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<strong>PAM</strong> WORLDWIDE<br />

<strong>PAM</strong> SOUTH AFRICA<br />

S<strong>SAINT</strong>-<strong>GOBAIN</strong> PIPELINES SOUTH<br />

AFRICA<br />

200 Watt Road Pretoria West<br />

PO BOX 631 PRETORIA 0001 RSA<br />

Tel.: + 27 12 386 17 11<br />

<strong>PAM</strong> ALGERIA<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> <strong>PAM</strong> ALGÉRIE<br />

Chez SOTEVE Algérie<br />

44, rue Mohamed Allilet - KOUBA<br />

ALGIERS<br />

Tel.: + 213 21 29 86 60 80<br />

<strong>PAM</strong> GERMANY<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> HES<br />

HALBERG EntwasserungsSysteme<br />

GmbH<br />

Ettore Bugatti Strasse 35<br />

D-51 149 KÖLN<br />

Tél. : + 49 220 397 84 101<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> GUSSROHR<br />

Saarbrücker Strasse 51<br />

66130 – SAARBRÜCKEN<br />

Tél. : + 49 681 87 010<br />

<strong>PAM</strong> ARGENTINA<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> CANALIZACIÓN<br />

ARGENTINA<br />

Bouchard Y Enz<br />

1836 LLAVALLOL<br />

BUENOS AIRES<br />

Tél. : + 54 11 4298 9600<br />

<strong>PAM</strong> AUSTRIA<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> GUSSROHRVERTRIEB<br />

ÖSTERREICH<br />

GmbH<br />

Gussrohr Vertriebs Osterreich<br />

Archenweg, 52<br />

A6020 INNSBRÜCK<br />

Tél. : + 43 5123 417 170<br />

<strong>PAM</strong> BELGIUM<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> PIPE SYSTEMS<br />

Raatshavenstraat, n° 2<br />

3400 – LANDEN<br />

Tél. : + 32 11 88 01 20<br />

<strong>PAM</strong> BRAZIL<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> CANALIZAÇÁO<br />

Praia de Botafogo n° 440<br />

7° andar<br />

22250-040 RIO DE JANEIRO –RJ<br />

Tél. : + 55 21 2128 1600<br />

<strong>PAM</strong> CHILE<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> CANALIZACION CHILE<br />

Antillanca Norte 600<br />

Parque Industrial VespuccioLo Echevers<br />

PUDAHUEL SANTIAGO<br />

Tél. : + 562 444 13 00<br />

<strong>PAM</strong> CHINA<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> PIPELINES CHINA<br />

1716, Ocean Tower<br />

550 Yan An East Road<br />

SHANGAI 202221<br />

Tél. : + 86 21 6361 2142<br />

<strong>PAM</strong> HONG KONG<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> PIPELINES<br />

H15 F – Hermes Commercial Centre<br />

4-4A Hillwood Road – Tsim Sha Tsui<br />

HONG KONG<br />

Tél. : + 852 27 35 78 26<br />

<strong>PAM</strong> COLOMBIA<br />

<strong>PAM</strong> COLOMBIA S.A.<br />

Edificio Nippon Center<br />

CRA 13A N8938 Oficina 314<br />

BOGOTA<br />

Tél. : + 57 1 618 27 48<br />

<strong>PAM</strong> FRANCE<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> <strong>PAM</strong><br />

91, avenue de la Libération<br />

54076 NANCY CEDEX<br />

Tél. : + 33 3 83 95 20 00<br />

<strong>PAM</strong> SPAIN<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> CANALIZACION<br />

Paseo de la Castellana n° 77<br />

Edificio Ederra – Planta 10<br />

28046 MADRID<br />

Tél. : + 34 91 397 20 00<br />

SANIPLAST<br />

C/Nebrija n° 10, 1°<br />

28801 Alcala de Henares<br />

MADRID<br />

Tél. : + 34 91 877 20 06<br />

<strong>PAM</strong> FINLAND<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> PIPE SYSTEMS<br />

Nuijamiestentie 3A<br />

00400 - HELSINKI<br />

Tél. : + 35 89 251 25 510<br />

<strong>PAM</strong> GREECE<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> SOLINOURGEIA<br />

227 Kifissias Avenue<br />

14561 KIFISSIA<br />

Tél. : + 30 210 6147 500<br />

<strong>PAM</strong> ITALY<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> CONDOTTE<br />

Via Romagnoli n° 6<br />

20146 MILAN<br />

Tél. : + 39 02 42 431<br />

<strong>PAM</strong> MEXICO<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> CANALIZACIÓN<br />

MEXICO<br />

Guillermo Marconi n° 9<br />

Fraccionamiento Industrial San Nicolas<br />

Tlalnepantla de Baz<br />

Estado de México, C.P. 54030 MEXICO<br />

Tél. : + 52 55 5310 8584<br />

<strong>PAM</strong> NORWAY<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> VANN OG AVLØP<br />

Karihaugveien 89<br />

PO Box KS 294<br />

1086 OSLO<br />

Tél. : + 47 23 17 58 60<br />

<strong>PAM</strong> NETHERLANDS<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> PIPE SYSTEMS<br />

Markerkant 10-17<br />

1316 ALMERE<br />

Tél. : + 31 36 53 333 44<br />

<strong>PAM</strong> PERU<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> CANALIZACIÓN PERÚ<br />

Avenida Los Faisanes 157<br />

Chorrillos LIMA<br />

Tél. : + 511 252 40 34/35<br />

<strong>PAM</strong> POLAND<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> WIK<br />

ul. Kolejowa 305<br />

05-092 LOMIANKI<br />

Tél. : + 48 22 751 41 72<br />

<strong>PAM</strong> PORTUGAL<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> CONDUTAS PARA<br />

AGUA, S.A<br />

Torre Zen – Parque das Nações<br />

Av. D. João II, Lt. 1.17.01 – 12° piso<br />

1990084 LISBOA<br />

Tél. : + 351 218 925 000<br />

<strong>PAM</strong> ROMANIA<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> CONDUCTE<br />

S Park<br />

Str. Tipografilor nr. 11-15<br />

Sector 1 – Cod 013714<br />

BUCHAREST<br />

Tél. : + 40 21 207 57 25<br />

<strong>PAM</strong> UK<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> PIPELINES<br />

Lows Lane – Stanton-by-Dale<br />

ILKESTON<br />

Derbyshire DE7 4QU<br />

Tél. : + 44 115 930 5000<br />

<strong>PAM</strong> CZECH REPUBLIC<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> TRUBNI SYSTEMY<br />

Na Strzi 26/132<br />

140 00 PRAHA 4 – KRC<br />

Tél. : + 420 241 442 040 30<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> SLEVARNA s.r.o.<br />

Tovarni 388<br />

267 01 Králuv Dvur<br />

Tél. : + 420 311 712 680<br />

<strong>PAM</strong> SLOVAKIA<br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> Construction Products<br />

Cementarska 15<br />

900 31 STUPAVA<br />

Tél. : + 421 2 60 30 10 64<br />

2008 edition<br />

AEP - CAT - 64 F - 5 000 ex – Printed on recycled paper – FSC certified - Photographs: Gettyimages - Gérard UFÉRAS, RAPHO.<br />

Sustainable<br />

development<br />

COMMITMENT<br />

<strong>FROM</strong> <strong>SAINT</strong>-<strong>GOBAIN</strong> <strong>PAM</strong>


List of contents<br />

Sustainable development ....................... p 3<br />

The value of water ..................................... p 7<br />

Quality of life ................................................ p 9<br />

Durability, reliability ...............................p 11<br />

The future is water for all ....................p 13<br />

Energies for renewal .............................p 15<br />

At the core of natural resources ..........p 17<br />

In contact with the earth, naturally .......p 19<br />

Ongoing innovation ................................p 21<br />

Responsible production ........................p 23<br />

A transport synergy ...............................p 25<br />

Commitment<br />

from <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> ......................p 27<br />

SUSTAINABLE DEVELOPMENT,<br />

A COMMITMENT <strong>FROM</strong><br />

<strong>SAINT</strong>-<strong>GOBAIN</strong> <strong>PAM</strong><br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> is the world leader in water cycle pipeline<br />

systems. Whilst this is a cause of great pride for all those that<br />

work with and for the company, it is also an immense responsibility.<br />

Sustainable development lies at the heart of its corporate culture.<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> rapidly embraced the pioneering principles of sustainable<br />

development formulated by the Brundtland Commission.<br />

Since 1987, this international commission has encouraged today’s<br />

generations to ‘meet the needs of the present without compromising the<br />

ability of future generations to meet their own needs’.<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> is committed to the following key fields:<br />

• The Environment<br />

• Industry and the economy<br />

• Social<br />

Social<br />

Environment<br />

Bearable Viable<br />

Sustainable<br />

Equitable<br />

Economic<br />

Its state-of-the-art technologies and focus on research and<br />

development have enabled it to consistently provide its customers with<br />

quality, sustainable, reliable and ergonomic solutions.<br />

Like communication channels, water and sewerage pipelines<br />

are infrastructures created to last for several generations. Sustainable<br />

development depends on ‘long lasting’ rather than ‘disposable’ installations.<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> has taken on board these principles and<br />

works to provide effective solutions for the environment.<br />

More than 100 capitals and over 1000 large cities worldwide<br />

have been equipped with <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> products.<br />

Numerous hydraulic, water and sewerage projects are currently<br />

run with the support of <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> in order to boost the<br />

development of countries mainly in Latin America and Africa, but<br />

also in China and the Middle East.<br />

2008 edition


Development<br />

that lasts<br />

1856 1866 1933 1960 1980 1995 2000 2001 2003<br />

2004 2005 2008<br />

Founding of the company Specialisation<br />

in cast iron pipelines<br />

Introduction of the centrifugal<br />

pipe casting process<br />

Ductile iron pipes invented INTEGRAL for sewerages Anchored systems PLUVIAL for rainwater NATURAL<br />

IRRIGAL<br />

TAG 32<br />

for the supply of potable water for irrigation networks for gravity sewerage mains<br />

www.pamline.com<br />

URBITAL<br />

for reuse water<br />

BLUTOP<br />

for small diameter<br />

potable water networks


Wallowa lake, State Park ,Oregon (USA).<br />

Action<br />

for the entire<br />

water cycle<br />

www.pamline.com page 7<br />

THE VALUE<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong>’s overriding mission is to provide actions for the entire water cycle<br />

OF WATER<br />

The concept of sustainable development prompts an<br />

in-depth reflection on the consumption of water, its treatment<br />

and consequently its protection. The amount of fresh water used<br />

totals almost 4,430 km 3 a year, 2,300 km 3 of which are for<br />

consumption. An informed, responsible and environmentallyfriendly<br />

approach is essential in order to guarantee renewable and<br />

reusable water resources. Furthermore, through its research into<br />

pipelines, <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> works to improve the various uses of<br />

water and to narrow the gap between usage and consumption.<br />

According to the World Health Organisation, around<br />

1.1 billion people in the world have no access to potable water and<br />

2.4 billion have no sewerage systems. These major deficiencies<br />

in the water cycle have a dramatic impact on public health:<br />

3.2 million people, most of them children, die from hygiene-related<br />

diseases each year.<br />

The rivers and groundwater that constitute our traditional<br />

water resources require urgent conservation attention, yet it<br />

is also essential to work towards new and effective long term<br />

solutions. Indeed, the growth of urban areas and the population<br />

boom require new water treatment methods, and also naturally<br />

imply additional domestic, agricultural and industrial demands.<br />

As a result of its long-standing industrial experience<br />

and total commitment to water cycle products, <strong>Saint</strong>-<strong>Gobain</strong><br />

<strong>PAM</strong> is asked by customers and partners to take part in new<br />

water recycling projects, as well as desalination plants and<br />

recharging of underground aquifers as provision for potential<br />

future shortages, etc.<br />

Its involvement in local government projects has<br />

made <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> aware of the need for more efficient<br />

and cost-effective management schemes, which respect the<br />

diversity of usage whilst guaranteeing the ecosystem (water<br />

supplies, treatment of used and rain water, the fight against fires,<br />

irrigation, etc.).<br />

• <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> is totally committed to the supply of water cycle products.<br />

• Each year, its voluntary innovation policy takes the form of new watertight, sustainable<br />

and environmentally-friendly solutions.<br />

• A member of local groups, <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> is committed to working for solutions for the supply<br />

and distribution of water, sewerage, irrigation and the fight against fires that provide greater<br />

protection for our ecosystems. Highlights<br />

Laying of a pipeline<br />

to supply potable water<br />

2008 edition


Blue Lagoon (Iceland).<br />

Preserving<br />

the quality<br />

of water<br />

QUALITY<br />

www.pamline.com page 9<br />

The performance in terms of watertightness and the coatings of <strong>Saint</strong>-<strong>Gobain</strong><br />

<strong>PAM</strong>’s ductile iron pipeline systems guarantee the sanitary quality of water during<br />

transportation and distribution.<br />

Constant attention is given to the quality of the water destined for<br />

human consumption produced by treatment plants. This applies both to<br />

the protection of the catchment areas and work on treatments including<br />

the regular lowering of potentially pathogenic micro-organisms and chemical<br />

products.<br />

The challenge for <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> is to provide the transportation<br />

and distribution systems that guarantee this water reaches consumers in<br />

optimum condition. The careful choice of the materials used for pipelines in<br />

contact with water guarantees maximum quality and standards throughout<br />

the network. These materials are selected by the scientists at the <strong>Saint</strong>-<strong>Gobain</strong><br />

<strong>PAM</strong> laboratories in close collaboration with the very best suppliers.<br />

Strict compliance with national regulations and current legislation is guaranteed<br />

thanks to an exhaustive quality assurance system based on ISO<br />

9001 standards.<br />

OF LIFE<br />

• Guaranteed potability of the water distributed through naturally watertight ductile iron pipes, preventing<br />

any leakage of this resource.<br />

• Meticulous selection of materials (coatings, joints, repair products, lubricants), certified by France’s ACS, Germany’s<br />

DVGW, UK’s WRAS and DWI, meeting the sanitary standards for the production of water supply and distribution<br />

products.<br />

• Promotion of top quality reliable products allowing for the promotion of tap water consumption.<br />

The company is equally committed to supplying pipeline systems<br />

that are not only leak-free today but will continue to be so in 100 years’<br />

time! Ductile iron pipeline joints are renowned for their watertightness.<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> has further enhanced this characteristic by using even<br />

more durable elastomer joints that are resistant to the oxidising agents<br />

present in water and prevent the growth of micro-organisms on contact.<br />

Ductile iron sewerage networks also require joints offering optimum<br />

performance in terms of watertightness in order to eliminate waste water<br />

leakages that could potentially contaminate the soil, groundwater and attack<br />

neighbouring pipelines.<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> works with government authorities, water distributors<br />

and laying companies in order to implement ongoing improvements<br />

to its products.<br />

• Mineral interior pipe coatings based on cement mortar produced using potable water for optimum sanitary conditions.<br />

• INTEGRAL and TAG 32 ranges for watertight sewerage networks to prevent pollution of soil and to allow for the treatment<br />

of all waste water.<br />

Highlights<br />

2008 edition


Seljalandsfoss Waterfall (Iceland).<br />

Producing<br />

systems<br />

that last<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong>’s pipeline systems<br />

are designed to last for more than 100 years.<br />

As proved by many studies, sustainable development<br />

DURABILITY<br />

depends on ‘long lasting’ rather than ‘disposable’ installations.<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> has taken on board these principles and<br />

works to provide effective solutions for the environment.<br />

RELIABILITY<br />

The average annual rate of potable water pipeline renewal<br />

stands at around 0.6 to 0.7%. This means that based on current<br />

investment levels, the pipelines currently being laid will be required<br />

to last around 150 years!<br />

www.pamline.com page 11<br />

The durability of ductile iron works has been known<br />

for decades. Indeed, there are many hydraulic networks with<br />

cast iron pipelines that were laid over 100 or even 150 years<br />

ago, and which continue to provide a satisfactory service.<br />

Replacement of these pipelines is not yet required.<br />

Apart from the intrinsic qualities of ductile iron, this<br />

durability is also attributable to the quality of the exterior<br />

coatings, which provide protection against soil aggression,<br />

as well as the interior ones, which resist water or effluent<br />

reactivity.<br />

For decades, the research staff at <strong>Saint</strong>-<strong>Gobain</strong><br />

<strong>PAM</strong>’s laboratories has worked painstakingly to provide<br />

state of the art protective coatings. This work covers both<br />

theoretical and practical aspects, including laboratory<br />

experiments and, above all, exhaustive on-site testing.<br />

To this end, <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> owns testing grounds in<br />

the Bay of Mont-<strong>Saint</strong>-Michel, which it uses for trials on new<br />

coatings under the most aggressive soil conditions.<br />

Interior linings play an equally important role in<br />

ensuring durability. <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> has developed<br />

centrifuged cement mortar-based mineral linings with blast<br />

furnace cement for potable water and aluminous cement for<br />

sewerage which have become worldwide leaders. The company<br />

also offers an additional range of linings, such as epoxy for<br />

fittings, spigots and the interior of TAG 32 pipes, or the brand<br />

new Ductan for Blutop pipes used for smaller diameter water<br />

distribution.<br />

• In certain cities around the world, such as a Paris, cast iron pipelines that were laid 150 years ago are still in service.<br />

• <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> ductile iron pipelines have been laid in more than 100 capital cities worldwide.<br />

• Emerging nations such as China, India and Russia, etc., are opting to use ductile iron pipelines for their supply<br />

networks.<br />

• Towns and cities choose ductile iron pipeline systems in order to reduce leakage rates.<br />

• The Zinalium coating, made from zinc and aluminium and used in the Natural and Blutop ranges,<br />

at least doubles the lifetime of ductile iron pipes.<br />

Highlights<br />

Zinalium coatings,<br />

made from a zinc<br />

and aluminium alloy,<br />

considerably increase<br />

the pipeline lifetime.<br />

2008 edition


Sharing<br />

our experiences<br />

Playa Matapalo (Costa Rica).<br />

THE FUTURE IS<br />

www.pamline.com page 13<br />

Supplying potable tap water, collecting and treating waste water are global challenges<br />

that require the very finest technologies.<br />

There is an urgent worldwide need for potable water supplies, as<br />

well as the collection and treatment of waste water in accordance with<br />

specific local and environmental conditions. This need is particularly<br />

evident in emerging nations. As water is an essential resource, the<br />

solutions must be based on an environmentally friendly approach. Care<br />

for the environment, active on site collaboration between local teams<br />

and <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> engineers and technicians, and a dialogue<br />

that takes into account the future management of the projects carried<br />

out, are all values and principles that we apply on a daily basis.<br />

WATER FOR ALL<br />

Right from the drawing board stage of any project, <strong>Saint</strong>-<br />

<strong>Gobain</strong> <strong>PAM</strong> provides the various groups involved with optimum<br />

solutions aimed at improving the performance of the networks to be<br />

laid and facilitating their installation in areas where access is often<br />

difficult. The vast range of <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> products provides<br />

solutions capable of overcoming difficulties in terms of hydraulic<br />

performance and pipeline protective coatings in even the harshest<br />

land conditions such as the Persian Gulf (characterised by corrosive<br />

soils, high temperatures and solar radiation, etc.).<br />

An example of this is the Doha North Sewage Treatment<br />

Works project in Qatar, which complies fully with <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong>’s<br />

sustainable development principles and values. Indeed, Qatar is the first<br />

member state of the Golf Cooperation Council to undertake to reduce<br />

its greenhouse gas emissions between now and 2012. Its environmental<br />

policy aims to preserve its natural resources whilst guaranteeing<br />

industrial development. Set to become operational in 2010, the Middle<br />

East’s largest waste water treatment and reuse plant will allow for the<br />

irrigation of green spaces on a small island that is home to an important<br />

nature reserve for oryx, gazelles and migrating birds.<br />

The Doha North treatment plant will be eco-friendly and will<br />

generate high quality reusable water. It will also be equipped with an<br />

odour control system.<br />

• Supply of pipeline systems to Algeria, Libya, Mauritania, Senegal, Nigeria, Palestine, Qatar, Pakistan, China, Peru, Brazil,<br />

Mexico, etc., to provide quality water supplies and long-lasting sewerage systems.<br />

• Delivery of pipelines for the Doha North treatment plant in Qatar that will transport 439,000m 3 of water a day, tripling<br />

the existing capacity. The plant will recycle water for a population of 900,000.<br />

• Supply of around 200 km of pipelines for the Aftout Essahli project in Mauritania, within the framework of the national<br />

strategy for the fight against poverty.<br />

• The Urbital range promotes the use of recycled water.<br />

Highlights<br />

Ductile iron fittings<br />

at a site in Mauritania.<br />

Site meeting<br />

in Panama.<br />

2008 edition


Economising<br />

for sustainability<br />

www.pamline.com page 15<br />

The teams of engineers and technicians at <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> work to reduce the energy<br />

consumption of the equipment it supplies to hydroelectric power stations.<br />

Hydroelectric energy is a renewable energy that has been<br />

in use for decades. It currently makes up 16.6% of the world’s<br />

electricity production, and 89% of the electricity generated using<br />

renewable resources, with an annual growth rate of 2%.<br />

In addition to large dams, it is also possible to produce<br />

decentralised electricity that does not spill any waste into the<br />

water or generate contaminating gases. Indeed, compared with<br />

a traditional combustion power station, each year, a 1MW<br />

hydroelectric power station will prevent the emission of around<br />

2,500 tons of CO2 into the atmosphere. 1MW is enough to meet<br />

the electricity needs of around 630 homes. Today’s mini power<br />

stations are designed to respect natural water flows and the<br />

facilities are built to blend into the landscape. The pressure pipes<br />

that supply the water to the turbines are generally made from<br />

ductile iron and run underground. Various European countries<br />

have adopted hydroelectric technology in order to reach the 20%<br />

target set by the European Union for 2020.<br />

ENERGIES FOR RENEWAL<br />

In addition to the fundamental need for the development<br />

of renewable energies, energy and material economies boast a<br />

vast potential for action in terms of sustainable development.<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> renews and implements ongoing<br />

improvements to its production processes in order to optimise<br />

energy consumption. Special attention is given to its buildings<br />

where the ambitious long-term objective is to cut energy<br />

consumption by 4.<br />

The optimisation of product weight is also of considerable<br />

interest, as it allows for reduction in energy consumption not<br />

only during production, but also during the transportation and<br />

installation stages.<br />

• <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> participates actively in the development of micro hydroelectric power stations, especially<br />

in Norway and Austria.<br />

• The use of charcoal from the <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> plantations to produce coke for use in Brazilian blast furnaces.<br />

• In just 10 years, <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> has cut its energy requirements by 30%.<br />

• The objective is to cut energy consumption in buildings by 4 between now and 2040.<br />

• Energy consumption during transportation is dependent on the reduction of unnecessary product weight.<br />

Highlights<br />

Construction of<br />

a pressure pipeline,<br />

a Norwegian project.<br />

2008 edition


Taking<br />

advantage<br />

of scrap iron<br />

The fountains at Versailles Palace (France), an attraction made possible thanks to cast iron pipelines.<br />

AT THE CORE ,<br />

www.pamline.com page 17<br />

100% of ductile iron materials can be permanently recycled without losing<br />

any of their performance properties.<br />

OF NATURAL RESOURCES<br />

Ductile iron is essentially an alloy made from iron, carbon<br />

and silicon – elements which are found in large amounts in the<br />

earth’s crust, which is made up of around 5% iron and 26%<br />

silicon. Known worldwide reserves of pure iron stand at around<br />

230 billion tons, which at current consumption rates guarantee<br />

supplies for many years to come.<br />

Yet iron, as scrap iron and a waste metal, also boasts the<br />

world’s highest material recycling rate, which stands at around<br />

67%. The iron recycling sector is well-organised on a local<br />

scale, ensuring efficient, professional and economically feasible<br />

collection methods. This sector is enjoying steady growth and<br />

the amount of scrap iron used worldwide exceeds 400 million<br />

tons a year.<br />

Ductile iron pipeline systems made from recycled<br />

products offer identical levels of performance to those made<br />

from iron ore. Also worthy of mention is the fact that recycled<br />

iron can be used for the production of both sewerage and potable<br />

water distribution systems.<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> works hard to develop high<br />

performance products, limiting the amount of materials used<br />

to that which is strictly necessary, in accordance with current<br />

regulations. The new Natural, TAG 32 and Blutop ranges<br />

represent major breakthroughs in the reduction of raw materials,<br />

whilst at the same time guaranteeing optimum performance<br />

levels.<br />

In addition, <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> has implemented a policy<br />

aimed at reducing water consumption in its factories through<br />

developments such as the Archimedes process for lining the pipe<br />

interiors with cement.<br />

• 100% of ductile iron materials can be permanently recycled.<br />

• Following recycling, ductile iron can be used to produce pipelines for both potable water and sewerage.<br />

• Integrated on site energy management allows for consumption to be reduced.<br />

• The new Archimedes process, which consists of coating the pipe interiors, requires less water and generates less silt. Highlights<br />

Cast iron pipe laid<br />

in the late 17 th century<br />

during the construction<br />

of Versailles Palace,<br />

and which is destined<br />

for recycling.<br />

2008 edition


Project (Panama).<br />

Reusing<br />

natural soils<br />

www.pamline.com page 19<br />

The sturdiness of ductile iron pipelines allows for the reuse of natural soil<br />

for backfilling trenches.<br />

IN CONTACT WITH THE EARTH,<br />

NATURALLY<br />

Laying pipelines may require the excavation of large<br />

amounts of earth, which may be as much as 5 to 10 times the<br />

volume of the pipeline laid. All too often, this earth is dumped<br />

and replaced with imported backfill.<br />

Taking account of all phases of the operations, ranging<br />

from production to installation to the entire life cycle of the<br />

installation, is essential in order to ensure the correct approach<br />

to sustainable development. The environmental impact of<br />

the laying phase is of particular importance. Disposing of the<br />

excavated earth and importing backfill is restrictive, costly and<br />

impacts the environment. Certain studies have shown that the<br />

environmental impact during laying is far higher than during<br />

the manufacturing phase. This has led to an analysis of the life<br />

cycle that is currently in progress.<br />

A series of simple actions have already been implemented<br />

in order to reduce native soil materials as far as possible,<br />

thereby considerably reducing the need to excavate the natural<br />

environment, dumping and unnecessary lorry traffic.<br />

The sturdy and solid nature of ductile iron pipelines,<br />

together with their resistance to cracking and the active<br />

properties of the coatings, allow for the use of native soil in<br />

most cases (following the clearing of larger stones) as a covering<br />

for the laying bed.<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> has also developed product lines<br />

adapted to trench-free laying processes, particulalry Horizontal<br />

Directional Drilling. This is possible thanks to the development<br />

of the new anchoring systems featured in our Universal Ve range.<br />

As a result, several tens of kilometres of ductile iron pipes are<br />

laid in Europe each year without the need for trenches. This<br />

technique is experiencing rapid expansion.<br />

• Promotion of the reuse of natural backfill instead of filler materials, thank to the resistance<br />

and sturdiness of ductile iron pipelines.<br />

• Limited inconvenience associated with laying extensions during the products lifetime.<br />

• Design of systems that are faster to lay.<br />

• Active promotion of trenchless laying technologies whenever appropriate. Highlights<br />

<strong>Pipe</strong>line project to<br />

supply water to the<br />

cities of Algiers<br />

and Tizi-Ouzou<br />

2008 edition


Pont du Gard (Roman aqueduct) - France.<br />

Innovation<br />

to protect<br />

the environment<br />

Innovation based on life cycle analyses and the eco-conception, allows for the reduction<br />

of the impact on the environment.<br />

ONGOING INNOVATION<br />

www.pamline.com page 21<br />

The eco-conception is based on in-depth analyses of the life<br />

cycles of the major product lines. This falls within the framework of<br />

the ISO 14 001 Standard, and is made up of four stages: defining<br />

objectives; analysing the life cycle; assessing the impact on the<br />

environment; and research into improvements.<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> has worked with leading independent life<br />

cycle analysis (LCA) experts on its major product lines, covering their<br />

installation and maintenance throughout their useful lives (more<br />

than 100 years). These analyses will be the object of PCR (Product<br />

Category Rules) and environmental statements which provide<br />

reliable details of the environmental impact of our products.<br />

• CO 2 emissions from the Natural range are around 20% lower than the classic range.<br />

• The new Blutop and TAG 32 ranges allow for a reduction of between 30% and 50% in the amount<br />

of materials used.<br />

• Anchoring system technologies have allowed for the elimination of heavy and voluminous concrete blocks,<br />

thereby reducing the amount of space required underground.<br />

• Laying ergonomics is taken into consideration right from the design stage.<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> works to reduce atmospheric and waste<br />

emissions, assessing products in order to guarantee sustainable<br />

performance that meets customer needs. By staying one step ahead<br />

of future environmental regulations, <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> aims to<br />

think about the future today.<br />

Within the space of just fifteen years, the company has<br />

achieved a 20% reduction in the weight from the ductile iron pipes<br />

that made up the old generation of products to the new Natural<br />

range. This revolutionary innovation has been achieved without<br />

reducing the excellent safety coefficient of our products, which offer<br />

a 3x factor of resistance to bursting (i.e. a minimum resistance of<br />

120 bar for Class 40 Natural pipes). In addition, energy and raw<br />

material consumption per metre of pipeline and year of exploitation<br />

has been cut by four since 1990.<br />

Highlights<br />

<strong>PAM</strong> KAMELEO<br />

variable angle fitting<br />

2008 edition


Constant<br />

progress<br />

<strong>Pipe</strong> quality assurance work in Pont-à-Mousson (France).<br />

www.pamline.com page 23<br />

The challenge for <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> is to guarantee constant progress in its industrial processes<br />

in order to reduce energy consumption and cut CO2 emissions.<br />

Its exhaustive know-how of water cycle products enabled<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> to rapidly identify and control the environmental<br />

issues involved in its industrial processes. In France, 19% of<br />

investments in materials go to projects relating to health and the<br />

environment. Eighty percent of <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong>’s waste products<br />

are currently valorised (i.e. value recovered in some way), and the<br />

aim is for that figure to rise to 100%. In Europe, production is<br />

balanced between those subsidiaries using iron ore and those that<br />

opt for recycled scrap iron. Internal recycling of metal waste from the<br />

production process stands at 100%.<br />

In order to take this commitment even further, all the group’s<br />

production sites are currently working to obtain ISO 14001 Standard<br />

certification, and the aim is for this process to be completed by 2010.<br />

Numerous sites have already been certified, and a large number of<br />

projects have already taken shape for 2008 and 2009. The targets<br />

set are ambitious in terms of the results expected. This certification is<br />

unquestionable proof of the existence and efficiency of <strong>Saint</strong>-<strong>Gobain</strong><br />

<strong>PAM</strong>’s environment management system. These international<br />

regulations allow for the assessment of factory activity in terms<br />

of the environment, as well as providing proof of the company’s<br />

commitment to implementing environmental protection strategies.<br />

RESPONSIBLE<br />

Obtaining the ISO 14001 Standard Certificate is based on the<br />

PRODUCTION<br />

involvement and maximum commitment of all those that work with<br />

and for <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> on the various sites. The certificate covers<br />

both the product design and production phases.<br />

• All plants will be ISO 14001 certified by 2010.<br />

• In Europe, production is balanced between the production of iron using iron ore and recycled<br />

scrap iron.<br />

• 80% of all waste materials are valorised. The objective is for 0% non-valorised waste.<br />

• 19% of <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong>’s investments in France are spent on health and the environment. Highlights<br />

The ISO 14001 Standard Certificate is in line with the<br />

company’s long-standing concern for quality in terms of the design,<br />

manufacturing and commercialisation of its products, as shown by<br />

its ISO 9001 certificate. Thus, <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong>’s policy is to apply<br />

ongoing improvements to its range of products in order to guarantee<br />

maximum customer satisfaction. The teams at <strong>Saint</strong>-<strong>Gobain</strong><br />

<strong>PAM</strong> analyse their product and service needs, and then define the<br />

specifications necessary to meet those demands whilst at the same<br />

time ensuring maximum protection for the environment. They<br />

industrialise the production methods suitable for manufacturing the<br />

products, purchase the materials and manufacture in accordance<br />

with the defined and controlled specifications, and finally guarantee<br />

the delivery and provision of the products and services within the<br />

agreed deadlines.<br />

In order to secure ongoing improvements to performance in<br />

all areas, the teams assess the results of their actions, quantifying<br />

and analysing any discrepancies with the objectives set, defining<br />

and applying corrective actions and checking their efficiency. <strong>Saint</strong>-<br />

<strong>Gobain</strong> <strong>PAM</strong> aims to become the world leader in its field and its<br />

quality assurance policy reflects this objective.<br />

Mass (in kg)<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

1980 1990 2000 2010<br />

Blutop<br />

Example of a reduction<br />

of materials in a <strong>PAM</strong> product:<br />

the mass evolution in a<br />

DN 100 pipe.<br />

Graphite nodules<br />

seen under<br />

an electronic<br />

microscope.<br />

2008 edition


Prioritising<br />

our own<br />

transport<br />

systems<br />

DN 2000 pipe train, Fontainebleau (France).<br />

A TRANSPORT<br />

www.pamline.com page 25<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> uses modes of transport that emit low levels of CO 2 in order to supply<br />

its factories with raw materials and deliver its products to its customers.<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> has acquired outstanding skills and<br />

know-how in the transportation of pipelines, and is capable of<br />

meeting both its national and international requirements over<br />

considerable distances.<br />

It has systematically optimised its transport systems<br />

by combining several means (waterways, sea, rail and road).<br />

Excellent project planning enables the products to be delivered<br />

in optimum conditions and at the best rates, reducing transport<br />

difficulties to a minimum.<br />

SYNERGY<br />

• 65% of the manufactured products are transported by rail, waterways or sea:<br />

1 train = 30 lorries<br />

1 barge = 20 lorries<br />

• The Blutop range can be manually transported and assembled, thereby reducing<br />

the need for vehicles on site.<br />

• The reuse of natural backfill drastically reduces lorry rotation and the need for<br />

filler materials.<br />

• The production plants are carefully selected in accordance with the delivery sites.<br />

Localised production sites on several continents (Europe,<br />

Latin America, Asia and Africa) allow for optimum solutions,<br />

and reduce the distances to be covered.<br />

Both <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong>’s production and distribution<br />

sites are generally interconnected by rail and waterways. In<br />

France, for instance, the site in the Lorraine region at Pont-à-<br />

Mousson receives most of its raw materials via rail or waterway.<br />

The products manufactured there are then loaded onto trains or<br />

barges, and then, if necessary switched to a vessel at a port.<br />

Highlights<br />

<strong>Pipe</strong>s being loaded<br />

in Antwerp Port.<br />

2008 edition


Joint<br />

commitment!<br />

COMMITMENT<br />

<strong>FROM</strong><br />

www.pamline.com page 27<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> is committed to the challenges of sustainable development<br />

at each stage of the design, production and commercialisation processes.<br />

The principles and values defended by <strong>Saint</strong>-<strong>Gobain</strong><br />

<strong>PAM</strong> are based on the responsible use of resources and<br />

materials, as well as a firm professional commitment to respect<br />

for the environment and health and safety in the workplace.<br />

Internally, a constant flow of communication with all its workers<br />

and collaborators allows for the smooth implementation<br />

of positive corporate changes whilst encouraging personal<br />

career development. The flow of information and two-way<br />

communication favours professional achievements within the<br />

general interests of the company.<br />

In addition, the integration of the disabled into the workforce<br />

is one of the values applied at <strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong>. In addition<br />

to the natural respect for the individual, this principle enhances the<br />

motivation of all its employees, building up a sense of cohesion.<br />

The concern for sustainable development is present<br />

in each of the decisions made and is reflected in the working<br />

conditions and remuneration: a secure environment, the<br />

identification and prevention of risks, and the assessment of<br />

possible hazards.<br />

<strong>Saint</strong>-<strong>Gobain</strong> <strong>PAM</strong> contributes actively to the needs<br />

and demands of sustainable development by involving all its<br />

collaborators and employees, transmitting values of responsibility,<br />

transparency, creativity and innovation. The application of the<br />

EHS Charter (environment, hygiene in industry and health and<br />

safety) is a direct response to its respect for the law and health<br />

and safety in the workplace.<br />

<strong>SAINT</strong>- <strong>GOBAIN</strong> <strong>PAM</strong><br />

• Social policy based on 3 principles:<br />

- Respect for people,<br />

- Respect for health and safety at work,<br />

- Respect for employee rights.<br />

• Recruitment of more than 550 new collaborators in France between 2007 and 2008.<br />

• 3.5% of the payroll is dedicated to training (50,000 hours).<br />

• Integrated Work Assistance Centre for the insertion of the disabled.<br />

• <strong>Saint</strong>-<strong>Gobain</strong> has signed up to the UN Global Compact.<br />

Highlights<br />

2008 edition

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