LTP 61 Shut-off Nutrunner - Atlas Copco
LTP 61 Shut-off Nutrunner - Atlas Copco
LTP 61 Shut-off Nutrunner - Atlas Copco
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<strong>LTP</strong> <strong>61</strong> <strong>Shut</strong>-<strong>off</strong> <strong>Nutrunner</strong><br />
Not only accurate, but also very fast
2<br />
How important is accurate<br />
tightening for your customers?<br />
Some joints are more critical than others. If you need<br />
a higher level of accuracy in your work, take a look at<br />
<strong>Atlas</strong> <strong>Copco</strong>’s shut-<strong>off</strong> nutrunners.<br />
They have become standard pieces of equipment<br />
at truck manufacturers such as Scania and Volvo.<br />
And are becoming more and more common in<br />
service workshops. Why?<br />
The same torque time after time<br />
A shut-<strong>off</strong> nutrunner is a reliable tool. You decide<br />
what torque you want – anything from 60 - 4 000 Nm<br />
depending on the model – and that’s what you get.<br />
No more, no less. Even in soft joints.<br />
And as the name suggests, it shuts <strong>off</strong> at the<br />
torque you have selected. So you get the same accurate<br />
result time after time – regardless of the operator<br />
and their level of experience.<br />
A clear shut-<strong>off</strong> signal tells operators when the<br />
tightening cycle is fi nished. Not only does this<br />
ensure high accuracy, but it also boosts productivity<br />
because the operator can immediately move on to<br />
the next bolt without having to spend time checking<br />
to see if the bolt needs tightening a little more.<br />
First the bad news<br />
A shut-<strong>off</strong> nutrunner gives you reliable tightening<br />
because of the way it builds up torque in a smooth,<br />
controlled and continuous way.<br />
This produces excellent quality in the tightening<br />
phase. However, with a standard shut-<strong>off</strong> nutrunner,
this controlled action slows things down during the<br />
rundown phase.<br />
Now for the good news<br />
Ever changed a wheel? First you spin the wrench,<br />
then tighten slowly with both hands. Two-speed<br />
tightening. That’s what you get with the <strong>LTP</strong> <strong>61</strong><br />
– the market’s only nutrunner with two motors.<br />
One for rundown. One for tightening.<br />
If you want to know how this can boost<br />
productivity, turn the page.<br />
Adjustable torque range<br />
The Multi-Torque Selector allows you<br />
to preset four different torque levels<br />
per tool.<br />
3
4<br />
How important is productivity<br />
for your company?<br />
With the <strong>LTP</strong> <strong>61</strong>, you don’t have to compromise: you<br />
get highly accurate tightening and high productivity.<br />
The secret is two motors. One high speed motor for<br />
fast rundown. And one high torque motor for reliable<br />
tightening.<br />
Ten times faster rundown<br />
A conventional, mid-size, shut-<strong>off</strong> nutrunner<br />
works at around 20 rpm, during both rundown<br />
and tightening. A mid-range <strong>LTP</strong> <strong>61</strong> runs down at<br />
210 rpm – that’s 10 times faster.<br />
If you have a large number of nuts to tighten,<br />
the <strong>LTP</strong> <strong>61</strong> will save you a considerable amount of<br />
time, boosting the productivity of your company.<br />
Chances are, it will pay for itself within months.<br />
The fastest tool on the market<br />
just got faster<br />
Twin motors might sound simple. But you won’t<br />
fi nd another nutrunner like the <strong>LTP</strong> <strong>61</strong> on the<br />
market.<br />
Its predecessor, the <strong>LTP</strong> 51, has been winning<br />
over fans for over twenty years. In some industries,<br />
such as truck and bus manufacturing, it has<br />
become an accepted standard.
The new <strong>LTP</strong> <strong>61</strong> is as accurate as its predecessor,<br />
but it is faster. Twice as fast in rundown.<br />
And yet the new range is only marginally heavier<br />
than the existing one.<br />
When we say that <strong>Atlas</strong> <strong>Copco</strong> stands for<br />
“innovation, commitment and interaction”<br />
we really mean it.<br />
<strong>LTP</strong> <strong>61</strong><br />
<strong>LTP</strong> 51<br />
Single-motor<br />
Time<br />
Run-down speed is up to ten times higher compared<br />
with a single-motor nutrunner.<br />
5
6<br />
How important is<br />
ergonomics at your<br />
workplace?<br />
<strong>Shut</strong>-<strong>off</strong> nutrunners are quite in operations and vibration<br />
levels are low. Operators who progress from impact<br />
wrenches really appreciate the difference.<br />
Very quiet<br />
But how quiet is the <strong>LTP</strong> <strong>61</strong>? A shut-<strong>off</strong> nutrunner<br />
builds up torque continuously, without interruption.<br />
In other words, there is no noise generated by the<br />
actual process.<br />
Sound levels are also kept low because all<br />
exhaust air is piped through the handle into a hose,<br />
minimizing noise from the pneumatic system.<br />
Low vibration levels<br />
The <strong>LTP</strong> <strong>61</strong> has low vibration level because torque is<br />
transferred continuously. Compare this to an impact<br />
wrench in which torque is produced by a rotating<br />
metal hammer slamming into the output shaft.<br />
Minimize strain on wrists and arms<br />
Wrist and arm strain is kept to a minimum with shut<strong>off</strong><br />
nutrunners because the reaction force is handled<br />
by a torque-reaction bar. Our unique, innovative reaction<br />
bars are easy to use to keep productivity levels<br />
high.
Single-handed operation<br />
The <strong>LTP</strong> <strong>61</strong> is light, compact and well-balanced and<br />
so can be used with just one hand. The rubber pistol<br />
grip has been ergonomically optimized for maximum<br />
operator comfort.<br />
Increasing output at Volvo Trucks<br />
“With output being ramped up every year,<br />
productivity is getting more and more<br />
important,” says Dennis Johansson, Process<br />
Engineer at Volvo Trucks in southern Sweden.<br />
Volvo Trucks is already using more than<br />
200 <strong>LTP</strong> 51 shut-<strong>off</strong> nutrunners on axle and<br />
chassis assembly lines. “The <strong>Atlas</strong> <strong>Copco</strong><br />
machines are reliable and they give us the<br />
accurate torque that we need,” says Dennis.<br />
Perfect for long run-downs<br />
Producing over 26,000 units every year, the<br />
need to shave <strong>off</strong> a few seconds here, a<br />
few seconds there is a pressing matter.<br />
“The <strong>LTP</strong> <strong>61</strong> is that much faster, ”says<br />
Dennis, “so it’s perfect for long run-downs.<br />
We expect to see more <strong>LTP</strong> <strong>61</strong>s turning<br />
up on the production lines in the near<br />
future.”<br />
7
8<br />
How many tools do<br />
you really need in your<br />
workshop?<br />
A shut-<strong>off</strong> nutrunner is a sophisticated tool. But for<br />
many workshops it has not been economically viable<br />
to own an advanced wrench that performs just one<br />
dedicated task. However, with three simple accessories,<br />
you can use one <strong>LTP</strong> <strong>61</strong> for dozens of different jobs.<br />
And that means a sophisticated tool has now become<br />
a very economical one too.<br />
Multi-Torque Selector<br />
Transform one nutrunner into four: the Multi-Torque<br />
Selector allows you to preset four different torque<br />
levels per tool. Order ready-mounted or as an accessory<br />
to existing <strong>LTP</strong> 51 and <strong>61</strong> nutrunners.<br />
Multi-Point Reaction Bar<br />
In many workshops, an application that requires a<br />
different torque also requires a different reaction<br />
point. The Multi-Point Reaction Bar features a sliding<br />
bracket that gives you a number of different reaction<br />
points.<br />
S-Bar – straight out of the box<br />
A blank reaction bar has to be bent, cut or welded<br />
– an extra “to do”. The geometry of the S-Bar has<br />
been optimized to provide a maximum number of<br />
reaction points. This means you’ll be able to use<br />
the S-Bar in about 70-80 percent of all applications<br />
straight out of the box.
From 60-4 000 Nm<br />
With a range consisting of 11 different tool sizes,<br />
there is an <strong>LTP</strong> <strong>61</strong> to suit all kinds of applications.<br />
The smallest model weighs just 2.6 kg and delivers<br />
60 Nm, while the largest version supplies 4 000 Nm.<br />
9
10<br />
<strong>LTP</strong> <strong>61</strong> – accurate, fast<br />
and ergonomic<br />
Increase tightening<br />
accuracy<br />
With automatic shut-<strong>off</strong> you get a high level<br />
of tightening precision, even in soft joints.<br />
This helps increase productivity since the<br />
operator gets a clear shut-<strong>off</strong> signal when<br />
tightening is completed.<br />
Boost productivity<br />
Unique twin-motor drive: one for high<br />
speed rundown, the other for high<br />
precision tightening.<br />
Optimized S-Bar<br />
A blank reaction bar has to be bent, cut<br />
or welded. The S-Bar has been optimized<br />
for use in 70-80 percent of all applications<br />
straight out of the box.<br />
Single-handed<br />
operation<br />
Because the <strong>LTP</strong> <strong>61</strong> is light, compact<br />
and well-balanced, it can be used<br />
with just one hand.<br />
One reaction bar,<br />
dozens of jobs<br />
Now easier to<br />
run in reverse<br />
The Multi-Point Reaction Bar features a sliding<br />
bracket that gives you a number of different<br />
reaction points for different applications.<br />
Unlike its predecessor, the <strong>LTP</strong> <strong>61</strong><br />
runs in reverse and stays in reverse<br />
until you change the setting. Thanks<br />
to a new mode selection, you can<br />
now hold the tool with just one<br />
hand, whatever direction you run<br />
the machine.
Twice as fast as the <strong>LTP</strong> 51<br />
Thanks to the new motors, the rundown<br />
speed has been doubled in comparison<br />
with its predecessor.<br />
Adjustable torque range<br />
Virtually silent and<br />
vibration-free<br />
<strong>Shut</strong>-<strong>off</strong> nutrunners generate no<br />
process noise. And by building up<br />
torque continuously, they are much<br />
quieter than impact wrenches.<br />
From 60-4 000 Nm<br />
Multi-torque for<br />
multi-tasking<br />
With a range consisting of 11 different<br />
tool sizes, there is an <strong>LTP</strong> <strong>61</strong> to suit<br />
your needs. The smallest model weighs<br />
just 2.6 kg and delivers 60 Nm, while<br />
the largest supplies 4 000 Nm. Stall<br />
versions, designated LMP <strong>61</strong>, are also<br />
available.<br />
With this easy-to-mount selector,<br />
you transform one nutrunner into four.<br />
The Multi-Torque Selector allows you<br />
to preset four different torque levels<br />
per tool.<br />
11
Technical data<br />
Air con- Air<br />
Bolt Square Torque range Min torque Free CS sumption at inlet<br />
size drive at 6.3 bar at 3 bar speed Weight Length distance free speed thread Spline<br />
Model mm in Nm ft lb Nm ft lb r/min kg lb mm mm l/s cfm in type Ordering No.<br />
Non reversible<br />
<strong>LTP</strong><strong>61</strong> H100-13 M12 1/2 55-100 40-75 45 35 1800 3.0 6.6 223 29 20 42 3/8 3 8431 0800 07<br />
<strong>LTP</strong><strong>61</strong> H170-13 M14 1/2 95-170 70-125 70 50 1100 3.0 6.6 223 29 20 42 3/8 3 8431 0800 14<br />
<strong>LTP</strong><strong>61</strong> H230-19 M16 3/4 125-230 90-170 85 60 820 3.0 6.6 223 29 20 42 3/8 3 8431 0800 21<br />
<strong>LTP</strong><strong>61</strong> H350-20 M18 3/4 190-350 140-255 145 105 520 3.9 8.6 260 31 20 42 3/8 4 8431 0800 28<br />
<strong>LTP</strong><strong>61</strong> H500-20 M20 3/4 275-500 200-370 220 160 360 3.9 8.6 260 31 20 42 3/8 4 8431 0800 35<br />
<strong>LTP</strong><strong>61</strong> H700-25 M22 1 360-650 265-480 280 207 280 4.5 9.9 305 34 20 42 3/8 5 8431 0800 42<br />
<strong>LTP</strong><strong>61</strong> H900-25 M24 1 480-870 350-640 300 220 210 4.5 9.9 282 32 20 42 3/8 5 8431 0800 49<br />
<strong>LTP</strong><strong>61</strong> H1500-25 M30 1 850-1500 625-1100 700 516 115 6.8 14.5 323 42 20 42 3/8 9 8431 0800 56<br />
<strong>LTP</strong><strong>61</strong> H1900-38 M30 1 1/2 1050-1900 770-1400 800 576 90 14.1 31.0 380 68 20 42 3/8 8 8431 0800 63<br />
<strong>LTP</strong><strong>61</strong> H2800-38 M36 1 1/2 1550-2800 1140-2060 1200 864 65 14.1 31.0 380 68 20 42 3/8 8 8431 0800 70<br />
<strong>LTP</strong><strong>61</strong> H3800-38<br />
Reversible<br />
M42 1 1/2 2100-3800 1540-2790 1600 1152 50 14.1 31.0 380 68 20 42 3/8 8 8431 0800 77<br />
<strong>LTP</strong><strong>61</strong> HR100-13 M12 1/2 55-100 40-75 45 35 1800 3.0 6.6 235 30 20 42 3/8 3 8431 0801 08<br />
<strong>LTP</strong><strong>61</strong> HR170-13 M14 1/2 95-170 70-125 70 50 1100 3.0 6.6 238 30 20 42 3/8 3 8431 0801 15<br />
<strong>LTP</strong><strong>61</strong> HR230-19 M16 3/4 125-230 90-170 85 60 820 3.0 6.6 275 34 20 42 3/8 3 8431 0801 22<br />
<strong>LTP</strong><strong>61</strong> HR350-20 M18 3/4 190-350 140-255 145 105 520 3.9 8.6 275 34 20 42 3/8 4 8431 0801 29<br />
<strong>LTP</strong><strong>61</strong> HR500-20 M20 3/4 275-500 200-370 220 160 360 3.9 8.6 275 34 20 42 3/8 4 8431 0801 36<br />
<strong>LTP</strong><strong>61</strong> HR700-25 M22 1 360-650 265-480 280 207 280 4.5 9.9 305 34 20 42 3/8 5 8431 0801 43<br />
<strong>LTP</strong><strong>61</strong> HR900-25 M24 1 480-870 350-640 300 220 210 4.5 9.9 305 34 20 42 3/8 5 8431 0801 50<br />
<strong>LTP</strong><strong>61</strong> HR1500-25 M30 1 850-1500 625-1100 700 516 115 6.8 14.5 345 42 20 42 3/8 9 8431 0801 57<br />
<strong>LTP</strong><strong>61</strong> HR1900-38 M30 1 1/2 1050-1900 770-1400 800 576 90 14.1 31.0 380 68 20 42 3/8 8 8431 0801 64<br />
<strong>LTP</strong><strong>61</strong> HR2800-38 M36 1 1/2 1550-2800 1140-2060 1200 864 65 14.1 31.0 380 68 20 42 3/8 8 8431 0801 71<br />
<strong>LTP</strong><strong>61</strong> HR3800-38 M42 1 1/2 2100-3800 1540-2790 1600 1152 50 14.1 31.0 380 68 20 42 3/8 8 8431 0801 78<br />
Weight excluding reaction bar . Recommended hose size 13 mm for hose length up to 5 m.<br />
Air con- Air<br />
Bolt Square Torque range Min torque Free CS sumption at inlet<br />
size drive at 6.3 bar at 3 bar speed Weight Length distance free speed thread Spline<br />
Model mm in Nm ft lb Nm ft lb r/min kg lb mm mm l/s cfm in type Ordering No.<br />
Equipped with Multi Torque unit<br />
<strong>LTP</strong><strong>61</strong> HR100-13-MT M12 1/2 55-100 40-75 45 35 1800 3.3 7.3 288 30 20 42 3/8 3 8431 0806 02<br />
<strong>LTP</strong><strong>61</strong> HR170-13-MT M14 1/2 95-170 70-125 70 50 1100 3.3 7.3 288 30 20 42 3/8 3 8431 0806 09<br />
<strong>LTP</strong><strong>61</strong> HR230-19-MT M16 3/4 125-230 90-170 85 60 820 3.3 7.3 288 34 20 42 3/8 4 8431 0806 16<br />
<strong>LTP</strong><strong>61</strong> HR350-20-MT M18 3/4 190-350 140-255 145 105 520 4.2 9.2 325 34 20 42 3/8 4 8431 0806 23<br />
<strong>LTP</strong><strong>61</strong> HR500-20-MT M20 3/4 275-500 200-370 220 160 360 4.2 9.2 325 34 20 42 3/8 4 8431 0806 30<br />
<strong>LTP</strong><strong>61</strong> HR700-25-MT M22 1 360-650 265-480 280 207 280 4.8 10.6 355 34 20 42 3/8 5 8431 0806 33<br />
<strong>LTP</strong><strong>61</strong> HR900-25-MT M24 1 480-870 350-640 300 220 210 4.8 10.6 355 34 20 42 3/8 5 8431 0806 37<br />
<strong>LTP</strong><strong>61</strong> HR1500-25-MT M30 1 850-1500 625-1100 700 516 115 7.1 15.6 395 42 20 42 3/8 9 8431 0806 44<br />
<strong>LTP</strong><strong>61</strong> HR1900-38-MT M30 1 1/2 1050-1900 770-1400 800 576 90 14.4 31.7 430 68 20 42 3/8 8 8431 0806 51<br />
<strong>LTP</strong><strong>61</strong> HR2800-38-MT M36 1 1/2 1550-2800 1140-2060 1200 864 65 14.4 31.7 430 68 20 42 3/8 8 8431 0806 58<br />
<strong>LTP</strong><strong>61</strong> HR3800-38-MT M42 1 1/2 2100-3800 1540-2790 1600 1152 50 14.4 31.7 430 68 20 42 3/8 8 8431 0806 65<br />
Weight excluding reaction bar . Recommended hose size 13 mm for hose lenght up to 5 m.<br />
<strong>LTP</strong> <strong>61</strong> H/HR accessories<br />
Modell<br />
Hose nipple<br />
Swivelling type MultiFlex connector (3/8’’ BSP)<br />
Exhaust hose<br />
Protective cover for <strong>61</strong> standard (transparent)<br />
Protective cover for <strong>61</strong> Multi-torque (transparent)<br />
Multi torque selector for <strong>LTP</strong> <strong>61</strong><br />
Quick change retainer, 1/2” square models<br />
Quick change retainer, 3/4” square models<br />
Quick change retainer, 1” square models<br />
Bestell-Nr.<br />
9000 0242 00<br />
8202 1350 22<br />
4210 2201 00<br />
4210 4672 00<br />
4210 4672 01<br />
4210 4636 95<br />
4250 1190 00<br />
4210 3476 80<br />
4210 3524 80<br />
MultiFlex connector, swivelling type<br />
Protective cover<br />
Multi torque selector
Swivelling suspension yokes for <strong>LTP</strong> <strong>61</strong><br />
Modell<br />
Mounting dia Ø54mm<br />
H 100-13<br />
H 170-13<br />
H 230-19<br />
H 350-20<br />
H 500-20<br />
H 700-25<br />
H 900-25<br />
Mounting dia Ø60mm<br />
HR 100-13<br />
HR 170-13<br />
HR 230-19<br />
Mounting dia Ø63.5mm<br />
H 1900-38<br />
H 2800-38<br />
H 3800-38<br />
Mounting dia Ø67mm<br />
HR 350-20<br />
HR 500-20<br />
HR 700-25<br />
HR 900-25<br />
HR 1900-38<br />
HR 2800-38<br />
HR 3800-38<br />
Mounting dia Ø83.5mm<br />
H 1500-25<br />
HR 1500-25<br />
Reaction bars<br />
Modell<br />
Aluminium, max torque 175Nm, spline 3<br />
Square braket, spline 3<br />
Square braket, spline 4<br />
Square braket, spline 5<br />
Square braket, spline 9<br />
S-type, spline 3<br />
S-type, spline 4<br />
S-type, spline 5<br />
S-type, spline 9<br />
Sliding drive type (short), spline 3<br />
Sliding drive type (short), spline 3<br />
Sliding drive type (short), spline 4<br />
Sliding drive type (short), spline 5<br />
Sliding drive type (short), spline 9<br />
Sliding drive type (long), spline 4<br />
Sliding drive type (long), spline 5<br />
Extended sliding rectionbar, quick change att., spline 5<br />
Specially designed for truck rear wheel tightening<br />
Installation Proposal<br />
Ball Valve +<br />
MIDI F/RD 15 +<br />
ErgoQIC 10<br />
8202 0829 11<br />
Ball Valve +<br />
MIDI FR 15 +<br />
DOS 15B<br />
8202 0845 67<br />
Service kits<br />
Modell<br />
Trigger kit<br />
General service kit<br />
ErgoNIP 10 10 5 m CABLAIR 13 13 ErgoQIC ErgoQIC 10 10<br />
ErgoNip 10 M10<br />
8202 1180 79 79*<br />
ErgoNIP Nipple 1/2’’ 10 BSP 10 10 m CABLAIR 16 16 ErgoQIC ErgoQIC 10 10 ErgoNIP 10 M10<br />
8202 1182 00<br />
Bestell-Nr.<br />
4210 3088 80<br />
4210 3088 84<br />
4210 3088 83<br />
4210 3088 82<br />
4210 3088 81<br />
L=400mm<br />
50 x 100 x 12 mm<br />
65 x 125 x 16 mm<br />
65 x 125 x 16 mm<br />
85 x 150 x 20 mm<br />
–<br />
–<br />
–<br />
–<br />
1/2” square drive<br />
3/4” square drive<br />
3/4” square drive<br />
1” square drive<br />
1” square drive<br />
3/4” square drive<br />
1” square drive<br />
1” square drive<br />
Bestell-Nr.<br />
4081 2190 90<br />
4081 0397 90<br />
–<br />
–<br />
–<br />
–<br />
–<br />
–<br />
–<br />
–<br />
–<br />
C-C 70-120mm<br />
C-C 70-120mm<br />
C-C 76-126mm<br />
C-C 80-125mm<br />
C-C 80-130mm<br />
C-C 82-218mm<br />
C-C 82-218mm<br />
C-C 68-112mm<br />
Suspension yoke<br />
Bestell-Nr.<br />
4210 2219 01<br />
4210 2219 03<br />
4210 2183 01<br />
4210 2726 01<br />
4210 3899 00<br />
4210 4480 03<br />
4210 4480 04<br />
4210 4480 05<br />
4210 4480 09<br />
4210 4481 83<br />
4210 4481 63<br />
4210 4481 84<br />
4210 4481 85<br />
4210 4481 89<br />
4210 4<strong>61</strong>6 84<br />
4210 4<strong>61</strong>6 85<br />
4210 4498 80<br />
Bracket<br />
S type<br />
Sliding drive type, short<br />
Sliding drive type, long<br />
Sliding drive, no drive, long<br />
and short<br />
Extended sliding reaction bar<br />
13
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9833 1859 01 E.C.O Reklambyrå AB. Åtta.45 Tryckeri AB 2008:1