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PDF | 1.2 MB - Wacker Chemie

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GREATER FORMULATION LATITUDE<br />

WITH APPROPRIATE RAW MATERIAL<br />

SELECTION<br />

Products that can be formulated range from a<br />

low-modulus sealant to a high-strength adhesive.<br />

GENIOSIL ® STP-E Polymers:<br />

Advantages at a Glance<br />

Formulator advantages:<br />

• No tin catalysts = no requirement to store<br />

hazardous materials in specially designated<br />

warehousing<br />

• Simplicity of formulation using essentially<br />

standard equipment (planetary mixers)<br />

• Low viscosity – fast batch times, easy mixing<br />

• Robust formulations, thus no specific complications<br />

when mixing<br />

End-user advantages:<br />

• One-part system, no risk of mixing-ratio errors<br />

• Solvent-free<br />

• Universal products for a multitude of applications<br />

• Easy to gun and work with<br />

Our Expertise in Raw Material Selection<br />

In contrast to alternative polymer sealants and<br />

adhesives, hybrid systems benefit tremendously<br />

by incorporating chalk (calcium carbonate). These<br />

are not added merely to extend an adhesive or<br />

sealant (filler function); as a result various chalk<br />

types were screened – e.g. ground calcium carbonate<br />

(GCC) and precipitated calcium carbonate<br />

(PCC) – and their impact on the end product’s<br />

mechanics was cataloged.<br />

Not only the type of chalk selected will impact<br />

the mechanics of a given adhesive or sealant,<br />

the choice of plasticizer will influence elongation<br />

at break and, naturally, the viscosity of a given<br />

system. Polypropylene glycol plasticizer grades<br />

were examined due to their compatibility with<br />

the GENIOSIL ® STP-E polymers. Their higher<br />

viscosity leads to softer formulations as opposed<br />

to phthalates, where harder systems result.<br />

14<br />

The harder the system, the greater the loss of<br />

elongation. As the plasticizer can impact the adhesion<br />

profile, the final choice will depend on the<br />

targeted application as well as the substrate and<br />

surface requirements.<br />

Impact on Mechanics Depending on Chalk Selected<br />

Tensile strength [N/mm 2 ] ISO 37 – type1<br />

Elongation at break [%] ISO 37 – type1<br />

4<br />

3.5<br />

3<br />

2.5<br />

2<br />

1.5<br />

1<br />

0.5<br />

0<br />

GCC,<br />

coated-1<br />

GCC,<br />

coated-2<br />

GCC,<br />

coated-3<br />

GCC,<br />

uncoated<br />

PCC,<br />

coated-1<br />

Containing 25% GENIOSIL ® STP-E10 and 15% plasticizer<br />

PCC,<br />

coated-2<br />

PCC,<br />

uncoated<br />

Tensile strength Elongation at break<br />

Impact on Mechanics Depending on Plasticizer Used<br />

350<br />

300<br />

250<br />

200<br />

150<br />

100<br />

0<br />

Polyether<br />

1000<br />

Polyether<br />

2000<br />

Polyether<br />

4000<br />

Alkyl sulfonates Benzyl<br />

esters<br />

Containing 25% GENIOSIL ® STP-E10 and 15% plasticizer<br />

Phthalates<br />

Elongation at break Viscosity<br />

600<br />

500<br />

400<br />

300<br />

200<br />

100<br />

0<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

Elongation at break [%] ISO 37 – type1<br />

Viscosity [Pas]

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