Mechanical Drawings - City of London

INFORMATION DRAWING SET
LAKE HURON WTP
GRAND BEND, ONTARIO, CANADA
4.16kV UTILITY / GENERATOR
PARALLELING SWITCHGEAR
TOROMONT POWER SYSTEMS
ISO PROJECT No. 36234
TABLE OF CONTENTS
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
TITLE SHEET
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DRAWN BY MODIFIED BY
HC
BCA
0.4
04-17-10
DATE CREATED DATE MODIFIED
11-24-09
SHEET NUMBER
N.T.S.
TS
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-TS
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

ABBREVIATION LEGEND
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
DRAWING LEGEND
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
N.T.S. 0.4 BCA
DATE CREATED DATE MODIFIED
11-23-09 03-02-10
SHEET NUMBER G01 1 of 22
DRAWN BY MODIFIED BY
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
36234-G01
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

DEVICE
DEVICE
LOCATION
LOCATION
MANUFACTURE
TYPE
MANUFACTURE
TYPE
FRAME (A)
FRAME (A)
INTERRUPT
CAP. (kA)
INTERRUPT
CAP. (kA)
MV CIRCUIT BREAKER, LUGGING AND CONDUIT ENTRY SCHEDULE - (GS1-A)
TRIP
FUNCTIONS
OPERATION
MOUNTING
CHARGE
SHUNT CLOSE
SHUNT TRIP
AUXILLIARY
MOC
KIRK KEY
TOC
ACCESSORIES
LUGS
PER
PHASE
MV CIRCUIT BREAKER, LUGGING AND CONDUIT ENTRY SCHEDULE - (GS1-B)
TRIP
FUNCTIONS
OPERATION
MOUNTING
CHARGE
SHUNT CLOSE
SHUNT TRIP
AUXILLIARY
MOC
KIRK KEY
TOC
ACCESSORIES
LUGS
PER
PHASE
COMPRESSION LUGS
NEUTRAL
LUGS
GROUND
LUGS
COMPRESSION LUGS
NEUTRAL
LUGS
GROUND
LUGS
NAMEPLATE
DESCRIPTION
NAMEPLATE
DESCRIPTION
TOP
TOP
CONDUIT
ENTRY
BOTTOM
CONDUIT
ENTRY
BOTTOM
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
CIRCUIT BREAKER SCHEDULE
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
BCA
DRAWN BY MODIFIED BY
05-03-10
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
11-24-09
SHEET NUMBER G02 2
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G02
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

R
VT-UTILTY
UTILITY
METERING
UML1
CLOSE LOCKOUT
SWITCH
LOCKOUT AUTO
G R
52L1
VTL1
VTB1
VTB1
52F11
G R
G R
52F11
52F12
52F13
52F13
52F14
ONE LINE
52L1 VTL1 52F12
52F14
52D2
52T1
(PROV)
G R
G R
52D1
(PROV)
G R
G R
FRONT ELEVATION - GS1-A
52D1
52D2
G R
52T1
VTB2
VTB2
VTG1
52G1
VTG1
52G1
VTG2
G R G R
52G2
VTG2
52G2
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
FRONT ELEVATION AND ONE - LINE - (GS1-A)
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
BCA
DRAWN BY MODIFIED BY
03-17-10
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
11-23-09
SHEET NUMBER G03 3
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G03
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

R
VTG3
52G3
VTG3
52G3
VTG4
G R G R
52G4
VTG4
52G4
G R
52T2
52T2
52D3
(PROV)
G R
G R
52D4
(PROV)
VTB3
52D3 52F21
52F23
UML2
52D4
ONE LINE
52F21
G R
G R
52F22
FRONT ELEVATION -GS1-B
52F22
52F23
G R
G R
52F24
52F24
VTL2
VTB3
VTL2
CLOSE LOCKOUT
SWITCH
LOCKOUT AUTO
G R
52L2
52L2
VT-UTILTY
UTILITY
METERING
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
FRONT ELEVATION AND ONE - LINE - (GS1-B)
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
BCA
DRAWN BY MODIFIED BY
05-03-10
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
11-23-09
SHEET NUMBER G04 4
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G04
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

UML1
VTG3
52G3
52L1
VTG4
52G4
VTL1
VTB1
52F11
52F12
52T2
52F13
52F14
GS1-A
GS1-B
VTB3
52D3 52F21
52F23
UML2
52D4
52D1
52D2
52F22
52T1
52F24
VTL2
VTB2
VTG1
52G1
52L2
VTG2
52G2
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
SYSTEM ONE - LINE
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
BCA
DRAWN BY MODIFIED BY
05-03-10
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
12-01-09
SHEET NUMBER G05 5
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G05
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

TOP CONDUIT ENTRY
BOTTOM CONDUIT ENTRY
BOTTOM CONDUIT ENTRY
BOTTOM CONDUIT ENTRY
TOP CONDUIT ENTRY
TOP CONDUIT ENTRY
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
PLAN AND SIDE VIEW
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DRAWN BY MODIFIED BY
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
11-24-09
SHEET NUMBER G06 6
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G06
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

FLOOR PLAN VIEW
TOP CONDUIT ENTRY
FLOOR PLAN VIEW
BOTTOM CONDUIT ENTRY
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
FLOOR PLAN - (GS1-A)
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DRAWN BY MODIFIED BY
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
11-24-09
SHEET NUMBER G07 7
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G07
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

FLOOR PLAN VIEW
TOP CONDUIT ENTRY
FLOOR PLAN VIEW
BOTTOM CONDUIT ENTRY
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
FLOOR PLAN - (GS1-B)
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DRAWN BY MODIFIED BY
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
11-24-09
SHEET NUMBER G08 8
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G08
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

L.A.
CT-A
CT-B
CT-C
CTSB
UML1
CT-A
CT-A
CT-B
CT-B
CT-C
CT-C
52L1
CTSB
VTL1
CTSB
CTSB
CTSB
L1-SR745
N
N
25L1
L1A-3S L1B-3S L1-SR750
L1-TB1
N
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
THREE - LINE DIAGRAM
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DSA
DRAWN BY MODIFIED BY
03-27-10
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
12-01-09
SHEET NUMBER G09 9
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G09
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

VTB1
CT Z.S.
CT-A
CT-A
CT Z.S.
CT-B
CT-B
CT-C
CT-C
52F11
52F12
CTSB
CTSB
CTSB
CTSB
F35
CT Z.S.
CT-A
CT-A
CT Z.S.
CT-B
CT-B
CT-C
CT-C
52F13
52F14
CTSB
CTSB
CTSB
CTSB
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
THREE - LINE DIAGRAM
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DRAWN BY MODIFIED BY
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
12-01-09
SHEET NUMBER G10 10
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G10
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

52D1
52D2
CT-A
CT-B
CT-C
52T1
CTSB
L1A-3S L1B-3S
T1-TB1
T1-MIF II
N
VTB2
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
THREE - LINE DIAGRAM
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DRAWN BY MODIFIED BY
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
12-01-09
SHEET NUMBER G11 11
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G11
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

GENERATOR
STANDBY
RATINGS
CT-A
CT-A
CT Z.S.
CT-B
CT-C
GEN 1
CT-B
CT-C
52G1
NGR
CT-N
VTG1
CTSB
CTSB
CTSB
CTSB
G1-TB
G1-3S
G1-SR489
N
GENERATOR
STANDBY
RATINGS
CT-A
CT-A
CT Z.S.
CT-B
CT-C
GEN 2
CT-B
CT-C
52G2
NGR
CT-N
VTG2
CTSB
CTSB
CTSB
CTSB
G2-TB
G2-3S
G2-SR489
N
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
THREE - LINE DIAGRAM
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
PTS
DRAWN BY MODIFIED BY
02-16-10
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
12-01-09
SHEET NUMBER G12 12
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G12
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

GENERATOR
STANDBY
RATINGS
CT-A
CT-A
CT Z.S.
CT-B
CT-C
GEN 3
CT-B
CT-C
52G3
NGR
CT-N
VTG3
CTSB
CTSB
CTSB
CTSB
G3-TB
G3-3S
G3-SR489
N
GENERATOR
STANDBY
RATINGS
CT-A
CT-A
CT Z.S.
CT-B
CT-C
GEN 4
CT-B
CT-C
52G4
NGR
CT-N
VTG4
CTSB
CTSB
CTSB
CTSB
G4-TB
G4-3S
G4-SR489
N
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
THREE - LINE DIAGRAM
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
PTS
DRAWN BY MODIFIED BY
02-16-10
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
12-01-09
SHEET NUMBER G13 13
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G13
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

CT-A
CT-B
CT-C
52T2
CTSB
L2A-3S L2B-3S
T2-TB1
T2-MIF II
N
52D3
52D4
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
THREE - LINE DIAGRAM
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DRAWN BY MODIFIED BY
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
12-01-09
SHEET NUMBER G14 14
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G14
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

CT Z.S.
CT-A
CT-A
CT Z.S.
CT-B
CT-B
CT-C
CT-C
52F21
52F22
CTSB
CTSB
CTSB
CTSB
F35
CT Z.S.
CT-A
CT-A
CT Z.S.
CT-B
CT-B
CT-C
CT-C
52F23
52F24
CTSB
CTSB
CTSB
CTSB
VTB3
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
THREE - LINE DIAGRAM
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DRAWN BY MODIFIED BY
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
12-01-09
SHEET NUMBER G15 15
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G15
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

CT-A
CT-A
CT-B
CT-B
CT-C
CT-C
52L2
CTSB
VTL2
CTSB
CTSB
CTSB
L2-SR745
N
N
25L2
L2A-3S L2B-3S L2-SR750
L2-TB1
N
CT-A
CT-B
CT-C
L.A.
CTSB
UML1
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
THREE - LINE DIAGRAM
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DSA
DRAWN BY MODIFIED BY
03-27-10
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
12-01-09
SHEET NUMBER G16 16
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G16
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

CBOP
CBCL
86
CBOP
CBCL
86
CBCS
CBCS
CBOP
SR750
SCHEMATIC DIAGRAM - GEN (TYPICAL)
CBOP
SCHEMATIC DIAGRAM - UTILITY (TYPICAL)
86
CP
86
SR489
86
SR745
CR5 CR5
86
CR5
CBCS
CR4
25
CBCL
CBCS
CR4
SR750-R6
UCLOS
CBCL
CR4
CR2A TMR
CR1
3.S OK
LA-3S-OK
LB-3S-OK
CBOP
3.S OK
TMR
CR2A CR2A
CBOP
3.S OK
PL
PL PL
PL
CBOP
CBCL
86
CBCS
SCHEMATIC DIAGRAM - DIST (TYPICAL)
CBOP
CBCL
86
SCHEMATIC DIAGRAM - TIE (TYPICAL)
CBOP
CBCS
CR10 CR10
MIF-II
86
CBOP
F35
86
86
CBCS
CR9
CBCL
86
CR9
CBCS
CBCL
T-HBR1
T-HBR2
CBOP
CR8A CR8A
CBOP
PL
PL
PL
PL
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
SCHEMATIC DIAGRAM
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
BCA
DRAWN BY MODIFIED BY
03-04-10
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
12-01-09
SHEET NUMBER G17 17
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G17
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

SW-A
SW-B
GEN 3
L1A
L1B
3.S 3.S
G3
3.S
GEN 4
G4
3.S
DIST. I/O #1
DIST. I/O #2
WIRE LEGEND
DIST. I/O #3
DIST. I/O #4
REMOTE
PC
SW-A
DATA TABLE
INTERFACE
SW-B
TSP
DATA
3.S
BUILDING
MANAGEMENT
SYSTEM
MASTER I/O #1
MASTER I/O #2
DATA
GEN 1
G1
3.S
L2A
L2B
3.S 3.S
GEN 2
DEVICE LEGEND
G2
3.S
3.S
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
AUTOMATION COMMUNICATIONS PLAN
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
N.T.S. 0.4 BCA
DATE CREATED DATE MODIFIED
12-01-09 05-03-10
SHEET NUMBER G18 18 of 22
DRAWN BY MODIFIED BY
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
36234-G18
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

NO. FROM
NOTES:
CONDUIT
TO QTY-SIZE
CONTROL CIRCUIT CONDUIT SCHEDULE (SEE NOTE 1)
CONDUCTOR
FUNCTION
CONDUIT
SIZE
CONDUIT
TABLE
CONDUIT TABLE
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
CONTROL CONDUIT SCHEDULE
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
SCALE
REV.
DRAWN BY MODIFIED BY
N.T.S. 0.4 BCA HC
DATE CREATED DATE MODIFIED
05-04-10
12-01-09 04-17-10
SHEET NUMBER
36234-G19 G19 19 of 22
J. Richard
APPROVED BY
DATE APPROVED
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

NOTES:
R
VTG3
52G3
VTG4
G R G R
52G4
GEN 3 GEN 4
R
VT-UTILTY
UTILITY
METERING
G R
52T2
CLOSE LOCKOUT
SWITCH
LOCKOUT AUTO
52D3
(PROV)
G R
G R
G R
52D4
(PROV)
52F21
52F22
VTB1
G R
G R
52F23
52F24
52F11
G R
G R
G R
G R
52F13
52L1 VTL1 52F12
52F14
52D2
52T1
(PROV)
G R
G R
VTB3
VTL2
CLOSE LOCKOUT
SWITCH
LOCKOUT AUTO
52D1
(PROV)
G R
G R
G R
52L2
G R
VT-UTILTY
UTILITY
METERING
VTB2
VTG1
52G1
VTG2
G R G R
52G2
GEN 1 GEN 2
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
CONTROL CONDUIT SCHEDULE - ELEVATION
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
SCALE
REV.
DRAWN BY MODIFIED BY
N.T.S. 0.4 BCA HC
DATE CREATED DATE MODIFIED
05-04-10
12-01-09 04-17-10
SHEET NUMBER
36234-G20 G20 20 of 22
J. Richard
APPROVED BY
DATE APPROVED
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

Functional Sequence of Operation for each Mode
NORMAL (AUTOMATIC/STAND-BY) Mode
1. The utility main breakers (L1&L2) are closed serving utility power to each load bus.
2. The emergency tie breakers (T1&T2) are open.
3. The generator main breakers (G1-G4) are open.
4. The plant is being fed from the two power transformers.
5. The automation is standing by to act in response to a utility failure.
EMERGENCY Mode
Dual Utility Failure
1. Utility protective relaying senses utility voltage or frequency out of tolerance at both utility sources.
2. Both utility main breakers (L1 & L2) are opened.
3. A run request is sent to the generator plant from the SCADA system. A request is defined as the operator pushing the generator start
from the plant SCADA system or the power has been off for more than the preset time limit (set at 30 minutes - adjustable by
operator)
4. The first generator up to voltage and frequency is closed (G1, 2, 3 or 4) to the generator bus.
5. Both emergency tie breakers (T1 & T2) are closed.
6. The remaining generators are synchronized and paralleled to the bus as they come up to voltage and frequency.
7. The system is now in Emergency Mode.
Dual Utility Restoration and Exit from Emergency Mode
1. Utility protective relaying senses utility voltage and frequency within tolerance at both utility sources. The operator turns off the run
request from the SCADA system
2. Following an adjustable time delay (which can be abbreviated by the operator) to assure that the utility power sources are stable, the
generator plant is passively synchronized and paralleled to utility #1 source by closing the utility #1 main breaker (L1).
3. The generator plant is soft ramp unloaded until the utility #1 source is nominally serving load bus #1.
4. The emergency tie #1 breaker (T1) is opened.
5. The generator plant is passively synchronized and paralleled to utility #2 source by closing the utility #2 main breaker (L2).
6. The generator plant is soft ramp unloaded until the utility #2 source is nominally serving load bus #2.
7. The emergency tie #2 breaker (T2) is opened.
8. The generator breakers (G1-G4) are opened.
9. The generators are allowed to run for their programmed cool down period.
10. The system is now back in Automatic/Standby Mode.
Single Utility Failure
1. The system performs as described in the Dual Utility Failure section. The only difference is plant power is now being fed from one (1)
transformer. If L1 is open, T1 can close or L2 is open, T2 can close.
Single Utility Restoration
1. No action is taken until the system senses both utilities are restored.
2. The system performs as described in the Dual Utility Restoration section.
MAINTENANCE Mode (Password Protected)
Feeding the facility from a single transformer (TX1 or TX2)
1. The operator places the Utility Selector Switch for Transfer to Maintenance Mode into the “MAINTENANCE” position.
2. The operator places the Master Mode Selector Switch into the Transfer “TX1” or “TX2” position.
3. If TX1 is selected, utility #2 main breaker (L2) is opened
4. Emergency tie #1 (T1) and #2 breaker (T2) will close.
5. This will allow TX1 to feed the facility
6. If TX2 is selected, utility #1 main breaker (L1) is opened
7. Emergency tie #1 (T1) and #2 breaker (T2) will close.
8. This will allow TX2 to feed the facility
Exiting the facility from a single transformer (TX1 or TX2)
1. The operator places the Utility Selector Switch for Transfer to either AUTOMATIC/STAND-BY or Emergency.
2. By selecting Transfer to AUTOMATIC/STAND-BY Mode, Emergency tie #1 (T1) and #2 (T2) breakers will open, utility #1 or #2 (L1
or L2) (depending on which was open) will close and the systems is now back in Automatic/Standby Mode with each transformer
feeding its respective load side.
3. By selecting Transfer to Emergency Mode, the sequence for Emergency Mode will be entered which the exception that only one
utility breaker needs to be paralleled with the generators as the other utility breaker is already open.
Manual Transfer to Emergency Mode (Password Protected)
Entry into Emergency Mode on Load Bus #1 & #2
1. The operator places the Utility Selector Switch for Transfer to Emergency Mode into the “Both” position.
2. The operator places the Master Mode Selector Switch into the Transfer to Emergency position.
3. A run request is sent to the generator plant.
4. The first generator up to voltage and frequency is closed (G1-G4) to the generator bus.
5. The remaining generators are synchronized and paralleled to the bus as they come up to voltage and frequency.
6. The generators are allowed to run for a five-minute warm-up time (which can be abbreviated by the operator).
7. After completion of the warm-up time, the generator plant is passively synchronized and paralleled to the utility #1 source by closing
the emergency tie #1 breaker (T1).
8. The generator plant is soft ramp loaded until the generator plant is nominally serving load bus #1.
9. The utility #1 main breaker (L1) is opened.
10. The generator plant is passively synchronized and paralleled to the utility #2 source by closing the emergency tie #2 breaker (T2).
11. The generator plant is soft ramp loaded until the generator plant is nominally serving load bus #2.
12. The utility #2 main breaker (L2) is opened.
13. The entire system is now in Emergency Mode.
Exit from Emergency Mode on Load Bus #1 & #2
1. The operator removes the Master Mode Selector Switch from Transfer to Emergency position and returns it to the Auto position.
2. Following an adjustable time delay (which can be abbreviated by the operator), the generator plant is passively synchronized and
paralleled to the utility #1 source by closing the utility #1 main breaker (L1).
3. The generator plant is soft ramp unloaded until the utility #1 source is nominally serving load bus #1.
4. The emergency tie #1 breaker (T1) is opened.
5. The generator plant is passively synchronized and paralleled to the utility #2 source by closing the utility #2 main breaker (L2).
6. The generator plant is soft ramp unloaded until the utility #2 source is nominally serving load bus #2.
7. The emergency tie #2 breaker (T2) is opened.
8. The generator breakers (G1-G4) are opened.
9. The generators are allowed to run for their programmed cool down period.
10. The system is now back in Automatic/Standby Mode.
No Load Test Mode (Password Protected)
Entry
1. The No Load Test Switch is placed in the ON position.
2. All available generators are started.
3. The first generator up to voltage and frequency is closed to the bus.
4. The remaining generators are synchronized and paralleled to the bus as they come up to
voltage and frequency.
5. The system is now in No Load Test Mode.
Exit
1. The No Load Test Switch is placed in the OFF position.
2. All generator breakers are opened.
3. The generators are allowed to run for their programmed cool down period.
4. The system is now back in Automatic/Standby Mode.
Utility Fail Test Mode (Password Protected)
Entrance into Utility #1 Fail Test Mode
1. The Utility #1 Fail Test Switch is placed in the ON position.
2. Voltage sensing at the utility #1 protective relay is opened, which simulates a loss of utility #1.
3. The system enters into a Single Utility Failure as described in the “Emergency Mode” sequence above.
Exit from Utility #1 Fail Test Mode
1. The Utility #1 Fail Test Switch is placed in the OFF position.
2. Voltage sensing at the utility #1 protective relay is restored, which simulates the return of utility power.
3. The system exits from a Single Utility Failure as described in the “Emergency Mode” sequence above.
Entrance into Utility #2 Fail Test Mode
1. The Utility #2 Fail Test Switch is placed in the ON position.
2. Voltage sensing at the utility #2 protective relay is opened, which simulates a loss of utility #2.
3. The system enters into a Single Utility Failure as described in the “Emergency Mode” sequence above.
Exit from Utility #2 Fail Test Mode
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
SEQUENCE OF OPERATIONS
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DRAWN BY MODIFIED BY
HC
04-17-10
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
12-02-09
SHEET NUMBER G21 21
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G21
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

1. The Utility #2 Fail Test Switch is placed in the OFF position.
2. Voltage sensing at the utility #2 protective relay is restored, which simulates the return of utility power.
3. The system exits from a Single Utility Failure as described in the “Emergency Mode” sequence above.
Entrance into Dual Utility Fail Test Mode
1. Both Utility Fail Test Switch's are placed in the ON position.
2. Voltage sensing at the utility #1 & #2 protective relays is opened, which simulates a loss of utility #1 & #2.
3. The system enters into a Dual Utility Failure as described in the “Emergency Mode” sequence above.
Exit from Dual Utility Fail Test Mode
1. Both Utility Fail Test Switch's are placed in the OFF position.
2. Voltage sensing at the utility #1 & #2 protective relays is restored, which simulates the return of utility power.
3. The system exits from a Dual Utility Failure as described in the “Emergency Mode” sequence above.
Load Management Mode (future)
Entry
1. Select one of the modes of operation:
a. Import Limit - The user places the Import/Export toggle switch in the Import position andplaces the Base Load/Utility Tracking
toggle switch in the Utility Tracking position. The user sets the Utility Import Set point to the desired amount of kW that they
want to import through the Utility Circuit Breaker during Load Management Mode.
b. Export Limit - The user places the Import/Export toggle switch in the Export position and places the Base Load/Utility Tracking
toggle switch in the Utility Tracking position. The user sets the Utility Export Set point to the desired amount of kW that they
want to export through the Utility Circuit Breaker during Load Management Mode.
c. Base Load Import - The user places the Import/Export toggle switch in the Import position and places the Base Load/Utility
Tracking toggle switch in the Base Load position. The user sets the Base Load Set point to the desired amount of kW that they
want the generator plant to assume during Load Management Mode. The controls will not allow the generator plant to export
kW through the Utility Circuit Breaker and will always maintain a nominal amount of Utility kW imported through the Utility Circuit
Breaker.
d. Base Load Export - The user places the Import/Export toggle switch in the Export position and places the Base Load/Utility
Tracking toggle switch in the Base Load position. The user sets the Base Load Set point to the desired amount of kW that they
want the generator plant to assume during Load Management Mode. The controls will allow the generator plant to export kW
through the Utility Circuit Breaker.
2. The operator places the Utility Selector Switch for Load Management Mode into either the Utility #1 or Utility #2 position depending
on which utility source the operator wants the generator plant to parallel with.
3. The user places the Master Mode Selector Switch in the Load Management position.
4. A run request is sent to the generator plant.
5. The first generator up to voltage and frequency is closed to the generator bus.
6. The remaining generators are synchronized and paralleled to the bus as they come up to voltage and frequency.
7. The generators are allowed to run for a five-minute warm-up time (which can be abbreviated by the operator).
8. After completion of the warm-up time, the generator plant is passively synchronized and paralleled to the utility source selected on
the Utility Selector Switch for Load Management Mode by closing the associated emergency tie breaker.
9. The generator plant is soft ramp loaded until it is serving nominally the required amount of the load on the bus to meet the mode of
operation selected.
10. The generator output is dynamically adjusted to maintain the set point to meet the mode of operation selected.
11. Should the utility fail at any time during Load Management operation, the utility protective relays shall cause the utility main to open
and be locked out, thus placing the system in Emergency Mode until the Utility is restored (as described in Emergency Mode exit).
Exit
1. The operator removes the Master Mode Selector Switch from Load Management position and returns it to the Auto position.
2. The generator plant is soft ramp unloaded until the utility source is nominally serving the entire system load.
3. The emergency tie breaker is opened.
4. The generator main breakers are opened.
5. The generators are allowed to run for their programmed cool down period.
6. The system is now back in Automatic/Standby Mode.
Load Shed Control
The System Controls shall include a Load Shed Control function to control the loads served by the
generator plant. The Load Shed Control shall have one Essential Load Shed Priority Level for each
generator in the system plus one Non-Essential Load Shed Priority Level (which is always shed in
the Emergency Mode of operation).
The Load Shed Control shall control each of the distribution circuit breakers within the switchgear.
Each electrically operated distribution circuit breaker shall be field selectable to be assigned to any
of the available Load Shed Priority Levels. Additionally, Load Shed Control shall provide a 4 pole,
10A, 120VAC rated, form C set of contacts for each Load Shed Priority Level to allow for control of
loads external to the switchgear.
The following controls shall be provided for each level:
Shed Delay Timer, adjustable from 0 to 1024 seconds
Add Delay Timer, adjustable from 0 to 1024 seconds
Load Shed Override Selector (shed/auto//add)
Status indicators to show whether the Priority Level is Added or Shed
The Load Shed Controls shall have:
Load Shed Control Switch (On/Off)
User-settable Load Shed % (as a function of on-line generator capacity)
User-settable Load Add % (as a function of on-line generator capacity)
User-settable Bus Under frequency Set point
Bus Under frequency Reset Pushbutton
Bus Under frequency indicator
Conditional Load Shed: Upon entrance into Emergency Mode of operation, the Load Shed Control
shall shed all Essential and Non-Essential loads. As generators come to the bus, Essential Priority
Level loads shall be added conditionally based on the number of generators on line. When the first
generator comes to the bus, Priority Level 1 loads shall be added; Second generator, priority 2, etc.
After a time delay that allows all operational generators to come to the bus, Load Shed Mode shall
shift to Load Sensitive Mode.
Load Sensitive Load Shed - After all generators have been given sufficient time to come to the bus,
load shed shall shift to “Load Sensitive” mode. The system shall compare current generator on-line
capacity (in kW) to current load requirements. If surplus capacity is greater than the calculated Load
Add setpoint, after the Load Add Time Delay the next Load Shed Priority will be added. This
calculation will continue until all Sheddable Loads are added, or until surplus capacity is less than
the calculated Load Add setpoint. If surplus capacity is less than the calculated Load Shed setpoint,
after the Load Shed Time Delay the next Load Shed Priority will be shed. This calculation will
continue until all Sheddable Loads are shed, or until surplus capacity is greater than the calculated
Load Shed setpoint. The Load Shed Control, in its automatic shedding and adding of loads, shall
not override any manual load shed/add operation.
Should the load bus frequency fall below the user selected bus underfrequency setpoint for a period
longer than the bus underfrequency time delay, then all Priority Level loads shall be shed and load
addition shall not resume until the operator has depressed the Bus Underfrequency Reset button.
The bus underfrequency protection shall override any manual load add operation.
Generator Demand Priority Control
The System Controls shall include a Generator Demand Priority Control function to automatically
match the on-line generator capacity to the loads to avoid unnecessary operation of all the
generators when the loads are low.
The following controls shall be provided for each generator:
User-settable Generator Priority Selector
Status indicator for the Generator Priority Selected
Status indicator for generator On-line or Off-line
The Generator Demand Priority Control shall have the following controls:
Generator Demand Priority Control Switch (On/Off)
User-settable Generator Remove % (as a function of a single generator capacity)
User-settable Generator Remove Delay
User-settable Generator Add % (as a function of a single generator capacity)
User-settable Generator Add Delay
Upon entrance into Emergency or Load Management modes, all generators shall be started and
paralleled to the bus. After the Remove Time Delay, generators shall be removed from the bus as a
function of the generator percentage loading by the user selected Generator Remove time delay.
Generators shall be removed from the bus in descending priority. Should the generator percentage
loading increase to the user selected Generator Add limits for the user selected Add Delay, the next
generator will be started, synchronized and paralleled to the bus. Generators shall be added to the
bus in ascending priority order. Should the generator plant ever reach 95% loading, the next priority
generator shall be started and added to the bus with no time delay.
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
SEQUENCE OF OPERATIONS
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
BCA
DRAWN BY MODIFIED BY
02-24-10
DATE CREATED DATE MODIFIED
N.T.S. 0.4 BCA
12-02-09
SHEET NUMBER G22 22
REV.
SCALE
J. Richard
APPROVED BY
DATE APPROVED
05-04-10
22
of
36234-G22
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

1R60
8R60
125VDC BATT CHGR
24VDC BATTERY
125VDC BATTERY
9R60
TB-BC
2R80
TB1
CTSB-N145
DATA
3.S
SWGR GS1-A
REMOTE
PC
CR-M311
CR-M314
CR-M317
CR-M320
CR-M323
CR-M326
CR-M330
CR-M333
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
FIELD INTERCONNECTS - SYSTEM
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
SCALE
REV.
DRAWN BY MODIFIED BY
N.T.S. 0.2 EM
HC
DATE CREATED DATE MODIFIED
05-04-10
01-04-10 04-17-10
SHEET NUMBER
36234-F01 F01 1 of 7
J. Richard
APPROVED BY
DATE APPROVED
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

SWGR GS1-B
GEN 3
SW-A
SW-B
SWGR GS1-A
SECT 1 SECT 8
SW-A
SECT 1 SECT 8
SW-B
E-TB E-TB
L2-TB2
24VDC+
24VDC-
TB1
24VDC+
24VDC-
GEN 2
SWGR GS1-A
SWGR GS1-B
VTB2 TB G3-VTB2-TB
CTSB-N141
CTSB-N134
11R80
11R60
15R60
19R60
SWGR GS1-B
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
FIELD INTERCONNECTS - SYSTEM
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DRAWN BY MODIFIED BY
REV.
SCALE
J. Richard
APPROVED BY
DATE CREATED DATE MODIFIED
DATE APPROVED
05-04-10
7
of
N.T.S. 0.2 EM
01-04-10
SHEET NUMBER F02 2
36234-F02
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

E-TB
SPEED BRICK
GEN 1
GEN 1
GEN 1
GEN 1
CDVR
E-TB
PB-E343
E-TB
CTSB G1
CTSB-E144
CT-E128
R-E143
CAT MODBUS
CT-E130
CT-E132
CT-E144
SWGR GS1-A
GEN 1
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
FIELD INTERCONNECTS - GEN 1
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DRAWN BY MODIFIED BY
REV.
SCALE
J. Richard
APPROVED BY
DATE CREATED DATE MODIFIED
DATE APPROVED
05-04-10
7
of
N.T.S. 0.2 EM
10-27-09
SHEET NUMBER F03 3
36234-F03
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

E-TB
SPEED BRICK
GEN 2
GEN 2
GEN 2
GEN 2
CDVR
E-TB
PB-E843
E-TB
CTSB G2
CTSB-E644
CT-E628
R-E643
CAT MODBUS
CT-E630
CT-E632
CT-E644
SWGR GS1-A
GEN 2
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
FIELD INTERCONNECTS - GEN 2
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DRAWN BY MODIFIED BY
REV.
SCALE
J. Richard
APPROVED BY
DATE CREATED DATE MODIFIED
DATE APPROVED
05-04-10
7
of
N.T.S. 0.2 EM
10-27-09
SHEET NUMBER F04 4
36234-F04
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

E-TB
SPEED BRICK
GEN 3
GEN 3
GEN 3
GEN 3
CDVR
E-TB
PB-E343
E-TB
CTSB G3
CTSB-E144
CT-E128
R-E143
CAT MODBUS
CT-E130
CT-E132
CT-E144
SWGR GS1-B
GEN 3
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
FIELD INTERCONNECTS - GEN 3
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DRAWN BY MODIFIED BY
REV.
SCALE
J. Richard
APPROVED BY
DATE CREATED DATE MODIFIED
DATE APPROVED
05-04-10
7
of
N.T.S. 0.2 EM
10-27-09
SHEET NUMBER F05 5
36234-F05
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

E-TB
SPEED BRICK
GEN 4
GEN 4
GEN 4
GEN 4
CDVR
E-TB
PB-E843
E-TB
CTSB G4
CTSB-E644
CT-E628
R-E643
CAT MODBUS
CT-E630
CT-E632
CT-E644
SWGR GS1-B
GEN 4
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
FIELD INTERCONNECTS - GEN 4
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
DRAWN BY MODIFIED BY
REV.
SCALE
J. Richard
APPROVED BY
DATE CREATED DATE MODIFIED
DATE APPROVED
05-04-10
7
of
N.T.S. 0.2 EM
10-27-09
SHEET NUMBER F06 6
36234-F06
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

L1-TB-FLD
L2-TB-FLD
L1-TB-FLD L2-TB-FLD
LAKE HURON WTP
TITLE:
DATE
REVISION
NO.
FIELD INTERCONNECTS - L1 & L2
SUBMITTAL
RELEASE
4.16kV UTILITY / GENERATOR PARALLELING SWITCHGEAR
SCALE
REV.
DRAWN BY MODIFIED BY
N.T.S. 0.2 HC
HC
DATE CREATED DATE MODIFIED
05-04-10
04-17-10 04-27-10
SHEET NUMBER
36234-F07 F07 7 of 7
J. Richard
APPROVED BY
DATE APPROVED
FILE NAME
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF INTELLIGENT SWITCHGEAR ORGANIZATION LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY INTELLIGENT SWITCHGEAR ORGANIZATION LLC, INC.

iMACS
PROJECT BILL OF MATERIALS
Project: Lake Huron Water Treatment Plant By: Engineering
Stock #: P091346A Print Date: 29-Jan-10
No Qty Part # Description Supplier Manufacturer Tag # Comp
Location
1 1 0P1793 ***GEN SET TEST CHG @ 0.8 PF** Toromont CAT Engine
2 1 0P7607 SHRINK WRAP PROTECTION - 3516 Toromont CAT Engine
3 1 0V1065 END USE: GENERAL EPG Toromont CAT Engine
4 1 2523944 GENERATOR AR - POWER Toromont CAT Engine
5 1 2523944 GENERATOR AR - POWER Toromont CAT Engine
6 1 2523972 GENERATOR AR - POWER Toromont CAT Engine
7 1 2666136 ENGINE AR - 3516C HD Toromont CAT Engine
8 1 2787089 CONNECTION GP Toromont CAT Engine
9 1 3223173 HEATER GP-GEN Toromont CAT Engine
10 1 516DE5Q CONFIGURATION Toromont CAT Engine
11 1 5N9599 VOLTAGE INDICATOR 4160V, 60HZ Toromont CAT Engine
12 1 60H4160 VOLTAGE Toromont CAT Engine
13 2 93192A Nelson Ecovent Recirculator - crankcase fumes filter with
replaceable element
Page 1 of 4
Nelson/Fleetguard Engine
14 1 9Y8156 NOTE - STAMP FOR STANDBY POWER Toromont CAT Engine
15 1 ANNNFPA ANNUNCIATOR MODULES Toromont CAT Engine
16 1 AUXPNLL EMCP3 CONTROL PANEL OPTIONS Toromont CAT Engine
17 1 BUSBM6L CIRCUIT BREAKER LEFT HAND Toromont CAT Engine
18 1 BUSBM6R POWER TERMINAL STRIP REMOVAL Toromont CAT Engine
19 1 CA0866 LANGUAGE MARKINGS-ENGLISH Toromont CAT Engine
20 1 CERTEXP CERTIFICATION EMISSION LOC Toromont CAT Engine
21 1 CERTIF2 PACKAGE GEN SET Toromont CAT Engine
22 1 CERTSTA CERTIFIED APPLICATION Toromont CAT Engine
23 1 CT05005 CURRENT TRANSFORMERS Toromont CAT Engine
24 1 CUSTCNR CUSTOMER CONNECTION LOCATION Toromont CAT Engine
25 1 ECP5GT1 ESC COVERAGE Toromont CAT Engine
26 1 EMCP33A EMCP 3.3 CONTROL PANEL Toromont CAT Engine
27 1 EMCSD10 ADDL EMCP 3 ATTACHMENTS Toromont CAT Engine
28 1 GC0194 GEN-1824-3300/4160V-PM-FW-2B Toromont CAT Engine
29 1 GC2893 MOUNTING GP-CT (500:5) Toromont CAT Engine
30 1 GC2912 BUS BAR MOUNTING-REMOVAL Toromont CAT Engine
31 1 GC2913 BUSS BAR POWER CONNECTIONS (NE Toromont CAT Engine
http://apps.toromontcat.com/iMACS/QuoteLog/default.asp?SID=%7B74b47727%2D895c...
1/29/2010

iMACS
32 1 GC2959 NFPA 99-110/CSA 282 Toromont CAT Engine
33 1 GC2963 OPTIONAL MODULE HARNESS Toromont CAT Engine
34 1 GC3238 EMCP3.3 Toromont CAT Engine
35 1 GC4610 REMOVAL SR5 GLOBAL DESIGN FORM Toromont CAT Engine
36 1 GC5037 SPARE DISCRETE I/O PACKAGE Toromont CAT Engine
37 1 GP1280 3516C HD 2500SC2 GLOBAL GEN SE Toromont CAT Engine
38 1 GP1285 208V JACKET WATER COOLANT HEAT Toromont CAT Engine
39 1 GZ0292 VIBRATION ISOLATOR REMOVAL Toromont CAT Engine
40 1 GZ0696 BOTTOM CABLE ENTRY (WITH SHROU Toromont CAT Engine
41 1 JWHWP52 JACKET WATER HEATERS Toromont CAT Engine
42 1 KW02500 RATING Toromont CAT Engine
43 1 LANENGO LANGUAGE OPTIONS Toromont CAT Engine
44 1 LE0195 PRIMARY FUEL FILTER Toromont CAT Engine
45 1 LL5718 3634 BHP 2500 GEN KW W/F 60 HZ Toromont CAT Engine
46 1 MSCEC77 SUB MARKET CODE Toromont CAT Engine
47 1 MSEPGGN MARKET SEGMENT Toromont CAT Engine
48 1 MWCODEF MARKET WORK CODE Toromont CAT Engine
49 1 NGRDCNN GROUNDING CONNECTIONS REAR Toromont CAT Engine
50 1 NOENCPB CIRCUIT BREAKER REAR Toromont CAT Engine
51 1 NOENCPR CIRCUIT BREAKER RIGHT HAND Toromont CAT Engine
52 1 NONULL UL LISTING Toromont CAT Engine
53 1 OGNPM9Y OPTIONAL GENERATORS Toromont CAT Engine
54 1 RPA0337 GENERATOR REMOVALS Toromont CAT Engine
55 1 RTDDIOH GENERATOR OPT MODULE HARNESS Toromont CAT Engine
56 1 SHK0003 GENERATOR ATTACHMENTS Toromont CAT Engine
57 1 SHROUDL CABLE ENTRY LEFT SIDE Toromont CAT Engine
58 1 STANDBY DUTY TYPE Toromont CAT Engine
59 1 SWP0001 SHRINK WRAP PROTECTION Toromont CAT Engine
60 1 TRSGEN7 ADDITIONAL TESTS OR REPORTS Toromont CAT Engine
61 1 UIPBBHS EMCP 3 PANEL LOCATION Toromont CAT Engine
62 1 ZONE1 EXTENDED SERVICE COVERAGE Toromont CAT Engine
63 2 0P9715 EXTRA LITERATURE - ENGLISH Toromont CAT Shipped
Loose
64 1 1320L Fuel
Tank
1320L Cylindrical Double Wall Fuel Tank 1320 L cylindrical
double wall day tank,
38" x 71" overall length (internal tank) Built and labelled to
ULC S602.
EACH TANK COMPLETE WITH: 7 ports on top
2 - saddles
1 - VM-3 vacuum gauge with cover, c/w switch
1 - golden gallon tank gauge, shipped loose (reads in
inches)
1 - low level float switch
1- four station level switch stainless steel construction
V243125 clemmer
technologies
http://apps.toromontcat.com/iMACS/QuoteLog/default.asp?SID=%7B74b47727%2D895c...
Page 2 of 4
Shipped
Loose
1/29/2010

iMACS
65 1 30 Day Equalize
Timer
66 3 36 x 34 x 2 - 16
ga.
SPST 15VA
c/w lead wires & 2" mounting plug
1- 1” fusible link shut-off valve Final Release to
Manufacture is UPON FINAL CUSTOMER DRAWING
APPROVALS.
per quote# CJR-12325-09 REV 1
December 4 2009
John Richards, 1-800-265-8840 x218,
jrichards@clemmersteelcraft.com
30 Day Equalize Timer Make: Vulcan, Feature#1, 30 Day 6
Hour Automatic Equalize Timer
Engine Oil Drip Tray - 16 AWG galvanized construction
- 2" Deep
- seam welded
- folded lip along top edges
- satin coat
67 1 79/1000FHV10 Fuel / Water Separator - turbine series with three(3)
replaceable 10 micron filter elements
- max. flow rate 540 USGPM
- 3/4" MNPT connections
- replaces 79/1000FGV (same fittings, new element)
68 2 AC-HW-AN-18 18" ANSI Hardware Kit - c/w nuts, bolts & gasket QUOTE
ID 19516
69 2 AC-HW-CA-8 8” CAT Hardware Kit 8" Cat gasket c/w nuts, bolts QUOTE
ID 19516
70 1 Alarms
Package#4
71 1 EY-18-8-8-
3516C-C
72 2 H-SS101-
041041-016-
0024.00
73 1 JDDS-18-SI6-C-
B
Alarms Package#4 Make: Vulcan, Four Alarms for Battery
Charger SCA 24VDC, Low Voltage, High Voltage, No
Charge & AC Fail alarms with red light LED and Form "C"
Contact
3516C Exhaust Flex Connector Wye Connector to suit -
3516C Dual 8in Caterpillar Floating Flange Inlet x 18in
ANSI Floating
Flange Outlet , OAL - 36 in, Style 1, Carbon Steel, Black
Paint QUOTE ID 19516
1" Diesel Fuel Flex Hose x 24" long CUSTOM HOSE
ASSEMBLY
H-SS101-041041-016-0024.00
1 INCH X 24 INCHES O.A.L. MODEL 101 SINGLE
BRAIDED T321 SS HOSE C/W 1 INCH (-16) CS
FEMALE JIC SWIVEL C/W 1 INCH (-16) CS
MALE NPT ADAPTER ON EACH END
* WORKING PRESSURE 150 PSI @ 150°F
18 Hospital Grade Silencer - side inlet at 6 o'clock position,
F = 21" with 18" plate flange with ANSI pattern
- end outlet with 18" plate flange with ANSI pattern
- carbon steel construction
- high temperature black paint
- drain connection QUOTE ID 19516, Laura Palmer
Vulcan Electric Co. Shipped
Loose
Quality Metal
Fabricating Ltd.
Shipped
Loose
Racor Shipped
Loose
Silex Inc. Shipped
Loose
Silex Inc. Shipped
Loose
Vulcan Electric Co. Shipped
Loose
Silex Inc. Shipped
Loose
Senior Flexonics Shipped
Loose
Silex Inc. Shipped
Loose
74 2 LITENGE EXTRA ENGLISH LIT (CD) (1-6) Toromont CAT Shipped
Loose
75 14 LKE 56 Spring Vibration Isolator - cast iron housing
- 4 spring design, colour purple
- adjustable mounting bolt 3/4-10 unc x 5 in lg
- external level adjustment
- adjustable snubbers with synthetic rubber inserts
- bonded synthetic rubber sound pad
- 4800 lb load rating
- spring constant 6600 lb
- free height 5-7/8 in
- min working height 4-5/8 in
Korfund Dynamics Shipped
Loose
76 1 PFF0001 FUEL SYSTEM Toromont CAT Shipped
Loose
77 1 SCA 24V/20A SCA 24V/20A Battery Charger, Make: Vulcan, Model:
24V/20A, Automatic dual rate, constant voltage, current
Page 3 of 4
Vulcan Electric Co. Shipped
Loose
http://apps.toromontcat.com/iMACS/QuoteLog/default.asp?SID=%7B74b47727%2D895c...
1/29/2010

iMACS
limited, 24VDC output, 20 Amps, 120 VAC, 60 Hz input
with illuminated ON/OFF switch, AC & DC breakers, 2%
AM & VM, LED's for "current limit", "float charge" &
"equailze charge".
78 1 VIBRM10 MOUNTING SYSTEM Toromont CAT Shipped
Loose
Customer Bill of Materials
http://apps.toromontcat.com/iMACS/QuoteLog/default.asp?SID=%7B74b47727%2D895c...
Page 4 of 4
29-Jan-
10
1/29/2010

DIESEL GENERATOR SET
FEATURES
FUEL/EMISSIONS STRATEGY
• EPA Tier 2
Image shown may not
reflect actual package.
DESIGN CRITERIA
• The generator set accepts 100% rated load in one
step per NFPA 110 and meets ISO 8528-5 transient
response.
UL 2200
• UL 2200 listed packages available. Certain
restrictions may apply. Consult with your
Caterpillar Dealer.
FULL RANGE OF ATTACHMENTS
• Wide range of bolt-on system expansion
attachments, factory designed and tested
• Flexible packaging options for easy and cost
effective installation
SINGLE-SOURCE SUPPLIER
• Fully prototype tested with certified torsional
vibration analysis available
WORLDWIDE PRODUCT SUPPORT
• Cat® dealers provide extensive post sale support
including maintenance and repair agreements
• Cat dealers have over 1,600 dealer branch stores
operating in 200 countries
• The Cat S•O•S SM program cost effectively detects
internal engine component condition, even the
presence of unwanted fluids and combustion
by-products
STANDBY
2500 ekW 3125 kVA
60 Hz 1800 rpm 4160 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
CAT 3516C-HD TA DIESEL ENGINE
• Reliable, rugged, durable design
• Field-proven in thousands of applications
worldwide
• Four-stroke-cycle diesel engine combines
consistent performance and excellent fuel
economy with minimum weight
CAT EMCP 3 SERIES CONTROL PANELS
• Simple user friendly interface and navigation
• Scalable system to meet a wide range of
customer needs
• Integrated Control System and Communications
Gateway
®

STANDBY 2500 ekW 3125 kVA
60 Hz 1800 rpm 4160 Volts
FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT
System Standard Optional
Air Inlet • Single element canister type air cleaner
• Service indicator
Cooling • Radiator with guard (43ºC)
• Coolant drain line with valve
• Fan and belt guards
• Caterpillar Extended Life Coolant
• Low coolant level & high temperature alarm or
shutdown
Exhaust • Dry exhaust manifold
• Flanged faced outlets
Fuel • Secondary fuel filters
• Fuel priming pump
• Flexible fuel lines
• Fuel cooler*
*Not included with packages without radiators
Generator SR4B • Class H insulation
• CAT digital voltage regulator (CDVR) with KVAR/PF
control, 3-phase sensing
• Winding temperature detectors
• Anti-condensation heaters
• Reactive Droop
Power Termination • Bus bar (NEMA and IEC mechanical lug holes)
-right side standard
• Top and bottom cable entry
[ ] Dual element & heavy duty air cleaners (with
pre-cleaners)
[ ] Air inlet adapters & shutoff
[ ] Radiator duct flange
[ ] Jacket water heater
[ ] Mufflers and Silencers
[ ] Stainless steel exhaust flex fittings
[ ] Elbows, flanges, expanders & Y adapters
[ ] Water separator
[ ] Duplex fuel filter
[ ] Oversize & premium generators
Governor • ADEM 3 [ ] Load share module
Control Panels • User Interface panel (UIP) - rear mount (standard)
• EMCP3.1 Genset Controller
• Speed adjust (on panel)
• AC&DC customer wiring area (right side)
• Emergency Stop Pushbutton
Lube • Lubricating oil and filter
• Oil drain line with valves
• Fumes disposal
• Gear type lube oil pump
Mounting • Structual steel tube
• Anti-vibration mounts (shipped loose)
Starting/Charging • 24 volt starting motor(s)
• Batteries with rack and cables
• Battery disconnect switch
General • Right-hand service
• Paint - Caterpillar Yellow except rails and radiators
are gloss black
• SAE standard rotation
• Flywheel and flywheel housing - SAE No. 00
Note Standard and optional equipment may vary for UL
2200 Listed Packages. UL 2200 Listed packages may
have oversized generators with a different
temperature rise and motor starting characteristics.
2
[ ] Circuit breakers, UL listed, 3 pole with shunt
trip,100% rated, choice of trip units, manual or
electrically operated (low voltage only)
[ ] Circuit breakers, IEC compliant, 3 or 4 pole with
shunt trip (low voltage only), choice of trip units,
manual or electrically operated
[ ] Shroud cover for bottom cable entry
[ ] Power terminations can be located on the left and/or
rear as an option. Also, multiple circuit breakers can
be ordered (up to 2)
[ ] EMCP 3.3
[ ] Option for right or left mount UIP
[ ] Local & remote annunciator modules
[ ] Load share module
[ ] Discrete I/O module
[ ] Generator temperature monitoring & protection
[ ] Voltage Adjust (on panel)
[ ] Oil level regulator
[ ] Deep sump oil pan
[ ] Electric & air prelube pumps
[ ] Manual prelube with sump pump
[ ] Duplex oil filter
[ ] Isolator removal
[ ] Battery chargers (10&20AMP)
[ ] 45 amp charging alternator
[ ] Oversize batteries
[ ] Ether starting aid
[ ] Heavy duty starting motors
[ ] Barring device (manual)
[ ] Air starting motor with control & silencer
[ ] CSA certification
[ ] EU Certificate of Conformance
®
November 20 2009 12:20 PM

STANDBY 2500 ekW 3125 kVA
60 Hz 1800 rpm 4160 Volts
SPECIFICATIONS
CAT GENERATOR
Frame...............................................................................1824
Excitation................................................ Permanent Magnet
Pitch.............................................................................. 0.6667
Number of poles...................................................................4
Number of bearings............................................................. 2
Number of leads................................................................... 6
Insulation....................... UL 1446 Recognized Class H with
tropicalization and antiabrasion
Alignment.....................................................Closed Coupled
Overspeed capability.................................................... 125%
Wave form......................................................................... 2%
Paralleling kit/Droop transformer.......................... Standard
Voltage regulator.3 Phase sensing with selectible volts/Hz
Voltage regulation ...........Less than +/- 1/2% (steady state)
Less than +/- 1/2% (w/3% speed change)
Telephone influence factor...............................Less than 50
Harmonic distortion......................................... Less than 5%
CAT DIESEL ENGINE
3516C-HD ATAAC, V-16,4 stroke, water-cooled
Bore........................................................ 170.00 mm (6.69 in)
Stroke..................................................... 215.00 mm (8.46 in)
Displacement.........................................78.08 L (4764.73 in 3 )
Compression Ratio....................................................... 14.7:1
Aspiration........................................................................... TA
Fuel System.................................... Electronic unit injection
Governor Type........................................................... ADEM3
3
CAT EMCP CONTROL PANELS
• EMCP 3.1 (Standard)
• EMCP 3.2 / 3.3 (Option)
• Single location customer connector point
• True RMS metering, 3-phase
• Controls
- Run / Auto / Stop control
- Speed Adjust
- Voltage Adjust
- Emergency Stop Pushbutton
- Engine cycle crank
• Digital indication for:
- RPM
- Operating hours
- Oil pressure
- Coolant temperature
- System DC volts
- L-L volts, L-N volts, phase amps, Hz
- ekw, kVA, kVAR, kW-hr, %kW, PF (EMCP3.2/3.3)
• Shutdowns with indicating lights for:
- Low oil pressure
- High coolant temperature
- Low coolant level
- Overspeed
- Emergency stop
- Failure to start (over crank)
• Programmable protective relay functions: (EMCP 3.2 &
3.3)
- Under and over voltage
- Under and over frequency
- Overcurrent (time and inverse time)
- Reverse power (EMCP 3.3)
• Options
- Vandal door
- Local annunciator module
- Remote annunciator module
- Input / Output module
- RTD / Thermocouple modules
- Monitoring software
®
November 20 2009 12:20 PM

STANDBY 2500 ekW 3125 kVA
60 Hz 1800 rpm 4160 Volts
TECHNICAL DATA
EPA Tier 2
Open Generator Set - - 1800 rpm/60 Hz/4160 Volts DM8266
Generator Set Package Performance
Genset Power rating @ 0.8 pf
Genset Power rating with fan
3125 kVA
2500 ekW
Coolant to aftercooler
Coolant to aftercooler temp max 50 º C
Fuel Consumption
100% load with fan
75% load with fan
50% load with fan
Cooling System1 Air flow restriction (system)
Air flow (max @ rated speed for radiator arrangement)
Engine Coolant capacity with radiator/exp. tank
Engine coolant capacity
Radiator coolant capacity
655.9 L/hr
509.6 L/hr
372.3 L/hr
0.12 kPa
2800 m³/min
504.0 L
233.0 L
271.0 L
Inlet Air
Combustion air inlet flow rate 198.0 m³/min
Exhaust System
Exhaust stack gas temperature
Exhaust gas flow rate
Exhaust flange size (internal diameter)
Exhaust system backpressure (maximum allowable)
Heat Rejection
Heat rejection to coolant (total)
Heat rejection to exhaust (total)
Heat rejection to aftercooler
Heat rejection to atmosphere from engine
Heat rejection to atmosphere from generator
Alternator2 Motor starting capability @ 30% voltage dip
Frame
Temperature Rise
494.4 º C
539.4 m³/min
203.2 mm
6.7 kPa
830 kW
2478 kW
763 kW
161 kW
106.9 kW
6996 skVA
1824
125 º C
Lube System
Sump refill with filter 401.3 L
Emissions (Nominal) 3
NOx g/hp-hr
CO g/hp-hr
HC g/hp-hr
PM g/hp-hr
5.05 g/hp-hr
.41 g/hp-hr
.1 g/hp-hr
.036 g/hp-hr
1 For ambient and altitude capabilities consult your Caterpillar dealer. Air flow restriction (system) is added to existing restriction from
factory.
2 UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator
temperature rise is based on a 40 degree C ambient per NEMA MG1-32.
3 Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for
measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77ºF, 28.42 in HG and number 2 diesel fuel
with 35º API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine
to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values
based on a weighted cycle.
4
®
November 20 2009 12:20 PM

STANDBY 2500 ekW 3125 kVA
60 Hz 1800 rpm 4160 Volts
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: AS1359,
CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22,
NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC,
2004/108/EC
Standby - Output available with varying load for the
duration of the interruption of the normal source power.
Average power output is 70% of the standby power
rating. Typical operation is 200 hours per year, with
maximum expected usage of 500 hours per year.
Standby power in accordance with ISO8528. Fuel stop
power in accordance with ISO3046. Standby ambients
shown indicate ambient temperature at 100% load which
results in a coolant top tank temperature just below the
shutdown temperature.
5
Ratings are based on SAE J1349 standard conditions.
These ratings also apply at ISO3046 standard conditions.
Fuel rates are based on fuel oil of 35º API [16º C (60º F)]
gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
when used at 29º C (85º F) and weighing 838.9 g/liter
(7.001 lbs/U.S. gal.). Additional ratings may be available
for specific customer requirements, contact your
Caterpillar representative for details. For information
regarding Low Sulfur fuel and Biodiesel capability,
please consult your Caterpillar dealer.
®
November 20 2009 12:20 PM

STANDBY 2500 ekW 3125 kVA
60 Hz 1800 rpm 4160 Volts
DIMENSIONS
Package Dimensions
Length 6973.0 mm
Width 2569.2 mm
Height 3017.7 mm
Weight 14 598 kg
Performance No.: DM8266
Feature Code: 516DE5Q
Gen. Arr. Number: 2523972
Source: U.S. Sourced
November 20 2009
15604057
6
NOTE: For reference only - do not use for
installation design. Please contact
your local dealer for exact weight
and dimensions. (General
Dimension Drawing #3292332).
®
www.CAT-ElectricPower.com
© 2009 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, SAFETY.CAT.COM their respective logos, "Caterpillar
Yellow," and the POWER EDGE trade dress, as well as corporate and
product identity used herein, are trademarks of Caterpillar and may not
be used without permission.

■
■
■
■
■
■
L Series
Features/ Benefits
Load Ranges from 50 to 23,000 lbs.
Available in 6 sizes
Reduces vibration, shock and noise transmission
Durable gray cast iron housings
Fully adjustable snubbing (Types LK & LI)
External or internal levelling adjustment
Advantages
Series L Vibration Isolators are the most versatile
vibration control mountings available. They are offered in
several standard versions; in addition, special modifications
are available at nominal extra charges.
Level Adjustment: Regular, external adjustment (type LK and
LN) for the majority of installations or internal adjustment
(type LI and LO) are standard. The types LI and LO have
internal adjustment which permits their location anywhere,
irrespective of availability or location of bolt holes in the
machine base or concrete foundation (see arrangements on
next page). The size J is available with internal adjustment
only.
Adjustment Bolt: Standard bolt will pass through 2"
machine leg. Longer bolts for thicker legs are available.
Snubber Adjustment: Fully adjustable snubbing by means of
end nuts is standard for LK and LI isolators; for size A,
adjustment is slightly different from arrangement shown.
LN and LO have non-adjustable inserts for alignment purposes,
without any snubbing action; they can be converted to LK
and LI in the field.
Snubber Inserts: Oil-resistant synthetic rubber is standard
for all sizes and styles (except for size A which uses sponge
rubber).
Springs: Oil-tempered high carbon steel is standard.
Special: Softer springs for lighter loads, stainless steel or
coated springs for corrosion resistance. All springs are color
coded for easy identification and supplied with a new powder
coated finish as standard for improved corrosion resistance.
Housing Materials: All housings except for H and J sizes
are durable cast grey iron per ASTM A48 as standard.
The H and J housings are of welded steel construction.
Fastening To Floor: Base plate with slotted bolt holes and
bonded synthetic rubber sound pad and isolation washers for
bolting to floor, are standard.
Fastening To Machine: Single bolt is standard on types LK,
and LN isolators. Synthetic rubber sound pad cemented
to top plate is standard on types LI and LO which have no
standard provision for bolting; however, one tapped hole will
be furnished without charge upon request.
Special: extra tapped holes in top plate for bolting.
Steel Spring
Vibration Isolators
51
Sound Damping: For maximum noise absorption, Korfund
waffle-embossed synthetic rubber pads are included as standard
as indicated above.
Protective Coatings: Vista Green enamel and electro-plated
bolts and nuts are standard.
Ordering Designations
Interior Designations
Type Levelling Snubbing
LK External Adjustable
LI Internal Adjustable
LN External Non-Adjustable
LO Internal Non-Adjustable
TOP AND BOTTOM
PLATE PADS
ALL ISOLATORS SUPPLIED WITH
SOUND PAD CEMENTED TO BASE
PLATE.
LI & LO ISOLATOR TOP PLATES
WITHOUT TAPPED HOLES FURNISHED
WITH RUBBER SOUND PADS
Example LNA-45 = External levelling, non-adjustable snubbing. "A" size housing. #45 spring,
rubber pad, and isolation washers for bolted arrangement.
KORFUND DYNAMICS

L Series / continued
(1) First 2 digits indicate spring designation number. Additional digits, if any, indicate quantity
of springs used. Different springs may be combined in an isolator for special conditions; for
example, LKE 552-562 has two #55 and two #56 sprngs.
(2) Ratings listed under "STEADY" are maximum for steady running applications (no impact).
Ratings listed under "IMPACT" are maximum for impact applications on punch presses, hammers,
and pulverizers.
(3) Static spring deflection in inches = load ÷ isolator constant.
(4) Minimum operating height = free height – spring deflection, or dimension shown in referenced
column, whichever is greater.
(5) Free height tolerance ± 1/4 inch.
*7 or 8 springs may be used for special conditions.
KORFUND DYNAMICS
52
Dimensions (inches)
Dimen.
Isolator Housing Size
Letter A D E G H J
S 4 67 ⁄8 91 ⁄8 111 ⁄2 111 ⁄2 133 ⁄4
T 21 ⁄2 5 5 7 7 7
U 67 ⁄8 91 ⁄2 113 ⁄4 14 14 161 ⁄4
V 23 ⁄4 4 51 ⁄8 61 ⁄4 61 ⁄4 73 ⁄8
W
9
⁄16
9
⁄16
11
⁄16
13
⁄16
13
⁄16
13
⁄16
X
1
⁄2
5
⁄8
3
⁄4 1 1 1⁄4* 1*
Y
5
⁄16
5
⁄8
5
⁄8
3
⁄4
3
⁄4
3
⁄4
*Adjusting Rod LIH 1" Diameter
**LIJ Furnished with two internal Adjustment Bolts
Spring Color Code for Easy Identification
Spring No. Color Spring No. Color
50 Yellow 45 Brown
51 Orange 46 Red
52 Brown 47 Purple
53 Black 57 Blue
54 Green 68 Green
55 Blue 75 Pink
56 Purple

-––[STANDARD PRESSURE HOSE]–-–
SERIES 100/160 STAINLESS STEEL HOSE
Construction: T-321 and T-316L Annular Standard Pitch Stainless Steel Hose, Series 300 Stainless Steel Braid
Size Range: 1/4” through 30”
Pressure Ratings: Full vacuum to pressures indicated below.
Temperature Range: Cryogenic to 1250 °F.
• Series 100 & 160 Unbraided • Series 101 & 161 Single Braided • Series 102 & 162 Double Braided
Nominal
Hose
Size (in.)
Hose
Series
T321/T316L
Nominal
Outside
Diameter
Minimum Centerline
Bend Radius (in.)
Static Dynamic
Pressure Ratings at 70˚ F (PSIG)
Max.
Working
Max.
Test
Nominal
Burst
Weight
Per Foot
(lb.)
100/160 0.40 145 218 - 0.05
1/4 101/161 0.45 1 4.3 2420 3630 9680 0.11
102/162 0.50 3190 4785 12760 0.16
100/160 0.61 57 85 - 0.12
3/8 101/161 0.66 1.6 5.9 1280 1920 5120 0.22
102/162 0.73 2049 3073 8196 0.35
100/160 0.77 43 64 - 0.11
1/2 101/161 0.82 2 7.9 1075 1615 4300 0.22
102/162 0.87 1500 2250 6000 0.33
100/160 1.12 28 43 - 0.20
3/4 101/161 1.19 2.8 7.9 910 1365 3640 0.42
102/162 1.25 1366 2049 5464 0.62
100/160 1.30 28 43 - 0.24
1 101/161 1.36 3.5 7.9 712 1068 2848 0.51
102/162 1.42 1138 1707 4552 0.71
100/160 1.69 21 32 - 0.45
1 1/4 101/161 1.76 4.3 9.8 563 845 2252 0.57
102/162 1.80 825 1237 3300 0.93
100/160 2.01 21 32 - 0.36
1 1/2 101/161 2.07 5.1 9.8 427 640 1708 0.75
102/162 2.12 683 1024 2732 1.05
100/160 2.57 14 21 - 0.51
2 101/161 2.63 6.9 13.8 398 597 1592 1.08
102/162 2.69 598 897 2392 1.20
100/160 3.19 14 21 - 0.81
2 1/2 101/161 3.27 7.9 16.1 341 511 1364 1.60
102/162 3.57 541 811 2164 1.75
100/160 3.82 14 21 - 0.92
3 101/161 3.90 8.1 17.7 256 384 1024 1.76
102/162 4.13 398 597 1592 2.00
3

-––[COMMON METAL HOSE FITTINGS]–-–
B
A
B
B
B
B
A
A
A
A
DESCRIPTION CLASS 150 LB RAISED FACE SLIP ON FLANGE
HOSE I.D. (INS) 2 21/2 3 4 5 6 8 10 12 14 16
DIMENSION A 1 11/8 13/16 15/16 17/16 19/16 13/4 115/16 23/16 21/4 21/2
DIMENSION B CONSULT FACTORY
DESCRIPTION CLASS 300 LB RAISED FACE SLIP ON FLANGE
DIMENSION A 15/16 11/2 111/16 17/8 2 21/16 27/16 25/8 27/8 3 31/4
DIMENSION B CONSULT FACTORY
MATERIAL ASTM A-105 F. STL., ASTM/ASME A/SA-182 T-304 & T-316 STAINLESS STEEL
DESCRIPTION CLASS 150 LB FLAT FACE PLATE FLANGE
HOSE I.D. (INS) 2 21/2 3 4 5 6 8 10 12 14 16
DIMENSION A 5/8 5/8 5/8 5/8 3/4 3/4 1 1 1 11/4 11/4
DIMENSION B CONSULT FACTORY
MATERIAL STEEL, T-304 & T-316 STAINLESS STEEL
* Also available in class 300LB
DESCRIPTION CLASS 150 LB RAISED FACE WELD NECK FLANGE
HOSE I.D. (INS) 2 21/2 3 4 5 6 8 10 12 14 16
DIMENSION A 21/2 23/4 23/4 3 31/2 31/2 4 4 41/25 5
DIMENSION B CONSULT FACTORY
DESCRIPTION CLASS 300 LB RAISED FACE WELD NECK FLANGE
DIMENSION A 23/4 3 31/8 33/8 37/8 37/8 43/8 45/8 51/8 55/8 53/4
DIMENSION B CONSULT FACTORY
MATERIAL ASTM A-105 F. STL., ASTM/ASME A/SA-182 T-304 & T-316 STAINLESS STEEL
DESCRIPTION CLASS 150 LB LAP JOINT FLANGE WITH STUB END
HOSE I.D. (INS) 2 21/2 3 4 5 6 8 10 12 14 16
DIMENSION A 21/2 21/2 21/2 3 3 31/24 5 6 6 6
DIMENSION B CONSULT FACTORY
MATERIAL STUB ENDS: ASTM/ASME A/SA-403 T-304 &T-316 S.S., SCH 10, 40, 80,160
FLANGES: ASTM A-105 F. STL., ASTM/ASME A/SA-182 T-304 & T316 & S.S.
* Also available with class 300LB flanges
DESCRIPTION JIC SWIVEL FEMALE (37˚ FLARE)
HOSE I.D. (INS) 1/4 3/8 3/8 1/2 1/2 3/4 1 11/411/2 2
TUBE 0.D. (INS) 1/4 5/16 3/8 1/2 5/8 3/4 1 11/411/2 2
DIMENSION A 15/16 13/8 13/8 11/2 11/2 15/8 13/4 15/8 13/4 2
DIMENSION B CONSULT FACTORY
MATERIAL STEEL & STAINLESS STEEL
“A” Dimension may vary with material type
14

AIR COOLED AO/AOR
8
FLUID COOLING | Industrial AO Series
FEATURES
n Young Interchange – OCH
n Adjustable Louvers
n Medium Flow Rates
n Moderate Heat Removal
n One or Two Pass
n Fluid Power Systems
n Gear Drives
n Injection Molding Machines
n Machine Tools
n Torque Converters
n Hydraulic Presses
Ratings
Operating Pressure - 300 psi
Test Pressure - 300 psi
Operating Temperature - 400° F
One Pass (Medium to High Oil Flows)
Model Number Flow Range GPM (USA)
AOR - 5-1 2 - 80
AOR - 10-1 3 - 80
AOR - 15-1 4 - 80
AOR - 20-1 5 - 80
AOR - 25-1 6 - 100
AOR - 30-1 7 - 100
AOR - 35-1 8 - 112
AOR - 40-1 9 - 118
How to Order
Materials
Tubes Copper
Fins Aluminum
Turbulators Steel
Fan Blade Aluminum with steel hub
Fan Guard Zinc plated steel
Cabinet Steel with baked enamel finish
Manifolds Steel
Connections S t e el
Two Pass (Low to Medium Oil Flows)
Model Number Flow Range GPM (USA)
AOR - 5-2 2 - 25
AOR - 10-2 2 - 30
AOR - 15-2 2 - 30
AOR - 20-2 2 - 40
AOR - 25-2 2 - 40
AOR - 30-2 2 - 40
AOR - 35-2 3 - 40
AOR - 40-2 4 - 40
Weights
One Pass
Two Pass
Oil
Oil IN
IN
OPTIONS
SAE & Metric Connections
Relief Bypass
Foot Brackets
Corrosive Resistant
Marine Coating
MODEL Net Weight (LBS)
AO-5 47
AO-10 62
AO-15 72
AO-20 86
AO-25 120
AO-30 135
AO-35 160
AO-40 185
AOTTPSales@thermasys.com
Bypass
M - Metric
*ADD FOR AOR MODELS ONLY: Relief Bypass Setting & Number of Passes
262.554.8330 www.thermaltransfer.com
FB - Foot Brackets Three Phase
Three Phase 575 Volt
Three Phase Expl. Proof
–
–
– –
– –
Model
Series
Model Size
Selected
Number of Passes*
Blank - No Bypass
Connection
Type
Relief Bypass
Setting*
Foot Mounted
Brackets
Specify Motor
Required
AO
1 - One Pass
Blank - NPT
30-30 psi
Blank - No
Single Phase
AOR-Includes
2 - Two Pass
S - SAE
60 - 60 psi
Brackets Single Phase Expl. Proof
Oil
OUT Oil
OUT
Oil
OUT Oil
OUT
Oil
Oil IN
IN

Specifications
Electric motor & Fan data*
Model
Sound
Full
CFM dB(A)**
Horse
Volts Phase Load
Nema
Power
Hz RPM Type Circuit
at 7 ft.
Amps
Frame
Thermal
Overload
Bearing
B-Bal
S-Sleeve
AO-5
401/487 Sound 68 1/12 110/115 1 1.2/1.2 Full 50/60
1400/1700 TEAO A
48
No Bearing
494 70 1/4 208-230/460 3 1.4-1.3/.65 60 1725 TEFC D
B
CFM dB(A)**
Horse
Volts Phase Load
Nema
Thermal
Hz RPM Type Circuit
B-Bal
Model
at Sound Power
7 ft.
Amps Full
Frame
Overload S-Sleeve Bearing
576/700 68 1/12 110/115 1 1.2/1.2 50/60
AO-10
48 1400/1700 TEAO A
No B
AO-5
401/487 CFM dB(A)**
Horse
710 68 70 1/12 1/4 208-230/460 110/115 Volts Phase Load
Nema
Thermal
1 3 1.4-1.3/.65 1.2/1.2 50/60 Hz
60 1400/1700 RPM
1725 TEAO Type Circuit
B-Bal
Model
Power
at 7 ft.
Amps
Frame
TEFC A
48
D Overload No S-Sleeve
494 70 1/4 208-230/460 3 1.4-1.3/.65 60 1725 TEFC D
B
824/1000 69 1/12 110/115 1 1.2/1.2 50/60
AO-15 AO-5
401/487 68 1/12 110/115 1 1.2/1.2 50/60 48
1400/1700 TEAO A
576/700
No B
1015 494 68 71 70 1/12 1/4 208-230/460 110/115 1 3 1.4-1.3/.65 1.2/1.2 50/60 60
48
AO-10
48 1400/1700 1725 TEAO TEFC A D
No B
No B
710 70 1/4 208-230/460 3 1.4-1.3/.65 60 1725 TEFC D
576/700 70 68 1/12 1/6 115/208-230 110/115
AO-20 1555
1 4/2.1-2 1.2/1.2 50/60 60
48
TEFC C
AO-10
48 1400/1700 TEAO A
1725
No B
824/1000
AO-15 710 69 70 72 1/12 1/4 208-230/460 110/115 1 3 1.4-1.3/.65 1.2/1.2 50/60 60 48
1400/1700 1725 TEAO TEFC A D
No B
1015 71 1/4 208-230/460 3 1.4-1.3/.65 60
1725 TEFC D
824/1000 69 72 1/12 115/208-230 110/115 1 1.2/1.2 4.6/2.2 50/60
AO-25 2240
1/6
60 48
C
AO-15
48
1400/1700 TEAO A
70 1140 TEFC
No B
73 1/6 115/208-230
AO-20 1555
208-230/460 1 3 1.3-1.2/.6 4/2.1-2 60
48
TEFC C
No B
1015 71 1/4 208-230/460 3 1.4-1.3/.65 60
1725 1725 TEFC D
No B
72 1/4 208-230/460 3 1.4-1.3/.65 60
TEFC D
70
AO-30 3100
75
1/6 115/208-230
1/6
115/208-230 1 5.2/2.7-2.6
C
AO-20 1555
1 4/2.1-2 60
60 48
TEFC C
48 1140 TEFC
72
No B
76
115/208-230 208-230/460 1 3 1.3-1.2/.6 4.6/2.2
1725
D
AO-25 2240
1/6
60 48
C
No B
72 1/4 208-230/460 3 1.4-1.3/.65 60
1140 TEFC TEFC D
No B
73 208-230/460 3 1.3-1.2/.6
D
72 76
115/208-230 1 AO-35
8/4.2-4 4.6/2.2
C
AO-25 2240 4370
1/6
60 56
77
208-230/460
1140 TEFC
No B
AO-30 3100
75
1/6
115/208-230 1
60 48
C
3 5.2/2.7-2.6
1140 TEFC
2.5-2.4/1.2
C
No B
73 208-230/460 3 1.3-1.2/.6 60 48 1140 TEFC D
No B
76
208-230/460 3 1.3-1.2/.6
D
78
115/208-230 1 8/4.2-4
C
AO-30 AO-40 3100
75
5450
1/6
115/208-230 1 5.2/2.7-2.6
C
60
79
208-230/460 3
60 48
76
115/208-230
56
1
1140 TEFC
No B
AO-35 2.5-2.4/1.2 8/4.2-4
C
No B
76
208-230/460 3 1.3-1.2/.6
D
4370
60 56
77
208-230/460
1140 TEFC
No B
3 2.5-2.4/1.2
D
*Published electrical ratings 76 are approximate, and 115/208-230 may vary because 1
AO-35 of motor 8/4.2-4 brand. Actual ratings are on motor nameplate.
C
4370 78
115/208-230 1
60 56
** Catalog dB(A) sound levels are at seven (7) feet. dB(A) sound levels increase 8/4.2-4
C
AO-40 5450
77
208-230/460
1140 TEFC
No B
3 2.5-2.4/1.2
79
by six (6) dB(A) for halving this distance and decrease by six (6) dB(A) for doubling this distance.
3
60 56 D
1140 TEFC No B
208-230/460
2.5-2.4/1.2
D
Sound 78
115/208-230 1
Full
Bearing
Thermal
Model CFM dB(A)**
Horse
8/4.2-4
Power Volts Phase Load
Nema
C
AO-40 5450
79
3
60 56 1140 TEFC No
Hz RPM Type Circuit
B-Bal B
208-230/460
2.5-2.4/1.2
at 7 ft.
Amps
Frame
D
Explosion Proof Motors (Class I GP.D & Class II GP.F, G)*
Overload S-Sleeve
68
115/230 1 5.8/2.9
AO-5 494 Sound 70
1/4
208-230/460 3 1.4-1.3/.65 Full 60 48 1725
Model CFM dB(A)**
Horse
68
115/230 Volts Phase Load
Nema
1 5.8/2.9 Hz RPM
AO-10 710 at Sound Power
7
70
ft. 1/4
Amps Full
Frame
208-230/460 3 1.4-1.3/.65 60 48 1725
Model CFM dB(A)**
Horse
68
115/230 Volts Phase 1 5.8/2.9 Load
Nema
AO-5 494
69 Power
Hz RPM
115/230 1 5.8/2.9
AO-15
at
1015 70 7 ft. 1/4
71 1/4 208-230/460 3 1.4-1.3/.65 Amps 60 Frame 48 1725
208-230/460 3 1.4-1.3/.65 60 48 1725
68
115/230 1 5.8/2.9
AO-10 AO-5 710 494
70
115/230 1 5.8/2.9
AO-20 1555
70 1/4 1/4
72 1/4
208-230/460 3 1.4-1.3/.65 60 60 48 48 1725 1725
208-230/460 3 1.4-1.3/.65 60 48 1725
69 68
115/230 115/230 1 5.8/2.9 5.8/2.9
AO-15 AO-10
1015 710
72
115/230 1 6.8/3.4
AO-25 2240
71 70 1/4 1/4
73 1/3
208-230/460 208-230/460 3 1.4-1.3/.65 1.4-1.3/.65 60 60 48 48 1725 1725
208-230/460 3 1.8-1.6/.8 60 56 1140
70 69
115/230 115/230 1 5.8/2.9 5.8/2.9
AO-20 AO-15
1555 1015
75
115/230 1 6.8/3.4
AO-30 3100
72 71 1/4 1/4
76 1/3
208-230/460 208-230/460 3 1.4-1.3/.65 1.4-1.3/.65 60 60 48 48 1725 1725
208-230/460 3 1.8-1.6/.8 60 56 1140
72 70
115/230 115/230 1 6.8/3.4 5.8/2.9
AO-25 AO-20
2240 1555
76 1/3 115/230 1 8/4 60 56 1140
AO-35 4370
73 72 1/4
77 1/2
208-230/460 208-230/460 3 1.4-1.3/.65 60 48 1725
1.8-1.6/.8
208-230/460 3 2.5-2.4/1.2 60 56 1140
75 72
115/230 115/230 1 6.8/3.4 6.8/3.4
AO-30 AO-25
3100 2240
78 1/3 115/230 1 8/4 60 56 1140
AO-40 5450
76 73 1/3
79 1/2
208-230/460 208-230/460 3 1.8-1.6/.8 1.8-1.6/.8 60 56 1140
208-230/460 3 2.5-2.4/1.2
60 56 1140
76 75
115/230 115/230 1 6.8/3.4 8/4
AO-35 AO-30
4370 3100
77 76 1/2 1/3
208-230/460
208-230/460 3 2.5-2.4/1.2 1.8-1.6/.8 60 60 56 56 1140 1140
78 76
115/230 115/230 1 8/4 8/4
AO-40 AO-35
5450 4370
79 77 1/2 1/2
208-230/460 3
2.5-2.4/1.2
2.5-2.4/1.2 60 60 56 56 1140 1140
Sound 78
Full
Model CFM dB(A)**
Horse
115/230 1 8/4
*Published AO-40 electrical 5450 ratings
Power Volts Phase Load
Nema
79 are approximate, 1/2 and 208-230/460 may vary because 3 of motor 2.5-2.4/1.2 brand. Actual 60
Hz ratings are 56 on motor nameplate. RPM
1140
at 7 ft.
Amps
Frame
FC
Type
FC
Type
FC
FC
FC FC
FC
FC FC
FC
FC FC
FC
FC FC
FC
FC FC
FC
FC FC
FC FC
Type
FC
C
D
Circuit C
D
Circuit C
D C
D
C
D C
D
C
D C
D
C
D C
D
C
D C
D
C
D C
D
C
D
C
D
C
Circuit D
Yes
Thermal
Overload
Thermal
Yes
Overload Yes
Yes
Yes Yes
Yes
Yes Yes
Yes
Yes Yes
Yes
Yes Yes
Yes
Yes Yes
Yes
Yes Yes
Yes Yes
Thermal Yes
Overload
Bearing B
B-Bal
S-Sleeve Bearing B
B-Bal
S-Sleeve B
B
B
B
B
B
B
B
B
B
B
B
B
B
Bearing
B-Bal B
S-Sleeve
AO-5 494
575 AO-10 Volt 710
Model AO-15
CFM
1015
AO-20
AO-5
1555
Model CFM 494
AO-10
AO-25 2240
710
AO-15
AO-30 AO-5 1015
3100 494
AO-20
AO-35 AO-10 1555
4370 710
AO-25 AO-40 AO-15 2240 5450 1015
AO-30 AO-20 3100 1555
AO-35 AO-25 4370 2240
AO-40
AO-30
5450
3100
AO-35 4370
70
Sound
dB(A)**
70
at Sound 71 7 ft.
dB(A)** 70
72
at
70
73 7 ft.
71
76 70
72
77 70
73 79 71
76 72
77 73
79
76
77
1/4
Horse 1/4
Power 1/4
Horse
1/4
1/4
Power
1/4
1/2
1/4
1/2 1/4
1/4
1/2 1/4
1/2 1/2 1/4
1/2 1/4
1/2 1/2
1/2
1/2
1/2
575
575
Volts
575
Volts 575
575
575
575
575
575
575
575
575 575
575 575
575 575
575
575
575
3
3
Phase
3
Phase 3 3 3 3
3 3
3 3
3
3
3
3
.52
Full
Load .52
Amps Full .52
Load .52
.52
Amps
.52
.88
.52
.88 .52
.52
.88 .52
.88 .88 .52
.88 .52
.88 .88
.88
.88
.88
60
60
Hz
60
60 Hz 60
60
60
60
60
60
60
60 60
60 60
60 60
60
60
60
48
Nema 48
Frame 48
Nema
48
48
Frame
48
56
48
56 48
48
56 48
56 56 48
56 48
56 56
56
56
56
1725
1725
RPM
1725
1725
1725 RPM
1725
1140
1725
1140 1725
1725
1140 1725
1140 1725
1140 1725
1140 1140
1140
1140
1140
TEFC
TEFC
Type
TEFC
TEFC Type TEFC
TEFC
TEFC
TEFC
TEFC
TEFC
TEFC
TEFC TEFC
TEFC TEFC
TEFC TEFC
TEFC
TEFC
TEFC
D
D
Circuit
D
Circuit D D D D
D D
D D
D
D
D
D
No
Thermal No
Overload No
Thermal
No
No
Overload
No
No
No
No
No
No
No No
No No
No No
No
No
No
B
Bearing
B-Bal
B
S-Sleeve Bearing B
B-Bal B
S-Sleeve
B
B
B
B
B
B
B
B
B
B
B
AO-40 5450 79 1/2 575 3 .88 60 56 1140 TEFC D No B
1/2
1/2
1/2
1/2
1/2
1/2
*D Squirrel Cage
** Catalog dB (A) sound levels at seven (7) feet. dB (A) sound levels increase by six (6) dB (A) for halving this distance, and decrease by six (6) dB (A) for doubling this distance.
Lubrication Notes
Caution: Do not over oil or over grease. Ball bearings – No grease needed at start up. Grease as follows:
5,000 Hours/Year 5 Year Grease Interval
Continuous
Normal Applications
2 Years
Seasonal Service
Motor is idle for 6 months or more
1 Year
Continuous
High ambients, dirty or moist locations, high vibration
6 Months
AO
www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 9
AIR COOLED AO/AOR

AIR COOLED AO/AOR
10
Dimensions
Model A B C D E F G H J K L
M
NPT
M
SAE
N P T
AO-5 7.40 14.81 5.90 11.81 20.00 9.19 8.31 6.47 12.94 3.78 7.56 1” #16 SAE 5.84 11.69 —
AO-10 9.50 19.00 6.56 13.12 19.25 10.50 12.50 8.56 17.12 4.44 8.88 1” 1-5/16-12UN-2B 7.94 15.88 —
AO-15 10.19 20.38 7.87 15.75 19.25 13.12 13.88 9.25 18.50 5.75 11.50 1” Thread 8.62 17.25 —
AO-20 11.91 23.81 9.19 18.38 19.25 15.75 17.91 10.90 21.81 7.00 14.00 1-1/4” 10.28 20.56 —
AO-25 13.34 26.68 11.81 23.62 19.25 21.00 20.19 12.40 24.81 9.62 19.25 1-1/4” #20 SAE 11.78 23.56 —
AO-30 15.81 31.62 13.78 27.56 19.50 24.94 25.12 14.87 29.75 11.59 23.19 1-1/4” 1-5/8-12UN-2B 14.25 28.50 11.00
AO-35 16.90 33.81 15.09 30.19 21.50 27.56 27.31 15.97 31.94 12.90 25.81 1-1/4” Thread 15.34 30.69 11.00
AO-40 20.81 41.62 18.37 36.75 20.50 34.12 35.12 19.87 39.75 16.19 32.38 1-1/4” 19.25 38.50 13.25
NOTE: All dimensions in inches.
Installation Piping Diagram
Oil
IN
* See dimension chart for NPT or optional internal SAE connection size.
Cap
One Oil Pass Two Oil Passes
Oil
OUT
Oil
OUT
Oil
IN
C V Viscosity Correction
AOTTPSales@thermasys.com
Oil
IN
Cap
Air
Oil
OUT
Oil
OUT
Oil
IN
262.554.8330 www.thermaltransfer.com
Fan Rotation Clockwise/Facing Motor Shaft
Air
NOTE: MOTOR MOUNTING BRACKET ON
AO-5 & AO-10 IS ROTATED 90°
AIR
FLOW
1/2-13 UNC-28
4 Places
8 Places on
AO-30, 35 & 40
(Top & Bottom)
OIL
SAE 5 SAE 10 SAE 20 SAE 30 SAE 40 50-50
Average 110 SSU at 100°F 150 SSU at 100°F 275 SSU at 100°F 500 SSU at 100°F 750 SSU at 100°F Ethylene Glycol
Oil Temp °F 40 SSU at 210°F 43 SSU at 210°F 50 SSU at 210°F 65 SSU at 210°F 75 SSU at 210°F & Water
100 1.14 1.22 1.35 1.58 1.77 1.11
150 1.01 1.05 1.11 1.21 1.31 1.02
200 .99 1.00 1.01 1.08 1.10 .96
250 .95 .98 .99 1.00 1.00 .95

HORSEPOWER TO BE REMOVED
HORSEPOWER TO BE REMOVED
100
10
1
1
100
10
1
Performance Curves
One Pass Oil
Two Pass Oil
1
10
AO S E R IE S 1 P AS S
FLOW (GPM)
AO S E R IE S 2 P AS S
10
FLOW (GPM)
+
+
+
+
+
+
+
+
+
+
+
AO -3 0
AO -2 0
AO -1 5
AO -1 0
AO -5
100
+
AO -4 0
AO -3 5
AO -2 5
+
+
+
AO -5
+
AO -1 5
AO -1 0
OIL P
= 5 PSI
= 10 PSI
= 15 PSI
= 20 PSI
+
AO -4 0
AO -3 5
AO -3 0
AO -2 5
AO -2 0
OIL P
= 5 PSI
= 10 PSI
= 15 PSI
= 20 PSI
+
1000
100
Selection Procedure
Performance Curves are based on 50SSU oil leaving the cooler 40°F higher
than the ambient air temperature used for cooling.This is also referred to as
a 40°F approach temperature.
STEP 1 Determine the Heat Load.This will vary with different systems,
but typically coolers are sized to remove 25 to 50% of the input
nameplate horsepower.
(Example: 100 HP Power Unit x .33 = 33 HP Heat load.)
If BTU/Hr. is known: HP = BTU/Hr
2545
STEP 2 Determine Approach Temperature. Desired oil leaving cooler
°F – Ambient air temp. °F = Actual Approach
STEP 3 Determine Curve Horsepower Heat Load. Enter the
information from above:
Horsepower heat load x 40 x Cv = Curve Horsepower
Actual Approach
STEP 4 Enter curves at oil flow through cooler and curve horsepower.
Any curve above the intersecting point will work.
STEP 5 Determine Oil Pressure Drop from Curves:
l = 5 PSI; n = 10 PSI; s = 14 PSI; ; = 20 PSI. Multiply
pressure drop from curve by correction factor found in oil P
correction curve.
Desired Reservoir Temperature
Return Line Cooling: Desired temperature is the oil temperature leaving the
cooler. This will be the same temperature that will be found in the reservoir.
Off-Line Recirculation Cooling Loop: Desired temperature is the oil temperature
entering the cooler. In this case, the oil temperature change must be
determined so that the actual oil leaving temperature can be found.
Calculate the oil temperature change (oil T) with this formula:
Oil T = (BTU’s/Hr.) / (GPM Oil Flow x 210).
To calculate the oil leaving temperature from the cooler, use this formula:
Oil Leaving Temp. = Oil Entering Temp – Oil T.
This formula may also be used in any application where the only temperature
available is the entering oil temperature.
Oil Pressure Drop: Most systems can tolerate a pressure drop through the
heat exchanger of 20 to 30 PSI. Excessive pressure drop should be avoided.
Care should be taken to limit pressure drop to 5 PSI or less for case drain
applications where high back pressure may damage the pump shaft seals.
OIL P MULTIPLIER
5
4
3
2
OIL P CORRECTION CURVE
1
50 100 200 300 400
500
OIL VISCOSITY - SSU
Oil Temperature
Typical operating temperature
ranges are:
Hydraulic Motor Oil 110° - 130°F
Hydrostatic Drive Oil 130° - 180°F
Bearing Lube Oil 120° - 160°F
Lube Oil Circuits 110° - 130°F
AO
www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 11
AIR COOLED AO/AOR

7 REDRAWN W/ REV'S 8 REV'D NOTE & DESC
10.38
4.63
.56
4.63
19.88
13.25
39.75
35.12
2.31
18.37
1/2-13 UNC-2B
8 PLACES
(4 TOP, 4 BOTTOM)
6.17
.56 DIA
6 PLACES
36.75
20.75
APPROXIMATE
1.52 1.75
10.36
8
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
THERMAL TRANSFER PRODUCTS. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
THERMAL TRANSTER PRODUCTS IS
PROHIBITED.
AIR FLOW
ELECTRIC MOTOR
SEE ORDER FOR
SPECIFICATIONS
1 1/4 NPT EXT THD AO-40
#20 SAE INT THD AO-40-S
1 1/4 BSPP INT THD AO-40-M
3 PLACES
8
7
09-11-99 DE
05-17-99
REV DATE
REF ASSEMBLY
DE
BY CHK APP ECN
L-71344
UP TO
1.18
±.040
UP TO
30
± 1
MATERIAL
CAST NO
41.63
38.50
TOLERANCES
EXCEPT WHERE NOTED
INCHES
1.18-
4.72
±.040
31 TO
120
± 1
4.72-
15.75
±.040
15.75-
39.38
±.080
MILLIMETERS
121 TO
400
± 1
401 TO
1000
± 2
39.38-
78.75
±.119
OVER
78.75
±.158
1001 TO OVER
2000 2000
± 3 ± 4
20.82
19.25
DESCRIPTION
DATED
D
R
N
16.19
INSTALLATION DRAWING
AO & AOH-40-(FB)
AO & AOH-40-S-(FB)
AO & AOH-40-M-(FB)
SUPS SCALE
BS
C
H
K
A
P
P
32.38
Thermal
Transfer Products
A ThermaSys Company
FOOT BRACKETS
(OPTIONAL)
DATE
N/A 11-14-84
JOB NO
NB-71344
8
DWG. NO. REV

Type SCA
Deluxe automatic constant voltage chargers for standby batteries.
Vulcan Type SCA shown
Output regulation +/- 10.5% for input
variation of +/- 10% from 0 to full load.
Automatic current limiting.
SCR controlled output regulator.
Intergrated circuit controls.
Convection cooled.
AC and DC breaker protection.
Voltmeter 2% accuracy.
AC fail alarm
Low battery voltage alarm
High battery voltage alarm
No charge alarm
Digital ammeter and voltmeter.
No charge alarm added to hi-lo volt
alarm package
Maximum Ratings:
Vulcan SCR controlled float-chargers
are constant voltage with current
limiting and are designed for lead-acid
starting batteries. These units have
integrated circuit controls and are
equipped with ammeter, voltmeter and
manual equalize switch. Primary
applications are with stationary or
portable systems and the charging of
engine starting batteries.
STANDARD FEATURES:
OPTIONAL FEATURES:
Ammeter 2% accuracy.
On-Off switch.
Pilot lamps for AC On, Current limit,
Float charge and Equalize charge.
Potentiometer to adjust float and
equalize settings.
Ground fault alarm positive and
negative
30 day automatic equalize timer
Manual equalize timer
Time delay for low voltage alarm.
Pilot lamps to indicate desired
alarms.
This charger can be built into a kit
form, add suffix "BCT1"
Input: 120 or 220 volt 60 Hz single phase.
(other ratings available, contact us for details.)
A: Dimensions inch (mm) Height: 19.0" (483) Width: 14.25" (362) Depth: 9.0" (229)
B: Dimensions inch (mm) Height: 20.25" (515) Width: 17.5" (445) Depth: 10.75" (274)
Dimensions include brackets. Note: Cabinet dimensions may vary depending on options specified.

Type SCA Models
Cells Volts DC Amps DC Volt AC Amp AC
Net WT
LB (kg)
SCA 12/6 6 12 6 120 2.0 34 (16)
SCA 12/10 6 12 10 120 3.0 35 (16)
SCA 12/20 6 12 20 120 4.0 38 (18)
SCA 12/30 6 12 30 120 8.0 42 (20)
SCA 12/50 6 12 50 120 9.0 48 (22)
SCA 12/75 6 12 75 240 7.0 98 (45)
SCA
12/100
6 12 100 240 9.0 115 (53)
SCA 24/6 12 24 6 120 3.0 38 (18)
SCA 24/10 12 24 10 120 4.0 40 (19)
SCA 24/15 12 24 15 120 8.0 42 (20)
SCA 24/20 12 24 20 120 10.0 46 (21)
SCA 24/30 12 24 30 120 13.0 47 (22)
SCA 24/50 12 24 50 240 9.0 110 (50)
SCA 24/75 12 24 75 240 14.0 125 (57)
SCA
24/100
.
12 24 100 240 18.0 150 (69)
SCA 36/6 18 36 6 120 5.0 58 (27)
SCA 36/10 18 36 10 120 6.0 62 (29)
SCA 36/20 18 36 20 120 11.0 72 (33)
SCA 36/50 18 36 50 240 14.0 106 (49)
SCA 48/10 24 48 10 120 8.0 62 (29)
SCA 48/20 24 48 20 240 8.5 64 (30)
SCA 48/50 24 48 50 240 18.0 118 (54)
SCA 120/6 60 120 6 120 12.5 64 (30)
SCA
120/10
SCA
120/20
SCA
120/30
.
.
.
60 120 10 240 8.0 96 (44)
60 120 20 240 18.0 112 (51)
60 120 30 240 27.0 160 (73)
Copyright © 2001 - 2005 by Vulcan Electric Company Inc, All rights reserved.
Specifications subject to change without notice.