PV7005 PV7010 TN6010 - Kyocera

1
MEGACOAT Cermet
New MEGACOAT PVD technology
• MEGACOAT produces excellent wear resistance and heat resistance
• Achieves beautiful finished surfaces with high temperature
stability plus surface smoothness
Wear resistant and heat resistant
MEGACOAT
• Nitride solid solution of high melting
point metal
• High hardness and oxidation resistant
• Superior surface roughness
• Superior crater wear resistance
MEGACOAT CERMET for steel machining
PV7010
Feature
Surface reforming Cermet
• Surface structure has high hardness and high wear resistance and
inner structure has high toughness and high fracture resistance.
Inner structure
Nose Wear(mm)
0.20
0.15
0.10
0.05
Hardness
4000
3500
3000
2500
2000
1500
400 600 800 1000 1200
Competitor A
0.00
0 30 80 90120 150
Cuttig Time(min)
cutting conditions
SCM435, Vc=250m/min, ap=1.0mm,
f=0.20mm/rev, WET, CNMG120408
Oxidation temperature
• Achieves long tool life and stable machining with two new technologies, MEGACOAT plus
special surface reforming Cermet
Inner side of cermet Surface of cermet
[High toughness cermet]
Resistant to chipping and
thermal shock
wear resistance
PV7010
fracture resistance
Surface structure
[High hardness cermet]
High wear resistance
PV7020
TiN
Comparison of wear Resistance
PV7010
MEGACOAT
TiAIN
Comparison of fracture resistance
PV7010
Competitor B
Competitor C
PV7010
Competitor A
0 500 1000 1500 2000
hits
cutting conditions
S45C, Vc=250m/min, ap=1.5mm, f=0.20mm/rev, DRY, CNMG120408

Nose Wear(mm)
MEGACOAT CERMET for cast iron machining
PV7005
Feature
0.20
0.15
0.10
0.05
0.00
0 5 10 15
Cuttig Time(min)
cutting conditions
FCD450, Vc=250m/min, ap=1.0mm,
f=0.20mm/rev, WET, TNGA160408
PV7005
Competitor F
Workpiece
material
Carbon Steel
Alloy Steel
• Improved wear resistance for cast iron machining through
the use of MEGACOAT
• Controls deterioration of the cutting edge due to progressive
crater wear, enabling stable machining
• The substrate is a special TiC-TiN Cermet exclusively for cast
iron machining
Comparison of wear Resistance (FCD450)
Insert Grade (Vc:m/min)
PV7010
200-250-300
150-200-250
PV7005
0.15
Competitor D Competitor F
PV7005
Comparison of fracture resistance
0.05 0.10 0.15 0.20
f (mm/rev)
0.25 0.30 0.35
CERMET for steel machining
TN6010
Competitor D
• Special surface reforming cermet with high wear
resistance and anti chipping
• Cost effective performance non coated cermet
Recommended Cutting Conditions
Workpiece
material
Carbon Steel
Alloy Steel
Nose Wear(mm)
Comparison of wear Resistance (FC250)
0.20
0.10
0.05
0.00
0 10 20
Cuttig Time(min)
30 40
cutting conditions
FC250, Vc=350m/min, ap=1.0mm,
f=0.20mm/rev, WET, CNGA120408
cutting conditions
Vc=100m/min, ap=2.0mm, Dry,
S45C 5mm×4, CNGA120408
* Toughness evaluation performed with S45C
Insert Grade (Vc:m/min)
TN6010
150-200-250
100-150-200
wear resistance
PV7005
Workpiece
material
Gray Cast Iron
TN6010
Nodular Cast Iron
PV7005
fracture resistance
Competitor E
TN6020
Insert Grade (Vc:m/min)
PV7005
300-350-400
150-250-300
2

3
Stock Items
Insert
Handed insert
shows Right-Hand
Finishing With
Wiper Edge
Finishing
Finishing-Medium
Roughing
Low Carbon
Steel Finishing
Description
Dimension (mm)
I.C. Thickness Hole
CNMG 120404WP
12.70 4.76 5.16
120408WP
CNMG 120404WQ
12.70 4.76 5.16
120408WQ
Finishing-Medium
With Wiper Edge
Finishing-Medium
/ Up facing
Medium-Roughing
Low Carbon Steel
Medium Finishing
Without Chipbreaker
CNMG 120402GP
120404GP 12.70 4.76 5.16
120408GP
CNMG 120404HQ
12.70 4.76 5.16
120408HQ
CNMG 120404CQ
12.70 4.76 5.16
120408CQ
CNMG 120404PS
12.70 4.76 5.16
120408PS
CNMG 120404
120408
120412
12.70
12.70
4.76
4.76
5.16
CNMG 120404XP
12.70 4.76 5.16
120408XP
CNMG 120404XQ
12.70 4.76 5.16
120408XQ
CNGA 120404
120408
5.16
DNMG 150402GP
12.70 4.76
150404GP
DNMG 150602GP
5.16
150604GP 12.70 6.35 5.16
Finishing
150608GP
DNMG 150404HQ
12.70 4.76
150408HQ
DNMG 150604HQ
5.16
150608HQ 12.70 6.35 5.16
Finishing-Medium 150612HQ
DNMG 150408CQ 12.70 4.76 5.16
Finishing-Medium
⁄ Up facing
DNMG 150604CQ 12.70 6.35 5.16
Corner Relief
-R (r ) Angle
0.4
0.8
0.4
0.8
0.2
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.8
1.2
0.4
0.8
0.4
0.8
0.4
0.8
0.2
0.4
0.2
0.4
0.8
0.4
0.8
0.4
0.8
1.2
0.8
0.4
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Stock Grades
PVD Cermet Cermet
PV7005
•
•
PV7010
•
•
•
•
•
•
•
•
•
•
•
TN6010
•
•
•
•
•
•
•
Insert
Medium cutting
Medium-Roughing
Medium-Roughing
Roughing
Without Chipbreaker
Description
Handed insert
shows Right-Hand
DNMG 150404PS
150408PS
DNMG 150604PS
150608PS
Medium-Roughing 150612PS
Roughing
Low Carbon
Steel Finishing
Low Carbon Steel
Medium Finishing
Finishing-Medium
Low Carbon
Steel Finishing
Low Carbon Steel
Medium Finishing
DNMG 150408
DNMG 150608
Dimension (mm)
I.C. Thickness Hole
12.70
12.70
12.70
12.70
12.70
4.76
6.35
4.76
6.35
4.76
5.16
5.16
5.16
5.16
DNMG 150404XP
150408XP
12.70 4.76 5.16
DNMG 150604XP
150608XP
12.70 6.35 5.16
DNMG 150404XQ
150408XQ
12.70 4.76 5.16
DNMG 150604XQ
150608XQ
12.70 6.35 5.16
DNGG
150404 R /L
150408 R /L
RNMG 090300
RNMG 120400
5.16
9.525 3.18 3.81
12.70 4.76 5.16
SNMG 120404HQ
12.70 4.76 5.16
120408HQ
SNMG 120408PS 12.70 4.76 5.16
SNMG 120404
120408
12.70 4.76 5.16
SNMG 120408XP 12.70 4.76 5.16
SNMG 120408XQ 12.70 4.76 5.16
SNGA 120408
12.70 4.76 5.16
SNGG 090304 9.525 3.18 3.81
R /L-B
SNGG 120404
12.70 4.76 5.16
R /L-C
120408 R '-B:Finishing-Medium
'-C:Medium-Roughing
/L-C
Corner Relief
-R (r )
Angle
0.4
0.8
0.4
0.8
1.2
0.8
0.8
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.8
-
-
0.4
0.8
0.8
0.4
0.8
0.8
0.8
0.8
0.4
0.4
0.8
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Stock Grades
PVD Cermet Cermet
PV7005
•
•
•
•
•
•
•
•
•
PV7010
•
•
•
•
•
•
TN6010
•
•
•

Insert
Handed insert
shows Right-Hand
Finishing
Finishing-Medium
Finishing-Medium
Medium-Roughing
Roughing
Low Carbon
Steel Finishing
Low Carbon Steel
Medium Finishing
Without Chipbreaker
Finishing / Surface
Roughness Oriented
Description
Dimension (mm)
I.C. Thickness Hole
TNMG 160402GP
0.2
160404GP 9.525 4.76 3.81 0.4
160408GP
0.8
TNMG 160404HQ
9.525 4.76 3.81
160408HQ
TNMG 160404CQ
9.525 4.76 3.81
160408CQ
9.525 4.76 3.81
9.525 4.76 3.81
TNGG 160402
9.525 4.76 3.81
R /L-B
160404 R /L-B
160408
9.525 4.76 3.81
R /L-C
160412 R /L-C
TNGG 220404
12.70 4.76 5.16
R /L-C
220408 R '-B:Finishing-Medium
'-C:Medium-Roughing
/L-C
Finishing
Finishing-Medium
Corner Relief
-R (r ) Angle
0.4
0.8
0.4
0.8
TNMG 160404PS
0.4
9.525 4.76 3.81
160408PS
0.8
TNMG 160404
160408
0.4
0.8
TNMG 160404XP
0.4
9.525 4.76 3.81
160408XP
0.8
TNMG 160404XQ
0.4
9.525 4.76 3.81
160408XQ
0.8
TNGA 160404
160408
TNGG 160402 R /L-S
160404 9.525 4.76 3.81
R
/L-S
160408 R
/L-S
TNGG 160404 R /L-C
160416 R /L-C
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.4
0.8
1.2
1.6
0.4
0.8
VNMG 160402GP
0.2
160404GP 9.525 4.76 3.81 0.4
160408GP
0.8
VNMG 160404VF 9.525 4.76 3.81
0.4
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Stock Grades
PVD Cermet Cermet
PV7005
•
•
• R
•
PV7010
•
•
•
•
•
•
•
R
•
•
•
TN6010
•
•
•
•
•
•
•
•
Insert
Handed insert
shows Right-Hand
Finishing-Medium
/ Up facing
Description
Dimension (mm)
I.C. Thickness Hole
VNMG 160404HQ
160408HQ
9.525 4.76 3.81
Finishing-Medium
Roughing
Medium cutting
Without Chipbreaker
Finishing With
Wiper Edge
VNMG 160408
VNGG
160402 R
/L
160404 R /L
160408 R /L
VNGA 160404
160408
9.525
9.525
9.525
12.70
12.70
12.70
4.76
4.76
4.76
4.76
4.76
4.76
3.81
3.81
3.81
WNMG 080404WP
12.70 4.76 3.81
080408WP
WNMG 080404WQ
12.70 4.76 3.81
080408WQ
Finishing-Medium
With Wiper Edge
Finishing
Finishing-Medium
Medium-Roughing
Roughing
Low Carbon
Steel Finishing
Low Carbon Steel
Medium Finishing
WNMG 080404GP
12.70 4.76 3.81
080408GP
WNMG 080404HQ
12.70 4.76 3.81
080408HQ
WNMG 080404CQ
12.70 4.76 3.81
080408CQ
WNMG 080404PS
080408PS
WNMG 080408
WNMG 080404XP
080408XP
3.81
3.81
3.81
WNMG 080404XQ
12.70 4.76 3.81
080408XQ
Corner Relief
-R (r )
Angle
0.4
0.8
0.8
0.2
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.8
0.8
0.4
0.8
0.4
0.8
-
-
-
-
-
-
-
-
-
-
-
-
-
Stock Grades
PVD Cermet Cermet
PV7005
•
•
•
PV7010
•
•
•
•
•
•
•
•
•
TN6010
•
R
R
R
•
•
•
•
•
•
• :Standard Stock R:R-hand Only
4

5
Stock Items
Dimension (mm)
I.C. Thickness
Relief
Angle
Hole
Stock Grades
PVD Cermet Cermet
Description
Insert
•
•
•
•
•
•
•
•
•
•
• L
L
L
L
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
6.35
9.525
12.70
6.35
9.525
3.5
4.3
7.94
9.525
7.94
9.525
7.94
9.525
7.94
9.525
9.525
6.35
9.525
6.35
9.525
2.38
3.97
4.76
2.38
3.97
1.4
1.8
2.38
2.38
2.38
3.18
2.38
3.18
2.38
3.18
3.18
2.38
3.97
2.38
3.97
2.8
4.4
5.5
2.8
4.4
1.9
2.3
3.3
4.5
3.5
4.5
3.5
4.5
3.3
4.5
4.5
2.8
4.4
2.8
4.4
7°
7°
7°
7°
7°
7°
7°
11°
11°
11°
11°
11°
11°
11°
11°
11°
7°
7°
7°
7°
0.2
0.4
0.2
0.4
0.4
0.8
0.2
0.4
0.2
0.4
0.8
0.2
0.4
0.2
0.4
0.4
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.4
0.8
0.4
0.8
0.2
0.4
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
PV7005
PV7010
TN6010
Handed insert
shows Left-Hand
CCMT
CCMT
CCMT
CCMT
CCMT
CCGT
CCGT
CPMT
CPMT
CPMH
CPMH
CPMH
CPMH
CPMT
CPMT
CPMT
DCMT
DCMT
DCMT
DCMT
Finishing-Medium
Finishing-Medium
Finishing-Medium
060202GK
060204GK
09T302GK
09T304GK
120404GK
120408GK
060202HQ
060204HQ
09T302HQ
09T304HQ
09T308HQ
030102 R /L-F
030104 R /L-F
040102 R /L-F
040104 R
/L-F
080204GP
090304GP
090308GP
080204HQ
080208HQ
090304HQ
090308HQ
080204
080208
090304
090308
080204XP
090304XP
090308XP
090304XQ
090308XQ
070202GP
070204GP
11T304GP
11T308GP
070202GK
070204GK
070208GK
11T302GK
11T304GK
11T308GK
Finishing
Finishing
Without Chipbreaker
Medium cutting
Low Carbon
Steel Finishing
Low Carbon
Steel Finishing
Low Carbon
Steel Finishing
Low Carbon Steel
Finishing-Medium
Low Carbon Steel
Finishing-Medium
Finishing
Finishing-Medium
Dimension (mm)
I.C. Thickness
Relief
Angle
Hole
Stock Grades
PVD Cermet Cermet
Description
Insert
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
6.35
9.525
6.35
9.525
9.525
9.525
9.525
12.7
9.525
12.7
5.56
6.35
5.56
6.35
9.525
5.56
6.35
9.525
5.56
6.35
9.525
2.38
3.97
2.38
3.97
3.97
3.97
3.18
3.18
3.18
3.18
2.38
2.38
2.38
3.18
3.18
2.38
3.18
3.18
2.38
3.18
3.18
2.8
4.4
2.8
4.4
4.4
4.4
4.5
5.5
-
-
2.5
2.8
2.8
3.3
4.4
2.8
3.3
4.4
2.8
3.3
4.4
7°
7°
7°
7°
7°
7°
11°
11°
11°
11°
7°
7°
11°
11°
11°
11°
11°
11°
11°
11°
11°
0.2
0.4
0.8
0.2
0.4
0.8
0.4
0.2
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.8
0.4
0.8
0.2
0.4
0.2
0.4
0.8
0.2
0.4
0.4
0.8
0.4
0.2
0.4
0.2
0.4
0.8
0.4
0.8
0.4
0.4
0.8
0.4
0.8
PV7005
PV7010
TN6010
Handed insert
shows Left-Hand
DCMT
DCMT
DCMT
DCMT
DCMT
SCMT
SPGR
SPGR
SPGN
SPGN
TCMT
TCMT
TPMT
TPMT
TPMT
TPMT
TPMT
TPMT
TPMT
TPMT
TPMT
Finishing-Medium
070202HQ
070204HQ
070208HQ
11T302HQ
11T304HQ
11T308HQ
070204XP
11T302XP
11T304XP
11T308XP
11T304XQ
11T308XQ
09T304HQ
09T308HQ
090304 R /L
120308 R
/L
090304
090308
120304
120308
090202HQ
090204HQ
110202HQ
110204HQ
110208HQ
090202GP
090204GP
110304GP
110308GP
160304GP
090202HQ
090204HQ
110302HQ
110304HQ
110308HQ
160304HQ
160308HQ
090204XP
110304XP
110308XP
160304XP
160308XP
Finishing
Finishing
Finishing-Medium
Finishing-Medium
Finishing-Medium
Corner
-R (r )
Corner
-R (r )

Insert
Low Carbon Steel
Finishing-Medium
Without Chipbreaker
Description
Handed insert
shows Left-Hand
TPMT 110304XQ
110308XQ
Finishing
Medium cutting
Finishing-Medium
Medium cutting
'-A:Finishing
'-B:Finishing-Medium
'-C:Medium cutting
TPMT 160304XQ
160308XQ
TPGH
TPGH
TPGH
TPGH
TPGH
080202 R /L
080204 R /L
090202 R /L
090204 R
/L
110202 R /L
110204 R /L
110302 R /L
110304 R /L
110308 R /L
160302 R /L
160304 R /L
160308 R /L
TPGH 110302 R /L-H
110304 R /L-H
110308 R /L-H
Dimension (mm)
I.C. Thickness Hole
6.35
9.525
4.76
5.56
6.35
6.35
9.525
6.35
5.56
6.35
9.525
9.525
9.525
6.35
9.525
9.525
6.35
9.525
3.18
3.18
2.38
2.38
2.38
3.18
3.18
3.18
TPGH 160304 9.525 3.18
R /L-H
TPGB 090204
TPGB 110304
110308
TPGB 160304
TPMR 160304HQ
160308HQ
TPMR 160304
160308
TPGR 110302R/L-A
110304R/L-A
TPGR 160302 R /L-B
160304 R /L-B
160308 R /L-B
TPGR 160304 R /L-C
TPGN 110304
110308
TPGN 160304
Without Chipbreaker 160308
2.38
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.3
4.4
2.3
3.0
3.5
3.3
4.5
3.3
4.5
3.0
3.3
4.5
4.5
4.5
-
-
-
-
-
Corner Relief
-R (r ) Angle
0.4
0.8
0.4
0.8
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
0.4
0.4
0.4
0.8
0.4
0.4
0.8
0.4
0.8
0.2
0.4
0.2
0.4
0.8
0.4
0.4
0.8
0.4
0.8
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
11°
Stock Grades
PVD Cermet Cermet
PV7005
•
•
• •
•
•
•
•
•
L
L
L
L
L
•
•
PV7010
•
•
•
•
L
L
L
TN6010
•
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
•
•
L
L
L
Insert
Handed insert
shows Left-Hand
Finishing
Finishing
Finishing-Medium
Finishing
Finishing-Medium
Finishing
Finishing-Medium
Finishing
Finishing
Finishing-Medium
Description
VBMT 110304GP
VBMT 160404GP
160408GP
VBMT 110302VF
110304VF
110308VF
VBMT 160402VF
160404VF
160408VF
160412VF
VBMT 110304HQ
110308HQ
VBMT 160404HQ
160408HQ
160412HQ
VBGT 110302 R /L-F
VBGT
110302 R
/L-Y
110304 R /L-Y
VBGT 160402 R /L-Y
160404 R /L-Y
VCMT 080202VF
080204VF
VCMT 080202HQ
VCMT 080204HQ
WBMT060102
R /L-DP
060104 R /L-DP
WBMT080202
R /L-DP
080204 R /L-DP
WBGT060102
R /L-F
060104 R /L-F
WBGT080202
R /L-F
080204 R
/L-F
WPMT110204HQ
WPMT160304HQ
160308HQ
Dimension (mm)
I.C. Thickness Hole
6.35
9.525
6.35
9.525
6.35
9.525
6.35
6.35
9.525
4.76
4.76
3.97
4.76
3.97
4.76
6.35
9.525
3.18
4.76
3.18
4.76
3.18
4.76
3.18
3.18
4.76
2.38
2.38
1.59
2.38
1.59
2.38
2.38
3.18
2.8
4.4
2.8
4.4
2.8
4.4
2.8
2.8
4.4
2.3
2.3
2.3
2.3
2.3
2.3
2.8
4.4
Corner Relief
-R (r ) Angle
0.4
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
1.2
0.4
0.8
0.4
0.8
1.2
0.2
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.2
0.4
0.4
0.4
0.8
5°
5°
5°
5°
5°
5°
5°
5°
5°
7°
7°
5°
5°
5°
5°
11°
11°
Stock Grades
PVD Cermet Cermet
PV7005
PV7010
•
•
•
•
•
•
•
L
L
L
L
•
•
TN6010
•
•
•
•
•
•
•
•
•
•
L
L
L
L
L
L
L
L
•
•
• :Standard Stock L:L-hand Only
6