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RFC Kit Installation Instructions - Simkar Corporation

RFC Kit Installation Instructions - Simkar Corporation

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D<br />

C<br />

B<br />

A<br />

8<br />

THE DATA AND INFORMATION DISCLOSED ON THIS DRAWING ARE THE EXCLUSIVE PROPERTY<br />

OF SIMKAR CORPORATION, AND MAY BE SUBJECT OF UNITED STATES AND FOREIGN PATENTS<br />

OR APPLICATIONS. REPRODUCTION, COPYING, DISCLOSURE, OR USE OF THIS DRAWING DATA<br />

AND INFORMATION, IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SIMKAR<br />

CORPORATION IS PORHIBITED.<br />

<strong>Kit</strong> Components:<br />

1. Gear Tray with Ballast wired to sockets<br />

2. Mounting Bracket (2)<br />

3. Ball Chain (2)<br />

4. Arrow Clip (2)<br />

5. Plastic Cap (2)<br />

6. Hardware<br />

1 2 4 5 3<br />

Please read and follow these instructions carefully before attempting<br />

to install the retrofit kit.<br />

<strong>RFC</strong> <strong>Kit</strong> <strong>Installation</strong> <strong>Instructions</strong><br />

Warning: This kit is not suitable for use on Aluminum Luminaires.<br />

Warning: Risk of fire or electric shock. Install this kit only in a luminaire<br />

that is properly grounded, UL listed and has the construction features<br />

shown in the photographs and/or drawings.<br />

Warning: Risk of fire or electric shock. Luminaire's wiring, ballasts or other<br />

electrical parts may be damaged while drilling for installation of reflector kit<br />

hardware. Check for enclosed wiring and components.<br />

Warning: Do not make or alter any open holes in an enclosure of wiring or<br />

electrical components during kit installation.<br />

Warning: Only those open holes indicated in the photographs and/or<br />

drawings may be made or altered as a result of kit installation.Do not leave<br />

any other open holes in an enclosure of wiring or electrical components.<br />

Warning: Risk of fire or electric shock. Reflector kit installation requires<br />

knowledge of fluorescent lighting luminaire's electrical system. <strong>Installation</strong><br />

should be done by a qualified electrician. If not qualified, do not attempt<br />

installation.<br />

Warning: To prevent wiring damage or abrasion, do not expose wiring to<br />

edges of sheet metal or other sharp objects.<br />

Warning: <strong>Installation</strong> of this retrofit kit requires a person familiar with the<br />

construction and operation of fluorescent luminaire electrical system and<br />

the hazard involved. Refer to National and Local Electrical Codes.<br />

8<br />

7<br />

7<br />

6<br />

6<br />

5<br />

5<br />

4<br />

Step 1: Turn off power to the fixture to be retrofitted. Remove<br />

existing components (Lamps, Ballasts, Sockets, Socket bars)<br />

from the host channel and dispose of in accordance with local<br />

regulations.<br />

Step 2: Using the Tek Screws, install the mounting brackets<br />

onto the existing channel with the hole of the chain slot centered<br />

over the hole at the end of the key slot on the gear tray.<br />

A<br />

2<br />

4X #8 Tek Screw<br />

Step 3: Insert Sockets into the appropriate holes on the gear tray.<br />

Warning: Sockets need to be snapped into the right slots for the<br />

lamps to work properly. If you are unsure of location, follow wiring<br />

instructions on ballast.<br />

4<br />

REV ECO<br />

UNLESS OTHERWISE SPECIFIED<br />

DIMENSIONS ARE IN INCHES<br />

TOLERANCES ARE:<br />

.XX .XXX ANGLES<br />

0.063 0.015 1<br />

MATERIAL<br />

THICKNESS<br />

FINISH<br />

PART VOLUME :<br />

3<br />

IN<br />

3<br />

PART WEIGHT:<br />

3<br />

LB<br />

CAD GENERATED DRAWING<br />

DO NOT MANUALLY UPDATE<br />

DO NOT SCALE DRAWING<br />

DRAWN<br />

APPROVED<br />

DENSITY:<br />

LB/IN 3<br />

Drawing<br />

Model<br />

DHarathi<br />

Last<br />

dharathi<br />

CNC REV :<br />

PROGRAM<br />

A<br />

2<br />

<strong>RFC</strong> <strong>Instructions</strong> for UL<br />

<strong>RFC</strong> 4FT 2L T8<br />

2<br />

DETAIL A<br />

SCALE 1 : 8<br />

03/16/2012 PART DESCRIPTION<br />

4/26/2012<br />

PART No :<br />

03/16/2012<br />

700 Ramona Ave.Philadelphia, PA 19120<br />

<strong>RFC</strong> INSTALLATION INSTRUCTIONS<br />

SCALE :<br />

1:12<br />

1<br />

70-62884<br />

SHEET<br />

1<br />

1<br />

OF<br />

2<br />

D<br />

C<br />

B<br />

A


D<br />

C<br />

B<br />

A<br />

8<br />

THE DATA AND INFORMATION DISCLOSED ON THIS DRAWING ARE THE EXCLUSIVE PROPERTY<br />

OF SIMKAR CORPORATION, AND MAY BE SUBJECT OF UNITED STATES AND FOREIGN PATENTS<br />

OR APPLICATIONS. REPRODUCTION, COPYING, DISCLOSURE, OR USE OF THIS DRAWING DATA<br />

AND INFORMATION, IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SIMKAR<br />

CORPORATION IS PORHIBITED.<br />

Step 4: Feed the chains through the slots on the gear tray<br />

with the "bell end" below the pan.<br />

DETAIL B<br />

SCALE 1 : 2<br />

3<br />

Slot on Gear Tray<br />

B<br />

Step 5: Lift the gear tray assembly and insert the other end of<br />

the chain into the slot on the mounting bracket and make sure<br />

the chains are holding the assembly securely.<br />

8<br />

C<br />

7<br />

7<br />

6<br />

DETAIL C<br />

SCALE 1 : 6<br />

6<br />

5<br />

Insert chain through<br />

this opening on the<br />

mounting bracket and<br />

slide back into it.<br />

5<br />

4<br />

Step 6: With the gear tray assembly securely hanging from the chains,<br />

connect the existing ground wire on the luminaire to the ground wire<br />

provided on the gear tray using a wire nut. Warning: Gear tray must be<br />

grounded to avoid electric shock while servicing. Then, wire the ballast to<br />

supply wires by inserting the black and white wires into the disconnect.<br />

Step 7: Push the gear tray until it touches the ends on the housing. Pull<br />

the chains down and lock the gear tray into place by sliding the chain<br />

into the key hole slot.<br />

4<br />

Step 9: Install lamps and turn on power.<br />

5<br />

Pull and lock the chain<br />

as shown.<br />

Step 8: Coil up the remaining chain into the plastic cap provided. Using<br />

the arrow clip, mount the cap onto the gear tray by pushing the clip<br />

through the hole on the cap and into the center hole of the slot on the<br />

gear tray.<br />

4<br />

REV ECO<br />

UNLESS OTHERWISE SPECIFIED<br />

DIMENSIONS ARE IN INCHES<br />

TOLERANCES ARE:<br />

.XX .XXX ANGLES<br />

0.063 0.015 1<br />

MATERIAL<br />

THICKNESS<br />

FINISH<br />

PART VOLUME :<br />

3<br />

IN<br />

3<br />

PART WEIGHT:<br />

3<br />

LB<br />

CAD GENERATED DRAWING<br />

DO NOT MANUALLY UPDATE<br />

DO NOT SCALE DRAWING<br />

DRAWN<br />

APPROVED<br />

DENSITY:<br />

LB/IN 3<br />

Drawing<br />

Model<br />

DHarathi<br />

Last<br />

dharathi<br />

CNC REV :<br />

PROGRAM<br />

A<br />

2<br />

<strong>RFC</strong> <strong>Instructions</strong> for UL<br />

Chain-Gear Tray<br />

03/16/2012 PART DESCRIPTION<br />

PART No :<br />

03/16/2012<br />

2<br />

4/26/2012<br />

700 Ramona Ave.Philadelphia, PA 19120<br />

<strong>RFC</strong> INSTALLATION INSTRUCTIONS<br />

SCALE :<br />

1:12<br />

1<br />

70-62884<br />

SHEET<br />

1<br />

2<br />

OF<br />

2<br />

D<br />

C<br />

B<br />

A

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