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2<br />
Sustainable solutions that won’t cost the earth<br />
AGGREGATE INDUSTRIES believes in continuous improvement and<br />
development but not at the cost of the overuse of scarce natural<br />
resources or inefficient production processes.<br />
Our businesses...<br />
take a responsible approach to the consumption of resources, the<br />
management and minimisation of our waste and the impacts our operations<br />
have on the <strong>com</strong>munities within which we operate. We are also mindful of<br />
the increasing customer requirement to describe the environmental<br />
performance of our products and services.<br />
With this in mind...<br />
we have developed a dedicated symbol to highlight<br />
those products that have especially strong sustainability<br />
credentials.<br />
The icon and strapline has been created to...<br />
embody the principles of innovation, sustainability and regeneration, and has<br />
been assigned to those sector products and services that conform to<br />
sustainability criteria, ranging from the use of recycled materials to systems for<br />
sustainable drainage.
AGGREGATE INDUSTRIES BUSINESSES<br />
Overview<br />
As an indication of our <strong>com</strong>mitment to minimising<br />
impacts we have through the agreement of a<br />
target of net reduction, begun a process of<br />
reducing our emissions of carbon dioxide,<br />
working towards a target reduction of 12.5% per<br />
tonne of production, by the end of 2010.<br />
The acceptability of our products in use, and the<br />
desire to provide a better living environment for<br />
local <strong>com</strong>munities and their future generations,<br />
are important issues for our business. As a<br />
demonstration of this, Aggregate Industries<br />
sponsors the Civic Trust Sustainability Award,<br />
which recognises and rewards excellence in<br />
sustainable landscape design. In addition, our<br />
Charcon business has given its name to the Civic<br />
Trust Hard Landscaping award, which encourages<br />
submissions from large or small schemes that<br />
exhibit imaginative and varied use of hard<br />
CONTENTS<br />
Sustainable solutions that won’t cost the earth<br />
HARD LANDSCAPING 4-5<br />
SUSTAINABLE DRAINAGE 6-7<br />
AGGREGATES 8-11<br />
READY-MIXED CONCRETE 12-13<br />
STRUCTURAL WALLING 14-15<br />
DOMESTIC PRODUCTS 16-17<br />
ASPHALT 18-23<br />
COMPLEMENTARY SERVICES 24<br />
AGGREGATE INDUSTRIES OVERVIEW 25<br />
OTHER PRODUCTS AND SERVICES Inserts<br />
Dr Miles Watkins, Director of Group Environmental and Corporate Social Responsibility, highlights how Aggregate Industries provides a high<br />
quality service, delivers best value, and is <strong>com</strong>mitted to continuous improvement for the benefit of our customers and stakeholders; “At Aggregate<br />
Industries we have made significant inroads into assessing our impacts and improving our own sustainability. Further to our management system<br />
certifications, we have introduced <strong>com</strong>prehensive programmes on biodiversity, carbon management and <strong>com</strong>munity engagement to ensure we<br />
are continuously improving our performance. We now feel that we are in a position to assist our customers to meet their own sustainability needs<br />
by offering a range of products that exhibit considerably enhanced sustainability performance over the standard market place offerings. The<br />
products in this brochure represent only the beginning of what we see as an expanding line of developments, designed to help meet the<br />
requirements of the Code for Sustainable Homes, BREEAM, CEEQUAL, Agenda 21 Principles or whatever the drivers are for each of our customers”.<br />
landscape products to improve a living, leisure or<br />
work environment for its users. Charcon are also<br />
winners of the Contract Journal Construction<br />
Products Manufacturer of the Year Award 2005.<br />
All wholly-owned areas of our business are certified<br />
to the quality and environmental management<br />
system standards ISO 9001 and ISO 14001.<br />
Aggregate Industries received an award in<br />
November 2006 from the British Standards<br />
Institution for being the ‘Most Innovative<br />
Organisation’, as part of the celebrations of 10 years<br />
of IS0 14001. Our national contracting business is<br />
certified to the Occupational Health and Safety<br />
Management standard OHSAS 18001, is accredited<br />
to the Highways Agency (HA) sector schemes 12, 14<br />
and 16 and is a licensed waste carrier.<br />
Aggregate Industries’ Sustainability Report is available to be viewed on<br />
www.aggregate.<strong>com</strong>/sustainability<br />
Bardon Contracting, which is also accredited to<br />
Investors in People, has adopted the European<br />
Quality Model (EFQM) as a standard for working,<br />
under which it undertakes benchmarking and the<br />
<strong>com</strong>munication and implementation of best practice.<br />
Aggregate Industries actively promotes a culture<br />
of health and safety awareness throughout all<br />
levels of <strong>com</strong>pany operations.<br />
In the area of Corporate Social Responsibility, we<br />
support a number of charities, local schools and<br />
amenities and were delighted to have the<br />
opportunity to sponsor the British Paralympic<br />
team during the 2004 Olympics.<br />
3
4 Sustainable solutions that won’t cost the earth 5<br />
HARD LANDSCAPING<br />
Charcon EcoPave<br />
Charcon EcoPave is a flag paving used for the hard landscaping of <strong>com</strong>mercial areas, towns<br />
and cityscapes. This product optimises manufacturing processes and minimises usage of raw<br />
materials through substitution of secondary aggregates, to produce hard landscaping with<br />
excellent sustainability credentials.<br />
SUSTAINABILITY CRITERIA<br />
Contains 67% reclaimed/recycled materials. Copper slag - a by-product from copper smelting.<br />
China clay stent - a by-product of the china clay industry used as an aggregate instead of quarrying<br />
virgin material.<br />
Charcon EcoKerb<br />
EcoKerb <strong>com</strong>plements EcoPave and Appalachian flag paving. Its natural rough-hewn<br />
appearance allows it to blend in especially well with traditional and conservation<br />
environments. EcoKerb products <strong>com</strong>ply with performance levels in European Standard<br />
BS EN 1340.<br />
SUSTAINABILITY CRITERIA<br />
Charcon EcoPave<br />
Contains 67% reclaimed/recycled materials. Copper slag - a by-product from copper smelting.<br />
China clay stent - a by-product of the china clay industry used as an aggregate instead of quarrying<br />
virgin material. Supplied by Supplied by<br />
Call 01335 372222 or visit www.charcon.<strong>com</strong> for more information about Charcon EcoPave and EcoKerb<br />
Charcon EcoPave Block Paving<br />
Charcon EcoPave Block Paving is block paving used for the hard landscaping of <strong>com</strong>mercial<br />
areas, towns and cityscapes. Charcon EcoPave Block Paving provides optimum design<br />
flexibility and strong visual appeal in virtually any location.<br />
SUSTAINABILITY CRITERIA<br />
Contains 67% reclaimed/recycled materials. Copper slag - a by-product from copper smelting.<br />
China clay stent - a by-product of the china clay industry used as an aggregate instead of quarrying<br />
virgin material.<br />
Charcon EcoKerb<br />
Case Study<br />
Moor Street Station, Charcon EcoPave<br />
Built in 1909, the station was to be carefully and sympathetically refurbished in the style of a 1930’s<br />
station, with brickwork, colouring, signage, fixtures and fittings chosen to reflect the era.<br />
Now <strong>com</strong>plete and open to the public, it is operated by Chiltern Railways.<br />
More than 500 platform copings and almost 3,000m2 of 750x600x50mm EcoPave, both in a black<br />
fleck textured finish, were supplied to Hill Street Construction for installation on the three platforms<br />
of the old station and their approaches.<br />
Charcon’s EcoPave flag paving in addition to platform copings from Charcon’s specialist division, have<br />
been used to finish off the refurbished station to help restore it to its former glory.<br />
Call 01335 372222 or visit www.charcon.<strong>com</strong> for more information about Charcon EcoPave Block Paving
6<br />
SUSTAINABLE DRAINAGE<br />
Charcon Commercial SuDS<br />
Aggregate Industries have <strong>com</strong>bined a number of its product technologies to offer a wide<br />
range of sustainable drainage systems, which can be tailored to suit the specific<br />
requirements of a particular project.<br />
The innovative high strength sub-base replacement system, Charcon Permavoid, forms the<br />
basis of some of Aggregate Industries’ range of SuDS solutions. Charcon Permavoid<br />
<strong>com</strong>bines with a range of surfacing options, including Charcon Infilta block paving and Bardon<br />
DrainAsphalt. Charcon Permavoid also provides an effective drainage solution when<br />
<strong>com</strong>bined with Charcon Permakerb.<br />
As an alternative, each of the surfacing options supplied by Aggregate Industries can also<br />
be used in conjunction with a granular sub-base.<br />
SUSTAINABILITY CRITERIA<br />
Case Study<br />
Salford Sports Village, Charcon Permavoid and Permachannel<br />
In order to provide ‘a sporting opportunity for all’, the car park and roof drainage system at the new<br />
Salford Sports Village had to be able to withstand the full force of the British weather. In keeping with<br />
Salford City Council’s sustainable development policy, a Charcon Sustainable Drainage System (SuDS)<br />
was chosen to meet the project criteria.<br />
The Charcon solution provided <strong>com</strong>prised: a Permavoid TM cellular interlocking box structure;<br />
a geotextile fleece to protect against ingress of silts, and Charcon Permachannel TM to provide petrol<br />
interception/oil separation. Very little excavation was required to install the system.<br />
Charcon Infilta Block Paving in a<br />
SuDS System<br />
The SuDS system range manages the environmental impact of stormwater run-off. Charcon<br />
Permavoid is manufactured from recycled materials. The system is designed to filter out pollutants<br />
by means of a geotextile and to conserve water at times of low rainfall.<br />
Call 01335 372222 or visit www.charcon.<strong>com</strong> for more information about Charcon Commercial SuDS<br />
Bardon Impermeable<br />
Asphalt with Permakerb<br />
Supplied by<br />
Bardon DrainAsphalt<br />
Charcon Permavoid<br />
Supplied by<br />
Bardon DrainAsphalt<br />
Sustainable solutions that won’t cost the earth<br />
Bardon DrainAsphalt is a range of purpose designed open-graded asphalt mixtures. The<br />
aggregate structures are bound with an elastomeric polymer modified binder to form a<br />
matrix with interconnecting voids through which water can pass.<br />
SUSTAINABILITY CRITERIA<br />
When used as a <strong>com</strong>ponent in a Sustainable Drainage System the porosity of this material<br />
enables surface water drainage either into attenuating underlying reservoirs or by infiltration<br />
through a permeable pavement structure. The system provides source control management of<br />
rainwater run-off.<br />
Bardon PlayAble sport surfacing on DrainAsphalt<br />
with Charcon Permavoid<br />
Call 0845 600 0860 or visit www.bardon-aggregates.<strong>com</strong> for more information about Bardon DrainAsphalt<br />
7
8 Sustainable solutions that won’t cost the earth 9<br />
AGGREGATES<br />
Enviroaggs Secondary<br />
Enviroaggs Secondary is a full range of construction aggregates (including concreting<br />
aggregates), fills, hardcores and sands, produced from mineral waste generated from the<br />
extraction of China Clay in Cornwall. Asphalt products can be produced using a proportion<br />
of these aggregates.<br />
SUSTAINABILITY CRITERIA<br />
Bardon Aggregates currently re-processes in excess of 1.5 million tonnes of China Clay waste<br />
annually, which would otherwise be sent to tips. This represents about 7.5% of the overall tipping<br />
carried out by clay producers.<br />
Case Study<br />
A30, Goss Moor, Enviroaggs Secondary<br />
Bardon Aggregates, Bardon Contracting and Needham & Cullen were involved in the largest<br />
construction project of its kind in the South West, to construct a new by-pass on the A30 at Goss Moor<br />
near Indian Queens in Cornwall. Working in association with main contractor, Alfred McAlpine, this<br />
unique project is the first ever major national network highway road built using almost entirely<br />
secondary aggregates. Figures suggest that in excess of 90% of the imported materials were secondary<br />
aggregates derived from the waste generated by the China Clay industry. The China Clay industry<br />
generates waste at a high ratio to finished product, usually around the 9 tonnes of waste to 1 tonne<br />
of finished clay product. Currently some 20 million tonnes of waste is generated per annum.<br />
This particular method was very successful and has reduced wastage considerably.<br />
Call 0845 600 0860 or visit www.bardon-aggregates.<strong>com</strong> for more information about Enviroaggs Secondary<br />
Bardon Enviroaggs Secondary Enviroaggs Crushed Concrete<br />
Supplied by Supplied by<br />
Enviroaggs Crushed Concrete<br />
A Type 1 sub-base produced from crushed concrete and utilities arisings, which is fully <strong>com</strong>pliant<br />
with Clause 803 of the Highways Agency specification.<br />
SUSTAINABILITY CRITERIA<br />
100% recycled material, otherwise destined for landfill, which preserves primary rock reserves.<br />
Call 0845 600 0860 or visit www.bardon-aggregates.<strong>com</strong> for more information about Enviroaggs Crushed Concrete
10 Sustainable solutions that won’t cost the earth 11<br />
AGGREGATES<br />
Garside Glass Sand<br />
Garside Sands is working towards a sustainable future through the development of ‘Glass Sand’<br />
a sustainable alternative and <strong>com</strong>plementary addition to its portfolio of silica sand products.<br />
The glass sand produced for Garside Sands is made from post-consumer bottle waste of all<br />
colours and is processed by implosion rather than crushing. A number of grades can be<br />
produced, from ultra-fine to coarse, each lending itself to a number of applications either<br />
used alone or blended with sand. Depending on performance or aesthetic requirements the<br />
proportion of the sand and glass in the blend can be varied. Waste and Resources Action<br />
Programme (WRAP) has undertaken a number of studies, with encouraging results, into<br />
various applications of glass sand as alternative to silica sand.<br />
It is hoped that glass sand may provide a sustainable filter media for water filtration and<br />
other industrial and decorative applications where silica sand is currently used.<br />
SUSTAINABILITY CRITERIA<br />
Glass Sand has been assigned the sustainability icon as it uses a potential waste material. Made from<br />
recycled bottle glass, the product will provide an alternative to virgin material.<br />
Case Study<br />
West Kent Golf Club, Sustainable Glass Sand blend for bunkers<br />
In response to a need for a more stable bunker sand at West Kent Golf Club, Garside Sands developed<br />
a sustainable solution of a sand blend containing 20% recycled Glass Sand. From a performance point<br />
of view, Glass Sand can be used as a replacement to the traditional natural bunker sand.<br />
The Glass Sand is produced from the surplus of recycled bottle glass in the UK as a result of the volume<br />
of wine imports, and provides similar characteristics to natural silica sand. As well as offering a more<br />
sustainable product, the addition of the Glass Sand to the bunker sand blend maintains a more even<br />
distribution in steep sided bunkers as at West Kent Golf Club. It also results in less ‘plugging’ and offers<br />
greater stability underfoot, giving members a safer, and more sustainable, playing environment.<br />
Call 01525 237911 or visit www.garside-sands.<strong>com</strong> for more information about Garside Glass Sand<br />
Supplied by<br />
Supplied by<br />
Enviroaggs Secondary Bagged<br />
A range of six products: China Clay secondary (reclaimed) aggregate, building sand, slate<br />
waste and pre-cast concrete waste. Packaging is 100% recycled waste plastic.<br />
SUSTAINABILITY CRITERIA<br />
All products <strong>com</strong>prise 100% reclaimed material that is locally sourced and would otherwise be<br />
disposed of as waste.<br />
Enviroaggs Secondary Blend<br />
A blend of 40mm graded and locally sourced secondary aggregate and sharp sand for use<br />
as a sub-base material under pathways and driveways.<br />
SUSTAINABILITY CRITERIA<br />
Locally sourced secondary aggregate material, which preserves virgin aggregate supplies.<br />
Call 01530 510066 or visit www.aggregate.<strong>com</strong> for more information about Enviroaggs Secondary Bagged and Secondary Sand Blend
12<br />
READY-MIXED CONCRETE<br />
London Claycrete<br />
The greater use of secondary aggregates reduces the demand for primary aggregates.<br />
London Concrete is currently producing Claycrete, which uses secondary aggregate to<br />
replace the coarse aggregate in the product - representing 55% of the total aggregate in the<br />
concrete. The recycled content in elements such as pile caps represents typical values of 70%.<br />
The concrete supplied with an addition of 40% PFA as a cement replacement provides an<br />
overall reduction in CO 2 emissions in the order of 70 kg/m 3 and still meets the required<br />
durability standards.<br />
SUSTAINABILITY CRITERIA<br />
Cornish secondary granite aggregate is supplied by Bardon Aggregates from St. Austell in<br />
Cornwall. The aggregate is derived from the waste stream from the production of<br />
Metakaolin/China Clay process. Once the Metakaolin has been extracted, the remaining hard<br />
material is not processed but discarded as waste. The material is now taken and crushed to meet<br />
the requirements for concrete aggregates.<br />
Call 020 8380 7300 or visit www.london-concrete.<strong>com</strong> for more information about London Claycrete<br />
Supplied by Supplied by<br />
Ash Solutions<br />
SUSTAINABILITY CRITERIA<br />
Sustainable solutions that won’t cost the earth<br />
Ash Solutions Ltd (ASL) was formed in 2004 and is based in Ulceby, North Lincolnshire.<br />
ASL became a subsidiary of Paragon Materials Ltd part of Aggregate Industries UK Ltd in<br />
June 2006.<br />
Ash Solutions Ltd is an alternative supplier of quality ash products in the UK. In particular, ASL<br />
supplies BSI quality assured EN450N specification material to the ready-mix concrete and<br />
concrete products markets.<br />
Ash is a by-product of coal fired power station generation and is used in cementitious<br />
products as a replacement and/or filler.<br />
Ash Solutions Ltd takes a by-product from the electricity generating sector for supply to the<br />
concrete industries thereby reducing the clinker factor (cement) in concrete production as well as<br />
diverting materials from landfill. Using Ash as a cement replacement or filler results in significant<br />
CO 2 savings.<br />
Call 01634 890744 or visit www.paragon-materials.<strong>com</strong> for more information about Ash Solutions<br />
13
14 Sustainable solutions that won’t cost the earth 15<br />
STRUCTURAL WALLING<br />
Masterblock Enviroblock<br />
Enviroblocks are sustainable aggregate building blocks certified by the BRE with an A rated<br />
environmental profile. The product range consists of 100mm widths in Dense 7N Solid and<br />
Lightweight Aggregate 3.5N Solid and the range is being expanded to include special paint<br />
finish and high strength variants.<br />
SUSTAINABILITY CRITERIA<br />
Contains 100% recycled aggregate or 100% China Clay secondary aggregate.<br />
Case Study<br />
Housing Corporation and Housing Association, Masterblock Enviroblock<br />
The specification for this project required an external leaf to timber frame houses to be ‘aerated’ or certified<br />
through the ‘BRE Environmental profile scheme’. After some discussion with project consultants the architects,<br />
JJ Jones and Sons, decided that producers of ‘aerated’ blocks were located many miles from Cornwall and<br />
therefore the delivery of blocks would offset any environmental gain in using their product. ‘Enviroblock’ were<br />
the only product that could respond to all aspects of the brief including having a local outlet.<br />
Feedback from those who worked on site was very positive as the blocks are the same size and similar to use<br />
to traditional concrete blocks, so therefore eliminating any confusion with new building methods.<br />
The architects were very pleased with the finished project and would not hesitate to use ‘Enviroblock’ again.<br />
The product allowed the Housing Corporation and Housing Association to achieve a pass with the Ecohomes<br />
Environmental Assessment Scheme.<br />
Call 01285 646800 or visit www.masterblock.co.uk for more information about Masterblock Enviroblock<br />
Supplied by Supplied by<br />
Fyfestone Enviromasonry<br />
Enviromasonry is a sustainable architectural masonry which has been certified by the Building<br />
Research Establishment (BRE) with an A rated environmental profile. Enviromasonry is<br />
available in six colours and four finishes, Fairfaced/Split and Textured/Polished in sizes<br />
440x215x100mm for the solid and 440x215x140mm for the cellular range. Enviromasonry<br />
provides a <strong>com</strong>plete range of sustainable products to help the specifier to achieve the highest<br />
rating in sustainable construction.<br />
SUSTAINABILITY CRITERIA<br />
Contains china clay stent and GGBS cement replacement minimising OPC.<br />
Case Study<br />
Clubhouse, Deeside Golf Club, Aberdeen, Fyfestone Enviromasonry<br />
The architect’s brief was to use an attractive masonry wall unit which met the aesthetic, structural and<br />
environmental needs of this type of application. Environmasonry was an external cavity wall solution<br />
which achieves an ‘A’ rating in the Building Research Establishment’s “Green Guide to Specification”.<br />
The resulting building proves that exceptional aesthetic appearance and excellent environmental<br />
credentials can and do go hand in hand.<br />
Call 01285 646900 or visit www.fyfestone.<strong>com</strong> for more information about Fyfestone Enviromasonry
16<br />
Bradstone Old Town Conservation Paving<br />
DOMESTIC PRODUCTS<br />
Bradstone Old Town Conservation Paving Bradstone Old Town Chelsea Cobble<br />
The Bradstone Old Town Conservation range of paving, which is available in three sizes, has<br />
eco-friendly credentials to help conserve the environment. Each paving slab contains up to<br />
85% recycled and reclaimed aggregates.<br />
The brindled grey-brown paving stones have the seasoned appearance of ageless natural<br />
stone with random subtle tooled surface profiles. The random colour mix adds to its<br />
authenticity. The product has fettled edges to allow the use of the paving as step treads or<br />
as pier caps.<br />
SUSTAINABILITY CRITERIA<br />
Old Town Conservation Paving <strong>com</strong>prises 85% recycled material, 45% of which is recycled crushed<br />
slabs and the remaining 40% china clay waste.<br />
Call 01335 372222 or visit www.bradstone.<strong>com</strong> for more information about Bradstone Old Town Conservation Paving<br />
Supplied by<br />
Supplied by<br />
Sustainable solutions that won’t cost the earth<br />
The Old Town Chelsea Cobble innovative design containing up to 85% recycled and<br />
reclaimed aggregates, was inspired by the Gold Medal winning Bradstone garden at the<br />
2006 Chelsea Flower Show. It also won the Best New Hard Landscaping Product at the<br />
Garden Industry Manufacturers Awards 2006.<br />
Old Town Chelsea Cobble features over 20 different sizes of cobble arranged in 450x450mm<br />
random edged paving to provide a <strong>com</strong>pletely random effect with hidden joints. It is<br />
available in two shades - Grey-Green and Weathered Limestone.<br />
SUSTAINABILITY CRITERIA<br />
Contains up to 85% recycled and reclaimed aggregates, thus reducing waste which would<br />
otherwise go to landfill and the use of virgin raw materials.<br />
Call 01335 372222 or visit www.bradstone.<strong>com</strong> for more information about Bradstone Old Town Chelsea Cobble<br />
17<br />
Bradstone Old Town Chelsea Cobble<br />
Case Study<br />
Chelsea Flower Show, London, Bradstone Old Town Chelsea Cobble<br />
Bradstone’s Old Town Chelsea Cobble paving was inspired by and developed following Bradstone’s<br />
gold medal winning garden at the 2006 Chelsea Flower Show. Taking its inspiration form the volcanic<br />
rock formations found in Lanzarote, each paving slab carries an Old Town Profile and resembles<br />
individual cobbles. The product was specially developed to contain recycled content to <strong>com</strong>plement<br />
the sustainable Rainwater Harvesting System also featured on the garden. The Rainwater Harvesting<br />
System operates by collecting rainwater, filtering out debris through Bradstone’s specialist patio,<br />
aggregates and Geofilter, then storing it in a holding tank for a variety of non-drinkable applications.
18<br />
ASPHALT<br />
Bardon Superflex<br />
Bardon Superflex is a superior sustainable binder course asphalt material developed to<br />
extend the performance gap found in existing generic products.<br />
The asphalt mixture is highly engineered using advanced polymer binder technology to<br />
provide long-term engineering best value for new construction or for the maintenance of<br />
existing pavements.<br />
SUSTAINABILITY CRITERIA<br />
Reduced mixing temperature by up to 30ºC degrees resulting in less consumption of fossil fuels in<br />
the production process and subsequently lower CO 2 emissions, while reducing exposure to bitumen<br />
fumes for operatives. It also increases lifespan of product in <strong>com</strong>parison with conventional surfaces<br />
resulting in less long term requirements for primary aggregates production and transportation of<br />
product and disposal waste asphalt.<br />
Case Study<br />
Chapel Ash, Bardon Superflex<br />
Chapel Ash, in Wolverhampton, is a major <strong>com</strong>muter road into Wolverhampton from the South West.<br />
Wolverhampton Council had noticed cracking of the surfacing during their routine inspections and<br />
sought advice on the best materials to use for repairs. Bardon Superflex has provided this area with<br />
a high degree of flexibility <strong>com</strong>bined with significantly enhanced fatigue life, whilst retaining a high<br />
level of resistance to permanent deformation. It also offers a much quieter surface, dramatically<br />
reducing road noise at night, which is less intrusive on both the environment and the residents’<br />
everyday lives.<br />
Call 0845 600 0860 or visit www.bardon-aggregates.<strong>com</strong> for more information about Bardon Superflex<br />
Bardon Superflex Bardon Superstructure<br />
Supplied by Supplied by<br />
Bardon Superstructure<br />
Bardon Superbase<br />
Sustainable solutions that won’t cost the earth<br />
Superstructure is a modified road base designed to bear the load from the demands of<br />
modern traffic levels. It can either be laid thinly for short-run cost benefits or at normal road<br />
base thickness for enhanced whole life costs.<br />
SUSTAINABILITY CRITERIA<br />
Bardon Superstructure uses advanced polymer technology to provide best resistance to fatigue and<br />
deformation, increased durability and reduced consumption of primary aggregate.<br />
Bardon Superbase is a new generation base and binder course asphalt designed to offer high<br />
levels of resistance to permanent deformation in a mixture that can be produced and laid to<br />
give a low risk of segregation.<br />
SUSTAINABILITY CRITERIA<br />
Bardon Superbase provides increased durability and best performance against fatigue and<br />
deformation, reducing the requirement for repairs using primary aggregate.<br />
Case Study<br />
A1 Darrington to Dishforth, Yorkshire, Bardon Superbase and Hitex<br />
The A1 through Yorkshire forms part of a strategic link in the national network between Scotland, the<br />
north-east and the south of England. The challenge was to provide a binder course asphalt material that<br />
could support very high volumes of traffic without undue deformation. The laid material had to be<br />
constructed so that it was impermeable and provided protection to the lower bound materials. Modern<br />
thin surfacings are now the surface material of choice because of their user benefits, such as low noise<br />
and low spray. These materials can be regarded as semi-permeable and therefore the impermeability of<br />
the binder course layer is today of greater importance. Bardon Superbase14 was laid as the binder course<br />
layer, 50mm thick on top of a 28mm DBM50 base, with Bardon Hitex as the surface material. The overall<br />
pavement was designed as a flexible <strong>com</strong>posite and used cement bound material in the lower base layers.<br />
Call 0845 600 0860 or visit www.bardon-aggregates.<strong>com</strong> for more information about Bardon Superstructure and Superbase<br />
19
20<br />
ASPHALT<br />
Bardon ASHphalt<br />
Bardon ASHphalt is a patent awarded asphalt material that guarantees a minimum content<br />
level of at least 15% of municipal incinerator ash but typically, used in <strong>com</strong>bination with other<br />
secondary or recycled aggregates, uses levels of up to 20% or more. The product can be<br />
formulated to meet most British Standard requirements or design asphalt base and binder<br />
course mixtures.<br />
SUSTAINABILITY CRITERIA<br />
Uses locally available secondary aggregates to reduce reliance on primary aggregate sources and<br />
reduces impact on land fill.<br />
Case Study<br />
A316 at Twickenham in West London, Bardon ASHphalt<br />
The A316 at Twickenham in West London was chosen as a site for trialling Transport for London’s (TfL’s)<br />
Business Procurement Efficiency Programme (BPEP). The BPEP initiative aims to maximise immediate<br />
and ongoing cost savings in road works through the appropriate use of recycled materials to support<br />
the Mayor’s Green Procurement Code.<br />
100mm of existing surfacing was planed off and the area resurfaced with a proprietary 35mm thin<br />
wearing course and 65mm HDBM base course with recycled aggregate. This was laid in the same way<br />
as conventional HDBM. The HDBM mix contained 35% RAP, 10% glass, 10% IBA (total 55% recycled<br />
content), with the remaining aggregate sourced from Bardon Hill Quarry.<br />
Bardon ASHphalt<br />
Call 0845 600 0860 or visit www.bardon-aggregates.<strong>com</strong> for more information about Bardon ASHphalt<br />
Supplied by<br />
Supplied by<br />
Bardon Forpave Plus<br />
Sustainable solutions that won’t cost the earth<br />
Bardon Forpave Plus counters the problems associated with fuel and oil spillages in bus<br />
stations, taxi ranks, docks etc. Polymer technology provides improved fuel oil resistance<br />
when <strong>com</strong>pared to conventional asphalts and macadams, resisting deformation and crack<br />
propagation, making it ideal for heavy vehicle movement situations. The enhanced<br />
formulation improves fuel oil resistance and provides enhanced workability at higher<br />
temperatures as well as a stiffer product after cooling.<br />
SUSTAINABILITY CRITERIA<br />
Reduced mixing temperature by up to 30ºC resulting in less consumption of fossil fuels in the<br />
production process and subsequently lower CO 2 emissions, reduced exposure to bitumen fumes for<br />
operatives, and increased product life in <strong>com</strong>parison with conventional surfaces. This reduces the long<br />
term requirements for primary aggregate use, transportation of product and disposal of waste asphalt.<br />
Call 0845 600 0860 or visit www.bardon-aggregates.<strong>com</strong> for more information about Bardon Forpave Plus<br />
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Bardon Forpave Plus
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Bardon Leisuretex Plus<br />
ASPHALT<br />
Bardon Leisuretex Plus<br />
Bardon Leisuretex Plus is a free-draining, durable play surfacing, designed to satisfy the<br />
exacting performance requirements of multi-use games areas (MUGAS). Leisuretex <strong>com</strong>plies<br />
with the Lawn Tennis Association specification for tennis court use. This surface course is<br />
designed to withstand the forces and wear rates experienced from activities such as hard<br />
court hockey. The durable surface allows play to resume within 20 minutes of heavy rainfall.<br />
Bardon Leisuretex Plus provides additional application and performance benefits - improved<br />
workability at mix temperatures and improved durability after cooling.<br />
SUSTAINABILITY CRITERIA<br />
Reduced mixing temperature by up to 30ºC resulting in less consumption of fossil fuels in the<br />
production process and subsequently lower CO 2 emissions, reduced exposure to bitumen fumes for<br />
operatives, increased lifespan of product in <strong>com</strong>parison with conventional surfaces resulting in less<br />
long term requirement for primary aggregate production, transportation of product and disposal of<br />
waste asphalt.<br />
Case Study<br />
Wimbledon High School, Mansell Road, Wimbledon, Bardon Leisuretex Plus<br />
The objective was to create an updated playing area for a prestigious private school, with a proud<br />
sporting history. The client decided to use Leisuretex Plus because the site involved a play area that was<br />
to be used unpainted and would be likely to get considerable use. The client thought the risk posed<br />
by the material softening in the summer and any subsequent damage issues could be reduced by using<br />
an alternative material.<br />
Bardon Leisuretex Plus is produced using an additive which in addition to enhancing the performance of<br />
the material, allows a lower mixing temperature resulting in lower fuel usage and reduced CO 2 emissions.<br />
Call 0845 600 0860 or visit www.bardon-aggregates.<strong>com</strong> for more information about Bardon Leisuretex Plus<br />
Supplied by Supplied by<br />
Bardon Prodrive Plus<br />
Sustainable solutions that won’t cost the earth<br />
Bardon Prodrive has been specifically designed for surfacing estate roads and driveways<br />
where tight turning circles might otherwise cause rutting and scuffing.<br />
SUSTAINABILITY CRITERIA<br />
Bardon Prodrive Plus<br />
Reduced mixing temperature by up to 30ºC resulting in less consumption of fossil fuels in the<br />
production process and subsequently lower CO 2 emissions, reduced exposure to bitumen fumes for<br />
operatives, increased lifespan of product in <strong>com</strong>parison with conventional surfaces resulting in less<br />
long term requirement for primary aggregate production, transportation of product and disposal of<br />
waste asphalt.<br />
Case Study<br />
Private residence, near Maidstone. Kent, Bardon Prodrive<br />
The challenge was to create a driveway for a large private dwelling in a rural setting, that would both<br />
be tough enough to resist the effects of power steering and would not detract from the idyllic country<br />
setting. The customer, O’Rourke Construction, chose Prodrive Plus because the nature of the site<br />
demanded a tough and resilient surface course that would withstand power steering in tight turning<br />
circles. Prodrive Plus was laid in a 25mm thickness, on top of 0/20 DBM binder course, laid approximately<br />
70mm thick. This in turn was laid, in some areas, on top of a <strong>com</strong>pacted hardcore of brick and concrete,<br />
with Type 1 put down to maintain levels and make it suitable for laying the binder course.<br />
Call 0845 600 0860 or visit www.bardon-aggregates.<strong>com</strong> for more information about Bardon Prodrive Plus<br />
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COMPLEMENTARY SERVICES<br />
Bardon Contracting<br />
Bardon Contracting <strong>com</strong>plements the Group’s construction materials portfolio of businesses<br />
through its involvement in surfacing and civil contracting works.<br />
The <strong>com</strong>pany is involved with the construction and maintenance of roads and related<br />
infrastructure and has secured several long-term contracts for the Highways Agency,<br />
involving some 40% of the nation’s strategic road network.<br />
Bardon Contracting’s key objectives are to produce quality work which is right first time and<br />
to its clients’ satisfaction. The business aims to be safe in its working practices as well as<br />
environmentally responsible, and has third-party accreditations of its Integrated<br />
Management System (IMS) incorporating ISO 9001, 14001 and OHSAS 18001.<br />
Call 0115 964 6500 or visit www.bardon-contracting.<strong>com</strong> for more information about Bardon Contracting<br />
Supplied by<br />
AGGREGATE INDUSTRIES OVERVIEW<br />
National bagged<br />
aggregates supplier to<br />
the building and<br />
construction industry.<br />
Precast concrete and<br />
natural stone<br />
products for garden<br />
landscaping and<br />
house building.<br />
Subsidiary ready-mixed<br />
concrete service &<br />
supplier of Greater<br />
London region.<br />
Crushed rock, sand and<br />
gravel, secondary and<br />
recycled aggregates<br />
and asphalt products.<br />
Precast concrete and<br />
natural stone products<br />
for <strong>com</strong>mercial<br />
hard landscaping<br />
incorporating Charcon<br />
Specialist Products<br />
Precast concrete blocks<br />
for housing and<br />
<strong>com</strong>mercial markets.<br />
Sustainable solutions that won’t cost the earth<br />
National contracting<br />
business for all types<br />
of pavement surfacing<br />
and construction.<br />
Architectural masonry<br />
for housing and<br />
<strong>com</strong>mercial markets.<br />
Importation, storage<br />
and distribution of<br />
cement and cementitious<br />
products.<br />
National ready-mixed<br />
concrete service for the<br />
construction industry.<br />
High grade silica sands<br />
for water filtration,<br />
sports and industrial<br />
applications.<br />
Suppliers of asphalt<br />
products, incorporating<br />
secondary and recycled<br />
aggregates, and the<br />
Foamix range of cold<br />
mixed asphalt<br />
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26<br />
PRODUCTS AND SERVICES LOCATOR<br />
INFRASTRUCTURE Products<br />
Ash Solutions 13<br />
ASHphalt 20<br />
Claycrete 12<br />
Enviroaggs Secondary 8<br />
Enviroaggs Crushed Concrete 9<br />
Forpave Plus 21<br />
Superbase 19<br />
Superflex 18<br />
Superstructure 19<br />
COMMERCIAL & INDUSTRIAL Products<br />
Commercial SuDs 6<br />
EcoKerb 4<br />
EcoPave 4<br />
EcoPave Block Paving 5<br />
SPORTS & LEISURE Products<br />
DrainAsphalt 7<br />
Glass Sand 10<br />
Leisuretex Plus 22<br />
RESIDENTIAL & COMMERCIAL BUILDING Products<br />
Enviroaggs Secondary Bagged 11<br />
Enviroaggs Secondary Sand Blend 11<br />
Enviroblock 14<br />
Enviromasonry 15<br />
Old Town Chelsea Cobble 17<br />
Old Town Conservation Paving 16<br />
Prodrive Plus 23<br />
COMPLEMENTARY SERVICES<br />
Contracting 7, 18, 19, 24
Sustainable solutions that won’t cost the earth
If you would like to discuss projects relating to<br />
sustainable solutions or are seeking advice on construction issues,<br />
please email: sustainable@aggregate.<strong>com</strong> or telephone 01530 512294<br />
Aggregate Industries UK Ltd<br />
Bardon Hill, Coalville, Leicestershire LE67 1TL<br />
LRQ0772418<br />
Printed using vegetable base inks on 100% recycled chlorine free paper to ISO 9001. An AGGREGATE INDUSTRIES <strong>com</strong>pany