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Retractable housing InTrac-SL – the original – with ... - Mettler-Toledo

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<strong>Retractable</strong> <strong>housing</strong>s <strong>InTrac</strong> 776/777-<strong>SL</strong><br />

<strong>Retractable</strong> <strong>housing</strong> <strong>InTrac</strong>-<strong>SL</strong> <strong>–</strong> <strong>the</strong> <strong>original</strong> <strong>–</strong><br />

<strong>with</strong> sensor detector for increased safety.<br />

Operator-friendly concept simplifies <strong>the</strong><br />

tasks of operating personnel.<br />

The <strong>InTrac</strong>-<strong>SL</strong> range of retractable<br />

<strong>housing</strong>s has been designed to<br />

meet <strong>the</strong> highest standards of<br />

safety requirements in modern<br />

process measurement technology.<br />

The <strong>housing</strong>s provide a straightforward<br />

and safe means for inserting<br />

and <strong>with</strong>drawing measurement<br />

sensors, <strong>with</strong>out any need to<br />

interrupt <strong>the</strong> on-going process.<br />

Eight significant benefits:<br />

<strong>–</strong> sensor detector<br />

<strong>–</strong> patented safety immersion tube<br />

<strong>–</strong> various immersion depths to suit<br />

reactors, tanks or pipes<br />

<strong>–</strong> process adaption <strong>with</strong> choice<br />

of Ingold/<strong>Mettler</strong>-<strong>Toledo</strong> weld-in<br />

sockets, flanges or pipes<br />

<strong>–</strong> versions in stainless steel<br />

or plastics<br />

<strong>–</strong> manual or pneumatic operation<br />

<strong>–</strong> end-position indicator option for<br />

immersion tube, allowing integration<br />

into automated processes<br />

<strong>–</strong> possibility of automating sensor<br />

cleaning and calibration<br />

The patented design of <strong>the</strong> immersion tube<br />

guarantees safe containment of <strong>the</strong> process<br />

medium during sensor insertion and retraction<br />

procedures.


<strong>Retractable</strong> <strong>housing</strong>s <strong>InTrac</strong> 776-<strong>SL</strong> and <strong>InTrac</strong> 777-<strong>SL</strong><br />

Sensor change <strong>with</strong>out process interruption;<br />

straightforward and safe.<br />

For more than 15 years, our range of <strong>InTrac</strong> retractable <strong>housing</strong>s has been<br />

successfully employed in industry around <strong>the</strong> world to accommodate sensors<br />

for <strong>the</strong> in-line measurement of variables, such as pH and ORP, particularly in<br />

continuous processes.<br />

Chemical and pharmaceutical process industries<br />

Pulp and paper industry<br />

Sugar processing industry<br />

Water and wastewater treatment<br />

Dyestuffs and textile industries<br />

Metalworking and electroplating industries<br />

Automated pH measurement systems generally<br />

Success factors<br />

This latest range of high-performance<br />

retractable <strong>housing</strong>s from METTLER<br />

TOLEDO fully meets <strong>the</strong> ever rising<br />

level of requirements and standards<br />

in today’s process industries. The<br />

<strong>housing</strong>s have been developed <strong>with</strong><br />

a special emphasis on safety, versatility<br />

and precision, all adding up to<br />

unequalled reliability at a low cost of<br />

ownership for industrial users.<br />

Sensor change <strong>with</strong>out process<br />

interruption<br />

<strong>InTrac</strong> retractable <strong>housing</strong>s allow<br />

sensors to be easily and safely<br />

inserted into, and <strong>with</strong>drawn from,<br />

an on-going process <strong>with</strong>out any<br />

operational interruptions.<br />

During a running process, sensors<br />

can be changed, cleaned or calibrated<br />

<strong>with</strong> a minimum of effort.<br />

Enhanced safety immersion tube<br />

The patented design of <strong>the</strong> immersion<br />

tube guarantees complete<br />

separation of <strong>the</strong> process medium<br />

from <strong>the</strong> outside environment for<br />

all <strong>housing</strong>s <strong>with</strong> a tube immersion<br />

depth of 100 or 200 mm, independent<br />

of position. The safety standards<br />

set for present-day process<br />

<strong>housing</strong>s are <strong>the</strong>refore fully met by<br />

our retractable <strong>housing</strong>s.<br />

Automatic calibration or cleaning<br />

of sensors<br />

All <strong>housing</strong> models are equipped<br />

<strong>with</strong> a flushing chamber, allowing<br />

cleaning or calibration of <strong>the</strong> installed<br />

sensor <strong>with</strong>out interfering<br />

<strong>with</strong> <strong>the</strong> running process.<br />

These procedures can also be automated<br />

through appropriate control<br />

systems.<br />

Choice of process adaption<br />

The adaption methods available for<br />

<strong>the</strong> <strong>housing</strong>s include standard<br />

flanges, cap nut for Ingold/<strong>Mettler</strong>-<br />

<strong>Toledo</strong> weld-in sockets, or screw-in<br />

configurations.<br />

Additional functional safety<br />

through integrated sensor detector<br />

This innovation prevents insertion of<br />

<strong>the</strong> immersion tube into <strong>the</strong> process<br />

if <strong>the</strong>re is no sensor in place.<br />

Operator safety and environmental<br />

requirements are <strong>the</strong>reby fully respected.<br />

Variety of material specifications<br />

All wetted parts are available in a<br />

choice of PVC, PVDF, stainless<br />

steel or Hastelloy ® C-22 for optimal<br />

suitability of <strong>the</strong> <strong>housing</strong> for specific<br />

process requirements.<br />

Manual or pneumatic modes<br />

The <strong>InTrac</strong>-<strong>SL</strong> retractable <strong>housing</strong>s<br />

are available for manual or pneumatic<br />

operation.<br />

Various immersion depths<br />

For installation in reactors, tanks or<br />

pipes, <strong>the</strong>re is a choice of immersion<br />

tubes <strong>with</strong> lengths of 70,100<br />

or 200 mm.


<strong>Retractable</strong> <strong>housing</strong> <strong>InTrac</strong> 777-<strong>SL</strong>R<br />

Integration in automated process<br />

cycles<br />

Housing models which include<br />

end position indicators can be<br />

integrated into automated process<br />

cycles.<br />

Wide choice of standard sensors<br />

<strong>InTrac</strong>-<strong>SL</strong> retractable <strong>housing</strong>s<br />

are compatible <strong>with</strong> standard-type<br />

pH/ORP electrodes containing<br />

liquid, gel or XEROLYT reference<br />

electrolyte, as well as <strong>with</strong> conductivity,<br />

dissolved oxygen and turbidity<br />

sensors.<br />

Pneumatically operated <strong>housing</strong><br />

<strong>with</strong> end position indicators and<br />

sensor detector system.<br />

Immersion tube <strong>with</strong><br />

protective sheath (pat.)<br />

Pneumatic connections<br />

End-position indicator<br />

Maintenance position<br />

End-position indicator<br />

Measurement position<br />

Protective cage<br />

Sensor


<strong>Retractable</strong> <strong>housing</strong>s <strong>InTrac</strong> 776-<strong>SL</strong> and <strong>InTrac</strong> 777-<strong>SL</strong><br />

Dimension drawings Installation alternatives<br />

<strong>InTrac</strong> 777-<strong>SL</strong> <strong>InTrac</strong> 776-<strong>SL</strong><br />

L A 1<br />

L1 L2<br />

HS<br />

ø 25<br />

ø 69<br />

HF<br />

Z<br />

L A1<br />

L1 L2<br />

H S<br />

ø 25<br />

ø 69<br />

H F<br />

Z<br />

Complete systems from METTLER TOLEDO<br />

flange<br />

socket<br />

1" MNPT<br />

thread<br />

Sensors Housings Transmitters Controls<br />

• pH/ORP<br />

• Conductivity<br />

• Dissolved oxygen<br />

• Turbidity<br />

• <strong>InTrac</strong> 776-<strong>SL</strong> for<br />

liquid-filled sensors<br />

• <strong>InTrac</strong> 777-<strong>SL</strong> for gelfilled<br />

and polymer-type<br />

(XEROLYT) sensors<br />

A wide range of transmitters<br />

for all types of<br />

applications, in Ex- and<br />

non-Ex execution.<br />

flow-through<br />

chamber<br />

Installation dimensions L A1 L 1 L 2 H S H F Z<br />

<strong>InTrac</strong> 777-<strong>SL</strong>/70 500 380 449 73 45 10<br />

<strong>InTrac</strong> 776-<strong>SL</strong>/70 800 563 632 73 45 10<br />

<strong>InTrac</strong> 777-<strong>SL</strong>/100 500 380 449 105 78 44<br />

<strong>InTrac</strong> 776-<strong>SL</strong>/100 800 563 632 105 78 44<br />

<strong>InTrac</strong> 777-<strong>SL</strong>/200 900 480 649 205 178 44<br />

<strong>InTrac</strong> 776-<strong>SL</strong>/200 1200 663 832 205 178 44<br />

(units in mm)<br />

L A1= Overall length required for sensor fitting<br />

L1 = Housing in measuring position<br />

L2 = Housing in maintenance position<br />

HS = Socket version<br />

HF = Flange version<br />

Z = Protective cage<br />

The overall installation dimensions<br />

can vary slightly due to<br />

different material specifications<br />

and adaption combinations.<br />

<strong>InTrac</strong> Control,<br />

automatic system for<br />

control of cleaning and<br />

calibration of sensors.


<strong>Retractable</strong> <strong>housing</strong> <strong>InTrac</strong> 777-<strong>SL</strong>M<br />

Process adaption alternatives<br />

offer wide application potential<br />

Flanges<br />

e.g. DIN DN50-PN16,<br />

ANSI, etc.<br />

Manually operated <strong>housing</strong><br />

<strong>with</strong> integrated sensor detector.<br />

Ring nut<br />

G 1 1 ⁄4” 25 mm socket<br />

1” MNPT<br />

external (male) thread


Ø 50<br />

Ø 90<br />

Sales and service:<br />

113<br />

Flow-through chamber DN40 for<br />

<strong>InTrac</strong> 77x-<strong>SL</strong>x /70 (100) /PVC (PVDF)<br />

Order no. PVC: 52 400 765<br />

Order no. PVDF: 52 400 764<br />

90<br />

DIN R 1 1 /2 "<br />

DN25<br />

Flow-through chamber DN25/1.4408<br />

for <strong>InTrac</strong> 77x-<strong>SL</strong>x /70/1.4435<br />

Order no. 00 764 2165IG (complete)<br />

Order no. 00 764 1087IG (<strong>with</strong>out<br />

welding neck and cap nut).<br />

Specifications<br />

Dimensions see dimension drawings<br />

Wetted parts, materials stainless steel DIN 1.4435, PVDF or PVC, o<strong>the</strong>r materials on request<br />

Housing body POM, PVDF optional<br />

Connections for flushing chamber 2 x G 1 ⁄8”; 1 x G 1 ⁄4”; 2…6 bar<br />

Control pressure 4…8 bar, pneumatic version only<br />

Pneumatics connections prepared for hose connection 6 x 4 mm<br />

Pressure/temperature stability<br />

<strong>InTrac</strong> 777-<strong>SL</strong> <strong>InTrac</strong> 776-<strong>SL</strong><br />

manual operation pneumatic operation manual operation pneumatic operation<br />

PVC 4 bar/ 20 °C 6 bar/ 20 °C 4 bar/ 20 °C 6 bar/ 20 °C<br />

0 bar/ 60 °C 0 bar/ 60 °C 0 bar/ 60 °C 0 bar/ 60 °C<br />

PVDF 4 bar/ 20 °C 6 bar/ 20 °C 4 bar/ 20 °C 6 bar/ 20 ° C<br />

1 bar/110 °C 1 bar/ 110 °C 1 bar/110 °C 1 bar/110 °C<br />

1.4435 4 bar/130 °C 10 bar/130 °C 4 bar/130 °C 6 bar/130 °C<br />

<strong>InTrac</strong> 777/776 <strong>SL</strong>M <strong>InTrac</strong> 776/<strong>SL</strong>P(R)<br />

<strong>InTrac</strong> 777/<strong>SL</strong>P(R) 1.4435<br />

140 [°C]<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

0 1 2 3 4 5 6 7 8 9 10 [bar (10<br />

0 14.5 29 43.5 58 72.5 87 101.5 116 130.5 145<br />

5 284 [°F]<br />

248<br />

212<br />

PVDF<br />

1.4435<br />

176<br />

140<br />

104<br />

PVC<br />

68<br />

32<br />

Pa)]<br />

[psi]<br />

Ordering information<br />

<strong>InTrac</strong> 776-<strong>SL</strong> retractable <strong>housing</strong> for liquid-filled sensors<br />

<strong>InTrac</strong> 777-<strong>SL</strong> retractable <strong>housing</strong> for polymer (XEROLYT) and gel-type sensors<br />

Process adaption <strong>InTrac</strong> 776-<strong>SL</strong>/777-<strong>SL</strong> <strong>InTrac</strong> 776-<strong>SL</strong>/777-<strong>SL</strong><br />

1.4435 PVC and PVDF<br />

Immersion depth in mm 70 100 200 70 100 200<br />

Cap nut for DN25, weld-in socket ✔ ✔ ✔ ✔ ✔ <strong>–</strong><br />

Cap nut for flow-through chamber<br />

connection G 1 1 ⁄4’’ ✔ <strong>–</strong> <strong>–</strong> ✔ ✔ <strong>–</strong><br />

1” MNPT external (male) thread ✔ ✔ ✔ ✔ ✔ <strong>–</strong><br />

Flange DIN DN50-PN16 ✔ ✔ ✔ ✔ ✔ ✔<br />

Flange DIN DN40-PN16 ✔ ✔ ✔ ✔ ✔ ✔<br />

Sensor length <strong>InTrac</strong> 776-<strong>SL</strong> 250 250 450 250 250 450<br />

Sensor length <strong>InTrac</strong> 777-<strong>SL</strong> 225 225 425 225 225 425<br />

Certificate 3.1b included ✔ ✔ ✔ <strong>–</strong> <strong>–</strong> <strong>–</strong><br />

Accessories<br />

Flow-through chamber in<br />

PVC and PVDF 1.4435 for 70 and 100 mm immersion depth (see table)<br />

Weld-in socket PVC, PVDF, 1.4435 and Hastelloy ® C-22<br />

Flushing connections Serto, Gyrolok, Swagelok, PVC, PVDF execution<br />

Pneumatic mod. function set for <strong>InTrac</strong> 776-<strong>SL</strong>P and <strong>InTrac</strong> 777-<strong>SL</strong>P<br />

Set of seals Viton ® FDA, Kalrez ® , FDA, EPDM, FDA<br />

ISO<br />

9001<br />

certified<br />

ISO<br />

14001<br />

certified<br />

Management System<br />

certified according to<br />

ISO 9001 / ISO 14001<br />

Operation M = manual P = pneumatic R = pneumatic <strong>with</strong> sensor detector<br />

Immersion depth 70 / 100 / 200 mm<br />

Material PVC / PVDF / 1.4435 / Ha C-22<br />

Process adaption DN25 / MN PT 1” / flange DIN; (ANSI; JIS; BS)<br />

O-rings V = Viton ® FDA / K = Kalrez ®<br />

<strong>InTrac</strong> 776-<strong>SL</strong> P / 100 / 1.4435 / D16-50 / K (example of order)<br />

INTERNET<br />

http://www.mt.com<br />

<strong>Mettler</strong> <strong>Toledo</strong> GmbH Process Analytics, Industrie Nord, CH-8902 Urdorf, Tel. (01) 736 22 11, Fax (01) 736 26 36,<br />

Subject to technical changes. 12/99 © <strong>Mettler</strong>-<strong>Toledo</strong> GmbH. Printed in Switzerland. 52 400 707

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