. Adaptor pipe for DN200 to DN600 pipes<br />

The adaptor pipe is used for connection of vitrified clay<br />

jacking pipes to open trench vitrified clay pipes normal/<br />

high strength class or access chambers. They consist of<br />

1.0 m long jacking pipes with a coupling on one end <strong>and</strong><br />

the other end milled to the external diameter of the pipe<br />

to which the adaptor is to be connected.<br />

Figure 29 – Adaptor pipe for DN200 to DN600 pipes<br />

b k<br />

d z<br />

Coupling type 1 or 2<br />

d k d 1 d 3 d M<br />

1,000 mm<br />

vitrified clay jacking pipe to a vitrified clay so<br />

eted pipe is provided by the use of an bush<br />

to equal out the different diameters. Then, w<br />

e = 180 mm<br />

Table 10 – Dimensions for adaptor pipe for DN200 to DN600 pipes (refer Figure 29 above)<br />

DN<br />

Internal<br />

d 1<br />

Pipe end<br />

(normal strength)<br />

d 3<br />

Pipe dimensions<br />

+0<br />

+0<br />

d3 -1 -1<br />

mm<br />

Figure 30 – Connection of adaptor pipe to access chamber<br />

Grinded on a length e = 180 mm<br />

Pipe end<br />

(high strength) Pipe body<br />

d M<br />

Length<br />

(mm)<br />

l1 ± 1<br />

Average weight<br />

(kg/piece)<br />

250 250 +3 299 318 360 +0 1,000 105<br />

-3 -6<br />

300 299 +5 355 376 406 +0 1,000 125<br />

-5 -10<br />

400 400 +6 486 492 556 +0 1,000 240<br />

-6 -12<br />

500 498 +7.5 581 609 661 +0 1,000 295<br />

-7.5 -15<br />

600 601 +9 687 721 766 +0 1,000 305<br />

-9 -18<br />

40 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

d 3<br />

of the<br />

jacking<br />

pipe<br />

d M<br />

d 3 of the<br />

st<strong>and</strong>ard vc<br />

pipe (normal<br />

or high<br />

strength)<br />

1,000 mm<br />

Inspection chamber with vitrified clay invert<br />

BKK ring<br />

P ring


2. M-seal <strong>and</strong> bush ring<br />

Another way of achieving the transition from a vitrified<br />

clay jacking pipe to an open trench vitrified clay socketed<br />

pipe of different external diameter is by using an M-seal<br />

<strong>and</strong> bush ring.<br />

The bush ring is used to equal out the outside diameters<br />

of the two pipes. The M-seal is a metal b<strong>and</strong>ed flexible<br />

coupling providing a watertight <strong>and</strong> reliable connection<br />

between the jacking <strong>and</strong> trench pipes.<br />

3. Short length pipes<br />

Connection of vitrified clay jacking pipes to access<br />

chambers can also be achieved using short length,<br />

350 mm to 500 mm pipes. Three different types of short<br />

length pipes are available to suit various applications <strong>and</strong><br />

installation methods.<br />

Type A – One end sawn flat <strong>and</strong> the other with a<br />

steel coupling.<br />

Type B – Both ends are sawn flat.<br />

Type C – One end sawn flat <strong>and</strong> one spigot end.<br />

An M-seal <strong>and</strong> bush ring is used to connect these three<br />

types together.<br />

Figure 32 – Short length pipes<br />

d k<br />

b k<br />

300 to 1399 x x x x x<br />

Bush types according to outside diameter differences.<br />

To combine with M seals.<br />

21<br />

Figure 31 – M-seal <strong>and</strong> bush ring<br />

Jacking pipe<br />

Sawn flat spigot<br />

Type A Type B Type C<br />

l 1<br />

d 1<br />

d M<br />

l 1<br />

d 1<br />

85<br />

190<br />

M-seal<br />

St<strong>and</strong>ard vc pipe<br />

Bush ring<br />

d M d 1 d 2<br />

l 1<br />

e<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 41<br />

Left:<br />

M-seal with<br />

bush ring<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Top:<br />

CMP on-site<br />

manufacturing<br />

Bottom:<br />

CMP used in a<br />

culvert application<br />

Corrugated Metal Pipe (CMP)<br />

<strong>Humes</strong> Corrugated Metal Pipe (CMP) is a helically wound,<br />

lock seamed corrugated metal pipe <strong>and</strong> is available in<br />

pipe diameters up to 5.1 m, <strong>and</strong> wall thicknesses of<br />

1.6 mm, 2 mm, 2.5 mm, 3 mm <strong>and</strong> 3.5 mm.<br />

CMP is manufactured from Z600 galvanised grade 250<br />

steel in two state-of-the-art profiles TR <strong>and</strong> TRS. Both<br />

of these profiles have higher load bearing capacity<br />

than similar corrugated sinusoidal profiles with TR<br />

outperforming 68 x 13 <strong>and</strong> TRS outperforming both<br />

125 x 25 <strong>and</strong> 75 x 25. It is designed in accordance with<br />

Australian St<strong>and</strong>ards AS 1761-1985 <strong>and</strong> AS 1762-1984<br />

Helical Locked Seamed Corrugated Steel Pipe.<br />

Applications<br />

• Culverts under haul/temporary roads<br />

• Mine <strong>and</strong> conveyor portals<br />

• Safe access to mines <strong>and</strong> construction sites<br />

• Escape tunnels<br />

• Conduit casing<br />

• Ventilation <strong>shaft</strong>s <strong>and</strong> air flow columns<br />

Features <strong>and</strong> benefits<br />

• Large diameters <strong>and</strong> long lengths manufactured<br />

economically on-site minimising freight cost.<br />

• Large diameter pipes eliminate the high installation<br />

cost of multi-plate structures.<br />

• On-site manufacture accommodates order variations<br />

<strong>and</strong> additions, <strong>and</strong> frees up haul roads on mine sites.<br />

• <strong>Humes</strong>’ unique profiles optimise load bearing capacity.<br />

• Where pipes are to be joined, dedicated coupling<br />

b<strong>and</strong>s are supplied providing a secure fit.<br />

• <strong>Humes</strong>’ design team ensure customer’s requirements<br />

are met.<br />

• Large diameter culverts can be laid in live condition<br />

(running streams).<br />

• Installed CMP has high load bearing capacity.<br />

42 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong><br />

Figure 33 – CMP profiles<br />

TR profile<br />

TRS profile


Backfilling<br />

CMP is a flexible pipe which replies on soil structure<br />

interaction to maintain its structural stability.<br />

Tables 11 <strong>and</strong> 12 below list the maximum cover for each<br />

of the CMP profiles.<br />

Table 11 – Maximum cover (m) for TR profile<br />

Nominal<br />

internal<br />

diameter<br />

(mm)<br />

Wall thickness<br />

(mm)<br />

1.6 2.0 2.5 3.0<br />

300 ++ ++ x x<br />

375 ++ ++ x x<br />

450 ++ ++ x x<br />

600 ++ ++ ++ x<br />

750 40.5 ++ ++ x<br />

900 34.0 47.5 ++ x<br />

1,050 29.0 40.5 ++ x<br />

1,200 25.5 35.5 45.0 ++<br />

1,350 22.5 31.5 40.0 49.0<br />

1,500 20.5 28.5 36.0 44.5<br />

1,650 18.5 26.0 33.0 40.0<br />

1,800 16.5 23.5 30.0 37.0<br />

1,950 * 20.5 27.0 34.0<br />

2,100 * 18.5 24.0 30.0<br />

2,250 * 16.5 21.5 27.0<br />

2,400 * * 19.0 24.5<br />

2,550 * * 17.0 22.0<br />

2,700 * * * 19.5<br />

2,850 * * * 17.0<br />

3,000 * * * 15.5<br />

Notes:<br />

• Calculations are based on base material steel thickness,<br />

ie without galvanising.<br />

• For minimum cover requirements please contact <strong>Humes</strong><br />

for assistance.<br />

• Soil density 19 kN/m 3 .<br />

• * Denotes unsuitable due to flexibility factor greater than<br />

0.250 mm/N.<br />

• ++ Denotes height of fill greater than 50 m.<br />

• x Denotes not practical for manufacture.<br />

Table 12 – Maximum cover (m) for TRS profile<br />

Nominal<br />

internal<br />

diameter<br />

(mm)<br />

Wall thickness<br />

(mm)<br />

1.6 2.0 2.5 3.0 3.5<br />

900 x x x x x<br />

1,050 x x x x x<br />

1,200 x x x x x<br />

1,350 x x x x x<br />

1,500 x x x x x<br />

1,650 x x x x x<br />

1,800 x x x x x<br />

1,950 16.5 21.5 27.5 33.0 38.5<br />

2,100 15.5 20.0 25.5 30.5 36.0<br />

2,250 14.5 18.5 23.5 28.5 33.5<br />

2,400 13.5 17.5 22.0 26.5 31.5<br />

2,550 12.5 16.5 20.5 25.0 29.5<br />

2,700 12.0 15.5 19.5 23.5 28.0<br />

2,850 11.0 14.5 18.5 22.5 26.5<br />

3,000 10.0 13.5 17.5 21.5 25.0<br />

3,300 * 11.5 15.5 18.5 22.0<br />

3,600 * 10.0 13.5 16.0 19.5<br />

3,900 * * 12.0 14.0 17.0<br />

4,200 * * 8.0 11.0 14.5<br />

4,500 * * * 9.5 12.5<br />

4,800 * * * * 10.5<br />

5,100 * * * * 9.5<br />

Notes:<br />

• Calculations are based on base material steel thickness,<br />

ie without galvanising.<br />

• For minimum cover requirements please contact <strong>Humes</strong><br />

for assistance.<br />

• Soil density 19 kN/m 3 .<br />

• * Denotes unsuitable due to flexibility factor greater than<br />

0.250 mm/N.<br />

• x Denotes not practical for manufacture.<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong> 43<br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Top:<br />

Precast arches<br />

Middle:<br />

HumeDeck®<br />

modular bridge<br />

system<br />

Bottom:<br />

Headwall<br />

Precast <strong>solutions</strong><br />

<strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong><br />

Access, pipe jacking <strong>and</strong> ventilation <strong>shaft</strong>s<br />

Segmental <strong>shaft</strong>s<br />

One piece <strong>shaft</strong>s<br />

Mine portals <strong>and</strong> reclaim tunnels<br />

Precast arches<br />

Box culverts<br />

Corrugated Metal Pipe (CMP)<br />

Traffic <strong>and</strong> utility tunnels<br />

Segmental tunnel linings<br />

Steel reinforced concrete pipes – jacking<br />

Vitrified clay pipes – jacking<br />

Escape tunnels <strong>and</strong> <strong>shaft</strong>s<br />

Precast arches<br />

Box culverts<br />

Steel reinforced concrete pipes<br />

Corrugated Metal Pipe (CMP)<br />

Stormwater<br />

Sewage transfer <strong>and</strong> storage<br />

Bridge <strong>and</strong> platform<br />

Walling<br />

Potable water supply<br />

Irrigation supply<br />

Traffic management<br />

Cable <strong>and</strong> power management<br />

Rail<br />

Livestock management<br />

44 <strong>Tunnel</strong> <strong>and</strong> <strong>shaft</strong> <strong>solutions</strong>


Contact information<br />

National sales 1300 361 601<br />

humes.com.au<br />

info@humes.com.au<br />

Head Office<br />

18 Little Cribb St<br />

Milton QLD 4064<br />

Ph: (07) 3364 2800<br />

Fax: (07) 3364 2963<br />

Queensl<strong>and</strong><br />

Brisbane/Gold Coast<br />

Ph: (07) 3866 7100<br />

Fax: (07) 3866 7101<br />

Bundaberg<br />

Ph: (07) 4152 2644<br />

Fax: (07) 4152 5847<br />

Rockhampton<br />

Ph: (07) 4924 7900<br />

Fax: (07) 4924 7901<br />

Sunshine Coast<br />

Ph: (07) 5472 9700<br />

Fax: (07) 5472 9711<br />

Toowoomba<br />

Ph: (07) 4694 1420<br />

Fax: (07) 4634 3874<br />

Townsville<br />

Ph: (07) 4758 6000<br />

Fax: (07) 4758 6001<br />

New South Wales<br />

Canberra<br />

Ph: (02) 6285 5309<br />

Fax: (02) 6285 5334<br />

Grafton<br />

Ph: (02) 6644 7666<br />

Fax: (02) 6644 7313<br />

Kempsey<br />

Ph: (02) 6562 6755<br />

Fax: (02) 6562 4235<br />

Lismore<br />

Ph: (02) 6621 3684<br />

Fax: (02) 6622 1342<br />

Newcastle<br />

Ph: (02) 4032 6800<br />

Fax: (02) 4032 6822<br />

Sydney<br />

Ph: (02) 9832 5555<br />

Fax: (02) 9625 5200<br />

Tamworth<br />

Ph: (02) 6763 7300<br />

Fax: (02) 6763 7301<br />

Victoria<br />

Echuca<br />

Ph: (03) 5480 2371<br />

Fax: (03) 5482 3090<br />

Melbourne<br />

Ph: (03) 9360 3888<br />

Fax: (03) 9360 3887<br />

Tasmania<br />

Launceston<br />

Ph: (03) 6335 6300<br />

Fax: (03) 6335 6330<br />

South Australia<br />

Adelaide<br />

Ph: (08) 8168 4544<br />

Fax: (08) 8168 4549<br />

Western Australia<br />

Gnangara<br />

Ph: (08) 9302 8000<br />

Fax: (08) 9309 1625<br />

Perth<br />

Ph: (08) 9351 6999<br />

Fax: (08) 9351 6977<br />

Northern Territory<br />

Darwin<br />

Ph: (08) 8984 1600<br />

Fax: (08) 8984 1614


National sales 1300 361 601<br />

humes.com.au<br />

info@humes.com.au<br />

A Division of Holcim Australia<br />

This <strong>brochure</strong> supersedes all previous literature on this subject. As the specifications <strong>and</strong> details contained in this publication may change please<br />

check with <strong>Humes</strong> Customer Service for confirmation of current issue. This document is provided for information only. Users are advised to<br />

make their own determination as to the suitability of this information for their own specific circumstances. We accept no responsibility for any<br />

loss or damage resulting from any person acting on this information. <strong>Humes</strong> is a registered business name <strong>and</strong> a registered trademark of Holcim<br />

(Australia) Pty Ltd. Plastiline is a registered trademark of Holcim (Australia) Pty Ltd. STEINZEUG KERAMO is a registered trademark of STEINZEUG<br />

Abwassersysteme GmbH. Swiftlift is a registered trademark of ITW Construction Products Australia Pty Ltd.<br />

© August 2012 Holcim (Australia) Pty Ltd ABN 87 099 732 297

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