Floating - MAN Diesel & Turbo Canada
Floating - MAN Diesel & Turbo Canada
Floating - MAN Diesel & Turbo Canada
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<strong>Floating</strong><br />
<strong>Diesel</strong> power stations
<strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong><br />
The responsible way in leading technology<br />
<strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong> is the world’s leading designer and manufacturer of low and<br />
medium speed engines. Our involvement with electrical power generators goes<br />
back to 1904 when we supplied the first ever diesel generator sets to the Kiev<br />
Tram System.<br />
Since those early days, <strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong> has never lost its technological preeminence<br />
in the large engine field. Likewise, our engines have never relinquished<br />
their status as the most efficient combustion engines available.<br />
More than ever before, <strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong>’s development focus is on the envi-<br />
ronmental performance of our engines. Using our unrivalled grasp of large engine<br />
technology, we aim to make our engines progressively cleaner, more powerful and<br />
more efficient.<br />
With our absolute commitment to reducing emissions while increasing fuel effi-<br />
ciency and power density and, with our active partnership in the emissions law<br />
making process, we intend to be part of the global emissions solution.<br />
<strong>Floating</strong> – <strong>Diesel</strong> power stations<br />
3
4 <strong>Floating</strong> – <strong>Diesel</strong> power stations<br />
<strong>Floating</strong> <strong>Diesel</strong> Power Stations<br />
For coastal regions or large river sites, “floating power stations” are an ideal solution<br />
for meeting power supply needs on a fast track basis.<br />
The advantages are:<br />
Simple and straight forward location of power<br />
station where power is required.<br />
Supports rapid infrastructure development in remote<br />
regions.<br />
Short building times: for example 70 MW power<br />
station can be installed in less than 12 months.<br />
Reduced reliance on poor or nonexistent local<br />
capabilities.<br />
<strong>Floating</strong> power stations can take advantage of finan-<br />
cing incentives from shipbuilding regions.<br />
Unaffected by landslides and earthquakes.<br />
Minimal environmental impact as only a small area<br />
of coastal or up-river land is required.<br />
Independence from local infrastructure.<br />
The floating <strong>Diesel</strong> power station can be supplied<br />
with two cooling alternatives: sea water cooling or<br />
roof-mounted radiator equipment.<br />
Minimum operator‘s investment risk due to the mobi-<br />
lity, versatility and adaptability of this type of plant.<br />
<strong>Floating</strong> – <strong>Diesel</strong> power stations<br />
5
<strong>Floating</strong> <strong>Diesel</strong> Power Station<br />
Basic design and structure<br />
Alternator<br />
Engine<br />
Stack with waste-heat recovery boiler<br />
and silencer<br />
Administration facilities<br />
Control room<br />
Step-up transformer<br />
72 MW <strong>Floating</strong> <strong>Diesel</strong> Power Station<br />
Basic design and structure<br />
Principal dimensions<br />
Length<br />
Hull characteristics in m<br />
62.9<br />
Beam 31.8<br />
Depth 4.8<br />
Draft 2.9<br />
Tank capacities (98% full) in m 3<br />
HFO buffer tank 365<br />
HFO day tank 292<br />
LFO storage tank 133<br />
Lube oil storage tank 47<br />
Sludge tank 73<br />
Dirty lube oil tank 23<br />
Oily water collection tank 47<br />
Oily water settling tank 47<br />
Lube oil service tank (integral with engine) 28<br />
Fresh water tank 81<br />
Maintenance water tank 26<br />
Feedwater tank 17<br />
Sewage tank 25<br />
Ballast tanks (forward total) in tonnes 899<br />
Ballast tanks (aft total) in tonnes 749<br />
Lube oil maintenance tank 23<br />
6 <strong>Floating</strong> – <strong>Diesel</strong> power stations <strong>Floating</strong> – <strong>Diesel</strong> power stations 7<br />
Side view
72 MW <strong>Floating</strong> <strong>Diesel</strong> Power Station<br />
Basic design and structure<br />
Main deck Upper deck Lower deck Pontoon: Air cooled option<br />
Main deck<br />
<strong>Diesel</strong> generating sets with cooling water, fuel, luboil<br />
separator, nozzle cooling modules, etc. Workshops<br />
(mechanical and electrical) and electrical switchgear.<br />
The fully equipped, noise-protected workshops and<br />
tool rooms mean that maintenance and repair work<br />
can be carried out on board.<br />
Upper deck<br />
Control room, sanitary and social rooms. The control<br />
room is noise-protected, air-conditioned and fire-protected.<br />
The social and sanitary rooms are designed to<br />
accommodate a crew of 15.<br />
Lower deck<br />
Tanks with transfer pumps, fuel processing and seawater<br />
pumps. The seawater pump room features a<br />
multi-stage filter system for seawater cooling. The tank<br />
capacities are designed for approx. two days of operation<br />
at 100% load. The fuel processing equipment is<br />
housed in separately ventilated and fire proof compartments.<br />
Sea water cooled option<br />
Pontoon<br />
With noise-protected engine-house and front-end mounting<br />
for the electrical part, control room, open-air substation,<br />
sanitary and social rooms.<br />
8 <strong>Floating</strong> – <strong>Diesel</strong> power stations <strong>Floating</strong> – <strong>Diesel</strong> power stations 9
124 MW <strong>Floating</strong> <strong>Diesel</strong> Power Station<br />
Basic structure<br />
Side view Main deck Lower deck<br />
Principal dimensions<br />
Length<br />
Hull characteristics in m<br />
85.1<br />
Beam 31.8<br />
Depth 5.4<br />
Draft 3.45<br />
10 <strong>Floating</strong> – <strong>Diesel</strong> power stations<br />
Tank capacities (98% full) in m 3<br />
HFO buffer tank 488<br />
HFO day tank 488<br />
LFO storage tank 274<br />
Lube oil storage tank 82<br />
Sludge tank 88<br />
Dirty lube oil tank 55<br />
Oily water collection tank 109<br />
Oily water settling tank 82<br />
Lube oil service tank (integral with engine) 28<br />
Fresh water tank 93<br />
Maintenance water tank 28<br />
Feedwater tank 19<br />
Sewage tank 30<br />
Ballast tanks (forward total) in tonnes 1,010<br />
Ballast tanks (aft total) in tonnes 1,010<br />
Lube oil maintenance tank 55
148 MW <strong>Floating</strong> <strong>Diesel</strong> Power Station<br />
Basic structure<br />
Side view Main deck Lower deck<br />
Principal dimensions<br />
Length<br />
Hull characteristics in m<br />
92.5<br />
Beam 31.8<br />
Depth 5.4<br />
Draft 3.45<br />
12 <strong>Floating</strong> – <strong>Diesel</strong> power stations<br />
Tank capacities (98% full) in m 3<br />
HFO buffer tank 488<br />
HFO day tank 488<br />
LFO storage tank 274<br />
Lube oil storage tank 82<br />
Sludge tank 88<br />
Dirty lube oil tank 55<br />
Oily water collection tank 109<br />
Oily water settling tank 82<br />
Lube oil service tank (integral with engine) 28<br />
Fresh water tank 93<br />
Maintenance water tank 28<br />
Feedwater tank 19<br />
Sewage tank 30<br />
Ballast tanks (forward total) in tonnes 1,010<br />
Ballast tanks (aft total) in tonnes 1,010<br />
Lube oil maintenance tank 55
Transporting and Tank Farm<br />
Transportation of a 124 MW floating diesel power station<br />
Transporting the barge<br />
Seaborne transport is via lift ship or towable, submersible<br />
transport barge. River-bound transport is by tugs.<br />
Waste-heat utilisation<br />
The overall efficiency of the power plant can be improved<br />
by utilising waste engine heat from the exhaust<br />
gas and cooling water, e.g. in a freshwater production<br />
system for generating drinking water, both for meeting<br />
on-board needs and for supplying drinking water to<br />
the local community.<br />
Tank farm<br />
Tank farm<br />
Usually the tank farm for fuel storage is erected on<br />
land, although it can be installed on an additional<br />
“tanker barge”. The use of “tanker barges” ensures<br />
complete independence from the local infrastructure.<br />
Fuel is supplied by tanker, tank trailer lorry, barge or<br />
pipeline.<br />
14 <strong>Floating</strong> – <strong>Diesel</strong> power stations <strong>Floating</strong> – <strong>Diesel</strong> power stations 15
Engine data 18V48/60<br />
General<br />
Engine cycle: Four-stroke<br />
<strong>Turbo</strong>charging system: Constant pressure<br />
Bore: 480 mm<br />
Stroke: 600 mm<br />
Swept volume per cylinder: 108.6 dm3 Power output (MCR): 18,900 kW<br />
Power to weight ratio: 13.7 kg/kW<br />
Engine speed (60 Hz/50 Hz): 514 rpm – 500 rpm<br />
Mean piston speed (60 Hz/50 Hz):<br />
10.3 m/s – 10.0 m/s<br />
Mean effective pressure (60 Hz/50 Hz):<br />
22.6 bar / 23.2 bar<br />
Cooling<br />
Cylinder cooling (one-stage): Cooling water<br />
Charge-air cooler (two-stage): Fresh water<br />
Fuel injector cooling: Fresh water<br />
Starting method: Compressed air<br />
Cylinder output (MCR)<br />
at 514 rpm / 500 rpm: 1,050 kW (engine)<br />
Electric genset heat rate at 100% load<br />
V48/60 (WB 1998)<br />
V48/60 (WB 2007/2008)<br />
Specific lubricating oil consumption<br />
L+V48/60V48/60<br />
kJ/kWh<br />
7,605<br />
7,779<br />
g/kWh<br />
0.5<br />
Engine type specific reference charge air temperature before cylinder 37 °C<br />
Nominal generator efficiencies: L-type: 97.3%, V-type: 97.7%<br />
<strong>Floating</strong> – <strong>Diesel</strong> power stations<br />
17
World Class Service<br />
Our eyes on your plant<br />
18 <strong>Floating</strong> – <strong>Diesel</strong> power stations<br />
PrimeServ – peace of mind for life<br />
With more than 150 PrimeServ service stations and<br />
service partners worldwide and our growing network<br />
of PrimeServ Academies, the <strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong> aftersales<br />
organisation is committed to maintaining the<br />
most efficient, accessible after-sales organisation in<br />
the business. PrimeServ's aim is to provide:<br />
Prompt, OEM-standard service for the complete<br />
life cycle of an installation<br />
Tuition and qualification of service personnel at our<br />
PrimeServ Academies to maximize the availability<br />
and viability of a plant<br />
Rapid, global availability of genuine, 100% qualityassured<br />
<strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong> spare parts via local<br />
outlets or our 24 hour hotline.<br />
PowerManagement by <strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong><br />
Complementing the PrimeServ after-sales offering is<br />
the <strong>MAN</strong> PowerManagement concept.<br />
<strong>MAN</strong> PowerManagement packages provide integrated<br />
support solutions for all aspects of the running of a<br />
power or co-generation plant. Individually negotiated<br />
agreements can cover assistance with – or delegation<br />
of – the management of all mechanical, electrical<br />
and thermal equipment. In this way the power plant<br />
operator gains comprehensive access to the technology,<br />
experience, best practices and professional resources<br />
of <strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong>.<br />
In short: PowerManagement by <strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong><br />
allows you to benefit from our specialist expertise in<br />
running a power plant while you concentrate on your<br />
own core business.
All data provided in this document is non-binding. This data serves informational<br />
purposes only and is especially not guaranteed in any way. Depending on the<br />
subsequent specific individual projects, the relevant data may be subject to<br />
changes and will be assessed and determined individually for each project. This<br />
will depend on the particular characteristics of each individual project, especially<br />
specific site and operational conditions. Copyright © <strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong>.<br />
2366332EN-N4 Printed in Germany GMC-AUG-08121<br />
<strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong><br />
86224 Augsburg, Germany<br />
Phone +49 821 322-3897<br />
Fax +49 821 322-1460<br />
powerplant@mandieselturbo.com<br />
www.mandieselturbo.com<br />
<strong>MAN</strong> <strong>Diesel</strong> & <strong>Turbo</strong> – a member of the <strong>MAN</strong> Group