AEC Family piece - ThomasNet
AEC Family piece - ThomasNet
AEC Family piece - ThomasNet
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P R O V I D I N G S O L U T I O N S , N O T J U S T E Q U I P M E N T<br />
Size reduction equipment for processors in the plastics, food, chemical,<br />
pharmaceutical, printing, and machine tool industries<br />
Shredders<br />
w w w. a e c i n t e r n e t . c o m<br />
Granulators
AK Series Granulator<br />
The AK Series under-the-press<br />
granulators feature built-in<br />
simplicity at a low cost and are<br />
ideal for size reduction of<br />
runners, sprues, blow-molded<br />
scrap, small thin wall parts and<br />
pre-cut thermoformed web.<br />
• IEC motor controls installed in<br />
ergonomic NEMA 12 enclosures<br />
• Sequenced starting with<br />
individual start/stop pbs with<br />
status lights<br />
• Auger reversing drum switch<br />
•Hinged chamber access lid with<br />
clear viewpoint<br />
• Gear reducer and chain/sprocket<br />
auger drive<br />
• Multiply V-belt rotor drive<br />
Under-the-Press Granulators<br />
WG Series Granulator<br />
Designed for continuous reclamation<br />
of skeletal web directly from the<br />
thermoform trim process, the WG<br />
Series granulators are available<br />
with 3 infeed widths. Can be<br />
positioned under or in front of the<br />
trim process.<br />
• Feed roll infeed (paddle optional)<br />
for processing material in line<br />
with a constant pulling force<br />
adjusted to the line speed of<br />
your thermoformer<br />
• Infeed and maintenance access<br />
via gas springs for cleaning and<br />
color changes<br />
•Pivoting screen cradle for easy<br />
removal of screens<br />
• Low profile, airveyor base with<br />
casters<br />
2<br />
WG1200 Series<br />
Granulator<br />
The WG1200 Series granulators<br />
offer a wide range of capabilities<br />
and are ideal for under-the-press or<br />
in front of the press applications.<br />
Models feature a horsepower range<br />
of 20 to 50 HP and throughput<br />
capacities of 1800-3000 lbs/hour.<br />
• 3-knife "open" Twin Shear rotor,<br />
optional 5-blade open rotors are<br />
available<br />
• Bolted and doweled construction<br />
• Pivoting screen cradle<br />
• 2 bed knives- reversible D2<br />
• Oversized 7" dia. steel knurled<br />
feed rolls, optional paddle rolls<br />
are available<br />
• 8" pneumatic discharge
AK Series Under-the-Press Granulator<br />
Model Cutting Circle Throughput Motor HP Auger Feed Opening* Ship Weight<br />
AK68 6” (152mm) 175 lbs/hr (79kg) 3-5 HP (2.2-3.7kW) 7” x 14” (178 x 356mm) 650 lbs. (295kg)<br />
AK812 8” (203mm) 250 lbs/hr (113kg) 5 HP (3.73kW), 7.5 HP (5.59kW) 10” x 24” (254 x 610mm) 1300 lbs. (590kg)<br />
AK1216 12” (305mm) 450 lbs/hr (204kg) 10 HP (7.46kW), 15 HP (11.18kW) 15” x 27” (381 x 686mm) 2400 lbs. (1089kg)<br />
*Auger-Fed granulators must be guarded to prohibit inadvertent access to the moving auger. For outside of the press applications, the auger feed chutes dimensioned above provide minimum<br />
operator-safe distances from point of feed. Customer furnished chutes must adhere to these minimum dimensions. For interface to conveyors, separators, or other outside of the press equipment,<br />
consult factory for specific recommendations.<br />
WG Series Under-the-Press Granulator<br />
Model Cutting Circle Throughput Motor HP Throat Size Ship Weight<br />
WG36 7.9” (200mm) 800-1200 (363-545kg) 7.5-20 HP 8” x 36” (203 x 914mm) 2600 lbs (1181kg)<br />
WG56 7.9” (200mm) 1000-1500 lbs/hr (454-681kg) (5.6-14.9kW) 8” x 56” (203 x 1422mm) 2900 lbs (1305kg)<br />
WG1200 Series Under-the-Press Granulator<br />
Model Cutting Circle Throughput Motor HP Feed Height Ship Weight<br />
WG1244<br />
1600 lbs/hr (725kg) 20 HP (14.9kW)<br />
4000 lbs (1814kg)<br />
WG1256 12” (305mm)<br />
2000 lbs/hr (907kg) 30 HP (22.3kW) 30” (762mm) 5300 lbs (2404kg)<br />
WG1274 2800 lbs/hr (1270kg) 40 HP (29.8kW) 8000 lbs (3629kg)<br />
3<br />
Under-the-Press Granulators
AS Series Granulator<br />
Saving space and time, the AS<br />
Series screenless feature eliminates<br />
the need to replace worn out<br />
screens. The compact footprint<br />
allows compatibility with existing<br />
equipment and interlocking front<br />
doors allow quick and easy<br />
cleanout and maintenance.<br />
•Steel damper plate is incorporated<br />
to significantly reduce noise<br />
•Integrated thermostat helps prevent<br />
the motor from over heating<br />
• 2 HP or 3 HP low-speed<br />
cycloidal gear motor<br />
• Dust tight NEMA type-12<br />
electrical enclosure<br />
Beside-the-Press Granulators<br />
Seven Series/Seven<br />
Series Clean Room<br />
Granulator<br />
Providing efficient and versatile<br />
granulation for a variety of<br />
applications, the Seven Series<br />
can be used with robot fed,<br />
conveyor feed or hand feed<br />
operations.<br />
• Multi-feed hopper–top section is<br />
reversible for easier feeding of<br />
long runners, and is equipped<br />
with an innovative flap assembly<br />
•Bolted and doweled cutting<br />
chamber assembly with outboard,<br />
sealed-for-life bearings<br />
•High-inertia flywheel with automatic<br />
drive belt tensioning<br />
4<br />
GP800 Series<br />
Granulator<br />
The GP800 Series granulators<br />
are ideal for reject components<br />
from the injection, blow molding,<br />
and extrusion processes.<br />
Engineered for hand feed, robot<br />
feed or conveyor feed, these low<br />
speed granulators are packed full<br />
of standard features.<br />
• Pivoting hopper, drop-down<br />
removable screen cradle and<br />
machined, bolted cutting chamber<br />
simplifies cleaning and maintenance<br />
• Low profile, sound-attenuated<br />
infeed system for robot, hand or<br />
conveyor feed applications
AS Series Granulator<br />
Model Chamber Size Throughput Motor HP Feed Height Ship Weight<br />
AS1010 10” x 10.5” (254 x 268mm) 30 lbs/hr (14kg) 1 HP (0.75kW) 52" (1321mm) 396 lbs (180kg)<br />
AS1213 11.5" x 13.5" (292 x (343mm) 40 lbs/hr (18kg) 2 HP (1.5kW) 60" (1524mm) 606 lbs (275kg)<br />
AS1616 16" x 16" (407 x 407mm) 50 lbs/hr (23kg) 3 HP (2.2kW) 63" (1600mm) 992 lbs (450kg)<br />
Seven Series Granulator<br />
Model Cutting Circle Throughput Motor HP Feed Height Ship Weight<br />
708<br />
100 lbs/hr (45kg)<br />
712 6.5” (165mm)<br />
150 lbs/hr (68kg) 5 HP (3.7kW) 51” (1300mm) 530 lbs (240kg)<br />
5<br />
507 lbs (230kg)<br />
716 200 lbs/hr (91kg) 550 lbs (250kg)<br />
712CR<br />
150 lbs/hr (68kg)<br />
476 lbs (1050kg)<br />
6.3” (160mm)<br />
5 HP (3.7kW) 64” (1626mm)<br />
716CR 200 lbs/hr (91kg) 513 lbs (513 lbs)<br />
GP800 Series Granulator<br />
Model Cutting Circle Throughput Motor HP Feed Height Ship Weight<br />
GP810<br />
123 lbs/hr (58kg)<br />
1220 lbs (553kg)<br />
GP814 8.2” (210mm)<br />
172 lbs/hr (78 kg) 10 HP (7.5kW) 47.5” (1207mm) 1400 lbs (635kg)<br />
GP818 221 lbs/hr (100 kg) 1610 lbs (730kg)<br />
Beside-the-Press Granulators
GP1000 Series<br />
Granulator<br />
<strong>AEC</strong>'s GP1000 Series granulators<br />
run quietly and are extremely<br />
versatile —they can be used with<br />
robot feed, conveyor feed or hand<br />
feed applications. All models<br />
provide excellent quality regrind<br />
with the added advantage of<br />
reduced maintenance costs.<br />
• Pivoting hopper, drop-down<br />
removable screen cradle and<br />
machined, bolted cutting<br />
chamber simplifies cleaning<br />
and maintenance<br />
• Low-profile, sound-attenuated<br />
infeed systems for robot, hand or<br />
conveyor feed applications<br />
• Three-knife, open rotor with<br />
scooped wings and slant-cut<br />
knives combined with counterslanted<br />
stationary knives provide<br />
true "scissor" cutting action<br />
Beside-the-Press Granulators<br />
GP1200 Series<br />
Granulator<br />
<strong>AEC</strong>'s GP 1200 Series Beside-the-<br />
Press granulators offer a wide<br />
range of capabilities to handle the<br />
most demanding injection molding,<br />
blow molding and extrusion<br />
requirements. A large infeed makes<br />
hand-feeding and conveyor-feeding<br />
easy.<br />
•Pivoting hopper, drop-down<br />
removable screen cradle and<br />
machined, bolted cutting<br />
chamber simplifies cleaning<br />
and maintenance<br />
• Low-profile, sound-attenuated<br />
infeed systems for robot, hand or<br />
conveyor feed applications<br />
•Three-knife, open rotor with<br />
scooped wings and slant-cut<br />
knives combined with counterslanted<br />
stationary knives provide<br />
true scissor cutting action<br />
6<br />
GP1600 Series<br />
Granulator<br />
<strong>AEC</strong>'s GP1600 Series beside-thepress<br />
granulators are ideal for all<br />
of your specific needs. The<br />
GP1600 Series provide excellent<br />
quality regrind and quiet<br />
operation, approximately 85 dba<br />
for most applications.<br />
• Pivoting hopper, drop-down<br />
removable screen cradle and<br />
machined, bolted cutting<br />
chamber simplifies cleaning<br />
and maintenance<br />
• Low-profile, sound-attenuated<br />
infeed systems for robot, hand or<br />
conveyor feed applications<br />
• Three-knife, open rotor with<br />
scooped wings and slant-cut<br />
knives combined with counterslanted<br />
stationary knives provide<br />
true scissor cutting action
GP1000 Series Beside-the-Press Granulator<br />
Model Cutting Circle Throughput Motor HP Feed Height Ship Weight<br />
GP1012<br />
450 lbs/hr (203kg)<br />
1275 lbs (579kg)<br />
10” (254mm)<br />
5-15 HP (3.7-11.2kW) 49.4” (1256mm)<br />
GP1018 550 lbs/hr (248kg) 1440 lbs (655kg)<br />
GP1200 Series Beside-the-Press Granulator<br />
Model Cutting Circle Throughput Motor HP Feed Height Ship Weight<br />
GP1212<br />
GP1218 12” (305mm) 750 lbs/hr (318kg) 7.5-25 HP (5.5-18.6kW) 53” (1346mm) 2300 lbs (1043kg)<br />
GP1600 Series Beside-the-Press Granulator<br />
500 lbs/hr (227kg) 7.5-20 HP (5.5-14.9kW)<br />
Model Cutting Circle Throughput Motor HP Feed Height Ship Weight<br />
GP1620<br />
900 lbs/hr (408.2kg) 20-40 HP (14.9-29.8kW)<br />
3025 lbs (1372kg)<br />
GP1628<br />
GP1640<br />
16.54”<br />
(420.1mm)<br />
1500 lbs/hr (680.4kg)<br />
1800 lbs/hr (818kg)<br />
20-40 HP (14.9-29.8kW)<br />
30-40 HP (22.3-29.8kW)<br />
56.25”<br />
(1429mm)<br />
3400 lbs (1542.3kg)<br />
4000 lbs (1818kg)<br />
7<br />
1750 lbs (794kg)<br />
GP1224 900 lbs/hr (408kg) 10-25 HP (7-18.6kW) 2850 lbs (1292kg)<br />
Beside-the-Press Granulators
Tangential<br />
Granulators<br />
Tangential Granulators allow large,<br />
bulky parts to be easily ingested<br />
under the rotor knife. This style<br />
machine is ideal for:<br />
• Blow Molded Containers<br />
• Drums<br />
• Automotive Bumpers<br />
• Gas Tanks<br />
• Appliance Parts<br />
The AT500 also allows the<br />
additional bed knives converting it<br />
to a traditional machine with the<br />
ability to process thicker cross<br />
sectional parts and obtain higher<br />
throughputs.<br />
Tangential Granulators<br />
AT500 Series<br />
Granulator<br />
The AT500 Series encompasses the<br />
design elements for the widest<br />
variety of application needs. A<br />
side mount motor design permits<br />
drive motor to be right-hand or lefthand<br />
positioned and completely<br />
open rear service area for<br />
maintenance and cleanout.<br />
• Cutting chamber geometries are<br />
available for tangential, offset,<br />
and 3-bed knife orientations<br />
•Innovative design creates enlarged<br />
screen area via segmented<br />
swing-down reversible screens<br />
which provides optimized<br />
accessibility, increased throughput<br />
and minimal clean out<br />
8<br />
Large Tangential<br />
Series Granulator<br />
The Large Tangential Series<br />
granulators feature a tangential<br />
feed cutting chamber, which allows<br />
for better ingestion of feedstock.<br />
• Tangential feed cutting chamber<br />
• Large diameter cutting circle for<br />
positive ingestion of bulky feedstock<br />
•Integral full machine sound enclosures<br />
• Front access doors with safety<br />
interlocks<br />
•External mounted pillow block<br />
style bearings to eliminate grease<br />
contamination to material or<br />
material contamination to bearings
AT500 Series Granulator<br />
Model Cutting Chamber Throughput Motor HP Feed Height Ship Weight<br />
AT-5070 20” x 28” (508 x 712mm) 2000 lbs/hr (900kg)<br />
AT-5090 20” x 36” (508 x 915mm) 3000 lbs/hr (1350kg)<br />
AT-50120 20” x 48” (508 x 1220mm) 3500 lbs/hr (1575kg)<br />
Large Tangential Series Granulator<br />
Model Cutting Chamber Throughput Motor HP Feed Height Ship Weight<br />
2045 20” x 45” (508 x 1143mm) 2200 lbs/hr (998kg) 40–75 HP (29.8–55.5kW) 66” (1676mm) 7500 lbs (3401kg)<br />
3030 30” x 30” (762 x 762mm) 2400 lbs/hr (1088kg) 50–150 HP (37.2–111.8kW) 96” (2438mm) 7220 lbs (3275kg)<br />
3045 30” x 45” (762 x 1143mm) 2800 lbs/hr (1270kg) 100–150 HP (74.5–111.8kW) 125” (3175mm) 8220 lbs (3729kg)<br />
9<br />
40HP (30kW) std.,<br />
50-100HP (37-75kW) optional<br />
50HP (37kW) std.,<br />
60-100HP (45-75kW) optional<br />
75HP (55kW) std.,<br />
100HP (75kW) optional<br />
57.5”<br />
(1461mm)<br />
7000 lbs<br />
(3175kg)<br />
8000 lbs<br />
(3629kg)<br />
9000 lbs<br />
(4082kg)<br />
Tangential Granulators
GP2400 Series<br />
Granulator<br />
The GP2400 Series also features<br />
low-heat granulation made possible<br />
through its unique rotor and cutting<br />
chamber design that prevents<br />
polymer "melt-down" and virtually<br />
eliminates "endplate smearing".<br />
• 3 blade open Twinshear ® rotor<br />
with rotating end discs<br />
• Conveyor feed, double wall<br />
sound absorbing hopper<br />
• Electro-mechanical screw jag<br />
hopper and screen cradle opening<br />
• Easy access to both the rotor and<br />
screen areas, saving valuable time<br />
spent when changing colors or<br />
during routine maintenance<br />
Central Granulators<br />
GPH2039/2056<br />
Series Granulator<br />
The GPH2039/2056 Series also<br />
features include low-heat<br />
granulation made possible through<br />
its unique rotor and cutting<br />
chamber design that prevents<br />
polymer "melt-down" and virtually<br />
eliminates "endplate smearing".<br />
• 3 blade open "Chevron" rotor<br />
with rotating end discs<br />
• Conveyor feed, double wall<br />
sound absorbing hopper<br />
• Electro-mechanical screw jag<br />
hopper and screen cradle opening<br />
• Easy access to both the rotor and<br />
screen areas, saving valuable<br />
time spent when changing colors<br />
or during routine maintenance<br />
• Dual flywheels increasing cutting<br />
torque during granulation<br />
10<br />
GPH3200 Series<br />
Granulator<br />
<strong>AEC</strong>'s GPH3200 Series<br />
granulators cover a wide range of<br />
applications including heavy<br />
extruder purgings, blow molded<br />
flashings, thick sheet, pipe, large<br />
blow-molded parts (automotive,<br />
appliance, furniture), and large<br />
capacity post consumer products.<br />
• Hydraulic actuation system for<br />
hopper and cradle that simplify<br />
access for service and maintenance<br />
making clean-out quick and easy,<br />
saving valuable time<br />
• Multiple rotor configurations<br />
available with replaceable rotorknife<br />
seats<br />
• Precise control for tight tolerance<br />
applications, critical for<br />
high-capacity bulk film
GP2400 Series Granulator<br />
Model Cutting Circle Throughput Motor HP Throat Size Ship Weight<br />
GP2428<br />
1800 lbs/hr (820kg) 50-150 HP (37.2-111.8kW) 24” x 28” (600 x 700 mm) 10,000 lbs. (4575 kg)<br />
GP2439<br />
GP2456<br />
23 5/8”<br />
(600mm)<br />
2500 lbs./hr. (1200 kg) 100-150 HP (74.5-111.8kW)<br />
3500 lbs./hr. (1600 kg) 125-150 HP (89.5-111.8kW)<br />
24” x 40” (600 x 1000 mm)<br />
24” x 56” (600 x 1400 mm)<br />
12,300 lbs. (5560 kg)<br />
16,000 lbs. (7279 kg)<br />
GPH2039/2056 Series Granulator<br />
Model Cutting Circle Throughput Motor HP Throat Size Ship Weight<br />
GPH2039 2500 lbs/hr (1134kg/hr) 100-200 HP (74.5-149.1kW) 20 1/2" x 40” (520 x 1000mm) 14,000 lbs (6360kg)<br />
18” (460mm)<br />
GPH2056 3500 lbs/hr (1600kg/hr) 150-200 HP (111.8-149.1kW) 20 1/2" x 56” (520 x 1400mm) 17,000 lbs (7730kg)<br />
GPH3200 Series Granulator<br />
Model Cutting Circle Throughput Motor HP Throat Size Ship Weight<br />
GPH3263<br />
GPH3284<br />
36” (914mm)<br />
10,000 lbs./hr. (4536 kg) 200-600 HP (149.1-447.4kW) 32” x 63” (813 x 1600mm)<br />
13,000 lbs./hr. (5400 kg) 300-600 HP (223.7-447.4kW) 32” x 84” (813 x 2134mm)<br />
40,000 lbs. (18181 kg)<br />
50,000 lbs. (22679 kg)<br />
11<br />
Central Granulators
ALS Series Shredder<br />
The ALS Series light duty shredder<br />
is designed for processing injection<br />
and extrusion mold startup purge.<br />
It reduces material to approximately<br />
1”-4" (25mm-102mm) when<br />
combined with an <strong>AEC</strong> granulator<br />
(stacked 2 stage or in-line with<br />
conveyors) and output material<br />
sizes can range from 1/8”-1/2"<br />
(3mm-12mm).<br />
• 12" (300mm) diameter drum<br />
style rotor provides efficient<br />
cutting of various process scrap<br />
•Low speed rotor (72 rpm) transmits<br />
high cutting torque for tough<br />
applications<br />
• Double wall manual feed hopper<br />
than can be positioned for feeding<br />
through front, back, or side of<br />
machine<br />
Shredders<br />
AMS Series Shredder<br />
The AMS Series Shredder features<br />
a rugged self-aligning gearbox,<br />
that is able to transmit the heavy<br />
shock loads encountered while<br />
shredding heavy material.<br />
• Amperage control ram regulates<br />
material feed and ram pressure<br />
• Multiple rotor styles for a variety<br />
of applications including film and<br />
bulky parts<br />
• Dual rows of bed knives<br />
• 50-150 HP (37-111kW) motors<br />
• 15” (387mm) diameter rotor on<br />
33” (850mm) model. Ranging from<br />
47” (1200mm) to 79” (2000mm)<br />
12<br />
AXS Series Shredder<br />
Designed for processing plastic<br />
waste for reclamation and recycling,<br />
large extruder purgings, large reject<br />
parts, trim scraps, baled or loose<br />
film, synthetic fiber, wood processing<br />
scrap, medical waste, cardboard,<br />
paper and carpet.<br />
• “Swing Style" Ram with Serrated<br />
Front Surface<br />
• Two Stage Hydraulics with Air<br />
Cooler For Long Life<br />
• Sturdy "swing-style" ram minimizes<br />
space and allows product to fall<br />
into the rotor<br />
• Square cutters that are reversible<br />
for quick changes<br />
• Large 29.5" (750mm) diameter<br />
rotor for positive ingestion<br />
• 200-300 HP (250-225kW) motors
ALS Series Shredder<br />
Model Feed Opening Motor HP Rotor Diameter Total Weight<br />
ALS 600+ 22” x 19” (550 x 490mm) 15 HP (11kW) 12” (310mm) 2500 lbs (5513kg)<br />
ALS 850+ 23” x 22” (580 x 560mm) 25 HP (16.6kW) 12” (310mm) 3200 lbs (2386kg)<br />
AMS Series Shredder<br />
Model Feed Opening Motor HP Rotor Diameter Total Weight<br />
AMS 850 33” x 53” (838 x 1346mm) 50 HP (37kW) 15” (387mm) 10,584 lbs (4800kg)<br />
AMS 1200 44” x 62” (1118 x 1575mm) 75 HP (55kW) 18” (457mm) 14,333 lbs (6500kg)<br />
AMS 1500 55” x 62” (1397 x 1575mm) 100 HP (75kW) 18” (457mm) 17,640lbs (8000kg)<br />
AMS 2000 77” x 62” (1956 x 1575mm) 2 x 75 HP (2 x 55kW) 18” (457mm) 20,948 lbs (9500kg)<br />
AXS Series Shredder<br />
Model Cutting Chamber Hopper Feed Opening Motor HP Total Weight<br />
AXS 1500 59” x 58” (1499 x 1473mm) 100” x 63” (2540 x 1600mm) 2 x 100HP (2 x 74.5kW) 34,178 lbs (15,500kg)<br />
AXS 2000 100” x 79” (2540 x 2007mm) 100” x 79” (2540 x 2007mm) 2 x 100HP (2 x 74.5kW) 39,690 lbs (18,000kg)<br />
AXS 3000 100” x 111” (2540 x 2819mm) 100” x 111” (2540 x 2819mm) 2 x 150HP (2 x 111.8kW) 45,194 lbs (20,500 kg)<br />
13<br />
Shredders
APS Series Shredder<br />
The APS Series shredders have been developed for the<br />
size reduction of pipes up to 51" (1,300mm) diameter<br />
from materials such as UPVC, PE and PP.<br />
• 39" or 56" diameter drum style rotor provides efficient<br />
cutting of thick wall pipe<br />
• The low speed cutting action provides smooth operation<br />
when processing the heavy wall or solid pipe and<br />
reduces noise levels that typically occur when<br />
processing long lengths of heavy material<br />
• Feed trough that processes up to 25 foot long full length<br />
pipe horizontally – allows the heavy pipe to be fed at a<br />
comfortable height by fork lift or crane<br />
Complete Pipe Shredding System includes:<br />
• Fully enclosed trough with safety curtains<br />
• Hydraulic ram and powerpack<br />
• Controls to interface with downstream<br />
granulator and pneumatic evacuation systems<br />
• Optional discharge conveyor shown<br />
APS Series Shredder<br />
Shredders<br />
Model Feed Opening Motor HP Rotor Diameter Total Weight<br />
APS 800 152” x 33” (3860 x 850mm) 2 x 50 HP (2 x 37kW) 34” (852mm) 12 tons (11,000kg)<br />
APS 1000 253” x 33” (6420 x 840mm) 2 x 60 HP (2 x 45kW) 39” (980mm) 18 tons (16,000kg)<br />
APS 1500 253” x 51” (6420 x 1300mm) 2 x 74 HP (2 x 55kW) 56” (1430mm) 28 tons (25,000kg)<br />
14<br />
Easy horizontal loading arms allow pipe to be placed<br />
via a fork llift or crane at an operator-friendly height<br />
Reclaim new or used pipe in a safe, efficient manner.<br />
Pipe or profile can be nested as shown to increase<br />
output and minimize labor needed to feed the machine.
Film Reclaim Systems for<br />
Blown and Cast Film<br />
<strong>AEC</strong> has supplied innovative scrap<br />
handling and reclaim systems for<br />
over 35 years. The following<br />
equipment and services are available:<br />
•Complete material handling systems<br />
•Gravimetric batch and<br />
continuous blenders<br />
•Film reclaim systems, including<br />
grinders, fluff re-feed machines<br />
and conveying equipment<br />
•Drying systems<br />
•Process cooling equipment<br />
•Installation, start-up and<br />
training services<br />
= Fluff<br />
= Virgin Pellets<br />
= Virgin Pellets<br />
= Additive Pellets<br />
Patented Dual Stage Fluff Feed<br />
System provides for optimum feed<br />
control of light, fluffy film reclaim<br />
The Advantage of<br />
Scrap Recycling with<br />
a Fluff Feed Hopper:<br />
•Patented dual-stage feed system<br />
includes two separate augers<br />
to improve consistency and<br />
processability of the fluff and<br />
pellet mix<br />
•Reduction of process orientation,<br />
by minimizing inconsistent<br />
surging normally encountered<br />
when trying to feed materials<br />
with varying bulk densities<br />
•Reduced material usage as a<br />
result of a steadier process,<br />
resulting in lower scrap generation<br />
•Significant cost savings from<br />
reduced material consumption<br />
15<br />
Special Advantages<br />
Over Repelletizing:<br />
•Scrap is restored to its original<br />
feedstock value<br />
•No additional heat history is<br />
added to the material<br />
•Less risk of contamination<br />
•Less handling of the material<br />
results in reduced labor cost<br />
•Scrap inventory is reduced<br />
or eliminated<br />
•Improved finished product quality<br />
•High return on investment<br />
•Elimination of repelletizing cost,<br />
often $0.15-$0.25 per pound<br />
Typical Return on Investment<br />
A line producing 2,000,000 pounds/year<br />
has a yield of 1,880,000 pounds/year.<br />
At $0.60 per pound, the 120,000 pounds<br />
of trim scrap represents $72,000, not<br />
including disposal costs. Feeding this<br />
material directly back into the process is<br />
like putting money in your pocket!<br />
Film Scrap Reclaim Systems
Size Reduction Installations<br />
Beside-the-Press or Centralized granulation systems<br />
are designed to maximize throughput and generate<br />
high-quality recycling materials.<br />
G l o b a l<br />
H e a d q u a r t e r s :<br />
w w w. a e c i n t e r n e t . c o m<br />
a e c w e b @ c o r p e m a i l . c o m<br />
A E C S c h a u m b u r g<br />
1100 E. Woodfield Rd<br />
#588<br />
Schaumburg, IL 60173<br />
Tel: +1 847 273 7700<br />
Fax: +1 847 273 7804<br />
Lines are custom designed for the<br />
specific needs of each processor<br />
including in line tensioning systems,<br />
specialized feed stands, and<br />
integrated control platforms.<br />
In-line or off-line systems for sheet, film or<br />
thermoforming.<br />
Customized Feed Solutions to meet the<br />
varied needs of today’s customers. Our<br />
systems are designed to grow with the<br />
needs of the processor.<br />
w w w. a e c i n t e r n e t . c o m<br />
A E C N e w B e r l i n<br />
2900 S. 160th Street<br />
New Berlin, WI 53151<br />
Tel: +1 262 641 8600<br />
Fax: +1 262 641 8653<br />
<strong>AEC</strong> is committed to a continuing program of product improvement.<br />
Specifications, appearances and dimensions are subject to change without notice.<br />
© 2012 <strong>AEC</strong> Bulletin <strong>AEC</strong>2-125 Printed in USA<br />
A E C S u z h o u<br />
109 Xingpu Road SIP<br />
Suzhou, China 215126<br />
Tel: +86 512 8717 1919<br />
Fax: +86 512 8717 1916<br />
A E C Wa r s a w<br />
ul.Dziakowa 115<br />
02-234 Warszawa<br />
Tel: + 48 22 390 9720<br />
Fax: + 48 22 390 9724<br />
A E C I n d i a<br />
Gat No. 191/1, Sandbhor Complex,<br />
Mhalunge, Chakan, Tal Khed,<br />
Dist. Pune 410501, India<br />
Tel: +91 21 35329112<br />
Fax: +91 20 40147576