23105S Carrier to Housing Leak Repair Procedure - Spicer

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2. Position the adapter plate and adjust transmission jack table to alien bolt holes. 3. To fasten the adapter plate to the pinion cage install 2 HCS ¾” x 3” capscrews and snug with impact gun. Position Adapter Plate Install ¾” x 3” Capscrews 4. Remove remaining carrier to housing capscrew and carefully remove the carrier assembly. Carrier Flange and Housing Ring Cleaning Note: Before installing new fastener hardware or the carrier assembly, inspect the axle housing visually for cracks, nicks or burrs on all machined surfaces. It is important that all surfaces are cleaned properly. 1. Use a wire wheel to remove any paint, old sealant or oil from the housing and carrier mounting surfaces. Wipe surfaces down with cleaning solvent to remove any residual oil or dirt. Wire Wheel Surfaces Check for Nick, Cracks and Contamination 2. Apply a 1/8” bead of Loctite 5699 Ultra Grey or Dow Corning 3-0100 Automotive Sealant to the housing surface, it’s important to apply the sealant around (make a loop) all of the threaded bolt holes. IMPORTANT: Do not spread or smooth-out RTV once applied. RTV will set in 20 minutes. Install carrier before RTV sets or reapply. 1/8” Bead of Approved RTV Make loop around all bolt holes
Carrier Reinstallation 1. Adjust the Transmission jack to start the carrier on the guide pins. Note: The carrier may have moved forward when it was removed from the housing, the transmission jack table should be readjusted to compensate for this movement. 2. It is important that the carrier is at the same angle as the housing. The gap between the carrier flange and the housing ring should be the same all the way around. Adjust Jack to Start Carrier on Guide Pins Same Gap Top-to-Bottom and Right-to-Left 3. Raise or lower the assembly until it slides into place. If it does not slide in easy, check the carrier-to-housing alignment. Right-to-left, top-to-bottom. 4. Disconnect carrier adapter plate. Apply Loctite 277 to the threads of the original pinion cage capscrews, reinstall and torque to 240 – 300 ft. lbs. Apply Loctite 277 Reinstall Capscrews 5. Install at least one of the new carrier fasteners to hold the carrier in place so you can remove the alignment studs. 6. Remove the alignment studs. 7. Install new carrier to housing fasteners to all but the bottom two positions. The 5:30 and 6:30 positions will utilize two unique 3” long capscrew to mount the boss support bracket.
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23105S Carrier to Housing Leak Repair Procedure - Spicer

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