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January 2007<br />

Livestock Technology<br />

INFOSheet<br />

Concepts<br />

<strong>Tie</strong> <strong>Stall</strong> <strong>Dimensions</strong><br />

Neil Anderson<br />

Ministry of Agriculture,<br />

Food and Rural Affairs<br />

www.omafra.gov.on.ca<br />

Knowledge of cow measurements and their space requirements is necessary to design stalls. <strong>Stall</strong><br />

dimensions must be appropriate for standing, lying, rising and resting without injury, pain or fear. This<br />

document describes cow dimensions, space requirements and tie-stall dimensions for modern Canadian<br />

Holstein dairy cows.<br />

Cow <strong>Dimensions</strong><br />

Due to variation in cow size between and within herds, the first step in planning stall size is the<br />

measurement of Lactation 1 and mature cows in your herd. For tie stalls, it is common to build more than<br />

one size of stall. Therefore, measure a sample of the small, medium and large cows. Rump heights and<br />

hook-bone widths are useful measures to estimate several other body dimensions. Since several body<br />

dimensions are proportional, ratios provide reasonable estimates of dimensions for calves, heifers or other<br />

dairy breeds.<br />

Figure 1. Variation in cow size within and between<br />

herds highlights the need to measure your cows<br />

before choosing stall sizes.<br />

It is becoming common to build stalls sized for<br />

Lactation 1 heifers, milking cows and dry or specialneeds<br />

cows, in recognition of variation in cow size and<br />

needs within a herd. A barn with one stall size poses<br />

several challenges to both management and cows. <strong>Stall</strong> and cow cleanliness, labor, mastitis, foot diseases<br />

and cow comfort are issues to consider in choosing tie-stall sizes.<br />

Contents<br />

1. Concepts<br />

2. Cow <strong>Dimensions</strong><br />

3. Space Requirements<br />

4. <strong>Stall</strong> <strong>Dimensions</strong> as Ratios of Body <strong>Dimensions</strong><br />

5. <strong>Tie</strong> Rail or Head Rail<br />

6. Wide Opening – Forward or Diagonal Lunge<br />

7. Manger Curb<br />

8. Manger Height<br />

9. Platform (Bed) - Length, Width, and Cushion<br />

10. Water Bowls<br />

11. Electric Cow Trainers<br />

12. Cautions and Precautions<br />

13. Diagram – <strong>Tie</strong>-stall <strong>Dimensions</strong><br />

14. Contact Information<br />

Bringing the Resources of the World to Rural Ontario<br />

Agricultural Information Contact Centre Fergus Office Northern Ontario Regional Office<br />

1-877-424-1300 1-519-846-0941 1-800-461-6132


Figure 2. Several cow measurements taken on<br />

standing cows are useful for building stalls. Other<br />

essential measurements are imprint length and<br />

imprint width of resting cows.<br />

Table 1 shows measurements of mature Canadian<br />

Holsteins at a local dairy herd and some calculated<br />

proportions. For example, mature cows had a rump<br />

height of 60 inches, a nose-to-tail length of 8.5 feet<br />

and a hook-bone width of 25 inches. Their weight<br />

exceeded 1,550 pounds.<br />

Table 1. The table shows body dimension, example measurements for mature Holsteins and ratios<br />

to rump height and hook-bone width.<br />

Body Dimension Inches Proportions<br />

Nose-to-tail length 102 (range 96-110) 1.6 x rump height<br />

Imprint length – resting 72 (68-76) 1.2 x rump height<br />

Imprint width 52 (48-54) 2 x hook-bone width<br />

Forward lunge space 24 (23-26) 0.4 x rump height<br />

Stride length when rising 18 0.3 x rump height<br />

Rump height – mature Median 60 (range 58-64)<br />

Rump height – Lactation 1 Median 58, top 25% - 59<br />

Stance – front-to-rear feet 60 (range 58-64) 1.0 x rump height<br />

Withers (shoulder) height 60 (range 58-64) 1.0 x rump height<br />

Hook-bone width 26 (range 24-27)<br />

Space Requirements<br />

Observations of cows freely lying and rising reveal that a mature Canadian Holstein cow uses 102 x 52<br />

inches of living space and another 20 (16-24) inches of open forward space for lunging motions.<br />

Several cow dimensions that define this living space include those shown in Figure 2 plus imprint length<br />

and width.<br />

Nose-to-tail length describes the measurement from the tail to the nose of a cow standing with her head<br />

forward. A cow has a normal crook in her neck when lying and her nose-to-tail length is less than while<br />

standing.<br />

Imprint length describes the length from folded<br />

foreknee to tail while lying in the narrow position. It<br />

defines the bed length needed for resting with all<br />

body parts on the stall. Imprint length is greater<br />

when the cow extends her front legs forward in<br />

normal resting positions.<br />

Figure 3. Imprint length extends from the folded<br />

foreknee to the tail. This length defines the bed<br />

length of a stall.<br />

Ministry of Agriculture, Food and Rural Affairs Page 2 <strong>Tie</strong> <strong>Stall</strong> <strong>Dimensions</strong><br />

© January 2007


When resting in the narrow position, the point of the hock on the upper hind leg and the extension of the<br />

abdomen on the opposite side define the imprint width. This width is the minimum stall width for a<br />

resting cow. However, for improved comfort, most new tie-stall barns are being built with stalls wider<br />

than the imprint width of a cow in the narrow resting<br />

position.<br />

Figure 4. For the rear view of the cow in the<br />

photo, imprint width extends from the left hock to<br />

the right abdomen – a distance of about 52 inches<br />

for this cow. It increases when the rear legs extend<br />

outwards or the cow reclines in wide resting<br />

positions.<br />

The space needed for lying and rising motions<br />

(lunging) extends forward, downward and upward for<br />

head lunge and bob, vertically and forward for<br />

standing and laterally for hindquarter movements.<br />

Knowledge of this space is essential for properly<br />

sizing the opening at the front of tie stalls, positioning<br />

tie rails, choosing the shape and dimensions of stall<br />

dividers and avoiding hazards when turning out of<br />

stalls.<br />

Figure 5. While rising freely on pasture, a cow<br />

uses the forward, downward and vertical space<br />

outlined by the white lines in the photograph.<br />

While rising, this cow lunged forward about 22%<br />

of her resting nose-to-tail length.<br />

<strong>Stall</strong> <strong>Dimensions</strong> as Ratios of Body <strong>Dimensions</strong><br />

Although nose-to-tail length is essential, it is a difficult dimension to gather. Since hook-bone width and<br />

rump height are easy to measure and since many body dimensions are proportional, these two cow<br />

dimensions are useful references for sizing stalls. Table 2 shows stall dimensions, estimated relationships<br />

to body dimensions and example calculations for mature Holsteins in a study herd. Figure 13, at the end<br />

of this document, is a drawing showing a single, tie-rail stall and several example dimensions for large,<br />

medium and small Holsteins. Measure your cows before choosing stall sizes.<br />

The standing surface for the feet is the reference for vertical placement of the tie rail and the bottom of the<br />

manger. The tie rail forward location is a horizontal measurement from the gutter curb.<br />

Table 2. The table shows stall dimensions, estimated relationships to body dimensions and example<br />

calculations for mature Holsteins in a study herd.<br />

<strong>Stall</strong> Dimension<br />

Ratio and Reference<br />

Body Dimension<br />

An Example<br />

a median cow<br />

Bed length = imprint length 1.2 x rump height 1.2 x 60 = 72 in.<br />

<strong>Tie</strong> rail height above cow’s feet 0.80 x rump height 0.80 x 60 = 48 in.<br />

*<strong>Stall</strong> width = imprint width + 2.0 x hook-bone width 2 x 26 = 52 in.<br />

* Producers are building most new tie stalls wider than this minimum width. The most common<br />

minimum width is 54 inches.<br />

Ministry of Agriculture, Food and Rural Affairs Page 3 <strong>Tie</strong> <strong>Stall</strong> <strong>Dimensions</strong><br />

© January 2007


<strong>Tie</strong> Rail or Head Rail<br />

A tie rail (sometimes called a head rail) is the pipe used as the attachment for the tie chain. It controls the<br />

forward location of a cow while standing in the stall and often acts as the water line. Proper location of<br />

the tie rail lets a cow stand straight (parallel to the dividers) with all four feet in the stall and rise or lie<br />

without contacting it. The vertical location above the bed is about 0.8 x rump height. It mounts forward<br />

of the manger curb and over the manger. Standing in the gutter, diagonal standing or neck injuries are the<br />

most obvious signs of incorrect placement of the tie rail or obstructions at the front of the stall. Canarm-<br />

BSM Agri (Arthur, ON), Donald Horst & Sons (Elmira, ON), Norwell Dairy Systems, (Drayton, ON) and<br />

MSD Stabling (Williamsford, ON) manufacture and<br />

sell stabling that allows adjustment of the height and<br />

forward location of the tie rail. The tie chain with<br />

snap should extend only to the height of the manger<br />

curb.<br />

Figure 6. A tie rail placed 48 inches above the<br />

mattress and 86 inches forward of the gutter curb<br />

allows medium size cows (about 58-inch rump<br />

height) to stand straight in the stall. While<br />

standing idly chewing their cuds, their poll will be<br />

at tie-rail height and behind it and most of their<br />

head will extend below and forward of the tie rail.<br />

Larger cows will stand diagonally in stalls with<br />

those measurements.<br />

In tie stalls, cleanliness is always a challenge because cows step forward while eating and defecate during<br />

the time they are standing forward. Although it has some drawbacks, a front on the manger would keep<br />

feed closer to cows and may reduce the reaching-for-feed and stepping-forward seen with sweep-in<br />

mangers. An alternative with high tie-rail stalls is to locate the tie rail closer to the manger curb to reduce<br />

the frequency of cows stepping forward while eating. Because of the height, there is less need for the rail<br />

to be further forward of the manger curb as there is with low tie rails.<br />

Wide Opening – Forward or Diagonal Lunge<br />

When rising or lying normally, a mature Holstein uses about 10 feet of space measured from her tail to<br />

her most forward lunge distance. The forward space must be unobstructed for frontward lunging and<br />

bobbing of the head.<br />

Short beds or stalls with obstructions in the lunging space lead to diagonal (corner-to-corner) standing,<br />

lying and rising. Cows still lunge forward relative to their body direction, but diagonal or sidewise to the<br />

stall. Since the top pipe of the divider becomes a restraint when cows lunge through it, it must have a<br />

wide opening to permit easy rising or lying, but be low enough to restrict passage through it. From<br />

mattress top to the bottom of this pipe is usually 46 inches in many new stalls. The divider also must<br />

have a low mount at manger curb height that does not<br />

inhibit the ability to lunge over it. The measurement<br />

from the top of the mattress to the top of the bottom<br />

pipe should be less than 12 inches.<br />

Figure 7. In most barns, the divider provides<br />

support for milk lines and separation of cows in<br />

adjacent stalls. This divider leaves about 30 inches<br />

of space for cows to back into an adjacent stall<br />

when exiting. The top pipe drops down at the back<br />

so a cow can easily swing her head over it. This<br />

style is suitable for herds feeding total mixed<br />

rations.<br />

Ministry of Agriculture, Food and Rural Affairs Page 4 <strong>Tie</strong> <strong>Stall</strong> <strong>Dimensions</strong><br />

© January 2007


Manger Curb<br />

A manger curb restricts the forward location of a cow lying in the stall, controls the movement of bedding<br />

into feed and retains feed in the manger. It defines the forward limit of the bed length measured from the<br />

gutter curb.<br />

Concrete and wood have been the most common<br />

materials used for manger curbs. Because of their<br />

height, manger curbs interfere with the normal stride<br />

taken during rising. However, some cows stride into<br />

the manger and a slippery surface poses a hazard.<br />

Figure 8. A cow-friendly manger curb has beveled<br />

corners. The curb acts as an obstruction to<br />

forward extension of the legs. To get room for this<br />

normal behaviour, cows lie diagonally in their stalls<br />

with their front legs stretched into the neighboring<br />

bed.<br />

It is common to build a 10-inch curb height measured<br />

from the concrete platform to the top of the curb. This measurement decreases to 8 or less inches on the<br />

cow side with the addition of a rubber-filled mattress or ample bedding. Despite the 8-inch height, many<br />

cows will extend their legs forward into the manger. Therefore, the curb should have rounded, beveled or<br />

smoothed edges. Recently, a plastic brisket locator used in free stalls has been modified for use as a<br />

manger curb. A flat manger surface and a wooden curb save construction costs. With this technique,<br />

producers attach the board (e.g., 2 x 4 or 2 x 6) to the support posts for the stall dividers.<br />

Manger Height<br />

The manger surface is 4 inches higher than the level of the cow’s feet. Although this height compromises<br />

a cow’s ability to bob her head when lying or rising, it is chosen to maximize foot health of the front feet.<br />

In barns with the manger at or below bed height, the odds are greater that cows will have sole ulcers on<br />

the inner claws of the front feet. The increased risk is related to changes to weight bearing of the inner<br />

claws when a cow spreads her front feet apart (laterally) to lower her body while reaching for feed. The<br />

4-inch manger height minimizes the foot-spreading behaviour and the foot problems. The elevated<br />

manger also reduces the frequency of cows kneeling to reach feed.<br />

Platform (Bed) – Length, Width and Cushion<br />

Bed length should equal imprint length – about 1.2 times rump height. For example, most Lactation 1<br />

heifers have a rump height of 58-59 inches and would need about a 70-inch bed. Mature cows measuring<br />

60 inches at the rump would need a 72-inch bed. For stalls with rubber-filled mattresses, effective bed<br />

length is the distance from gutter curb to manger curb.<br />

For stalls with bedding keepers and bedding kept<br />

below the height of the bedding keeper, effective bed<br />

length is measured from the inside of the keeper to the<br />

manger curb. If the bedding keeper is kept covered<br />

with long straw, then stall length could be measured<br />

from the gutter side of the bedding keeper.<br />

Figure 9. <strong>Stall</strong>s with ample width and length allow<br />

freedom to rest in normal positions. Because of<br />

longer chains, cows are cleaner from self-grooming<br />

and they show more visible signs of estrous.<br />

The minimum bed length described above will not<br />

permit cows to lie straight with their forelegs extended. They will lie diagonally or lie with their<br />

rumps over the gutter to attain this normal resting posture. However, stalls are seldom built with<br />

longer beds because they pose challenges with stall and cow cleanliness and the risk of mastitis.<br />

Ministry of Agriculture, Food and Rural Affairs Page 5 <strong>Tie</strong> <strong>Stall</strong> <strong>Dimensions</strong><br />

© January 2007


Minimum bed width should equal imprint width – about two times hook-bone width. But minimum<br />

width doesn’t allow cows to lay over in wider resting positions. Because of this limitation, astute<br />

producers are building tie stalls wider than one would find in free stall barns. A 54-inch wide stall is<br />

becoming common for small cows, 57-inch for medium cows and 60-inch stalls for dry cows or the very<br />

largest cows in the herd.<br />

A thick bed of straw has been the most common cushioning surface for tie stalls. However, rubber-filled<br />

mattresses are becoming the most popular subsurface for stalls. These mattresses still need a covering<br />

with chopped straw, sawdust or kiln-dried softwood shavings. Hardwood shavings or wood chips are<br />

unacceptable bedding materials. Rubber mats provide minimal cushioning and they require a very<br />

generous (3 inches) cover with bedding if used in stalls.<br />

Water Bowls<br />

Nose-to-poll length establishes the space required for access to a water bowl. This length is about 24<br />

inches for mature cows. Therefore, the distance from the top of the water bowl to any obstruction above<br />

it should be greater than 24 inches. With higher tie<br />

rails, bowls can be mounted to provide ample access<br />

for drinking and adequate space below for cleaning<br />

mangers. If a manger divide is installed, and the bowl<br />

mounted within it, it must have about a 30-inch<br />

opening for easy access to the water. Similar access<br />

must be available when bowls are mounted over the<br />

bed and within the stall divider.<br />

Figure 10. The distance from the top of the water<br />

bowl to the vertical obstruction is greater than the<br />

nose to poll length of the cows. This assures easy<br />

access to water. There is also adequate space below<br />

the bowl for sweeping the mangers.<br />

Electric Cow Trainers<br />

The proper placement of trainers contributes to stall and cow cleanliness and udder health. Another<br />

benefit relates to improved claw health from cleaner beds.<br />

Figure 11. For Holsteins in stalls with 70 - 72-inch<br />

platforms, the trainer should be 48 inches (range 47<br />

- 49) forward of the gutter curb. For Jerseys in<br />

stalls with 62 - 66-inch platforms, the forward<br />

location is 42 inches (range 41 - 43). Remember<br />

that they are trainers and should be located about 2<br />

inches above the chine for a 24 - 48-hour training<br />

period. After training, raise them to 4 inches.<br />

They can be lowered for 24 hours of remedial<br />

training but must be raised again afterwards. The<br />

trainer must have a height adjustment for each<br />

cow.<br />

Thomas Oswald, a Swiss Researcher, showed tie stalls were not any dirtier with operation of trainers two<br />

days a week compared to 7 days a week. Oswald also showed that 90% of all contacts with the bow did<br />

not happen during urinating or defecating. He concluded that operation of trainers one or two days per<br />

week should be a reasonable way of reducing the stress associated with the electric shocks.<br />

Incorrectly positioned trainers prevent some cows from showing strong signs of heat, making heat<br />

detection difficult and contributing to poor reproductive performance. The cow trainer bow must be<br />

raised to a higher position when a cow is expected to be or is in heat. Trainers must have secure<br />

attachment so they do not fall upon a cow and cause abusive damage. The distance between the trainer<br />

bow and the cow must be at least 5 cm (2 inches).<br />

Ministry of Agriculture, Food and Rural Affairs Page 6 <strong>Tie</strong> <strong>Stall</strong> <strong>Dimensions</strong><br />

© January 2007


The directions for installation should include the<br />

indications for use. For example, electric trainers will<br />

train cows to step back when arching their backs for<br />

defecation or urination. The purpose is to position<br />

cows so they defecate or urinate in the gutter rather<br />

than the stall bed. In addition, there are contradictions<br />

for use. Electric trainers are not to be used to restrict<br />

the normal eating, standing or lying behaviour of<br />

cows. Trainers must not restrict access to feed or<br />

water.<br />

Figure 12. The trainer is located at the chine and<br />

slightly ahead of the point where the back begins to<br />

arch when a cow defecates or urinates. The<br />

trainers should be located at least 2 inches (five cm)<br />

above the chine.<br />

Cautions and Precautions<br />

A comfortable and safe stall requires attention to detail in construction and maintenance. A stall is a unit<br />

and all features must be maintained to assure cow safety.<br />

Cows have been found in the mangers at one new barn with the higher tie rails. The stalls have rubber<br />

mats and straw bedding; water bowls are over the bed; and ceramic tiles line the bottoms of mangers.<br />

Many beds are wet from slopping at the water. For cows in those wet beds, both front feet have slippery<br />

surfaces (mat and tile manger) when they stride to rise or reach for feed. Could the slipperiness be the<br />

reason for the misadventures? At another farm, one row of new stalls had rubber mats and the other<br />

rubber-filled mattresses. Both had ample straw for a top cover of bedding. However, cows on the rubber<br />

mats quickly developed hock sores despite the owners’ efforts to use more bedding in that row. Cows<br />

need a cushioning surface and one with good traction to avoid injuries. Usually, cows exiting through<br />

stalls with high tie rails are unharmed. However, some have been. One hazard to avoid is the clamp that<br />

fixes the chain to the tie rail. It should be oriented so the “tails” of the bracket extend fore and aft rather<br />

than downwards and upwards.<br />

At a farm with a narrow opening in the stall divider, a cow got her head trapped under it. At another, a<br />

cow wrapped her front leg in a chain. On both farms, the chains were longer than recommended. They<br />

extended below the manger curb. The owners shortened the chains. Long chains give cows freedom to<br />

show strong signs of estrous. Most producers shorten the chain by wrapping it around the tie rail for 24<br />

hours. This prevents cows from jumping over dividers.<br />

<strong>Stall</strong> cleanliness is a concern with the larger stalls and longer chains. For sure, stall and cow cleanliness<br />

were design criteria that led to low tie rails, short tie-chains, comfort stalls, stanchions, short beds and<br />

narrow stalls. However, the old stalls also challenged cows through injuries, discomfort and stress that<br />

decreased their longevity and production. That’s why producers are trying new, larger stalls with higher<br />

tie rails and longer tie chains. In a recent comparison at one farm, the frequency of manure on the stalls<br />

was the same in the new and the old stalls.<br />

Diet and consistency of manure affect stall cleanliness and usefulness of electric trainers. The posture<br />

and the arc in her spine of a defecating cow vary with feeds and feeding husbandry. Generally, a diet of<br />

dry hay and some corn silage leads to firm manure - and an arc in the spine during defecation. There may<br />

be no arc in the spine and very slight elevation of the tail with diets that lead to liquid manure or as fecal<br />

consistency approaches diarrhea. The solution to cow cleanliness concerns and apparent failure of<br />

trainers may be feeding for firmer manure and regaining the arced posture for defecation.<br />

Ministry of Agriculture, Food and Rural Affairs Page 7 <strong>Tie</strong> <strong>Stall</strong> <strong>Dimensions</strong><br />

© January 2007


Figure 13. The diagram shows a tie stall with a head rail. The table shows variations in stall<br />

dimensions for Holstein cows - First Lactation, Milking and Dry Cows. Nonetheless, it’s good<br />

advice to measure your cows before deciding on stall sizes.<br />

(Courtesy of Harold House, OMAFRA)<br />

Companion Infosheets<br />

1. Cow Behaviour to Judge Free <strong>Stall</strong> and <strong>Tie</strong> <strong>Stall</strong> Barns<br />

2. Free <strong>Stall</strong> <strong>Dimensions</strong><br />

Contact Information<br />

Dr. Neil Anderson, Lead Veterinarian – Disease Prevention, Ruminants<br />

Animal Health and Welfare Group, Livestock Technology Branch<br />

Ontario Ministry of Agriculture, Food and Rural Affairs<br />

Wellington Place, R. R. # 1, Fergus, Ontario N1M 2W3<br />

Tel.: (519) 846-0941, Fax: (519) 846-8101<br />

E-mail: neil.anderson@ontario.ca<br />

Webpage: http://www.omafra.gov.on.ca/english/livestock/dairy/facts/info_tsdimen.htm<br />

Ministry of Agriculture, Food and Rural Affairs Page 8 <strong>Tie</strong> <strong>Stall</strong> <strong>Dimensions</strong><br />

© January 2007

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