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Floating - MAN Diesel & Turbo Canada

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<strong>Floating</strong><br />

<strong>Diesel</strong> power stations


<strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong><br />

The responsible way in leading technology<br />

<strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong> is the world’s leading designer and manufacturer of low and<br />

medium speed engines. Our involvement with electrical power generators goes<br />

back to 1904 when we supplied the first ever diesel generator sets to the Kiev<br />

Tram System.<br />

Since those early days, <strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong> has never lost its technological preeminence<br />

in the large engine field. Likewise, our engines have never relinquished<br />

their status as the most efficient combustion engines available.<br />

More than ever before, <strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong>’s development focus is on the envi-<br />

ronmental performance of our engines. Using our unrivalled grasp of large engine<br />

technology, we aim to make our engines progressively cleaner, more powerful and<br />

more efficient.<br />

With our absolute commitment to reducing emissions while increasing fuel effi-<br />

ciency and power density and, with our active partnership in the emissions law<br />

making process, we intend to be part of the global emissions solution.<br />

<strong>Floating</strong> – <strong>Diesel</strong> power stations<br />

3


4 <strong>Floating</strong> – <strong>Diesel</strong> power stations<br />

<strong>Floating</strong> <strong>Diesel</strong> Power Stations<br />

For coastal regions or large river sites, “floating power stations” are an ideal solution<br />

for meeting power supply needs on a fast track basis.<br />

The advantages are:<br />

Simple and straight forward location of power<br />

station where power is required.<br />

Supports rapid infrastructure development in remote<br />

regions.<br />

Short building times: for example 70 MW power<br />

station can be installed in less than 12 months.<br />

Reduced reliance on poor or nonexistent local<br />

capabilities.<br />

<strong>Floating</strong> power stations can take advantage of finan-<br />

cing incentives from shipbuilding regions.<br />

Unaffected by landslides and earthquakes.<br />

Minimal environmental impact as only a small area<br />

of coastal or up-river land is required.<br />

Independence from local infrastructure.<br />

The floating <strong>Diesel</strong> power station can be supplied<br />

with two cooling alternatives: sea water cooling or<br />

roof-mounted radiator equipment.<br />

Minimum operator‘s investment risk due to the mobi-<br />

lity, versatility and adaptability of this type of plant.<br />

<strong>Floating</strong> – <strong>Diesel</strong> power stations<br />

5


<strong>Floating</strong> <strong>Diesel</strong> Power Station<br />

Basic design and structure<br />

Alternator<br />

Engine<br />

Stack with waste-heat recovery boiler<br />

and silencer<br />

Administration facilities<br />

Control room<br />

Step-up transformer<br />

72 MW <strong>Floating</strong> <strong>Diesel</strong> Power Station<br />

Basic design and structure<br />

Principal dimensions<br />

Length<br />

Hull characteristics in m<br />

62.9<br />

Beam 31.8<br />

Depth 4.8<br />

Draft 2.9<br />

Tank capacities (98% full) in m 3<br />

HFO buffer tank 365<br />

HFO day tank 292<br />

LFO storage tank 133<br />

Lube oil storage tank 47<br />

Sludge tank 73<br />

Dirty lube oil tank 23<br />

Oily water collection tank 47<br />

Oily water settling tank 47<br />

Lube oil service tank (integral with engine) 28<br />

Fresh water tank 81<br />

Maintenance water tank 26<br />

Feedwater tank 17<br />

Sewage tank 25<br />

Ballast tanks (forward total) in tonnes 899<br />

Ballast tanks (aft total) in tonnes 749<br />

Lube oil maintenance tank 23<br />

6 <strong>Floating</strong> – <strong>Diesel</strong> power stations <strong>Floating</strong> – <strong>Diesel</strong> power stations 7<br />

Side view


72 MW <strong>Floating</strong> <strong>Diesel</strong> Power Station<br />

Basic design and structure<br />

Main deck Upper deck Lower deck Pontoon: Air cooled option<br />

Main deck<br />

<strong>Diesel</strong> generating sets with cooling water, fuel, luboil<br />

separator, nozzle cooling modules, etc. Workshops<br />

(mechanical and electrical) and electrical switchgear.<br />

The fully equipped, noise-protected workshops and<br />

tool rooms mean that maintenance and repair work<br />

can be carried out on board.<br />

Upper deck<br />

Control room, sanitary and social rooms. The control<br />

room is noise-protected, air-conditioned and fire-protected.<br />

The social and sanitary rooms are designed to<br />

accommodate a crew of 15.<br />

Lower deck<br />

Tanks with transfer pumps, fuel processing and seawater<br />

pumps. The seawater pump room features a<br />

multi-stage filter system for seawater cooling. The tank<br />

capacities are designed for approx. two days of operation<br />

at 100% load. The fuel processing equipment is<br />

housed in separately ventilated and fire proof compartments.<br />

Sea water cooled option<br />

Pontoon<br />

With noise-protected engine-house and front-end mounting<br />

for the electrical part, control room, open-air substation,<br />

sanitary and social rooms.<br />

8 <strong>Floating</strong> – <strong>Diesel</strong> power stations <strong>Floating</strong> – <strong>Diesel</strong> power stations 9


124 MW <strong>Floating</strong> <strong>Diesel</strong> Power Station<br />

Basic structure<br />

Side view Main deck Lower deck<br />

Principal dimensions<br />

Length<br />

Hull characteristics in m<br />

85.1<br />

Beam 31.8<br />

Depth 5.4<br />

Draft 3.45<br />

10 <strong>Floating</strong> – <strong>Diesel</strong> power stations<br />

Tank capacities (98% full) in m 3<br />

HFO buffer tank 488<br />

HFO day tank 488<br />

LFO storage tank 274<br />

Lube oil storage tank 82<br />

Sludge tank 88<br />

Dirty lube oil tank 55<br />

Oily water collection tank 109<br />

Oily water settling tank 82<br />

Lube oil service tank (integral with engine) 28<br />

Fresh water tank 93<br />

Maintenance water tank 28<br />

Feedwater tank 19<br />

Sewage tank 30<br />

Ballast tanks (forward total) in tonnes 1,010<br />

Ballast tanks (aft total) in tonnes 1,010<br />

Lube oil maintenance tank 55


148 MW <strong>Floating</strong> <strong>Diesel</strong> Power Station<br />

Basic structure<br />

Side view Main deck Lower deck<br />

Principal dimensions<br />

Length<br />

Hull characteristics in m<br />

92.5<br />

Beam 31.8<br />

Depth 5.4<br />

Draft 3.45<br />

12 <strong>Floating</strong> – <strong>Diesel</strong> power stations<br />

Tank capacities (98% full) in m 3<br />

HFO buffer tank 488<br />

HFO day tank 488<br />

LFO storage tank 274<br />

Lube oil storage tank 82<br />

Sludge tank 88<br />

Dirty lube oil tank 55<br />

Oily water collection tank 109<br />

Oily water settling tank 82<br />

Lube oil service tank (integral with engine) 28<br />

Fresh water tank 93<br />

Maintenance water tank 28<br />

Feedwater tank 19<br />

Sewage tank 30<br />

Ballast tanks (forward total) in tonnes 1,010<br />

Ballast tanks (aft total) in tonnes 1,010<br />

Lube oil maintenance tank 55


Transporting and Tank Farm<br />

Transportation of a 124 MW floating diesel power station<br />

Transporting the barge<br />

Seaborne transport is via lift ship or towable, submersible<br />

transport barge. River-bound transport is by tugs.<br />

Waste-heat utilisation<br />

The overall efficiency of the power plant can be improved<br />

by utilising waste engine heat from the exhaust<br />

gas and cooling water, e.g. in a freshwater production<br />

system for generating drinking water, both for meeting<br />

on-board needs and for supplying drinking water to<br />

the local community.<br />

Tank farm<br />

Tank farm<br />

Usually the tank farm for fuel storage is erected on<br />

land, although it can be installed on an additional<br />

“tanker barge”. The use of “tanker barges” ensures<br />

complete independence from the local infrastructure.<br />

Fuel is supplied by tanker, tank trailer lorry, barge or<br />

pipeline.<br />

14 <strong>Floating</strong> – <strong>Diesel</strong> power stations <strong>Floating</strong> – <strong>Diesel</strong> power stations 15


Engine data 18V48/60<br />

General<br />

Engine cycle: Four-stroke<br />

<strong>Turbo</strong>charging system: Constant pressure<br />

Bore: 480 mm<br />

Stroke: 600 mm<br />

Swept volume per cylinder: 108.6 dm3 Power output (MCR): 18,900 kW<br />

Power to weight ratio: 13.7 kg/kW<br />

Engine speed (60 Hz/50 Hz): 514 rpm – 500 rpm<br />

Mean piston speed (60 Hz/50 Hz):<br />

10.3 m/s – 10.0 m/s<br />

Mean effective pressure (60 Hz/50 Hz):<br />

22.6 bar / 23.2 bar<br />

Cooling<br />

Cylinder cooling (one-stage): Cooling water<br />

Charge-air cooler (two-stage): Fresh water<br />

Fuel injector cooling: Fresh water<br />

Starting method: Compressed air<br />

Cylinder output (MCR)<br />

at 514 rpm / 500 rpm: 1,050 kW (engine)<br />

Electric genset heat rate at 100% load<br />

V48/60 (WB 1998)<br />

V48/60 (WB 2007/2008)<br />

Specific lubricating oil consumption<br />

L+V48/60V48/60<br />

kJ/kWh<br />

7,605<br />

7,779<br />

g/kWh<br />

0.5<br />

Engine type specific reference charge air temperature before cylinder 37 °C<br />

Nominal generator efficiencies: L-type: 97.3%, V-type: 97.7%<br />

<strong>Floating</strong> – <strong>Diesel</strong> power stations<br />

17


World Class Service<br />

Our eyes on your plant<br />

18 <strong>Floating</strong> – <strong>Diesel</strong> power stations<br />

PrimeServ – peace of mind for life<br />

With more than 150 PrimeServ service stations and<br />

service partners worldwide and our growing network<br />

of PrimeServ Academies, the <strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong> aftersales<br />

organisation is committed to maintaining the<br />

most efficient, accessible after-sales organisation in<br />

the business. PrimeServ's aim is to provide:<br />

Prompt, OEM-standard service for the complete<br />

life cycle of an installation<br />

Tuition and qualification of service personnel at our<br />

PrimeServ Academies to maximize the availability<br />

and viability of a plant<br />

Rapid, global availability of genuine, 100% qualityassured<br />

<strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong> spare parts via local<br />

outlets or our 24 hour hotline.<br />

PowerManagement by <strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong><br />

Complementing the PrimeServ after-sales offering is<br />

the <strong>MAN</strong> PowerManagement concept.<br />

<strong>MAN</strong> PowerManagement packages provide integrated<br />

support solutions for all aspects of the running of a<br />

power or co-generation plant. Individually negotiated<br />

agreements can cover assistance with – or delegation<br />

of – the management of all mechanical, electrical<br />

and thermal equipment. In this way the power plant<br />

operator gains comprehensive access to the technology,<br />

experience, best practices and professional resources<br />

of <strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong>.<br />

In short: PowerManagement by <strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong><br />

allows you to benefit from our specialist expertise in<br />

running a power plant while you concentrate on your<br />

own core business.


All data provided in this document is non-binding. This data serves informational<br />

purposes only and is especially not guaranteed in any way. Depending on the<br />

subsequent specific individual projects, the relevant data may be subject to<br />

changes and will be assessed and determined individually for each project. This<br />

will depend on the particular characteristics of each individual project, especially<br />

specific site and operational conditions. Copyright © <strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong>.<br />

2366332EN-N4 Printed in Germany GMC-AUG-08121<br />

<strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong><br />

86224 Augsburg, Germany<br />

Phone +49 821 322-3897<br />

Fax +49 821 322-1460<br />

powerplant@mandieselturbo.com<br />

www.mandieselturbo.com<br />

<strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong> – a member of the <strong>MAN</strong> Group

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