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Table Of Contents - KEKSA

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<strong>Table</strong> of <strong>Contents</strong><br />

Title Page No.<br />

� Address……………………………………………………………………………………………………………3<br />

� Introduction…………………………………………………………………………………………………….4<br />

� ISO Certificate (<strong>KEKSA</strong>)…………………………………………………………………………………….5<br />

� Recommendation Letter………………………………………………….………………………………6<br />

o Ma’aden Phosphate Company..……………………………………………………………6<br />

o Danem Engineering Works FZE.……………………………………………………………7<br />

o Tekfen Construction.……………………………………………………………………………8<br />

� Agreement between <strong>KEKSA</strong>,AMCDE & LISEGA…………………………………………………9<br />

� Vision, Mission & Company Values………………………………………………………………….10<br />

� Key Personnel………………………………………………………………………………………………….11-12<br />

o Board of Directors………………………………………………………………………………..11<br />

o Key Employees……………………………………………………………………………………..12<br />

� Organizational Chart………………………………………………………………………………………..13<br />

� Products………………………………………………………………………………………………………….14-18<br />

� Services…………………………………………………………………………………………………………..19<br />

� Site Survey & Services……………………………………………………………………………………..20-21<br />

� Executed order G.A. Drawings for spring hangers & supports………………………….22<br />

� Softwares………………………………………………………………………………………………………..23<br />

� Machinery……………………………………………………………………………………………………….24-25<br />

� Clients/Projects Reference List………..……………………………………………………………...26-28


Address:<br />

1.<br />

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Head <strong>Of</strong>fice:<br />

AMCDE Building<br />

Prince Sultan Bin Abdulaziz Road, Rakah<br />

Al-Khobar-Dammam Highway<br />

P.O. Box 3594 Al-Khobar 31952<br />

Kingdom of Saudi Arabia<br />

Tel: + 966 3 858 8877 Ext. 222<br />

Fax: + 966 3 858 8866<br />

Factory Address:<br />

Jubail Light Industrial Area<br />

Al-Jubail, Kingdom of Saudi Arabia<br />

Tel: +966 3 361 7121 Ext. 222/234<br />

Fax: +966 3 361 7122<br />

Website: www.keksa.com<br />

E-mail: info@keksa.com


Introduction:<br />

<strong>KEKSA</strong>’s parent company, AMCDE (www.amcde.com), provides high quality and cost effective<br />

engineering solutions throughout the Gulf Region. With over 40 years experience in design engineering<br />

and consultancy, AMCDE has built a reputation as an industry leader in these fields. And offer a variety<br />

of engineering services ranging from conceptual and detailed design in addition to project management<br />

and consulting services.<br />

With the great demand of pipe supports in the Kingdom, GCC countries and the Middle East, the<br />

partners of AMCDE with two other Saudi partners set out to build the first company within the Middle<br />

East that would specialize in manufacturing pipe supports.<br />

In 2008, Kinetic Energy Factory was built as a first leading and local Spring Hangers & Pipe<br />

Supports Accessories manufacturing company in the kingdom.<br />

<strong>KEKSA</strong> is ISO 9001:2008 certified company. We are covering a wide spectrum on pipe supports<br />

including ordinary and special pipe supports for static and dynamic conditions. Besides this we also<br />

provide services covering pipe stress analysis, retrofit jobs, optimum and techno economic feasible<br />

solutions to problems related to pipe supports in the existing installations of power, process, oil and<br />

gas, desalination and petrochemical industries.<br />

<strong>KEKSA</strong> manufactures product starting from engineering, fabrication, inspection, installation,<br />

testing and commissioning confirming to international and quality standards.<br />

In September 2011, <strong>KEKSA</strong> has formed a Joint Venture with LISEGA (www.lisega.de) from<br />

Germany. With over 40 years of experience, LISEGA has established themselves as a leading specialist<br />

for pipe supports for the major plant engineering and construction. Internationally, LISEGA is running<br />

their own subsidiaries in France, UK, USA and China as well as through world-wide agency networks.<br />

This cooperation will allow us to enhance and give more strength to provide you superior quality<br />

products and services.<br />

Our locally situated factory, equipped with latest facilities, gives you the advantage of delivering<br />

the products you need within the time you need them. This will allow you to increase productivity and<br />

reduce operating and delivery costs.<br />

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ISO Certificate (<strong>KEKSA</strong>):<br />

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Recommendation Letter:<br />

1. MA’ADEN Phosphate Company<br />

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2. Danem Engineering Works FZE<br />

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3. TEKFEN CONSTRUCTION<br />

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Agreement between <strong>KEKSA</strong>, AMCDE & LISEGA<br />

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Vision, Mission & Company Values:<br />

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<strong>KEKSA</strong> Vision<br />

“Through the excellence and reliability of quality products and services, <strong>KEKSA</strong> aims to become the<br />

leading manufacturer and supplier for pipe supports to the Middle East as well as build strong business<br />

partnerships with leaders in the pipe supports industry worldwide”<br />

Mission Statement<br />

“Providing superior products, engineering designs and services for your pipe supports”<br />

Company Values<br />

Since our inception in 2007, we have constantly sought new ways to achieve a greater level of<br />

customer satisfaction and quality by focusing on the development of innovative manufacturing<br />

processes and creative thinking. Kinetic Energy Factory Company is committed to building solid client<br />

relationships which are made possible by our continued delivery of superior quality products and<br />

services. We take pride in our ability to enhance the customer experience by going above and beyond<br />

expectations. We believe that results are what matter most, and will continue to build our reputation<br />

based on integrity, innovation and deliverance.


Board of Directors:<br />

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The following is a list of <strong>KEKSA</strong>’s Board of Directors.<br />

Mr. Azmi Abdulhadi<br />

Partner<br />

Mr. Abdulla Al-Moaibed<br />

Partner<br />

Mr. Fouad Al-Swayigh<br />

Partner<br />

Mr. Abdullatif Abdulhadi<br />

Partner<br />

Employee Contacts<br />

The contact information of selected <strong>KEKSA</strong> employees located below is there to ensure<br />

customer satisfaction and excellent employee-customer relations. Our employees look forward to<br />

assisting all our customer’s needs.<br />

Mr. Fahad Al-Mousa<br />

Managing Director<br />

fahad@keksa.com


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Factory (Technical Staff) <strong>Of</strong>fice Administration<br />

Mr. Vinoth Dhakshinamoorthy Mr. Ramzi Omer Al-Bayat<br />

Manager Design - Sales<br />

Bachelor’s in Mechanical Engineering from<br />

Central Polytechnic College in Tamilnadu, India<br />

HR /Government Relations Manager<br />

Higher Education in KSA, & Diploma in <strong>Of</strong>fice<br />

Administration<br />

vinoth@keksa.com ramzi@keksa.com<br />

Mr. ROQUE A. RACO JR. Mr. Muhammad Jibran Ali<br />

Production Supervisor<br />

Marketing Specialist<br />

Bachelor of Science in Mechanical Engineering Masters of Business Administration (MBA) in<br />

from Far Eastern University in Manila, Philippines Marketing from Bahria University in Karachi,<br />

Pakistan<br />

raco@keksa.com jibran@keksa.com<br />

Mr. K. S. Amarnath Mr. Joshua M Cordel<br />

Quality Control Engineer<br />

Company Accountant<br />

Bachelor's in Mechanical Engineering from<br />

Bachelor of Science in Business Administration<br />

Annamalai University in Tamilnadu, India<br />

with an Accounting Major from University of the<br />

East in Manila, Philippines<br />

amarnath@keksa.com joshua@keksa.com<br />

Mr. Santhosh Kumar Mr. Stephen Alinsasaguin<br />

Design Engineer<br />

Bachelor’s in Mechanical Engineering from<br />

Pallavan Polytechnic College in Tamilnadu, India<br />

Admin & Sales Coordinators<br />

Bachelor of Arts major in Economics from Ateneo<br />

de Davao University in Davao, Philippines.<br />

santhosh@keksa.com Stephen@keksa.com<br />

Mr. Saleem Sirajudeen Mr. Abdullah Saeed Salem Barbaa<br />

Estimation & Design Engineer<br />

IT <strong>Of</strong>ficer<br />

Bachelor’s in Mechanical Engineering from<br />

Bachelor in Computer Science from Petroleum and<br />

Hindustan College of Engineering in Chennai, Engineering College Hadramout University of<br />

India<br />

Science and Technology in Mukkala, Yemen<br />

saleem@keksa.com abduallah@keksa.com<br />

Mr. Jose Mari Carrere Mr. Mohammad Al-khalaf<br />

Material Controller<br />

Bachelor’s in Mechanical Engineering from<br />

University of Rizal System in Morong, Philippine<br />

Work shop Supervisor<br />

Higher Education in KSA, Diploma in Networking,<br />

Hardware, and Software, Mechanical Certificates<br />

jose@keksa.com mohammad@keksa.com


Organizational Chart:<br />

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Products:<br />

Pipe hangers & supports can be broadly classified in to the following categories,<br />

� Variable Spring Hangers<br />

� Constant Spring Hangers<br />

� Dynamic Restraints<br />

� Sliding Supports<br />

� Pipe Clamps & Ancillaries<br />

� Additional Ancillaries<br />

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1. Variable Spring Hangers:<br />

The Variable Spring Hangers are designed to operate above the pipe & below the structure, so that the<br />

pipe floats.<br />

These units are finished with a variety of high-quality yet cost-effective surface protection coatings such<br />

as Synthetic Enamel, Epoxy Paints, Hot-dip Galvanization and more.<br />

The vertical travel ranges are 35mm, 70mm and 140mm; with its load capacity ranging from 23kg to<br />

13500kg.<br />

2. Constant Spring Hangers:<br />

The Constant Load Hangers are designed with the Bell Crank Lever & force over its entire thermal<br />

movement.<br />

Helical Spring Mechanism to provide a constant Various models & types are available to suit various<br />

installation & space envelope requirements.<br />

The maximum travel range is 410mm and can hold a load of 8031kg.<br />

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3. Dynamic Restraints:<br />

Pipe work can be subjected to transient dynamic loads when external forces act on the pipe, such as<br />

Safety Relief Valve blow-outs, Seismic events, Water Hammers, two phase flows, etc. These uncontrolled<br />

vibrations can seriously damage pipe work. By the use of Rigid Struts and Shock Absorbers these<br />

damages can be prevented.<br />

4. Sliding Supports:<br />

Low Friction Bearings are used to accommodate lateral movements in pipe work by using PTFE, Bronzefilled<br />

PTFE or Graphite Pads with mirror finished stainless facing plates.<br />

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5. Pipe Clamps & Ancillaries:<br />

(Rigid Hangers, U-Bolts, Clamps, Guides, Pipe Stools, Pipe Shoes, Pipe Saddles, etc.)<br />

These components are essential for connecting the spring supports to the structural steel and<br />

connecting pipes to spring supports. These have been designed for specific loads to ensure complete<br />

compatibility. Typical products for vertical pipes and pipe shoes are two bolt, three bolt, horizontal<br />

clamps and riser clamps. They are manufactured from materials such as carbon steel, alloy steel and<br />

stainless steel. The clamps can withstand a wide range of temperatures and come in sizes ranging from<br />

15NB (nominal bore) to 1000NB.<br />

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6. Additional Ancillaries:<br />

(Beam Attachment, Eye Nut, Turn Buckle, etc.)<br />

These miscellaneous standard components are designed to support pipe work. Examples are U-bolts,<br />

Spherical Ball Rockers, Rod-couplers, Hanger Rods, Turn Buckles, Forged Eye Nuts, Clevises, etc. They are<br />

made in sizes ranging from M8 to M100.<br />

Flange Supports:<br />

Pipe Reducers:<br />

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Services:<br />

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Services include<br />

– Verify existing pipe supports properties<br />

– Pipe Stress Analysis<br />

– Retrofit Jobs<br />

We also provide onsite services to check for the following:<br />

– For Poor support design<br />

– Incorrect load settings<br />

– Poor quality of supports components<br />

– Wrong installations of pipe supports


Site Survey & Service:<br />

Existing piping and pipe support systems will be surveyed for their adequacy and durability. Suggestions for<br />

increasing the life span of existing facilities are also offered as part of our service..<br />

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Field Service<br />

Pictures of Spring hangers during Field Service<br />

As we can see from the above pictures, the hangers were totally rusted, in some cases springs are over loaded &<br />

few were spring broken. Since this plant was running for more than 30 years, the name plate also exhausted. We<br />

have replaced the spring by going the spring vendor catalogue & choose the spring nearest to our <strong>KEKSA</strong>’s range.


• As we can see from the above picture, the hanger was not taking the loads properly.<br />

• Load adjustment required by adjusting turnbuckle for hanging supports & load nut adjustment required<br />

for bottom supports.<br />

• To come over from these issues, we need to concentrate to our initial commissioning.<br />

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Executed order G.A. Drawings for spring hangers & supports<br />

Typical Hanging Supports for Dubai Aluminum Plant<br />

Typical Bottom Supports for MA’ADEN PHOSPHATE PROJECT


Softwares:<br />

� Auto Cad LT2010 (To prepare 2D drafting drawings and detailing software)<br />

� Caesar II (Pipe Stress Analysis Software)<br />

� Microstation IRAS B 2008 edn (For editing or converting scanned drawings or maps)<br />

� Microstation V8 .0 (Used to prepare 2D & 3D drawings)<br />

The company's general business software includes<br />

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Software Version<br />

• AutoPIPE V8i (Used for Pipe Stress Analysis) V8i<br />

• STAAD-PRO 1st, 2nd, & 3rd copies 2006<br />

• Primavera P3 3.1 (new) 3.1<br />

• Primavera P3 3.1 (Upgrade) 3.1<br />

• Adobe Acrobat 5.0 5<br />

• Ceasar II 4.50 (Win 2000/XP) 1st, 2nd, 3rd, & 4th copies 5.1<br />

• Microstation IRAS B 2004 edn 2004<br />

• Microstation V8 2004 2004<br />

• AutoCAD 2005 2005<br />

• Autocad Arc Desktop 2004 2004<br />

• Symantec End Point Protection 11<br />

• Symantec Backup Exex System Recovery 7<br />

Desktop 7.0 Win BNDL STD LIC Express Band<br />

Basic 12 MO<br />

• Symantec Backup Exec Sys Recovery Server 7<br />

Win Bndl LIC Express Band Basic 12 MO


Machinery:<br />

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Client Reference List_<strong>KEKSA</strong>:<br />

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Cont…<br />

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Cont…<br />

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