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AnnuAl RepoRt 2008 - Horus

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<strong>AnnuAl</strong> <strong>RepoRt</strong> <strong>2008</strong><br />

The European Regional Development Funds and the Walloon Region are investing in your future European Union


2 Cenaero Annual Report <strong>2008</strong> Contents<br />

Annual Report <strong>2008</strong><br />

Contents<br />

1. Word of the President 3<br />

2. Vision, Values & Strategy 4<br />

3. Highlights 5<br />

4. Governance 7<br />

Executive board 8<br />

Scientific board 9<br />

Organization chart 10<br />

5. Business Highlights with Walloon SMEs 11<br />

6. Activity Report 13<br />

a. Virtual Manufacturing 14<br />

b. Materials and Structures 18<br />

c. Fluid Mechanics 20<br />

d. Multi-disciplinary Optimization 23<br />

e. High Performance Computing 27<br />

7. Quality Management 29<br />

8. Memberships 30<br />

9. Fairs and Events 31<br />

10. R&D Projects 33<br />

11. Publications 34<br />

12. Financial Results 36<br />

13. Acronyms 39


1. Word of the President<br />

On behalf of the Board, I want to thank each and every member of Cenaero for<br />

their collective and personal accomplishments in <strong>2008</strong>, under the leadership of<br />

Michel DELANAYE, General Manager, and of the Group leaders.<br />

First and foremost, Cenaero project called SINUS has been selected by the<br />

Walloon Regional Authorities for funding by EU ERDF funds in the frame of the<br />

“Convergence” program started on July 1st, <strong>2008</strong>. This success paves the way<br />

ahead for Cenaero till 2013.<br />

Second, Cenaero has continued in <strong>2008</strong> to start new FP7 projects with major<br />

European aerospace organizations like SNECMA, AIRBUS, TECHSPACE AERO,<br />

SABCA and SAMTECH amongst others.<br />

Third, Cenaero is part of several SKYWIN R&D projects set-up in the frame of<br />

the Walloon policy for competitiveness clusters.<br />

Fourth, Cenaero has brought its techniques and technologies in numerical simulation<br />

to new sectors like transport and environment, where Cenaero now serves AGC,<br />

RENAULT, ALSTOM and smaller organisations like Greisch and Cardiatis.<br />

Word of the President<br />

Cenaero Annual Report <strong>2008</strong><br />

Finally, EU DG Regio jury selected Cenaero as one of the two Regiostars award<br />

recipients over 52 files and 17 finalists; celebration occurred on Feburary 16th,<br />

<strong>2008</strong> in presence of Jury Chairman, Mr Job Cohen, Mayor of Amsterdam, Mrs<br />

Samuta HUBNER, European Commissioner for REGIOS and Mr Rudy DEMOTTE,<br />

Walloon Region Minister President. Of course, none of these achievements could<br />

have been done without Walloon Region and ERDF financial support even if<br />

self-funding has reached 41% in <strong>2008</strong>.<br />

Cenaero remains committed to continue to serve economical development at<br />

home, in Wallonia and in Europe.<br />

3


4 Cenaero Annual Report <strong>2008</strong> 2. Vision, Values & Strategy<br />

2. Vision, Values<br />

& Strategy<br />

Cenaero is an applied research center developing methodologies<br />

and software to model complex industrial problems in applied<br />

mechanics. Cenaero vision is to become the leading reference<br />

in advanced multi-disciplinary simulation for the Aeronautics<br />

in Europe.<br />

Our values are excellence, integrity, respect and client satisfaction.<br />

By excellence, we are constantly seeking to reach the highest quality<br />

in our research and activities for our industrial clients. Integrity, we<br />

commit to deliver proven algorithmics, verified and reproducible results.<br />

We are committed to protect our environment, to ensure a fully gender<br />

equitable workplace and respect each other in our daily work.<br />

Cenaero global mission is to support the Walloon Aeronautical<br />

companies in their innovation efforts by providing them with a focused<br />

expertise in numerical methods, to enhance collaborations between<br />

universities, industry and scientific software editors, create enhanced,<br />

complementary added-value and expertise compared to currently<br />

existing regional capabilities and become a center of European level,<br />

improving European and international position of the Walloon region<br />

and Belgium in the Aeronautical sector.<br />

Cenaero maintains close relationship with universities, this is<br />

vital to constanly remain at the cutting-edge of our research themes.<br />

We favour the development of our junior personnel through doctoral<br />

studies and stimulate our senior scientists to mentor doctoral students<br />

at our partnering universities.


3. Highlights<br />

I would like to start this review of Cenaero <strong>2008</strong> highlights by underlining<br />

the excellent work performed by all teams of Cenaero.<br />

The Virtual manufacturing consulting activities have really boomed<br />

this year. Indeed, all the efforts which have been invested in the<br />

development of the Morfeo software have really paid off. Morfeo is<br />

now an industrial tool used by industry partners and clients of Cenaero.<br />

Consulting activities of the VM group have also significantly grown<br />

especially in the area of global machining modelling and welding (laser,<br />

TIG, EBW, FSW and DFW).<br />

The Extended Finite Element method is a specialized finite element<br />

technique used by MMM researchers to efficiently simulate the<br />

inclusion of cracks or defects and their propagation in metallic parts.<br />

This method has been under development in the Morfeo software<br />

for the last five years. Our researchers have shown that modelling a<br />

crack in an industrial complex geometry can be performed at least<br />

5 times faster than with any other competing technique. The level of<br />

maturity of our tools allows to model crack propagation in real complex<br />

geometries as demonstrated in many consulting activities. The Morfeo<br />

software kit including the crack modelling and propagation feature is<br />

now distributed to customers.<br />

Activities of the CFD group have been mainly focused on turbomachinery<br />

advanced aerodynamics modelling using elsA. A striking achievement is<br />

the decision of Onera to sign a partnership with Cenaero for the common<br />

development of the elsA CFD solver. This represents a recognition of the<br />

high technical capabilities of CFD researchers. Developments of high<br />

3. Highlights<br />

Cenaero Annual Report <strong>2008</strong><br />

order numerical methods in Argo have continued in close collaboration<br />

with UCL. The DGM implementation in Argo is without any doubt one<br />

of the most advanced in the world from an industrial point of view. A<br />

new PhD researcher under a First Doca project from the Walloon Region<br />

has joined the team of DGM developers.<br />

Minamo, our muldisciplinary Optimization software has demonstrated<br />

a great industrial maturity in the various projects performed in<br />

collaboration with SAFRAN subsidiaries. The Opti group is now an active<br />

member of the NATO RTB AVT-167 led by Rolls Royce aiming to bring<br />

training in the topic strategies for optimization and automated design<br />

of gas turbine engines for major aerospace turbomachinery leaders in<br />

the world.<br />

5


6 Cenaero Annual Report <strong>2008</strong> 3. Highlights<br />

In <strong>2008</strong>, Cenaero has engaged in diversifying sectors and customers.<br />

Airbus, Goodrich, Snecma space propulsion division, etc have become<br />

new customers in the Aeronautics segment. AGC, Renault, Alstom<br />

Transport have joined our expanding customer basis in the material,<br />

automotive and rail sectors. But Cenaero is also active with services<br />

to SME. Greisch and Cardiatis are among new SME customers in very<br />

diverse sectors such as building and biomedecine. We would like to<br />

emphasize the effort of the Walloon Region to set up efficient measures<br />

to enhance collaboration between research centers and SME by means of<br />

the set up the Innovation Check managed by the AST agency. Following<br />

our strategy of diversification of industry sectors, Cenaero joined in <strong>2008</strong><br />

the European Wind Energy Association (EWEA) as well as the European<br />

Turbine Network (ETN) resulting in the participation in a new European<br />

IP research project submitted to the Energy priority call and dedicated to<br />

a major strategic topic: the integrated gazeification of coal in combined<br />

cycle for the production of energy including CO 2 sequestration.<br />

In Research and Development, Cenaero continues to be very involved<br />

in many European framework program projects. Four new FP7 projects<br />

started in <strong>2008</strong>: the IP DREAM and Maaximus with major collaborations<br />

with Snecma, Techspace Aero, Airbus and Samtech and the STREP<br />

Imacpro together with Sabca, TRIADE which represents a logical<br />

extension to Cenaero project ADVICE and Lapcat II as a continuation<br />

of Lapcat. Three new projects with a contribution of Cenaero,<br />

Elubsys, Ericka and Fast20XX have been selected in the second call of<br />

priority Transport of the FP7, they should start in the course of 2009.<br />

The Cenaero project SINUS funded by the EU ERDF funds and the<br />

Walloon Region in the through the “Convergence” program started<br />

1st of July <strong>2008</strong>. SINUS is a major project enabling Cenaero to<br />

continue developing its know-how and software tools with the<br />

help of its academic partners, Sirris and Cetic. To close this section,<br />

we must emphasize the full involvement of Cenaero in the SKYWin<br />

competiveness Aeronautics pole, Cenaero will indeed take part in three<br />

new R&D projects easiPM, ICS and Multiphy. It is also worthwhile<br />

noticing the publication totaling 62 in <strong>2008</strong>.<br />

Thanks to the Walloon Region and EU ERDF funding, Cenaero invested<br />

2MEuros in software acquisition and extension of the supercomputing<br />

facilities. After a public tender, Cenaero selected Serviware and IBM to<br />

install an additional 1800 64bit Intel cores connected with an Infiniband<br />

interconnect bringing the peak capacity of Cenaero cluster to 17TFlops.<br />

With this machine, Cenaero again integrates the Top 500 list with a<br />

447th rank and is listed 85th in the world Green 500.<br />

From a financial perspective, global R&D and consulting revenues have<br />

grown by 11% with a appreciable 15% increase of consulting activities<br />

(1.36 MEuros). Direct funding from the Walloon Region has decreased<br />

by 9%. Globally, self-funding has progressed to 41.4% with a 2009<br />

target of 50% in order to eventually reach the ratio fixed by the Walloon<br />

government.<br />

Dr Michel DELANAYE<br />

General Manager


4. Governance<br />

4. Governance<br />

Cenaero Annual Report <strong>2008</strong><br />

Following its legal establishment, Cenaero is administered by an<br />

Executive Board with representatives of the members of the consortium.<br />

The Executive Board involves five companies representing the Walloon<br />

Aeronautics Association, six representatives of university members,<br />

two representatives of IGRETEC and one representative of VKI as<br />

observer. The members of the Executive Board are nominated by the<br />

General Council of the consortium members for a period of six years.<br />

The Executive Board elects its Chairman and two vice-chairmans. The<br />

Executive Board is currently chaired by M. Michel Milecan, vice-president<br />

business and strategy development at SONACA. The Excecutive Board<br />

sets up a Scientific Board for counceling on scientific matters. The<br />

Scientific Board is composed of academic and industry representatives<br />

with a majority of the latter. The Scientific Board is currently chaired by<br />

Prof. Grégoire Winckelmans of Catholic University of Louvain.<br />

7


8 Cenaero Annual Report <strong>2008</strong> 4. Governance Executive board<br />

Executive board<br />

Michel MILECAN<br />

President<br />

EWA<br />

Mario CARBONARO Institut Von Karman<br />

Alain DANGOISSE Université catholique de Louvain<br />

Gérard DEGREZ Université Libre de Bruxelles<br />

Enrico FILIPPI IGRETEC<br />

Vincent GARNIER SNECMA<br />

Pierre GUILLAUME Techspace Aero (Groupe SAFRAN)<br />

Marc HUMBLET SABCA<br />

Olivier LEONARD Université de Liège<br />

Isabelle LEFEBVRE Université Libre de Bruxelles<br />

Jean-Louis MIGEOT Free Field Technologies<br />

Michel MORANT Université de Liège<br />

Claude NYSSEN SONACA<br />

Lucyan PAPIERNIK IGRETEC<br />

Michel TILMANT SAMTECH<br />

Grégoire WINCKELMANS Université catholique de Louvain


Grégoire WINCKELMANS<br />

President<br />

Scientific board<br />

Claudine BON SAMTECH<br />

Université catholique de Louvain<br />

Jean-Pierre COYETTE Free Field Technologies<br />

Herman DECONINCK Institut Von Karman<br />

Gérard DEGREZ Université Libre de Bruxelles<br />

Enrico FILIPPI Faculté Polytechnique de Mons<br />

André GREGOIRE SONACA<br />

Robert HINNENS SABCA<br />

Stéphane MALJEAN Techspace Aero (Groupe SAFRAN)<br />

Jean POLOME Thalès Alénia Space ETCA<br />

Jean-Philippe PONTHOT Université de Liège<br />

4. Governance<br />

Cenaero Annual Report <strong>2008</strong><br />

Scientific board<br />

9


10 Cenaero Annual Report <strong>2008</strong> 4. Governance Organization chart<br />

Organization chart<br />

Laurent<br />

D’ALVISE<br />

VM Group<br />

Leader<br />

Frédéric<br />

LANI<br />

MMM Group<br />

Leader<br />

Philippe<br />

GEUZAINE<br />

CFD-MP Group<br />

Leader<br />

Executive Board<br />

Michel DELANAYE<br />

General Manager<br />

Ingrid<br />

LEPOT<br />

MDO Group<br />

Leader<br />

Michel MILECAN<br />

President<br />

Serge<br />

BOGAERTS<br />

IT & QA<br />

Group Leader<br />

Anne<br />

NAWROCKI<br />

BPM<br />

Group Leader<br />

Roger<br />

COCLE<br />

Sales & Business<br />

Development<br />

Manager


5. Business Highlights<br />

with Walloon SMEs<br />

A fruitful collaboration with Euro Heat Pipes (EHP), a SME<br />

located in Nivelles.<br />

Since 2003, EHP is positioned on the Telecom market aside major<br />

companies such as Astrium or Thales. Markets targeted by the company<br />

were initially linked to institutional satellites for ESA by providing design<br />

and supply of thermal products called heat pipes. This very competitive<br />

world market imposes to the satellites manufacturers to constantly<br />

optimize thermal controls to minimize the passive mass of the platform.<br />

This is clearly relevant, emphasizing that placing one kilogram in<br />

geostationary orbit approximately costs 100.000€.<br />

The collaboration with Cenaero has been essential for EHP for optimizing<br />

its products to meet these very severe market conditions. It would have<br />

been difficult for EHP to support all the R&D effort, so the partnership<br />

with Cenaero, initiated by both parties, rapidly showed its interest<br />

and efficiency.<br />

A legacy code developed by EHP was transmitted to Cenaero and<br />

then deeply re-engineered by centre researcher Dr Cécile Goffaux. A<br />

large amount of work for understanding and modelling of physical<br />

phenomena was required. The first exploitable and reliable versions of<br />

the code, called Hea-P, were provided after approximately three years of<br />

iterations and exchanges, which demonstrates the quality and efficiency<br />

of this partnership.<br />

5. Business Highlights with Walloon SMEs<br />

Cenaero Annual Report <strong>2008</strong><br />

Further optimization of Hea-P software, as well as its validation thanks<br />

to two experiments on board of space projects provided EHP with a<br />

critical asset to reach the Telecom market of the EUROSTAR satellites<br />

manufactured by Astrium. The first heat pipes were delivered at the<br />

beginning of year <strong>2008</strong> and EHP intend to cover 50% of the Astrium<br />

market by 2009, which is currently covered by US suppliers.<br />

11


12 Cenaero Annual Report <strong>2008</strong><br />

5. Business highlights with walloon SMEs<br />

Cenaero involves in architecture projects with Greisch,<br />

a well-known civil engineering office.<br />

The Greisch’s office, based at Liège, was founded in 1960 by the<br />

engineer and architect René Greisch and involves currently more<br />

than one hundred collaborators. One of the numerous renowned<br />

achievements of Greisch is the design and construction of the famous<br />

Millau Viaduct.<br />

In the framework of the extension of its engineering and design office,<br />

Greisch wanted to make an aero-thermal study of the air flow inside<br />

the new building due to the phenomena of convection, radiation and<br />

conduction. The new building is made of a glazed atrium composed<br />

of two floors with several offices. More specifically, Greisch wanted<br />

to estimate the temperature and the speed of the air flows in the new<br />

wing in two extreme situations (winter and summer), and also check the<br />

level of comfort for the occupants of the offices. The solar contributions<br />

on the glass roof, the opening of the doors located on the sides of the<br />

atrium as well as the various point sources of heat and/or cooling have<br />

been taken into account in the simulations.<br />

This first collaboration with Greisch was an opportunity to demonstrate<br />

the applicability of the tools developed for aeronautics applications to<br />

civil engineering and building sector problematic. This work clearly opens<br />

many potential other collaborations with Walloon and internationnal<br />

SMEs working in that field.


6. Activity Report<br />

R&T groups<br />

Cenaero involves four major R&T groups:<br />

Virtual manufacturing: the group focus is on multi-scale<br />

simulations of industrial processes like machining, welding or heat<br />

treatments. The industrial added-value is the prediction of process<br />

deformation and residual stresses.<br />

- Group name: Virtual Manufacturing (VM)<br />

- Group leader: Dr. Laurent D’Alvise<br />

Materials and structures: the group focus is on the design and<br />

integrity analysis of metallic, composite or hybrid materials and<br />

structures, as well as high performance and adaptive meshing,<br />

damage and fracture mechanics, constitutive modelling and<br />

technical-economical optimization.<br />

- Group name: Multi-scale modelling of Materials and Structures<br />

(MMM)<br />

- Group leader: Dr. Frédéric Lani<br />

6. Activity Report<br />

Cenaero Annual Report <strong>2008</strong><br />

Fluid mechanics: the group focus is on large scale industrial<br />

applications of CFD, handling of meshing and and computation<br />

of multi millions (hundreds) dof problem, modelling of complex<br />

physics (multiphase and turbulence), multi-physics (aero-acoustics,<br />

fluid-structure interaction, etc), turbomachinery aerodynamics.<br />

- Group name: CFD Multi-Physics (CFD-MP)<br />

- Group leader: Dr. Philippe Geuzaine<br />

Multi-disciplinary optimization: this group develops and uses<br />

advanced genetic algorithms accelerated with dedicated metamodels<br />

to solve complex multi-objective optimization problems in<br />

multi-disciplinary industrial environments.<br />

- Group name: Multi-Disciplinary Optimization (MDO)<br />

- Group leader: Dr. Ingrid Lepot<br />

High Performance Computing: this group supports the activities<br />

of the Research groups by managing the supercomputing and IT<br />

infrastructure of the center.<br />

- Group name: Information Technology and Quality Assurance<br />

(IT & QA)<br />

- Group leader: Ir. Serge Bogaerts<br />

13


14 Cenaero Annual Report <strong>2008</strong> 6. Activity Report a. Virtual Manufacturing<br />

a. Virtual Manufacturing<br />

Major orientations<br />

The Virtual Manufacturing group of Cenaero provides high-level<br />

engineering services and technical expertise to industries in the field<br />

of manufacturing processes simulation. The activity is dedicated<br />

to improving the quality and performance of products through<br />

simulation and optimization of the industrial processes by which they<br />

are manufactured.<br />

In <strong>2008</strong>, the key processes of the Virtual Manufacturing group have<br />

been: Friction Stir Welding, Friction Stir Spot Welding, Laser Beam<br />

Welding, TIG welding, Driven Friction Welding, machining, hot forming,<br />

heat treatments, chaining of processes, explosive forming and bird<br />

impact simulation.<br />

The aim of the numerical simulation is mainly to provide the distortions<br />

and stresses history all along the manufacturing chain which will be<br />

used for the in-service analysis. One essential expertise is then the<br />

simulation of the complete chaining between processes. This leads to<br />

the concept of virtual factory.<br />

In order to fit to this new trend, Cenaero decided in 2004 to develop<br />

from scratch a new generation manufacturing software, Morfeo<br />

(Manufacturing Oriented Finite Element tOol). The ambition is to make of<br />

Morfeo the reference in simulation of welding, machining processes and<br />

fracture mechanics for large size components and within a reasonable<br />

computation time. All efforts of the Virtual Manufacturing group at<br />

Cenaero are focused on these two categories of processes and particular<br />

attention is paid to the industrial functionalities of the software.<br />

Within the DEEPWELD project (FP6), Morfeo has been validated based<br />

on industrial instrumented applications to become the leading standalone<br />

solid-state welding software, capable of simulating industrially<br />

the whole Friction Stir Welding process.<br />

Within the VERDI project (FP6) and in collaboration with Techspace Aero<br />

(Safran Group), Morfeo has been validated on industrial instrumented<br />

applications to become the leading stand-alone multi-physics and<br />

multi-scale fusion welding software, capable of simulating industrially<br />

the whole Electron Beam Welding process.<br />

Within several consultancy services for Snecma (Safran Group), the<br />

capabilities of Morfeo in machining were used for the design of new<br />

aeroengines components, hence becoming the leading stand-alone<br />

machining software, capable of simulating industrially the effect of<br />

removing material on the distorsions.<br />

Within consultancy services and short-term projects for AIRBUS,<br />

ALSTOM Transport, MESSIER-DOWTY UK, RENAULT and SAPA, Morfeo<br />

and the expertise of the Virtual Manufacturing Group were used in the<br />

optimization of processes.<br />

Finally, Morfeo commercialization began with the sales of licences to<br />

KTH (SCANIA application) and SNECMA (Safran Group).


Industrial applications<br />

a. Virtual Manufacturing<br />

Relaxation of residual stresses during multi-pass machining<br />

simulation with Morfeo and process optimization<br />

One of the major difficulties of the machining process is to control<br />

the final shape which can deviate from the nominal one. Among the<br />

main sources of distortions, one can cite relaxation of residual stresses<br />

generated during an upstream process, cutting forces introduced<br />

during machining, efforts due to the fixation system and chattering. In<br />

many cases, and especially when dealing with heavy workpieces, initial<br />

residual stresses is the major source.<br />

Mesh initial workpiece Initial stress state Initial geometry<br />

and 2 cutting paths<br />

Different length scales might be considered to model these phenomena.<br />

Typically, a local one to the tool tip is needed to take into account<br />

cutting forces and chattering. On the other hand, the workpiece can be<br />

considered in a whole when dealing with initial stress relaxation. This<br />

contribution focuses on the latter and ends with a coupling between<br />

different effects.<br />

6. Activity Report<br />

Cenaero Annual Report <strong>2008</strong><br />

Initial residual stresses are generated during previous operations such as<br />

forging and/or heat treatments. However, during machining operations,<br />

these are relaxed and lead to undesired distortions which can be out<br />

of tolerance bounds. Numerical prediction of this effect is thus very<br />

important so that a better approach can be proposed (e.g.: cutting paths<br />

modification, changing the operations sequence...).<br />

Machined workpiece<br />

and stress state<br />

15


16 Cenaero Annual Report <strong>2008</strong> 6. Activity Report a. Virtual Manufacturing<br />

Dealing with only the global scale enables to handle complex threedimensional<br />

industrial applications. When dealing with multi-pass<br />

machining applications, using classical finite element simulations will<br />

lead to some limitations. Typically, cutting paths are given by numerical<br />

commands of the machine so that they are always defined in an initial<br />

configuration. On the other hand, the workpiece is being distorted<br />

between each pass; that is why finishing passes are used in order to<br />

reduce the importance of previous distortions. Of course, such important<br />

effect must be taken into account in the model which prevents using a<br />

workpiece mesh that matches the cutting paths beforehand, given the<br />

fact that they would be deformed. A remeshing step is then needed after<br />

each pass in order to correctly take into account this new path. This is<br />

far from being flexible and defining the workpiece mesh completely<br />

independently of the cutting paths is one of the goals of this project.<br />

In order to circumvent these limitations, an innovative approach based<br />

on the level-set method has been developed within the Cenaero inhouse<br />

software Morfeo (Manufacturing ORiented Finite Element tOol)<br />

in order to define cutting paths independently of the workpiece mesh.<br />

Moreover, an automated process optimization loop has been tested<br />

in order to improve the final shape in terms of various geometrical<br />

parameters, such as the position of the final piece within the raw<br />

material or the cutting paths geometry.<br />

Computing temperature cycles in FSW using a combined<br />

thermo-fluid and thermo-mechanical finite element model<br />

in Morfeo<br />

The correct computation of temperature cycles is a necessary step towards<br />

the prediction of the microstructural evolution during welding, the<br />

resulting mechanical properties as well as the residual stress distribution<br />

in a Friction Stir Welded joint. Currently most numerical models rely on<br />

the measurements of the energy consumption or heat input to be used<br />

as input data into a thermo-mechanical Finite Element numerical model,<br />

which means that these models are not fully predictive.<br />

Cenaero combines a thermo-fluid and thermo-mechanical Finite Element<br />

models to overcome this problem. The three-dimensional thermo-fluid<br />

model is used to predict the heat generation and temperature field<br />

around a FSW tool. The plastic work calculated from the flow simulation<br />

is used as a heat source in the thermal calculation. This heat source<br />

is then transferred to the thermo-mechanical simulation. Experimental<br />

input data regarding the heat source is therefore no longer required in<br />

this modelling approach.<br />

Simulation results are presented in terms of resulting heat sources<br />

and temperature fields. They are compared to experimental data:<br />

thermocouple measurements in the welded joint, backing plate and<br />

tool. The experiments were performed on AA2024 T351 sheets. The<br />

model is validated for a range of operating parameters and two sheet<br />

thicknesses. The results of the thermo-fluid and thermo-mechanical<br />

models are very similar and in good agreement with measured<br />

temperatures. All calculations are performed using Morfeo.


The method of local/global coupling implemented in Morfeo is<br />

presented as follows:<br />

Global model<br />

(Morfeo thermo-mechanical computation)<br />

a. Virtual Manufacturing<br />

Local model<br />

(Morfeo thermo-fluid computation)<br />

Morfeo was implemented some specific capabilities for the prediction<br />

of the microstructure. Calculation and validation of the hardness<br />

profile after natural ageing is shown as follows:<br />

6. Activity Report<br />

Cenaero Annual Report <strong>2008</strong><br />

17


18 Cenaero Annual Report <strong>2008</strong> 6. Activity Report b. Materials and Structures<br />

b. Materials and Structures<br />

Major orientations<br />

In <strong>2008</strong>, the MMM group further developed its key expertise in three<br />

main research areas in Applied Mechanics.<br />

In the frame of the FEDER project Sinus, the group carried on with<br />

the improvement of its implementation of the eXtended Finite Element<br />

Method (XFEM) for its application to damage tolerant analyses and<br />

3D crack propagation simulations in aerostructures, equipments<br />

and aeroengine components. Numerous consultancy studies were<br />

successfully completed for international customers with the help of the<br />

in-house XFE module Morfeo/Crack. Much work has also been done in<br />

order to bring the latter to the standards of robust industrial software.<br />

The first commercial release of Morfeo/Crack is expected by mid-2009.<br />

In the frame of regional and European projects such as APC, IMAC-<br />

Pro and Maaximus, significant efforts were invested in implementing,<br />

applying and combining leading edge methodologies in structural<br />

design, analysis and optimization of multi-material and composite<br />

structures. In particular, the group demonstrated its ability to treat<br />

complex multi-physics (static and dynamic stress analysis, random<br />

vibrations, shock, thermal-mechanical coupling, etc) industrial problems<br />

thanks to in-house automated CAD/CAE chains, piloted by Cenaero’s<br />

state-of-the-art optimizer Minamo. More particularly, excellent<br />

progress has been made in the optimization of draping sequences and<br />

in the minimization of manufacturing costs through efficient coupling<br />

of Catia CPD, Abaqus CAE, Simulayt, SEER-DFM and Minamo. Besides,<br />

in the FP6 project ADVICE which aims at detecting and characterizing<br />

damage in composites through the simulation of the propagation<br />

of Lamb waves and the use of pattern recognition algorithms, the<br />

developments of the MMM group are about to be integrated as part of<br />

an experimental validation set-up, which is an important milestone in<br />

the development of Cenaero’s Structural Health Monitoring activities.<br />

A workshop dedicated to the presentation of the outputs of ADVICE<br />

will be organized at the SMART’09 conference in Lisbon. Year 2009 will<br />

also see the start of a new, promising activity, namely the modelling of<br />

manufacturing processes for composite structures as part of the Easi-<br />

PM and Triade projects. Finally, <strong>2008</strong> has brought much satisfaction<br />

in the field of modelling of adhesively bonded structures, with both<br />

industrial activities for international customers and state-of-the-art<br />

research leading to a far better understanding of the local mechanical<br />

behaviour of bonded joints.<br />

Last but not least, the group continued the development of numerical<br />

methods aiming at improving the accuracy of FE simulations both in the<br />

linear and non-linear regime. This includes cutting-edge developments<br />

in the FETI method for multi-processors simulations which led to<br />

remarkable speed-ups on Cenaero’s HPC platform when addressing<br />

complex FE models of aerostructures (eg in the MUSCA and Maaximus<br />

projects). In addition to this, the MMM group further studied specific<br />

error indicators for fracture mechanics problems solved with the XFEM.<br />

Finally, in <strong>2008</strong>, the MMM group also tackled the problem of mesh<br />

refinement methodologies for problems including geometrical as well as<br />

material non-linearity, treated in a commercial CAD/CAE framework.


Industrial applications<br />

The commercial XFE software package<br />

b. Materials and Structures<br />

In the frame of the FEDER project Sinus, the MMM group continues the<br />

developments initiated in the previous programme, aiming at simulating<br />

the propagation of 3D cracks using the XFEM. Cenaero’s methodology<br />

has been shown to be most cost-efficient (the number of manual<br />

operations and labour time has been decreased by a factor of more than<br />

5), most robust (due to its unique ability to treat properly the update of<br />

Automated propagation of a 3D crack in a hollow cylinder submitted to inner cyclic pressure.<br />

The crack propagates from the right to the left. It approaches the left hole without<br />

effectively touching it on the outer surface of the cylinder (see picture on the left), while it<br />

actually crosses the left hole boundary on the inner surface of the cylinder (see picture on<br />

the right). This demonstrates the peculiar ability of the method to treat major topological<br />

changes without manual intervention.<br />

level sets along with crack propagation) and most accurate (eg: thanks<br />

to dedicated mesh refinement, parallel computation and convergence<br />

studies both at the local and global scale). This methodology will soon<br />

be available in a commercial XFE software package called Morfeo/<br />

Crack. The efficiency of the method has been demonstrated in the frame<br />

of advanced consultancy studies for renowned customers including<br />

Techspace-Aero, Sonaca, Snecma DMS, Snecma DMA and Goodrich AS.<br />

6. Activity Report<br />

Virtual testing for composite structures<br />

Cenaero Annual Report <strong>2008</strong><br />

The effort dedicated to research in the field of composite structures is<br />

continuously growing at Cenaero. One of the research topics of this<br />

area sets the focus on the development of systems able to detect and<br />

quantify damage in composite structures. Cenaero’s contribution is here<br />

essential thanks to the virtual testing capabilities of the MMM group.<br />

Simulation of propagating waves in thin composite structures leads to<br />

virtual signals that contain all the necessary information about their<br />

Occurrence of ply failure / delamination in composite structures<br />

is detected through signal change of guided waves and accurate pattern recognition<br />

algorithms based on neural networks (ADVICE project).<br />

possibly damaged or undamaged state. Robust and accurate numerical<br />

methods and methodologies, along with specific signal treatment and<br />

pattern recognition algorithms, help calibrating a software module that<br />

will be integrated in an experimental validation set-up. In this framework,<br />

it is interesting to point out the pioneering work of the partners of the<br />

ADVICE project regarding the development of self-powered damage<br />

detection and vibration damping systems. The end of the ADVICE project<br />

is planned in October 2009, with the demonstration of the developed<br />

technologies on a sample stiffened composite panel.<br />

19


20 Cenaero Annual Report <strong>2008</strong> 6. Activity Report c. Fluid Mechanics<br />

c. Fluid Mechanics<br />

Major orientations<br />

The CFD-Multiphysics Group has been involved in three major research<br />

projects during <strong>2008</strong>. Related to the Cenaero/SAFRAN partnership,<br />

the first project is oriented towards the simulation of turbomachinery<br />

flows with the elsA software developed at Onera. Numerous advanced<br />

simulations have been performed including technological effects and<br />

secondary flows for low pressure compressors, real geometry effects<br />

for low pressure compressors and turbines as well as unsteady flows<br />

for low pressure compressors. In addition, work has been continued<br />

in the fields of computational chain design and validation. Finally, the<br />

signature of a partnership with Onera paves the way for developments<br />

within elsA in 2009 in order to further broaden the application range<br />

in turbomachinery flows.<br />

The second project is focused on the simulation of complex<br />

aerodynamics and aero-acoustics problems through the development of<br />

Argo, a in-house unstructured finite volume and finite element solver.<br />

The backbone of this project is the accurate simulation of turbulent<br />

flows for which a LES-type approach is followed. The solution of aeroacoustics<br />

problems relies on an acoustic analogy in which Argo is<br />

coupled to a commercial acoustic solver. While Argo has been further<br />

validated during <strong>2008</strong> through the computation of many industrial<br />

flow problems, developments have been pursued in the field of higher<br />

order discretizations based on the discontinuous Galerkin finite element<br />

method. These developments will be continued in order to apply them<br />

to the solution of RANS problems. An advanced temporal aero-acoustic<br />

coupling will also be a research topic in 2009.<br />

Finally, the third project aims at advanced multi-phase flow simulations<br />

involving one-dimensional modelling in a system simulation software<br />

as well as in Hea-P, a in-house thermo-hydraulic solver for the design<br />

of heat pipes. In addition to these topics, research will be conducted in<br />

2009 for the three-dimensional modelling within Argo of lubrification<br />

systems related to aero engines.


Industrial applications<br />

Seal leakage flow simulations for a highly loaded<br />

low pressure compressor<br />

c. Fluid Mechanics<br />

As turbofan engines have to meet ever more drastic economical and<br />

environmental requirements, new engine architectures need to be<br />

developed. An architecture with high potential in terms of reducing<br />

the perceived noise and fuel burn emissions is the counter-rotating<br />

turbofan engine. It is currently investigated in the frame of the FP6 VITAL<br />

project. Because of the higher loading of the low pressure compressor,<br />

it is mandatory to quantify the effectiveness of labyrinth seals and the<br />

impact of interaction of the hub leakage flow with the main stream.<br />

Based on a design by Techspace Aero and the von Karman Institute of<br />

a representative single stage highly loaded low pressure compressor,<br />

Cenaero has performed advanced simulations with the elsA software<br />

of the labyrinth seal leakage flow with its complete geometry being<br />

taken into account (see Fig. 1). This allowed to identify the amount of<br />

mass flow that recirculates and to assess the impact on the secondary<br />

flow structures and on the radial distributions. Figure 2 illustrates the<br />

streamlines in an azimuthal cut of the labyrinth. The experimental and<br />

numerical results, obtained respectively by the von Karman Institute and<br />

Cenaero, will be correlated in 2009.<br />

6. Activity Report<br />

Fig. 2<br />

Cenaero Annual Report <strong>2008</strong><br />

Fig. 1<br />

21


22 Cenaero Annual Report <strong>2008</strong> 6. Activity Report c. Fluid Mechanics<br />

Fig. 1<br />

Nacelle flow simulations for a tilt-rotor configuration<br />

It is expected that tilt-rotor aircrafts (see Fig. 1) will play an important<br />

role in future regional transport due to their particular characteristics,<br />

combining the advantages of a helicopter vertical and hover capabilities<br />

with those of a fixed-wing aircraft cruise speed and range. Prototypes<br />

are currently developed within the FP6 NICETRIP project that aims to<br />

develop and validate new technologies for tilt-rotor aircrafts. Within<br />

this project and in collaboration with Eurocopter, Agusta and the<br />

University of Liège, Cenaero has performed advanced simulations with<br />

its in-house Argo solver of the flow around (see Fig. 2) and within (see<br />

Fig. 3) the nacelle at cruise conditions. The goal of these simulations is<br />

to quantify the flow distortions at the compressor inlet plane and to<br />

verify if the engine installation criteria and performance are fulfilled.<br />

These numerical results will be correlated with wind tunnel experiments<br />

performed at the University of Liège in 2009.<br />

Fig. 2<br />

Fig. 3


d. Multi-disciplinary Optimization<br />

Major orientations<br />

d. Multi-disciplinary Optimization<br />

Along the year <strong>2008</strong>, the activities of the numerical methods and<br />

multi-disciplinary optimization group have grown and focused on<br />

the development and exploitation of Cenaero’s in-house optimization<br />

platform Minamo, implementing surrogate model accelerated single<br />

and multiple objective evolutionary strategies. Shape parameterization,<br />

direct native CAD access and automatic meshing tools were<br />

continuously developed and enriched in order to support Minamo in<br />

solving increasingly challenging multi-disciplinary problems, with a<br />

CAPRI based client-server automatic bi-directional CAD interface. The<br />

year <strong>2008</strong> has been a year of both numerous new developments and<br />

consolidation in terms of applications as it has seen the optimization<br />

platform applied to increasingly complex large-scale multi-disciplinary<br />

industrial problems, essentially in the field of turbomachinery design<br />

within the framework of the Cenaero/SAFRAN partnership.<br />

In terms of developments, let us mention a series of major enhanced<br />

capabilities in terms of sampling (auto-adaptive Centroidal Voronoï<br />

tessellations), surrogate modelling (auto-adaptation of Radial<br />

Basis Functions networks, Kriging variants, models combinations)<br />

and optimization algorithms (surrogate based hybrid evolutionary<br />

strategies/gradient-based techniques). Further essential development<br />

axes in order to tackle increasingly complex and computationally<br />

6. Activity Report<br />

Cenaero Annual Report <strong>2008</strong><br />

demanding optimization tasks will include a.o. enhancement of meta-<br />

modelling and multi-objective multi-fidelity capabilities to be assessed<br />

in the frame of robust design activities.<br />

Optimization being by nature tranverse to all engineering disciplines and<br />

beyond the recognized expertise of the group in the turbomachinery<br />

field to be further consolidated, a major aim for 2009 will also be<br />

application sector diversification.<br />

In <strong>2008</strong>, the group has successfully integrated the FP7 LAPCAT II,<br />

FAST20XX and DREAM projects. This takes up to 7 the number of<br />

European research projects of the 6th and 7th Framework Programs<br />

in which the group took part along <strong>2008</strong>, with challenging and varied<br />

contributions e.g. ranging from the aero-acoustic optimization of open<br />

rotor configurations in the frame of DREAM to the optimization of<br />

a generic joint shear test apparatus in the FP6 MUSCA project.<br />

Clearly aiming for activity sector diversification, challenging contributions<br />

to the FP7 H2-IGCC project, dedicated to the develop ment of reliable lowemission<br />

technologies for synthetic fuel gases combustion now accepted<br />

for negotiation with the EC and to the Win-TPS project (Walloon region),<br />

dedicated to the development of a hadron therapy planning software for<br />

cancer treatment have also been set up.<br />

23


24 Cenaero Annual Report <strong>2008</strong> 6. Activity Report d. Multi-disciplinary Optimization<br />

Industrial applications<br />

The year <strong>2008</strong> has seen the application of Minamo to complex multidisciplinary<br />

industrial problems, whether in the frame of European<br />

projects or industrial programs. More specifically, numerous consulting<br />

projects have been successfully conducted, essentially in the field of<br />

turbomachinery design, including aerodynamic, mechanical and aeromechanical<br />

optimizations of both bladings and endwalls. An essential<br />

leap forward in terms of applications has also been achieved towards<br />

technological and real geometry effects handling integration in the<br />

design process. Two industrial examples illustrating the exploitation of<br />

Minamo’s capabilities are presented hereafter. The first one is related to<br />

the FP6 LAPCAT project (Long-Term Advanced Propulsion Concepts and<br />

Technologies), which evaluated different high speed vehicles capable of<br />

achieving the ultimate goal to reduce antipodal flight times to less than<br />

2 to 4 hours. The second example illustrates Cenaero’s contribution to<br />

the FP6 NEWAC project (NEW Aero engine Core concepts), targeting the<br />

development of alternative engine configurations in order to achieve<br />

significant and durable reduction of pollution.<br />

Simulation-based stochastic sensitivity analysis of Mach 4<br />

mixed-compression intake for a variable-cycle Turbine-Based<br />

Combined Cycle (TBCC) engine:<br />

The studied intake, illustrated in Fig. 1, consists of two movable external<br />

compression ramps followed by an isolator section with bleed channel.<br />

The compressed air is then diffused through a rectangular-to-circular<br />

subsonic diffuser. While RANS simulation (see Fig. 2) of the nominal<br />

intake configuration provides more realistic performance characteristics<br />

of the intake than the cycle analysis program, the intake design<br />

should also take into account in-flight uncertainties for robust intake<br />

performance. Exploiting Minamo and its quantitative variance analysis<br />

(ANOVA) module, Cenaero focused on the effects of the geometric<br />

uncertainties on pressure recovery and mass capture fraction. Following<br />

the construction of a light-weight analytical model, more precisely a<br />

radial basis functions (RBF) network trained via adaptively sampled<br />

RANS simulation results, stochastic sensitivity analysis was performed<br />

by means of an ANOVA technique based on a Sobol decomposition.<br />

Such an approach offers a generalized multi-input-multi-output<br />

sensitivity analysis based on high-fidelity RANS simulations and the<br />

resulting Sobol’s influence indices (see Fig. 3) allow the engineer to<br />

identify dominant parameters as well as the degree of interaction<br />

among multiple parameters, then to be fed back into the design cycle.<br />

References:<br />

Preliminary Definition of a TBCC Propulsion System for a Mach 4.5 Supersonic<br />

Cruise Airliner<br />

M. Sippel, K. Okai, H. Kato, and A. Kumar, 18th International Symposium on Air Breathing<br />

Engines (ISABE), Septembre 2007, Beijing, China.<br />

Simulation-based Stochastic Sensitivity Analysis of a Mach 4.5<br />

Mixed-compression Intake<br />

H. Kato, K. Ito, 6th European Symposium on Aerothermodynamics for Space Vehicles,<br />

November <strong>2008</strong>, Versailles, France.


Fig. 2<br />

Mach 4 mixed-compression<br />

intake Mach number<br />

contours<br />

Fig. 1<br />

Mach 4 mixed-compression<br />

intake design – parameters:<br />

movable ramps, cowl and isolator wall<br />

deflections<br />

Measurement<br />

plane<br />

d. Multi-disciplinary Optimization<br />

RAMP2_D<br />

2nd order<br />

RAMP3_D<br />

Fig. 3<br />

1 st order ANOVA sensitivies:<br />

isolator floor and ceiling perturbation<br />

appear dominant for pressure recovery<br />

6. Activity Report<br />

COWL1_D<br />

Cenaero Annual Report <strong>2008</strong><br />

TotalPressure<br />

COWL2_D<br />

ISOLATOR_D<br />

25


26 Cenaero Annual Report <strong>2008</strong> 6. Activity Report d. Multi-disciplinary Optimization<br />

High pressure compressor rotor blade and 3D endwall<br />

design accouting for real geometry effects<br />

In partnership with Snecma, Cenaero’s contribution focused on the<br />

improvement of the efficiency and extension of the stall margin of<br />

a high pressure compressor. To this end, Cenaero performed both<br />

multi-point blade shape and 3D endwalls optimizations based on<br />

3D RANS simulations trough direct and native access to the CATIA<br />

v5 parameterization. More precisely, through adequate 3D profiling,<br />

two different design families, illustrating the ability of evolutionary<br />

strategies to globally search the conception space to possibly offer<br />

a panel of solutions to the designer, were identified that allowed a<br />

0.4% gain in isentropic efficiency while preserving stability. Detailed<br />

investigation of the flow features showed that, for all the 3D promising<br />

designs identified, the non axisymmetric hub influenced more the<br />

shock mechanism close to the wall rather than the secondary flows<br />

(see Fig. 4).<br />

However, since modifications of the endwalls are quite local, their<br />

impact should be assessed in presence of real geometry effects such<br />

as fillets. CAD and mesh generation are key players in the development<br />

of a design methodology. Both complete fillet modelling (with bitangency<br />

condition) and truncated fillet constructions easier and<br />

cheaper to mesh have been developed (see Fig. 5), with focus on the<br />

mandatory issue of robustness, as heavily non axisymmetric platforms<br />

are to be considered. These developments allowed preliminary results to<br />

assess the impact of the fillet on the 3D contouring isentropic efficiency<br />

gains while, one step further, the truncated fillet modellings developed<br />

pave the way for conjoint blade and endwall(s) conception including the<br />

fillet in a cost efficient way.<br />

3D contoured case Axisymmetric reference<br />

Fig. 4 Relative Mach number in the blade-to-blade plane at 11% span,<br />

highlighting the reduced wake and the decrease of the Mach number<br />

downstream the shock, in the region of flow acceleration for the optimized hub<br />

Fig. 5 Truncated (left) and complete (bi-tangency) fillet modelling robust to<br />

heavy parametric 3D platform variations<br />

References:<br />

Design Optimization of a HP Compressor Blade and its Hub Endwall<br />

V. Iliopoulou, I. Lepot and P. Geuzaine, ASME Turbo Expo <strong>2008</strong>, GT<strong>2008</strong>-50293, June <strong>2008</strong>,<br />

Berlin, Germany.<br />

Multi-point non axisymmetric endwall optimization applied to a High Pressure<br />

Compressor Rotor Blade<br />

V. Iliopoulou, T.Mengistu, I. Lepot, 12th AIAA/ISSMO Multi-disciplinary Analysis<br />

and Optimization Conference, September <strong>2008</strong>, Victoria, British Columbia, Canada.


e. High Performance Computing<br />

Major orientations<br />

e. High Performance Computing<br />

In order to support the development of its activities in advanced numerical<br />

simulations, Cenaero invested in high performance computing facilities<br />

soon after its creation and the research center counts now several years<br />

of experience in operating such supercomputers. Providing access to<br />

appropriate computing resources and efficient operation of these is one<br />

of the most essential missions of the IT & QA Support group.<br />

The corresponding activities start with the follow up of the solutions<br />

available on the market, their selection and sizing in relation to the<br />

different research topics. Hosting of these supercomputers is then also<br />

a significant concern for the group as it requires the set up of a data<br />

center capable of managing these machines, large electrical power<br />

consumers and heat generators. Cenaero operates since some years<br />

an efficient data center providing both a reliable and environmentalfriendly<br />

infrastructure: thanks to redundant chilled-water-based air<br />

conditioning systems, cooling of the data center is secured while<br />

minimizing the energy consumption taking benefit as much as possible<br />

from low atmospheric temperature conditions. We also aim at studying<br />

how applications developed at Cenaero can take the best out of the<br />

selected computer architecture thanks e.g. to the selection and usage<br />

of appropriate development tools or to the implementation of coding<br />

techniques allowing to release application bottlenecks. Collaborative<br />

exploitation of computational resources is also the subject of activities<br />

in the group. Integration of environments or applications in a grid<br />

6. Activity Report<br />

Cenaero Annual Report <strong>2008</strong><br />

computing framework, allowing users to take full and transparent<br />

advantage of multiple resources or remote and distributed postprocessing<br />

of large data sets being generated on supercomputers are<br />

examples of such activities.<br />

As done already 2 years before, we launched this year a public<br />

procurement to perform a new upgrade of our distributed memory<br />

supercomputer named ernest. Besides a computing power upgrade,<br />

this tender targeted the supply of compute nodes suited for memory<br />

demanding computations – typically those coming from structural<br />

mechanics problems – as well as an additional storage solution<br />

required to be both tolerant to component failures and able to cope<br />

with computations involving input-output-intensive operations. The<br />

selected solution based on IBM hardware was provided by Serviware.<br />

The upgraded cluster counts more than 2000 processing units (cores) and<br />

ranked 447 in the Top500 list issued in June <strong>2008</strong>. It provides a storage<br />

capacity of more than 20 TB, a third of it being supplied by the high<br />

performance and reliable GPFS system.<br />

As part of the new SINUS project, we also prepared the extension of the<br />

data center. In order to host the supercomputer to be procured in the<br />

framework of this new research project, an extension of the data center<br />

targeting a factor 3 hosting capacity increase is indeed planned for the<br />

coming year.<br />

27


28 Cenaero Annual Report <strong>2008</strong> 6. Activity Report e. High Performance Computing<br />

Industrial applications<br />

Amongst Cenaero industrial partners, Techspace Aero has been relying<br />

upon the center expertise in numerical simulation for many years.<br />

Developping together methodologies for advanced simulation of flows<br />

in low pressure compressors, both Cenaero and Techspace Aero have<br />

jointly decided to perform such simulations on distributed memory<br />

supercomputers.<br />

Considering Cenaero expertise and knowledge in distributed computing<br />

environment, Techspace Aero requested from Cenaero access to<br />

computational resources suited for its needs. The corresponding<br />

equipment was procured and integrated to Cenaero computing<br />

environment while being securely dedicated to the corresponding<br />

business. As part of the project, a customized execution environment<br />

was set up. Techspace Aero design engineers can now seemlessly<br />

submit computations to Cenaero computational system. Their jobs and<br />

associated data are transparently transferred to Cenaero, adapted to the<br />

distributed environment and executed on the supercomputer. Resulting<br />

data are automatically and securely returned to the client site for use<br />

within their design environment.<br />

Focusing on operation continuity and building upon the reliability of<br />

its infrastructures, Cenaero is providing computing resources with a<br />

maximized availability suited to industrial requirements. Cenaero support<br />

team ensures in addition a great reactivity on Techspace Aero requests<br />

both in normal (operational) or incidental situations.


7. Quality<br />

Management<br />

7. Quality Management<br />

Cenaero Annual Report <strong>2008</strong><br />

In line with the strive for excellence and seeking our customer<br />

satisfaction, the implementation and follow up of a quality management<br />

system (QMS) is strategic to our research center. The IT & QA Support<br />

group is in charge of the evaluation, implementation and follow up of<br />

this process. The objective is to set up a management system providing<br />

the researchers with organizational tools allowing them to focus on the<br />

creative part of their function while ensuring quality of our products, i.e.<br />

products answering our customers’ requirements.<br />

The commitment to permanently improve our customers satisfaction – in<br />

particular those of the aeronautical industry – is now being transposed<br />

in a quality management system complying with the EN 9100 standard<br />

of the aeronautical industry. The certification of our QMS is planned for<br />

the coming year.<br />

Meanwhile, the quality requirements of our clients are taken into<br />

account operationally within the projects execution, starting with<br />

the intellectual services supplied to the SAFRAN group. In the latter<br />

framework, the quality of Cenaero services is systematically evaluated<br />

at delivery time resulting in a mark in the range 0-10. This measure of<br />

Cenaero’s performance is the subject of periodic reviews with the client<br />

quality department: a mark of higher than 8.2 on average over <strong>2008</strong> is<br />

the evidence of a quality of service beyond expectations as compliant<br />

suppliers obtain marks not greater than 7.5. This valuable achievement<br />

encourages us to secure this level of performance reflecting our good<br />

practices and experience of our client requirements into our QMS.<br />

29


30 Cenaero Annual Report <strong>2008</strong> 8. Memberships<br />

8. Memberships<br />

Very active within the regional and international research networks,<br />

but also within industrial and professional networks, Cenaero is active<br />

member of several professionnal associations.<br />

Accord Wallonie: Cenaero is a member of Accord<br />

Wallonie, the association of the research centers<br />

of the Walloon Region.<br />

http://www.accord-wallonie.be<br />

Agoria: Cenaero is also member of Agoria, the<br />

association gathering all the Belgian technology<br />

industries.<br />

http://www.agoria.be<br />

Through its participation to numerous research projects, Cenaero<br />

meets and collaborates with other research centers of the region.<br />

Cenaero is operating its High Performance Computing (HPC) facilities in<br />

collaboration with CETIC, the Walloon research centre for ICT.<br />

http://www.cetic.be<br />

Cenaero was an active member throughout the year <strong>2008</strong><br />

of the following networks:<br />

Aerospace competitiveness pole Skywin<br />

http://www.skywin.be<br />

Cluster Auto-mobilité<br />

http://clusters.wallonie.be/automobilite/en<br />

Cluster des Entreprises Wallonnes de<br />

l’Aéronautique - EWA<br />

http://www.ewa.be<br />

Cluster Tweed - Technologie Wallonne Energie-<br />

Environnement et Développement durable<br />

http://www.clustertweed.be<br />

Cluster Mitech - Micro-Technologies<br />

for Intelligent Manufacturing & Products<br />

http://clusters.wallonie.be/mitech<br />

Cenaero is also member of international industrial networks, like:<br />

Ter@tec , the French association<br />

promoting the intensive use and sharing<br />

knowledge of supercomputers in Europe.<br />

http://www.teratec.fr<br />

In <strong>2008</strong>, Cenaero also became member of :<br />

ETN – European Turbine Network .<br />

ETN represents gas turbine technology<br />

community for power generation,<br />

mechanical drive and marine applications.<br />

http://www.eu-gasturbine.org<br />

EWEA - European Wind Energy Association.<br />

EWEA is the voice of the wind industry,<br />

actively promoting the use of wind<br />

power in Europe and worldwide.<br />

http://www.ewea.org


9. Fairs and Events<br />

During <strong>2008</strong>, Cenaero participated to many fairs and events in order to<br />

promote its technologies and software. Here follows a non exhaustive list<br />

of meetings where Cenaero was present:<br />

Aero Engine Expo (Paris, FR)<br />

Aeromart (Toulouse, FR)<br />

Aerospace and Defense (Torino, IT)<br />

CréaWal (Louvain-la-Neuve, BE)<br />

EWEC <strong>2008</strong> (Bruxelles, BE)<br />

Farnborough Airshow (Farnborough, EN)<br />

ILA Berlin (Berlin, DE)<br />

Industrie Paris (Paris, FR)<br />

JEC Composites Show (Paris, FR)<br />

SIA Robust Design (Paris, FR)<br />

Space Days (Liège, BE)<br />

9. Fairs and Events<br />

Cenaero Annual Report <strong>2008</strong><br />

Technology watch, scientific presentations and communications are<br />

an important activity for maintaining our technical excellence, our<br />

researchers attended numerous scientific meetings during <strong>2008</strong>:<br />

14th AIAA/CEAS Aeroacoustics Conference, May 5-7 <strong>2008</strong>,<br />

Vancouver, Canada<br />

ACOMEN, May 26-28 <strong>2008</strong>, Liège, Belgium<br />

International Workshop on Fundamental Issues Related to<br />

Aircraft Trailing Wakes May 27-29 <strong>2008</strong>, Marseille, France<br />

SFT <strong>2008</strong> Thermique Aéronautique et Spatiale,<br />

June 3-6 <strong>2008</strong>, Toulouse, France<br />

7th International ERCOFTAC Symposium on Engineering<br />

Turbulence Modelling and Measurements, June 4-6 <strong>2008</strong>,<br />

Limasol, Cyprus<br />

ASME Turbo Expo <strong>2008</strong>, June 9-13 <strong>2008</strong>, Berlin, Germany<br />

6th International conference on nanochannels,<br />

microchannels and minichannels, June 23-25 <strong>2008</strong>,<br />

Darmstadt, Germany<br />

WCCM8 & ECCOMAS <strong>2008</strong>, June 30 - July 5 <strong>2008</strong>,<br />

Venice, Italy<br />

The 4th International Gas Turbine Conference The Future<br />

of Gas Turbine Technology, October 15-16 <strong>2008</strong>,<br />

Brussels, Belgium<br />

31


32 Cenaero Annual Report <strong>2008</strong> 9. Fairs and Events<br />

43ème Colloque d’aérodynamique appliquée de l’AAAF,<br />

March 10-12 <strong>2008</strong>, Poitiers, France<br />

9th MpCCI User’s Forum <strong>2008</strong>, Feb 19-20 <strong>2008</strong>, Sankt<br />

Augustin, Germany<br />

3rd OpenFOAM Workshop, July 9-11 <strong>2008</strong>, Milan, Italy<br />

5th elsA User’s Workshop, June 26-27 <strong>2008</strong>, ONERA<br />

Châtillon, France<br />

ESAFORM <strong>2008</strong> Lyon, France<br />

Trends in Welding <strong>2008</strong>, Pine Mountain, USA<br />

7th International FSW symposium <strong>2008</strong>, Japan<br />

11th CIRP <strong>2008</strong>, Washington, USA<br />

M4PL 21, The 21st Meeting on Mathematical Modelling<br />

of Materials Processing with Lasers, Jan 16-18 <strong>2008</strong>, Igls<br />

Innsbruck, Austria<br />

3rd FSW Modelling and Flow Visualisation Seminar, GKSS,<br />

Germany<br />

ESIS TC4 Fracture of Polymers, Composites and Adhesives<br />

Conference, September <strong>2008</strong>, Les Diablerets, Suisse<br />

Digimat User’s Meeting <strong>2008</strong>, Nov 25-26 <strong>2008</strong>,<br />

La Hulpe, Belgium<br />

Abaqus User’s Conference, <strong>2008</strong>, Antwerp, Belgium<br />

Interquadrennial Conference of the International Congress<br />

on Fracture, August <strong>2008</strong>, Bangalore, India<br />

SIAM Conference on Parallel Processing<br />

for Scientific Computing (PP08), March 12-14 <strong>2008</strong>,<br />

Atlanta, Georgia, USA<br />

4th European Workshop on Structural Health Monitoring<br />

July 2-4 <strong>2008</strong>, Krakow, Poland<br />

ICAS <strong>2008</strong> Conference (26th Congress of International<br />

Council of the Aeronautical Sciences),<br />

September 14-19 <strong>2008</strong>, Anchorage, Alaska<br />

59th International Astronautical Congress,<br />

September 29 - October 3 <strong>2008</strong>, Glasgow, Scotland<br />

12th AIAA/ISSMO Multi-disciplinary Analysis and<br />

Optimization Conference, September 10-12 <strong>2008</strong>,<br />

Victoria, British Columbia, Canada<br />

Robust Design Through Simulation Workshop,<br />

October 16 <strong>2008</strong>, Paris, France<br />

6th European Symposium on Aerothermodynamics for<br />

Space Vehicles, Nov 3-5 <strong>2008</strong>, Versailles, France


10. R&D Projects<br />

10. R&D Projects<br />

Cenaero Annual Report <strong>2008</strong><br />

Acronym Title Type Coordinator<br />

SINUS Simulation Numérique Haute Performance FEDER07-13 Cenaero (BE)<br />

BIOFACT Plateforme Biomanufacturing FEDER07-13 SIRRIS (BE)<br />

TIC TIC FEDER07-13 CETIC (BE)<br />

APC Avion Plus Composite Plan Marshall SONACA (BE)<br />

EASI-PM Exploration of Advanced Sensors for Innovative Process Monitoring Plan Marshall COEXPAIR (BE)<br />

ICS Intelligent cooling system Plan Marshall Techspace Aero (BE)<br />

StirHETAL Soudage par friction malaxage de joints hétérogènes en alliage d'aluminium… Winnomat 2 UCL (BE)<br />

PROHIPP New Design and Manufacturing Processes for High Pressure Fluid Power Products FP6 Pedro Roquet SA (ES)<br />

VIF-CA Virtual Intelligent Forging FP6 CEMEF (FR)<br />

VITAL Environmentally Friendly Aero-engine FP6 SNECMA (FR)<br />

FAR-Wake Fundamental Research on Aircraft Wake Phenomena FP6 CNRS-IRPHE (FR)<br />

DEEPWELD Detailed Multi-Physics Modelling of Friction Stir Welding FP6 Cenaero (BE)<br />

LAPCAT Long-Term Advanced Propulsion Concepts and Technologies FP6 ESA-ESTEC (NL)<br />

MUSCA Non linear static MUltiSCAle analysis of large aero-structures FP6 EADS CCR-F (FR)<br />

VERDI Virtual Engineering for Robust manufacturing with Design Integration FP6 VOLVO AERO (SE)<br />

NEWAC NEW Aero Engine Core concepts FP6 MTU (DE)<br />

ADIGMA Adaptive Higher-Order Variational Methods for Aerodynamic Applications in Industry FP6 DLR (DE)<br />

CESAR Cost-Effective Small AiRcraft FP6 VZLU (CZ)<br />

ADVICE Autonomous Damage Detection and Vibration Control Systems FP6 Cenaero (BE)<br />

DATAFORM Digitally Adjustable Tooling for manufacturing of Aircraft panels using multi-point FORMing methodology FP6 MEC (UK)<br />

TATMO Turbulence and Transition Modelling for Special Turbomachinery Applications FP6 MTU (DE)<br />

NICE-TRIP Novel Innovative Competitive Effective Tilt Rotor Integrated Project FP6 Vertical Aircraft (BE)<br />

DREAM valiDation of Radical Engine Architecture systeMs FP7 Rolce Royce (UK)<br />

IMAC-PRO Industrialization of Manufacturing Technologies for Composite Profiles for Aerospace Applications FP7 EADS (DE)<br />

LAPCAT II Long-Term Advanced Propulsion Concepts and Technologies II FP7 ESA-ESTEC (NL)<br />

TRIADE Development of technology building blocks For structural health monitoring sensing devices in aeronautics FP7 EADS (FR)<br />

MAAXIMUS More Affordable Aircraft structure through eXtended, Integrated, and Mature nUmerical Sizing FP7 Airbus (FR)<br />

33


34 Cenaero Annual Report <strong>2008</strong> 11. Publications<br />

11. Publications<br />

M. Sahin, J. Hall, K. Mohseni, K. Hillewaert. Direct Numerical Simulation of Separated Low-Reynolds Number<br />

Flows around an Eppler 387 Airfoil. AIAA Paper AIAA-<strong>2008</strong>-422, 46th AIAA Aerospace Sciences Meeting and<br />

Exhibit, January 7-10 <strong>2008</strong>, Reno, Nevada, USA<br />

A. Francois, L. D’Alvise. Morfeo: a new generation Finite Element package for the simulation of industrial<br />

welding processes. Application to the aerospace sector. The 21st Meeting on Mathematical Modelling of<br />

Materials Processing with Lasers, January 16-18 <strong>2008</strong>, Igls/ Innsbruck, Austria<br />

F. Thirifay, J-F. Thomas, P. Geuzaine. Conjugate Heat Transfer Analysis of a cooled turbine blade. 9th MpCCI<br />

User Forum <strong>2008</strong>, February 19-20 <strong>2008</strong>, Sankt Augustin, Germany<br />

E. Wyart, D. Coulon, M. Duflot, M. Martiny, F. Lani. Industrialization of the eXtended Finite Element Method<br />

(XFEM) using a domain decomposition method. SIAM Conference on Parallel Processing for Scientific<br />

Computing (PP08), March 12-14 <strong>2008</strong>, Atlanta, Georgia, USA<br />

E. Rivière-Lorphèvre, J. Barboza, E. Filippi, L. D’Alvise. Cutting Forces Evaluation in Milling using an Analytical<br />

/ Finite Element Mixed Approach. 11th CIRP <strong>2008</strong>, March 28-30 <strong>2008</strong>, Washington, USA<br />

N. Poletz, A. Francois, K. Hillewaert. Multiphysics welding simulation model. 11th ESAFORM <strong>2008</strong> conference<br />

on material forming. April. 23-25 <strong>2008</strong>, Lyon, France<br />

O. Piérard, J. Barboza, L. D’Alvise, A. Perez-Duarte. Distortions prediction during multi-pass machining. 11th<br />

ESAFORM <strong>2008</strong> conference on material forming. April. 23-25 <strong>2008</strong>, Lyon, France<br />

T. De Vuyst, T. van Eekelen, L. D’Alvise. Residual stress calculation in FSW using a local-global model. 3rd FSW<br />

Modelling and Flow Visualisation Seminar at GKSS, April 28-29 <strong>2008</strong>, Geesthacht, Germany<br />

L. Georges, P. Geuzaine. Analysis of CFD and CA Solvers Requirements for Aeroacoustics Applications. 14th<br />

AIAA/CEAS Aeroacoustics Conference, May 5-7 <strong>2008</strong>, Vancouver, Canada<br />

T. De Vuyst, V. Madhavan, B. Ducoeur, A. Simar, B. de Meester, L. D’Alvise. A thermo-fluid/thermo-mechanical<br />

modelling approach for computing temperature cycles and residual stresses in FSW, ISBN 13-978-1-903761-<br />

06-9. 7th International FSW Symposium, May 20-22 <strong>2008</strong>, Awaji Yumebutai, Japan<br />

K. Hillewaert, G. Compère, J.-F. Remacle, P. Geuzaine. A 3D DGFEM solver for the Navier-Stokes equations.<br />

ACOMEN, May 26-28 <strong>2008</strong>, Liège, Belgium<br />

F. Thirifay, J.-F. Thomas, P. Geuzaine. Conjugate Heat Transfer Analysis of a Cooled Turbine Blade. ACOMEN,<br />

May 26-28 <strong>2008</strong>, Liège, Belgium<br />

L. Fitschy, F. Thirifay, I. Lepot, P. Geuzaine. Aeroelastic-based Design of a Small Aircraft Wing. ACOMEN, May<br />

26-28 <strong>2008</strong>, Liège, Belgium<br />

D. Dumas, F. Lani, T. Monnier, M. Lallart. Coupling Implicit and Explicit Time Integration Methods for Non-<br />

Destructive Evaluation applications. ACOMEN, May 26-28 <strong>2008</strong>, Liège, Belgique<br />

T. Van Hoof, F. Lani. Identification of the constitutive behaviour of multiphase materials undergoing ductile<br />

fracture: an inverse analysis procedure with genetic algorithms. ACOMEN, May 26-28 <strong>2008</strong>, Liège, Belgique<br />

M. Duflot, E. Wyart, F. Lani. Industrial applications of the extended finite element method for crack propagation<br />

simulation in aeronautical structures. ACOMEN, May 26-28 <strong>2008</strong>, Liège, Belgique<br />

L. Georges, A. Allen, S. Melber-Wilkending, T. Louagie, C. Breitsamter, P. Geuzaine. Wake vortices generated<br />

by an aircraft fuselage: comparison between wind tunnel measurements on the TAK model with RANS and<br />

RANS-LES simulations. International Workshop on Fundamental Issues Related to Aircraft Wakes (FAR-Wake<br />

Workshop), May 27-29 <strong>2008</strong>, Marseille, France<br />

L. Georges, L. Bricteux, M. Duponcheel, P. Geuzaine, G. Winckelmans. LES of wake vortices in ground effect<br />

without and with wind, and also comparing different multiscale subgrid models. International. Workshop on<br />

Fundamental Issues Related to Aircraft Wakes (FAR-Wake Workshop), May 27-29 <strong>2008</strong>, Marseille, France<br />

De Vuyst, B. Ducoeur, B. de Meester, L. D’Alvise. A predictive thermo-fluid modelling approach for computing<br />

temperature cycles and metallurgical change in FSW. Trends in Welding <strong>2008</strong>, June 1-6 <strong>2008</strong>, Pine Mountain,<br />

Georgia, USA<br />

C. Goffaux, S. Van Oost, L. Barremaecker. Etude expérimentale et numérique des propriétés thermohydrauliques<br />

d’un caloduc à rainures en conditions de microgravité. SFT <strong>2008</strong> Thermique Aéronautique et<br />

Spatiale, June 3-6 <strong>2008</strong>, Toulouse, France<br />

F. Thirifay, J-F. Thomas, P. Geuzaine. Couplage aérothermique externe/interne sur une aube de turbine. SFT<br />

<strong>2008</strong> Thermique Aronautique et Spatiale, June 3-6 <strong>2008</strong>, Toulouse, France<br />

L. Georges, K. Hillewaert, R. Capart, J.-F. Thomas, T. Louagie, P. Geuzaine. RANS-LES simulations around<br />

Complex Geometries using Unstructured Compressible Flow Solver. 7th International ERCOFTAC Symposium<br />

on Engineering Turbulence Modelling and Measurements, June 4-6 <strong>2008</strong>, Limasol, Cyprus<br />

V. Iliopoulou, I. Lepot, P. Geuzaine. Design Optimization of a HP Compressor Rotor Blade and its Hub Endwall.<br />

ASME Paper <strong>2008</strong>-50293. ASME Turbo Expo <strong>2008</strong>, June 9-13, <strong>2008</strong>, Berlin, Germany<br />

C. Goffaux, S. Van Ost, L. Barremaecker. Numerical, experimental and robust design investigations of a grooved<br />

heat pipe in microgravity-like conditions. 6th International conference on nanochannels, microchannels and<br />

minichannels, June 23-25 <strong>2008</strong>, Darmstadt, Germany<br />

S. Rossomme, C. Goffaux, K. Hillewaert, P. Colinet. A flexible multi-scale two-dimensional model for calculating<br />

the radial heat tranfer in grooved heat pipes. 6th International conference on nanochannels, microchannels<br />

and minichannels, June 23-25 <strong>2008</strong>, Darmstadt, Germany<br />

A. de Bruin, L. Nybelen, T. Schönfeld, G. Winckelmans, A. Giovannini, L. Georges, S. Melber-Wilkending. CFD<br />

simulations of wake flows in the FAR-Wake project. WCCM8 & ECCOMAS <strong>2008</strong>, June 30 - July 5 <strong>2008</strong>,<br />

Venice, Italy<br />

L. Georges, K. Hillewaert, R. Capart, P. Geuzaine. Large-Scale DES around Complex Geometries using an<br />

Unstructured Compressible Flow Solver. WCCM8 & ECCOMAS <strong>2008</strong>, June 30 - July 5 <strong>2008</strong>, Venice, Italy<br />

G. Compère, J-F. Remacle, K. Hillewaert. Transient mesh adaptivity applied to domains undergoing large<br />

deformations. WCCM8 & ECCOMAS <strong>2008</strong>, June 30 - July 5 <strong>2008</strong>, Venice, Italy<br />

K. Hillewaert, G. Compère, J.-F. Remacle, P. Geuzaine. A 3D DGFEM solver for the (Reynolds-Averaged) Navier-<br />

Stokes equations. WCCM8 & ECCOMAS <strong>2008</strong>, June 30 - July 5 <strong>2008</strong>, Venice, Italy<br />

O. Piérard, J. Barboza, M. Duflot, L. D’Alvise. Relaxation of residual stresses during multi-pass machining:<br />

simulation with the level-set method and process optimizations. WCCM8 & ECCOMAS <strong>2008</strong>, June 30 - July<br />

5 <strong>2008</strong>, Venice, Italy<br />

X. Mencaglia, C. Friebel, H. Kato, YH. Grunevald, N. Lidon, F. Lani. Multi-disciplinary analysis and optimization<br />

of large composite structures in the early design phase: issues and challenges. 8th World Congress on<br />

Computational Mechanics WCCM8, 5th ECCOMAS <strong>2008</strong>, June 30-July 5, <strong>2008</strong>, Venice, Italy<br />

E. Wyart, E., Duflot, M., Sagnier, S., Martiny, P., Lani, F., Definition of a best modelling practice for the<br />

propagation of 3D cracks with level sets and the XFEM. Application to multi-site propagation in an aeroengine<br />

component. 8th World Congress on Computational Mechanics WCCM8, 5th ECCOMAS <strong>2008</strong>, June 30 - July<br />

5, <strong>2008</strong>, Venice, Italy


H. Cherouali, D. Soria, A. Suffis, E. Wyart, M. Duflot, F. Lani. Computation of Stress Intensity Factors for<br />

3D CRacks in a Turbine Rear Fan Blade: Comparison of FEM and XFEM Solutions. 8th World Congress on<br />

Computational Mechanics WCCM8, 5th ECCOMAS <strong>2008</strong>, June 30 - July 5, <strong>2008</strong>, Venice, Italy<br />

J.J. Ródenas, M. Duflot, S. Bordas, E. Giner, O.A. Gonzalez-Estrada, F.J Fuenmayor. Comparison of recently<br />

developed recovery-type discretization error estimators for the extended finite element method. 8th World<br />

Congress on Computational Mechanics WCCM8, 5th ECCOMAS <strong>2008</strong>, June 30 - July 5, <strong>2008</strong>, Venice, Italy<br />

S. Bordas, S. Natarajan, M. Duflot, N. Xuan Hung, T. Rabczuk. Smoothed extended finite element method.<br />

8th World Congress on Computational Mechanics WCCM8, 5th ECCOMAS <strong>2008</strong>, June 30 - July 5, <strong>2008</strong>,<br />

Venice, Italy<br />

M. Duflot, S. Bordas. XFEM and mesh adaptation: A marriage of convenience, 8th World Congress on<br />

Computational Mechanics. 8th World Congress on Computational Mechanics WCCM8, 5th ECCOMAS <strong>2008</strong>,<br />

June 30 - July 5, <strong>2008</strong>, Venice, Italy<br />

O. Piérard, J. Barboza, M. Duflot, L. D’Alvise. Relaxation of residual stresses during multi-pass machining:<br />

simulation with the level-set method and process optimizations, 8th World Congress on Computational<br />

Mechanics WCCM8, 5th ECCOMAS <strong>2008</strong>, June 30 - July 5, <strong>2008</strong>, Venice, Italy<br />

G. Bricteux, J.-F Remacle, A. Ouaar, M. Duflot. Discontinuous fields integration in a structured mesh using<br />

the level set method. 8th World Congress on Computational Mechanics WCCM8, 5th ECCOMAS <strong>2008</strong>, June<br />

30 - July 5, <strong>2008</strong>, Venice, Italy<br />

D. Dumas, F. Lani, T. Monnier, M. Lallart. Simulation of Lamb Wave Propagation to Predict Damage Detection<br />

in Thin Walled Composite Structures. 4th European Workshop on Structural Health Monitoring <strong>2008</strong>, July<br />

2-4 <strong>2008</strong>, Krakow, Poland<br />

A. Suffis, H. Cherouali, D. Soria, E. Wyart, M. Duflot, F. Lani. Comparison of FEM and XFEM Stress Intensity<br />

Factors Solutions. Interquadrennial Conference of the International Congress on Fracture, August 3-7 <strong>2008</strong>,<br />

Bangalore, India<br />

P. Martiny, F. Lani, AJ Kinloch, T. Pardoen. Micro-Mechanical Modelling of the Fracture of Adhesively-Bonded<br />

Joints under Steady-State Peeling Conditions. ESIS TC4 Fracture of Polymers, Composites and Adhesives<br />

Conference, September 7-11 <strong>2008</strong>, Les Diablerets, Suisse<br />

V. Iliopoulou, T. Mengistu, I. Lepot. Non Axisymmetric Endwall Optimization Applied to a High Pressure<br />

Compressor Rotor Blade. AIAA-<strong>2008</strong>-5881. 12th AIAA/ISSMO Multi-disciplinary Analysis and Optimization<br />

Conference, September 10-12 <strong>2008</strong>, Victoria, Canada<br />

V. Iliopoulou, P. Geuzaine, I. Lepot. Non Axisymmetric Hub Design Optimization for a High Pressure Compressor<br />

Blade. ICAS <strong>2008</strong> Conference (26th Congress of International Council of the Aeronautical Sciences), September<br />

14-19 <strong>2008</strong>, Anchorage, Alaska, USA<br />

K. Ito. Parametric Study and Mitigation of Porpoising in Waterborn Aircrafts. ICAS <strong>2008</strong> Conference (26th<br />

Congress of International Council of the Aeronautical Sciences), September 14-19 <strong>2008</strong>, Anchorage, Alaska,<br />

USA<br />

R. Varvill, G. Paniagua, H. Kato, M. Thatcher. Design and Testing of the Contra-Rotating Turbine for the<br />

SCIMITAR Precooled Engine. 59th International Astronautical Congress, September 29 - October 3 <strong>2008</strong>,<br />

Glasgow, Scotland<br />

K. Hillewaert, J.-F. Remacle, N. Chevaugeon, P. Geuzaine. Discontinuous Galerkin methods. Implementation<br />

issues. 35TH CFD VKI/ADIGMA Course on High Order Discretization Methods. October 13-17, <strong>2008</strong>, Rhode-<br />

Saint-Genèse, Belgium<br />

11. Publications<br />

Cenaero Annual Report <strong>2008</strong><br />

I. Lepot. Multi-disciplinary Optimization Including Direct CAD-access – Turbomachinery Design Applications.<br />

Robust Design Through Simulation Workshop, October 16th <strong>2008</strong>, Paris, France<br />

H. Kato, M. Sippel. Stochastic Sensitivity Analysis of a Mach 4.5 Mixed-Compression Intake. 6th European<br />

Symposium on Aerothermodynamics for Space Vehicles, November 3-5 <strong>2008</strong>, Versailles, France<br />

D. Dumas, F. Lani, T. Monnier, M. Lallart. Using Simulations for Damage Detection in Structural Health<br />

Monitoring, Abaqus User’s Conference, November 13-14 <strong>2008</strong>, Antwerp, Belgique<br />

X. Mencaglia, F. Lani, R. Lebrun, P. Wessel, L. Adam, O. Verhoyen, JP. Delsemme. Analysis and optimization of<br />

an aero-engine component made by injection of thermoplastic resin containing short carbon fibers. Digimat<br />

User’s Meeting <strong>2008</strong>, Nov 25-26 <strong>2008</strong>, La Hulpe, Belgique<br />

L. Georges, T. Louagie, P. Geuzaine, L. Bricteux, M. Duponcheel, G. Winckelmans. Investigations de la physique<br />

de sillages d’avion civil : RANS-LES d’un fuselage d’avion et LES de tourbillons en effet de sol. 43ème Colloque<br />

d’aérodynamique appliquée de l’AAAF, March 10-12 <strong>2008</strong>, Poitiers, France<br />

N. Poletz, A. François, K. Hillewaert. Multiphysics welding simulation model. International Journal of Material<br />

Forming, Volume 1, 0, 1047-1050, <strong>2008</strong><br />

G. Paniagua, S. Szokol, H. Kato, G. Manzini, R. Varvill. Design of a Contra-Rotating Turbine for a Hypersonic<br />

Aircraft. Accepted for publication in Journal of Propulsion and Power, American Institute of Aeronautics<br />

and Astronautics<br />

T. Van Hoof, F. Lani. Micro-macro modelling of spheroidal cast-iron: parameters identification by inverse<br />

analysis. International Journal of Material Forming, doi:10.1007/s12289-008-0048-6, <strong>2008</strong><br />

P. Martiny, F. Lani, A.J Kinloch, T. Pardoen. Numerical analysis of the energy contributions in peel-tests: a<br />

steady-state multilevel finite element approach. International Journal of Adhesion and Adhesives, Volume<br />

28, Issues 4-5, June <strong>2008</strong>, Pages 222-236<br />

E. Wyart, D. Coulon, T. Pardoen, J.-F Remacle, F. Lani. Application of the S-FE/XFE method to integrity analysis<br />

of 3D and thin walled aircraft structures. Engineering Fracture Mechanics, Volume 76, Issue 1, January 2009,<br />

Pages 44-58<br />

M. Duflot, S. Bordas (<strong>2008</strong>). A posteriori error estimation for extended finite elements by an extended global<br />

recovery. International Journal for Numerical Methods in Engineering 76: 1123 -- 1138.<br />

O. Piérard, J. Barboza, M. Duflot, L. D’Alvise, A. Perez-Duarte (<strong>2008</strong>). Distorsions prediction during multi-pass<br />

machining simulations by using the level-set method. International Journal of Material Forming (in press,<br />

available online). DOI: 10.1007/s12289-008-0318-3<br />

N. Vinh Phu, T. Rabczuk, S. Bordas, M. Duflot (<strong>2008</strong>). Meshless methods: a review and computer implementation<br />

aspects. Mathematics and Computers in Simulation (in press, available online). DOI: MATCOM-2939<br />

M. Duflot (<strong>2008</strong>). The extended finite element method in thermoelastic fracture mechanics. International<br />

Journal for Numerical Methods in Engineering 74: 827--847.<br />

S. Bordas, M. Duflot and P. Le (<strong>2008</strong>). A simple error estimator for extended finite elements. Communications<br />

in Numerical Methods in Engineering 24: 961--971.<br />

E. Wyart, M. Duflot, D. Coulon, P. Martiny, T. Pardoen, J.-F Remacle, F. Lani (<strong>2008</strong>). Substructuring FE-XFE<br />

approaches applied to three-dimensional crack propagation.<br />

Journal of Computational and Applied Mathematics 215: 626--638.<br />

35


36 Cenaero Annual Report <strong>2008</strong> 12. Financial Results<br />

Income statement<br />

12. Financial Results<br />

31/12/08 31/12/07<br />

Revenues 5.726.576 4.488.439<br />

A - Turnover 1.440.973 1.179.210<br />

C - Subsidies 4.224.858 3.257.302<br />

D - Other operating income 60.745 51.927<br />

Operating expenses 5.561.196 4.088.127<br />

A - Raw materials, consumables and goods for resale 26.870 0<br />

B - Services and other goods 1.312.369 849.825<br />

C - Remuneration, social security and pension 3.409.701 2 837.893<br />

D - Depreciation 827.679 364.149<br />

E - Value reduction on stocks and receivables -25.035 25.035<br />

G - Other operating expenses 9.612 11.225<br />

Operating profit 165.380 400.312<br />

Financial income 30.994 57.728<br />

Exceptional expenses 29.844 4.918<br />

Profit before taxes and extraordinary items 166.530 453.122<br />

Exceptional revenues 0 84<br />

Exceptional expenses 40.015 16.986<br />

Result before taxes 126.514 436.220<br />

Taxes<br />

Profit for the period 126 514 436 220


Asset<br />

12. Financial Results<br />

Cenaero Annual Report <strong>2008</strong><br />

31/12/08 31/12/07<br />

Fixed Assets 1.540.934 529.265<br />

Intangible fixed assets 372.178 63.526<br />

Tangible fixed assets 1.168.333 465.317<br />

A - Land and buildings 0 0<br />

B - Plant, machinery and equipment 961.302 213.203<br />

C - Furniture and vehicles 17.504 18.873<br />

D - Leases and similar rights 34.872 69.743<br />

E - Other tangible fixed assets 154.655 163.497<br />

F - Assets under construction and advance payments 0 0<br />

Financial assets 423 423<br />

Current Assets 6.077.899 7.695.952<br />

Amounts receivable after one year 0 0<br />

Amounts receivable within one year 5.289.421 5.405.567<br />

A - Trade debtors 908.431 762.065<br />

B - Other receivables 4.380.990 4.643.501<br />

Short term deposit 0 1.000.000<br />

Cash and cash equivalents 658.113 1.196.688<br />

Accruals 130.365 93.698<br />

Total 7,618,833 8,225,218<br />

37


38 Cenaero Annual Report <strong>2008</strong> 12. Financial Results<br />

Liabilities<br />

31/12/08 31/12/07<br />

Equities 2.752.896 1.556.376<br />

Capital 422.128 422.128<br />

Primes d'émission<br />

Reserves<br />

Accumulated Profit/Loss 704.868 268.648<br />

Profit/Loss for the period 126.514 454.878<br />

Investment grants 1.499.386 410.722<br />

Provisions and differed taxes 40.000<br />

A - provision for risks and charges 40.000<br />

Debts 4.825.937 6.668.842<br />

Amounts payable after one year 4.004.087 5.956.351<br />

Amounts payable within one year 795.355 706.867<br />

A - Current portion of long term debts 35.849 33.846<br />

B - Financial expenses 0 0<br />

1 - Credit institutions 0 0<br />

2 - Other loan 0 0<br />

C - Trade debts 150.455 217.013<br />

1 - Suppliers<br />

2 - Notes payable<br />

D - Advances received on contracts in progress<br />

150.455 217.013<br />

E - Taxes, remuneration and social security 609.051 456.007<br />

1 - Taxes 6 30.908<br />

2 - Remuneration and social security 609.045 425.099<br />

F - Other debts 0 0<br />

Accruals 26.494 5.624<br />

Total 7.618.833 8.225.218


APC Avion Plus Composite (More Composite Aircraft)<br />

ASBL Association sans but lucratif (non-profit organization)<br />

AST Agence de Stimulation Technologique<br />

BPM Business & Project Management<br />

CAD Computer Aided Design<br />

CAE Computer Aided Engineering<br />

CEMEF Centre de Mise en Forme des Matériaux<br />

CEO Chief Executive Officer<br />

CFD Computational Fluid Dynamics<br />

CNES Centre National d’Etudes Spatiales (France)<br />

CNRS Centre National de Recherche Scientifique (France)<br />

DES Detached Eddy Simulation<br />

DFW Driven Friction Welding<br />

DGFEM Discontinuous Galerkin Finite Element Method<br />

DGM Discontinuous Galerkin Method<br />

EBW Electron Beam Welding<br />

EC European Commission<br />

ERDF European Regional Development Funds<br />

ESA European Space Agency<br />

ESF European Social Funds<br />

EPL Ecole Polytechnique de Louvain (Louvain-la-Neuve, Belgium)<br />

EU European Union<br />

13. Acronyms<br />

EWA Entreprises Wallonnes de l’Aeronautique<br />

(Walloon Aeronautics Companies)<br />

FEM Finite Element Method<br />

13. Acronyms<br />

Cenaero Annual Report <strong>2008</strong><br />

FETI Finite Element Tearing and Interconnecting<br />

FP7 7th Framework Program (of European Community)<br />

FSW Friction Stir Welding<br />

HP High Pressure<br />

HPC High Performance Computing<br />

IGRETEC Intercommunale pour la gestion<br />

et la réalisation d’études techniques et économiques<br />

ICT Information & Communication Technology<br />

IP Integrated Projects<br />

IT Information Technologies<br />

LES Large Eddy Simulation<br />

MMM Multi-scale Material modelling<br />

Morfeo Manufacturing Oriented Finite Element tOol<br />

QA Quality Assurance<br />

QMS Quality Management System<br />

RANS Reynolds Averaged Navier-Stokes<br />

R&D Research and Development<br />

R&T Research and Technology<br />

SME Small and medium enterprises<br />

STREP Specific Targeted Research Projects<br />

TBCC Turbine-Based Combined Cycle<br />

TIG Tungsten Inert Gas<br />

UCL Université Catholique de Louvain<br />

VKI The von Karman Institute<br />

XFEM eXtended Finite Element Method<br />

39


How to contact us<br />

Tel.: +32 (0)71 91 93 30<br />

Fax: +32 (0)71 91 93 31<br />

e-mail: info@cenaero.be<br />

www.cenaero.be<br />

Cenaero Headquarters<br />

Bâtiment Eole<br />

Rue des Frères Wright 29<br />

B-6041 Gosselies<br />

Belgium

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