GC based analysis of tar, ammonia and water - EVUR
GC based analysis of tar, ammonia and water - EVUR
GC based analysis of tar, ammonia and water - EVUR
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<strong>GC</strong> <strong>based</strong> <strong>analysis</strong> <strong>of</strong> <strong>tar</strong>, <strong>ammonia</strong> <strong>and</strong> <strong>water</strong><br />
Matti Reinikainen, D. Sc. Principal Scientist , VTT<br />
Measurement, Analysis <strong>and</strong> Monitoring <strong>of</strong> Condensable Gas Components (especially Tar)<br />
in Product-Gases from Biomass Gasification <strong>and</strong> Pyrolysis<br />
International Workshop, June 8 th 2011 at 19 th EU Biomass Conference <strong>and</strong> Exhibition,<br />
ICC Berlin
6/15/2011<br />
Advanced <strong>analysis</strong> techniques for gasification gas<br />
The aim has been to develop better <strong>analysis</strong> methods for the<br />
impurities in biomass gasification gas<br />
Shorten the <strong>analysis</strong> time, improve accuracy <strong>and</strong> reduce labor<br />
intensity<br />
From <strong>of</strong>f-line to on-line<br />
Research subjects:<br />
Analysis <strong>of</strong> small concentrations <strong>of</strong> sulphur in the gasification<br />
gas<br />
Improved <strong>analysis</strong> method for alkalimetals<br />
Establish on-line-<strong>tar</strong> <strong>analysis</strong> for light <strong>tar</strong>s<br />
Improved NH 3- <strong>and</strong> HCN-measurement methods<br />
Development work in a projects with Carbona, Neste, Stora-Enso,<br />
Foster Wheeler , Metso, VAPO, UPM <strong>and</strong> Gasum<br />
2
6/15/2011<br />
'Rapid' on-line <strong>tar</strong> <strong>analysis</strong> <strong>of</strong> reformed gasification gas<br />
Analysis time 5-20 min (several<br />
possible operation modes)<br />
Calibrated compounds:<br />
Benzene<br />
Toluene<br />
Naphthalene<br />
Phenanthrene<br />
Anthracene<br />
Fluoranthene<br />
Pyrene<br />
(if desired, 40 additional<br />
compounds)<br />
HP-1 (10 m x 0.53 mm x 0.26 µm)<br />
or HP Ultra 2 –column (25 m x 0.32<br />
mm x 0.52 µm)<br />
Gas phase samples online<br />
Connected to the gasifier<br />
automation system<br />
Has been in use at VTT for more<br />
than three Years<br />
3
6/15/2011<br />
Validation <strong>of</strong> the on-line <strong>tar</strong> measurement method<br />
More than 500 on- <strong>and</strong> <strong>of</strong>f-line <strong>tar</strong> measurements were carried out<br />
Under carefully controlled conditions both the Tar Protocol <strong>and</strong> the on-line<br />
method give consistent results<br />
4
mg/m3<br />
3000<br />
2800<br />
2600<br />
2400<br />
2200<br />
2000<br />
1800<br />
1600<br />
1400<br />
1200<br />
1000<br />
800<br />
600<br />
400<br />
200<br />
6/15/2011<br />
Example <strong>of</strong> rapid <strong>tar</strong> measurement by on-line-<strong>GC</strong><br />
0<br />
26.8.2008 20:24 26.8.2008 21:36 26.8.2008 22:48 27.8.2008 0:00 27.8.2008 1:12 27.8.2008 2:24 27.8.2008 3:36 27.8.2008 4:48 27.8.2008 6:00 27.8.2008 7:12<br />
Air-blown CFB gasification followed by <strong>tar</strong> reformer<br />
5<br />
Naphthalene<br />
Toluene<br />
Benzene
6/15/2011<br />
On-line <strong>analysis</strong> <strong>of</strong> <strong>tar</strong>s, <strong>water</strong> <strong>and</strong> <strong>ammonia</strong> 1/3<br />
Simultaneous injection to two different columns:<br />
Column 1: HP-1 for the <strong>analysis</strong> <strong>of</strong> hydrocarbons (FID)<br />
Column 2: Poraplot-Q for the <strong>analysis</strong> <strong>of</strong> <strong>water</strong> (TCD) <strong>and</strong> <strong>ammonia</strong> (PID). TCD <strong>and</strong> PID in series.<br />
6
6/15/2011<br />
On-line <strong>analysis</strong> <strong>of</strong> <strong>tar</strong>s, <strong>water</strong> <strong>and</strong> <strong>ammonia</strong> 2/3<br />
7
TCD<br />
6/15/2011<br />
On-line <strong>analysis</strong> <strong>of</strong> <strong>tar</strong>s, <strong>water</strong> <strong>and</strong> <strong>ammonia</strong> 3/3<br />
Synthesis gas<br />
100 ppm NH 3<br />
Light HC’s<br />
H 2O<br />
PID FID<br />
Light <strong>tar</strong>s<br />
8
Based on technology patented by VTT (e.g.<br />
WO/2007/080221)<br />
Can be applied to both atmospheric <strong>and</strong><br />
pressurised systems<br />
Temperature range 280-800°C<br />
Dilution ratio typically 0-100<br />
Can be used for instance with a <strong>GC</strong>, ICP or<br />
FT-IR<br />
Results with <strong>tar</strong>ry raw gas have been<br />
promising<br />
Results consistent with controlled <strong>of</strong>fline<br />
sampling<br />
No problems with condensation <strong>of</strong> <strong>tar</strong>s<br />
in the sampling lines<br />
Good repeatability<br />
Now in regular use at one site Finl<strong>and</strong><br />
Under continuous development<br />
Dilution sampling<br />
6/15/2011<br />
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Benzene Acenaphtylene<br />
Pyridine Acenaphthene<br />
Toluene Dibenz<strong>of</strong>urane<br />
Ethenylbenzene Bibenzyl<br />
m-Xylene Fluorene<br />
Ethynylbenzene Phenanthere<br />
Styrene Anthracene<br />
o-Xylene Carbazole<br />
Benzaldehyde 1-Phenylnaphthalene<br />
Phenol 2-Methylanthracene<br />
6/15/2011<br />
Dilution sampling: <strong>tar</strong> measurement <strong>of</strong> <strong>tar</strong>ry gas<br />
Benzonitrile 4H-Cyclopenta(def)Phenantherene<br />
4-Methylstyrene Fluoranthene<br />
Indene Benz(e)acenaphthylene<br />
o-Cresol Pyrene<br />
m+p-Cresol Chrysene<br />
Naphthalene 1,2 Benzanthracene<br />
Quinoline 2,3 Benzanthracene<br />
Isoquinoline Benzo(b)fluoranthene<br />
Quinatsoline Benzo(e)pyrene<br />
1H-Indole Benzo(a)pyrene<br />
2-Methylnaphthalene Perylene<br />
1-Methylnaphthalene Benzo(ghi)peryle<br />
Biphenyl Anthanthrene<br />
2-Ethylnaphthalene Coronene<br />
1.6 Dimethylnaphtalene<br />
20000.0<br />
18000.0<br />
16000.0<br />
14000.0<br />
12000.0<br />
10000.0<br />
8000.0<br />
6000.0<br />
4000.0<br />
2000.0<br />
0.0<br />
5.5.20<br />
11<br />
0:00<br />
5.5.20<br />
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12:00<br />
6.5.20<br />
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0:00<br />
6.5.20<br />
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12:00<br />
7.5.20<br />
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0:00<br />
7.5.20<br />
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12:00<br />
8.5.20<br />
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0:00<br />
8.5.20<br />
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12:00<br />
9.5.20<br />
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0:00<br />
10<br />
Benzene; on-line-<strong>GC</strong><br />
Tars < Naphthalene<br />
Naphthalene<br />
Tars > Naphthalene
6/15/2011<br />
Dilution sampling: <strong>tar</strong> measurement <strong>of</strong> <strong>tar</strong>ry gas<br />
11
Development <strong>of</strong> a cheap <strong>and</strong> robust ICP-method for the on-line metal <strong>analysis</strong><br />
ICP can be used for the simultaneous <strong>analysis</strong><br />
<strong>of</strong> several metals (Na, K, Fe, Ni, Cu, Zn, Sb…)<br />
Plasma is generated using power transistors by<br />
ramping the freguency until resonance is<br />
achieved according to a VTT’s patented method<br />
Typical b<strong>and</strong>s <strong>of</strong> various metals can be detected<br />
not only from a dry gas but also from wet gas or<br />
liquid solutions<br />
Method was successfully tested with real<br />
gasification gas<br />
6/15/2011<br />
12
6/15/2011<br />
Analysis <strong>of</strong> HCN using static head space-technique (HS/<strong>GC</strong>-FID)<br />
5 ml <strong>of</strong> 1:2 H2SO4 / <strong>water</strong> is injected to a gas tight 20 ml ampoule. The ampoule<br />
is sealed with a septum cap. 1 ml <strong>of</strong> sample (pH = 12) is injected through the<br />
septum on the H2SO4-solution.<br />
The sample ampoule is heated in the HS-apparatus at 80 °C for 5 min <strong>and</strong> then<br />
injected to <strong>GC</strong>-FID-<strong>analysis</strong><br />
13