Workshop Manual Datsun 510, 1300-1600, L13 ... - Datsun510.com

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k t iff Engine Rmg gap Upper compressIOn Lower compressIOn 011 control VALVES II it Ji if Head dIameter mlet i1 tC l 13 LI4 LI6 sIngle carb J J t i lt6 tWIn carb fl oIf y Head dIameter exhaust t d itr J Stem dIameter Inlet and exhaust Clearance In gUide bore Inlet Exhaust Valve length Inlet Exhaust l VaJve hft r I Inlet andexhaust LI3 LI4 LI6 smgle carb Ll6 twm carb Valve face angle Inlet and exhaust Valve clearance Hot Inlet 5Jt i liflj Exhaust oj Cold Inlet Exhaust o 023 o 38 mm 00091 0015 m 015 030mm 00059 00118 In o 15 0 30 mm 0 0059 00118 m 38 00 mm 1 50 In 42 0 mm I 65 m 33mm 1 30 In 8mm 0 31 m 0015 0045 mm 00006 00018 In 0040 o 070 mm 00016 00028 m 1159mm 456 m 1160mm 457 In 100mrl 03937 m 10 5 mm 04l24m 45 deg 30 mm o 25 mm 0010 In o 30 mm 0012 m o 20 mm 0008 m o 25 mm OOIOm 10 Type Free length Outer LI3 Ll4 Ll6 Inner LI6 Length at load valve closed Outer LI3 Ll4 Ll6 Inner Ll6 Length at load valve open OUJer Ll3 Ll4 LI6 Inner LI6 Valve spnng squar eness hmlt 1r t 3 VALVE SPRINGS r t Hehcal 48 12 mm I 89 m 52 00 mm 20472 m 44 85 mm 1 7657 m 400mm @ 29 2 322 k g 1 57 m @ 64 39 71011b 38 9 mm @ 27 5 30 5 k g 1 53 In @ 60 62 67241b 35mm @116 13 0 k g 1 38 m @ 25 58 28661b 30 0 mm @ 67 7 74 7 k g 118m @ 149 19 164611b 30 7 mm @ 45 4 50 2 k g 307m @10009 11667Ib 245 mm 6 @ 24 2 j 26 8 ktl eb 96 Ini y 5i31f 59 Olflb 1 J I 6Inm 0063 m J t 4 1f t J 4 i j A l rt r I Ii l 1 ft l w fJ r r t f i J f 1 j t
4 dJ C t Type Length Inner diameter Outer diameter Fitted height above cyhnder head VALVE GUIDES q GUide to yalve stem clearance Inlet Exhaust j1ft ll Type Number of beanngs Camshaft Journal diameter aj wear CamshaWJournal hmlt Camshaftbearmg diameter Camshaft lobe hft <strong>L13</strong> Ll4 Ll9 smgle carb L16 twm carb CamshaftJournal to beanng clearance Beanng clearance hmlt M CfiTshaft nd float f 1 1 bend I1I1 t l Plmshaft r J qr 0 Cf r tL J Jt tyr r I u t J t i h CAMSHAFT It f Renewable 59 0 mm 232111 8000 8 018 mm 03150 03154 m 11 985 11 996 mrn 04718 04723111 104 106mm 0 409 0417111 p 0015 o 045 mm 00006 00018 m 0040 0070 mm 00016 00028 m Overhead 4 47949 47962 mrn 1 8877 1 8883 m o 10 mm 00039 m 48 000 48016 mrn 1 8898 1 8904 m 6 65 mm 0261 m 7 00 mm 0275 m o 038 0076 mm 00015 00026 m o 10mm 0 0039 m 008 0 38 mrn 00031 00150m 005 mm 0 002 m 11 Type i Camshaft sprocket Fit on camshaft Method of secunng ctankshaft sprocket Fit on crankshaft Method of secunng Pump type Outer rotor to pump body clearance max Inner rotor tIp clearance CAMSHAFf DRIVE LUBRICAnON Sprocket and cham Light fit One bolt and peg Light fit Key Engine 5 Eccentnc rotor 021 mm 0 009 lOW max o 12mm Inner and outer rotor end clearance JTlax Ou pressure at Idle Rehef valve spnng Free length Length at load Rehef valve opemng pressure Ou capacity Sump Without filter Sump mcludmg filter Cylmder head bolts Mam beanng cap bolts Big end beanng nuts Camshaft sprocket bolt 0005 11 J 012mm 0005 m I 0 I 2 kg cm2 142 171 pSI 57mm 2 24 m 39mm I 38 TORQUE WRENCH SETTINGS 540 m 42 kg cm2 l54 00 59 7 pSI I f Yl k J1 1h w o 4 0 il flf tral 1i J 111 t
Page 1 and 2: i 11 SeRleOsA3ciJ Ei 1P I eNGINes 3
Page 3 and 4: l rjr F 1 S IENTI IC I UBLI ATIONS
Page 5 and 6: d ENGINE COOLING SYSTEM FUEL SYSTEM
Page 7 and 8: Engllle type Engllle models Fmng or
Page 9: Thud U S o 250 mm Fourth UIS 0010 I
Page 13 and 14: RIght Hand SIde V ew of 1600 Engone
Page 15 and 16: TO CHECK Engine Rocker Cover Remove
Page 17 and 18: Section of Cylinder Head Showing Ex
Page 19 and 20: 1i t TO ASSEMBLE Assembly IS a reve
Page 21 and 22: Q TO DISMANTLE I Withdraw the dnve
Page 23 and 24: Ensure that the F front marking on
Page 25 and 26: TO REMOVE 9 CRANKSHAFT AND MAl BEAR
Page 27 and 28: I I I NOTE If the crankshaft rear f
Page 29 and 30: r h Qj t NOTCHES 9 i I 1 I t V 3 j
Page 31 and 32: J tI E L Ij v BOLTS NOTE When insta
Page 33 and 34: INLET MANIFOLD Smgle Apphcatlon I D
Page 35 and 36: TO INSTAL I With a new gasket mstal
Page 37 and 38: Engme wdl not start by normal crank
Page 39 and 40: 10 Apparent maIO beanng noise PossI
Page 41 and 42: or foreign matter that may have acc
Page 43 and 44: 2 Check the beanng for looseness m
Page 45 and 46: Coolant leakage external Possible c
Page 47 and 48: Float level using gauge Float lever
Page 49 and 50: CHOKE LINK THROTTLE LEVER TO SERVIC
Page 51 and 52: ET SCREWS GASKET e SCREW METAL l a
Page 53 and 54: l TO ASSEMBLE 1 Assemble the flange
Page 55 and 56: l To Adjust Idling Speed and MIXtur
Page 57 and 58: f COVE REWS t SPRING DIAPHRAGM CHAM
Page 59 and 60: CHOKE CONNECTING ROD 072MM 0 Il2B I
Page 61 and 62:
mamfolds If necessary scrape the ga
Page 63 and 64:
3 Remove the Jet adJustmg nut and s
Page 65 and 66:
3 Remove the piston and needle asse
Page 67 and 68:
TO CLEAN AND CHECK 1 Wash all compo
Page 69 and 70:
TO REMOVE AND INSTAL container 1 Dr
Page 71 and 72:
Type OperatIOn Type of dnven plate
Page 73 and 74:
from flywheel and pressure plate Ma
Page 75 and 76:
4 Place the pIston return spnng ove
Page 77 and 78:
When fitting the bearing to the bea
Page 79 and 80:
I Qutch shppmg a Insufficient pedal
Page 81 and 82:
5 sizes for Idler gear From 1 I to
Page 83 and 84:
Manual Transmission 4 J SPRING Gear
Page 85 and 86:
HUB SHIFT PLATE SP NGS tfi It SH I
Page 87 and 88:
THRUST WASHER BU E I Y NG PIN t t B
Page 89 and 90:
TO ADJUST I Check that the tranSmIS
Page 91 and 92:
16 Remove the nut and lock plate fr
Page 93 and 94:
REVERSE GEAR I Nl 0 0 LOCK P E I RE
Page 95 and 96:
SPRING PLU DETENT BALL INTERLOCK PL
Page 97 and 98:
GEARBOX PART 4 1 DIffIcult gear cha
Page 99 and 100:
Type Rfl If OperatIOn RatIOS Low i
Page 101 and 102:
If TO ADJUST This IS not a normal s
Page 103 and 104:
11 Increase the engIne speed by 500
Page 105 and 106:
No dnve In D range a Low flUid leve
Page 107 and 108:
Carner bearing retainer bolts Pilot
Page 109 and 110:
d Mount a dial mwcator gauge on the
Page 111 and 112:
Exploded View of Drive Pinion Compo
Page 113 and 114:
jNGWASH C I FLAT WASHER t SEAL 0 TH
Page 115 and 116:
een adJusted correctly the area of
Page 117 and 118:
2 Check the dnve shaft for wear or
Page 119 and 120:
NOTE Before dIsmantling the dIffere
Page 121 and 122:
Q TliRUST WASHER VI PINION LOCK PIN
Page 123 and 124:
Y TO REMOVE drum 1 RaISe the rearof
Page 125 and 126:
a b c d e Q 1 c POSSIble cause f Lo
Page 127 and 128:
Each front suspensIOn umt compnses
Page 129 and 130:
TO REMOVE i9i SPACER WASHER 6 SUSI
Page 131 and 132:
DIsmantled VIew of Lower SuspensIon
Page 133 and 134:
1f 2 Check the front wheel ahgnment
Page 135 and 136:
REAR SUSPENSION PART I SED N SI ECI
Page 137 and 138:
Right Hand Rear Suspension Arm and
Page 139 and 140:
TO REMOVE 6 IU 8 AX SIIAFT WK I HK
Page 141 and 142:
TO ASSEMBLE AND INSTAl I Instal the
Page 143 and 144:
Type Ratio Pre load adJustment Worm
Page 145 and 146:
TO ASSEMBLE 1 Fit the ball nut to t
Page 147 and 148:
LOWER JACKET 3 assembly Remove the
Page 149 and 150:
g jI 4 Front wheel wobble or shImmy
Page 151 and 152:
DRUM BRAKES The four wheel hydrauhc
Page 153 and 154:
3 Slide the compressIOn spnng follo
Page 155 and 156:
Left Hand Rear Brake Shoe Assembly
Page 157 and 158:
acking plate and posItion the wheel
Page 159 and 160:
TO REMOVE AND INSTAL BRAKE CALIPER
Page 161 and 162:
TO REMOVE AND INSTAL BRAKE DISCS PI
Page 163 and 164:
TO REMOVE AND lNSTAL Drum Brakes I
Page 165 and 166:
TO ADJUST REAR BRAKE SHOES All Mode
Page 167 and 168:
Type Capacity USA Canada PolarIty J
Page 169 and 170:
JAPANESE PRODUCTION Early models Ma
Page 171 and 172:
PULLEY BEARliG DIODE HEAT SINK TERM
Page 173 and 174:
Nd WASHER PULLEY SoI FAN DRIVE END
Page 175 and 176:
FRAME PILOT LAMP RELAY the regulato
Page 177 and 178:
screw of the upper contdct pomt bla
Page 179 and 180:
SOLENOID BRUSH PLATE BRACKET SHIM S
Page 181 and 182:
speclficatJons Cso add or subtract
Page 183 and 184:
v lr bracket bush can be removed by
Page 185 and 186:
NOTE If new pomts are bemg fitted s
Page 187 and 188:
TO ASSEMBLE Showing Distributor Dri
Page 189 and 190:
3 AdJust the engme Idle speed to sp
Page 191 and 192:
DESCRIPTION 1 MEDALlON SCREW SPONGE
Page 193 and 194:
bracket untIl ItS threaded stem IS
Page 195 and 196:
amount and recheck repeat the opera
Page 197 and 198:
BATTERY AND ALTERNATOR SYSTEM a 14
Page 199 and 200:
g ZZ lkf Y Ui 1 rDJ l I m tfIfrJ l
Page 201 and 202:
1 2 3 4 5 6 7 B 9 10 11 12 13 14 15
Page 203 and 204:
I I A L l a nGt C L 1 W OR 1 J f Y
Page 205 and 206:
F 1 1 p 2 J I 1 n L f L iaI I G r 1
Page 207 and 208:
1 2 3 4 5 6 7 8 11 9 10 12 13 14 15
Page 209 and 210:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Page 211 and 212:
Wiring Diagram for Model P l 510 U
Page 213 and 214:
A rn p W E L r OL t T rrTl rn H r r
Page 215 and 216:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Page 217 and 218:
TO REMOVE I Cover the bonnet and sc
Page 219 and 220:
219 SLIDE Body 3 Front Door wIth Tr
Page 221 and 222:
i 4 Remove the retaIn1l1g chp for t
Page 223 and 224:
Rear Door Lock Removed TO REMOVE PI
Page 225 and 226:
Luggage Compartment Lock and Strike
Page 227 and 228:
TO REMOVE I Jack up the vehicle and
Page 229 and 230:
Abnormal wear on both sides of trea
Page 231 and 232:
LUBRICATION AND MAINTENANCE LUHUICA
Page 233 and 234:
IgllltlOn tImIng Engllle Idle speed
Page 235 and 236:
I HOSE AIR CLEANER TO VALVECOVER DI
Page 237 and 238:
HOUSING COVER SHOE SPRING ROTOR RIN
Page 239 and 240:
3 With the engllle at rest dJsconne
Page 241 and 242:
ange of 35 deg from Idle and the TH
Page 243 and 244:
NEUTRAL GEAR SWITCH Tl To Test I Ch
Page 245 and 246:
then the solenOid valve assembly IS
Page 247 and 248:
wl AUTOMATIC TRANSMISSION EXCEPT PI
Page 249 and 250:
Emission Control 17 4 EXHAUST CONTR
Page 251 and 252:
k l FROM AIR CLEANER FROM VALVE COV
Page 253 and 254:
Mister CylInder 1600 Series 1300 Se
Page 255 and 256:
GLOSSARY OF ENGINE SLAVE CYLINDER a
Page 258:
jl 7 I L I J F 1 S I t I I I f I j
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Workshop Manual Datsun 510, 1300-1600, L13 ... - Datsun510.com

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