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ISA-95 is a Nice Start - Apriso

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In addition, with a built-in bias towards the Process industry, the concept of Just-in-Time has<br />

probably not been even considered, due to its use primarily within the D<strong>is</strong>crete manufacturing<br />

industry.<br />

Some manufacturers face extreme regulatory requirements, based on their particular industry<br />

or vertical, each of which <strong>is</strong> highly unique to their respective industry. For example, firms<br />

operating within the Defense or Medical Device industries face a myriad of regulations and<br />

regulatory reporting requirements necessitating unique auditing, reporting, electronic signature<br />

and other approval documentation requirements. Their plant to enterpr<strong>is</strong>e integration must<br />

include special capabilities to meet regulatory requirements for product h<strong>is</strong>tories with operator<br />

sign-offs, so as to be ready for government auditors.<br />

Maintain Operational and Data Integrity<br />

It <strong>is</strong> common for an ERP system to go down for several hours at a time for maintenance,<br />

system upgrades or just unplanned outages. Depending upon how critical 24x7 operations are<br />

within your unique production environment will have a big impact on whether or not th<strong>is</strong> type of<br />

d<strong>is</strong>ruption <strong>is</strong> acceptable or not. Consequently, your plant to enterpr<strong>is</strong>e integration design must<br />

also reflect th<strong>is</strong> operational reality, assigning the appropriate operations to the right Layer<br />

within the <strong>ISA</strong>-<strong>95</strong> hierarchy. Select MOM vendor solutions can operate autonomously if Level<br />

4 connectivity <strong>is</strong> severed; others can’t.<br />

Organizational Responsibilities<br />

Clearly, the <strong>is</strong>sue of what group maintains the integrity and security of the plant-to-enterpr<strong>is</strong>e<br />

integration architecture <strong>is</strong> an important one for a company to decide. Once again, the<br />

allocation of th<strong>is</strong> duty <strong>is</strong> not explained within the <strong>ISA</strong>-<strong>95</strong> standards, nor should it.<br />

When dealing with personnel <strong>is</strong>sues and the assignment of duties and responsibilities, several<br />

local and global factors are at work, each of which could vary considerably based on the<br />

governance models at each firm. While some companies will assign th<strong>is</strong> responsibility to<br />

manufacturing IT, others might deem th<strong>is</strong> as within the domain of corporate IT, manufacturing<br />

operations or product engineering.<br />

12 Plant to Enterpr<strong>is</strong>e Integration: <strong>ISA</strong>-<strong>95</strong> <strong>is</strong> a <strong>Nice</strong> <strong>Start</strong>

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