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4<br />
LoW-Pressure casting tecHnoLogY<br />
Low-pressure aluminium casting<br />
in open moulds<br />
Manual teach-in of the pressure curve<br />
in the riser tube<br />
Visualization and control of the pressure curve<br />
Controlled mould filling<br />
Pressure control - heart and soul of <strong>KURTZ</strong> systems<br />
Low-pressure casting machines from <strong>KURTZ</strong> are<br />
designed to meet highest quality demands.<br />
In low-pressure casting, the furnace is pressurized<br />
whereby the molten aluminum is brought into the casting<br />
die through the riser tube. The die is filled by slowly<br />
climbing, controlled, and above all, constant pressure. The<br />
laminar filling process avoids the formation of oxidation,<br />
the onset of cold currents and the danger of air inclusions.<br />
The freezing proceeds then from the furthest point of the<br />
mould to sprue. During freezing, the furnace pressure<br />
is maintained and thus ensures feeding of the castings.<br />
Due to casting techniques and the directed use of the die<br />
cooling, the ideal of a vectored freezing is reached.<br />
With the feeder box <strong>KURTZ</strong> offers a previously unknown<br />
flexibility in casting and feeding of parts by means of<br />
the low-pressure casting process - independent from<br />
the part contour and without additional heat supply. As<br />
the number of gating systems and feeders is not limited,<br />
several smaller gatings can be positioned in different<br />
spots at the casting in order to further reduce cycle<br />
times. Further proven option is the use of several riser<br />
tubes.<br />
Low-pressure casting control<br />
with proportional valve technology<br />
Casting with pre-pressure saves time and avoids turbulences<br />
Up to 20 pressure steps possible<br />
HvO remote control for teaching and pre-pressure definition,<br />
determination of melt level<br />
Indication of set & actual pressure / furnace pressure<br />
Storing of recipes & machine parameters<br />
Control accuracy ±1 mbar