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<strong>Reflow</strong> <strong>Tracker</strong><br />
System<br />
Comprises a data logger,<br />
charger, thermal barrier,<br />
thermocouples, computer<br />
interface cable, Insight software,<br />
carry case and manuals.<br />
Telemetry<br />
System<br />
Comprises a data logger,<br />
charger, thermal barrier,<br />
telemetry transmitter, telemetry<br />
receiver, thermocouples,<br />
computer interface cable,<br />
Insight software, carry case and<br />
manuals.<br />
www.datapaq.com<br />
Call us for more information:<br />
Europe/Asia<br />
DATAPAQ Ltd.<br />
Deanland House<br />
160 Cowley Road<br />
Cambridge CB4 0GU<br />
UK<br />
Tel: +44 1223 423141<br />
Fax: +44 1223 423306<br />
sales@datapaq.co.uk<br />
Germany<br />
DATAPAQ GmbH<br />
Valdorfer Strasse 100<br />
D-32602 Vlotho<br />
Deutschland<br />
Tel: +49 5733 91070<br />
Fax: +49 5733 18432<br />
sales@datapaq.de<br />
North/South America<br />
DATAPAQ Inc.<br />
187 Ballardvale Street<br />
Wilmington MA 01887<br />
USA<br />
Tel: +1 978 988 9000<br />
Fax: +1 978 988 0666<br />
sales@datapaq.com<br />
Technical Specifications<br />
DATAPAQ 9000 Data Loggers<br />
Memory: 57,342 data points (3 ch: 28,671)<br />
Sampling interval: 0.1 sec to 10 min<br />
Accuracy: ±1°C<br />
Resolution: 0.5°C<br />
Max internal operating temp: 70°C<br />
Data collection start: Start/stop buttons, time or temperature trigger<br />
Battery: NiMH<br />
Thermocouple: Type K, Special Limits of Error ANSI MC 96.1<br />
Part H W L Memory Temperature Number of Telemetry-<br />
Number (mm) (mm) (mm) (readings per channel) Range Channels ready<br />
DP9061 11.7 106 150 9,000 -150°C to 500°C 6 yes<br />
DP9161 21.0 57 165 9,000 -150°C to 500°C 6 no<br />
DP9037 11.7 57 236 9,000 0°C to 1,370°C 3 no<br />
Thermal Barriers<br />
Part H W L Data Logger Thermal Duration (mins) Telemetry<br />
Number (mm) (mm) (mm)<br />
TB2015 25 133 210 DP9061 10 mins at 200°C no<br />
TB2016 18 133 210 DP9061 4 mins at 200°C no<br />
TB2004 25 147 211 DP9061 10 mins at 200°C (air)<br />
4 mins at 200°C (liquid)<br />
no<br />
TB2006 25 78 302 DP9037 10 mins at 200°C no<br />
TB2007 18 75 286 DP9037 4.5 mins at 200°C no<br />
TB2020 28 84 223 DP9161 6.5 mins at 200°C no<br />
TB2021 35 84 223 DP9161 11 mins at 200°C no<br />
TB2017 25 132 260 DP9061 11 mins at 200°C yes<br />
TB2018 18 132 260 DP9061 4 mins at 200°C yes<br />
Datapaq makes over 100 thermal barriers. Contact us with your process details to select the barrier specific to your application.<br />
Rapid Oven Setup<br />
An enhancement to the <strong>Reflow</strong> <strong>Tracker</strong><br />
System, Rapid Oven Setup (ROS) is a<br />
modelling tool for calculating optimal oven<br />
recipes. ROS can be specified for use with<br />
standard or narrow <strong>Reflow</strong> <strong>Tracker</strong><br />
Systems.<br />
Part no. RS0002 (standard and narrow)<br />
• Heat Transfer Sensor<br />
• Width-adjustable carrier frame<br />
• Rapid Oven Setup software and manuals<br />
Suggested Minimum Computer Requirements<br />
• Compatible with Windows TM 95 and above, but Windows TM 2000 or<br />
above recommended<br />
• Pentium II processor 300MHz<br />
• 128Mb RAM<br />
• 1024 x 768 display<br />
• 50Mb free hard disk space<br />
• Serial port or USB port for logger communications<br />
Due to continuing product improvements, specifications<br />
are subject to change without notice.<br />
Surveyor<br />
The Surveyor is an enhancement to the<br />
<strong>Reflow</strong> <strong>Tracker</strong> System, used for frequent,<br />
accurate monitoring of your reflow oven’s<br />
performance. Surveyor can be specified<br />
for use with standard or narrow <strong>Reflow</strong><br />
<strong>Tracker</strong> Systems.<br />
Part no. SU0001 (standard)<br />
SU0002 (narrow)<br />
• Sensors<br />
• Width-adjustable carrier frame<br />
• Surveyor software and manuals<br />
Uncompromising Service.<br />
Guaranteed.<br />
Each Datapaq system is supported with<br />
a full one-year warranty.<br />
Complementing the warranty, we offer a<br />
yearly service and recalibration contract,<br />
including free software updates and loan<br />
equipment, for guaranteed peace of<br />
mind.<br />
r-brochure-e.qxd - Iss03 - Mar05<br />
www.datapaq.com<br />
<strong>Reflow</strong><br />
<strong>Tracker</strong><br />
...for complete<br />
temperature profiling
DATAPAQ<br />
<strong>Reflow</strong> <strong>Tracker</strong> System<br />
The Industry‘s Best Thermal<br />
Profiler<br />
<strong>Reflow</strong> <strong>Tracker</strong> temperature-<br />
profiling systems comprise a data<br />
logger, a protective thermal<br />
barrier and Insight software. The<br />
system travels through your oven,<br />
collecting precise temperature<br />
information for the whole<br />
process, which can then be<br />
analysed with Insight software.<br />
Benefits:<br />
• Optimise product quality<br />
• Highlight any cold spots in<br />
your oven<br />
• Minimise rework<br />
• Save energy<br />
• Maximise product throughput<br />
• Assist with conformity for<br />
ISO 9000<br />
For twenty years Datapaq has<br />
been setting the industry standard<br />
for ease-of-use and reliability in<br />
thermal profiling, assuring you the<br />
most consistent analysis to<br />
improve your soldering process.<br />
for complete<br />
thermal profiling<br />
thermal profiling<br />
1<br />
Data Loggers<br />
Reset the data logger and connect<br />
the thermocouples to your product.<br />
Designed with a machined aluminium case that<br />
minimises the weight of the logger and ensures<br />
that it cools down quickly for reuse, Datapaq<br />
loggers are easy to use, dependable and available<br />
in a wide range of sizes and shapes to suit any<br />
oven or process.<br />
Datapaq loggers have clear status indicators and<br />
advanced diagnostics to detect malfunctioning<br />
probes.With ‘hot data’ protection, valuable data<br />
cannot be accidentally erased before<br />
downloading. The environmentally friendly<br />
NiMH battery charges from flat to usable in five<br />
minutes. A full charge takes only two hours and<br />
lasts for up to 150 runs, eliminating the need for<br />
daily charging and storing of batteries.<br />
3<br />
Insight Software<br />
Analyse your data to see exactly what<br />
is happening inside your oven.<br />
Wizards<br />
All the frequently used functions are wizard-based in<br />
Insight. Wizards ensure that you are led step by step<br />
through the profiling process, guaranteeing that all<br />
stages are completed and reducing training time.<br />
Instant results can be obtained quickly, even by<br />
unskilled users.<br />
2<br />
Profile prediction<br />
This powerful new feature enables you to predict what the effect of changing oven settings will be on the<br />
thermal profile, thus speeding up the optimisation of your soldering process.<br />
Wave Solder analysis<br />
The Insight software provides full support for analysis of the wave soldering process. Important<br />
parameters including contact time and parallelism together with a full analysis of the pre-heat zone are<br />
displayed in one easy to read table.<br />
SPC calculations<br />
Use Datapaq Insight software to confirm statistically that the soldering process is stable and capable of<br />
working within your required control limits. This method of analysis allows immediate identification of<br />
process deterioration and thus ensures problems can be prevented before they affect production quality.<br />
Thermal Barriers<br />
Place the data logger inside the thermal barrier, then send the logger with your<br />
product through the oven to record thousands of temperature readings.<br />
Data Logger features:<br />
• Data-protecting start/stop buttons<br />
• Intelligent battery condition<br />
monitoring<br />
• Easy-to-read status indicators<br />
• Advanced diagnostics to detect<br />
malfunctioning thermocouples<br />
Employing the same insulation technology as used in an<br />
aircraft’s ‘black box’, Datapaq thermal barriers can<br />
withstand the harshest industrial environments. The<br />
thermal barriers are constructed from microporous<br />
insulation housed in a rugged stainless steel casing. At<br />
Datapaq we’ve perfected our thermal barrier<br />
technology, optimising the barriers for size and weight,<br />
while maintaining our reputation for durability.<br />
System Enhancements<br />
Enables rapid changeover to<br />
lead-free profiles<br />
Rapid Oven Setup (ROS)<br />
A modelling tool for calculating optimum<br />
oven recipes<br />
Rapid Oven Setup is the fastest way to set up your reflow<br />
oven for new assemblies, without ever passing a board<br />
through the process.This innovative system uses a Heat<br />
Transfer Sensor to measure the heating effectiveness of<br />
your oven, then calculates the optimum oven settings for<br />
any board in two simple steps:<br />
1. ROS software reads information downloaded from the<br />
PCB’s CAD files to create a detailed thermal model.<br />
2. You then select the target temperature profile, and<br />
optimum oven settings are calculated automatically.<br />
With ROS, there is no more wasted time with trial-anderror<br />
profiling. ROS assures that you will get it right first<br />
time. ROS is sold as an addition to the <strong>Reflow</strong> <strong>Tracker</strong><br />
System.<br />
Surveyor TM<br />
For frequent, accurate monitoring of your<br />
reflow oven’s performance over time<br />
Use Surveyor to spot trends in your oven performance,<br />
and avoid running the process out of specification. The<br />
Surveyor consists of an adjustable frame, fixed temperature<br />
sensors and intuitive Surveyor software.<br />
Once the correct temperature profile has been set up, the<br />
Surveyor is passed through the oven to establish a baseline<br />
profile. Subsequent checking of the oven performance<br />
against the baseline is easily conducted by line operators.<br />
The process manager can use the built-in SPC calculations<br />
to check the process capability, ensuring any change in oven<br />
performance is quickly detected. The Surveyor is sold as an<br />
addition to the <strong>Reflow</strong> <strong>Tracker</strong> System.
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