24.10.2013 Views

GaBi Paper Clip Tutorial - GaBi Software

GaBi Paper Clip Tutorial - GaBi Software

GaBi Paper Clip Tutorial - GaBi Software

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

<strong>GaBi</strong> <strong>Paper</strong> <strong>Clip</strong> <strong>Tutorial</strong><br />

Handbook for Life Cycle Assessment (LCA)<br />

Using the <strong>GaBi</strong> <strong>Software</strong>


November 2011<br />

PE INTERNATIONAL Hauptstraße 111-115<br />

70771 Leinfelden-Echterdingen<br />

Germany<br />

Phone +49 [0] 711 3418170<br />

Fax +49 [0] 711 34181725<br />

E-Mail info@pe-international.com<br />

Internet www.pe-international.com


Table of Contents<br />

1 Introduction to Life Cycle Assessment ............................................................. 8<br />

1.1 What is LCA? ................................................................................................... 8<br />

1.1.1 Industry ............................................................................................................ 9<br />

1.1.2 Government ..................................................................................................... 9<br />

1.1.3 Universities ...................................................................................................... 9<br />

1.2 How is an LCA created? .................................................................................. 9<br />

1.3 <strong>GaBi</strong> overview ................................................................................................. 9<br />

2 Conducting Life Cycle Assessments .............................................................. 10<br />

2.1 Goal and Scope Definition ............................................................................. 10<br />

2.1.1 Goal ............................................................................................................... 10<br />

2.1.2 Scope ............................................................................................................ 11<br />

2.2 Life Cycle Inventory ....................................................................................... 16<br />

2.2.1 General .......................................................................................................... 16<br />

2.2.2 Data Collection - Classifications..................................................................... 17<br />

2.2.3 Calculation of the LCI .................................................................................... 18<br />

2.3 Life Cycle Impact Assessment ....................................................................... 18<br />

2.3.1 Impact Assessment Methods ......................................................................... 19<br />

2.3.2 Selection of Impact Categories ...................................................................... 21<br />

2.3.3 Classification ................................................................................................. 21<br />

2.3.4 Characterization ............................................................................................ 21<br />

2.3.5 Optional elements of an LCA ......................................................................... 22<br />

2.4 Interpretation ................................................................................................. 24<br />

2.4.1 Identification of significant issues ................................................................... 24<br />

2.4.2 Evaluation ...................................................................................................... 24<br />

2.4.3 Conclusions, recommendations and reporting ............................................... 25<br />

2.4.4 Report............................................................................................................ 25<br />

2.4.5 Critical Review ............................................................................................... 26<br />

3 Procedure ...................................................................................................... 27<br />

3.1 Open <strong>GaBi</strong> ..................................................................................................... 27<br />

3.2 Connecting a DB ........................................................................................... 27<br />

3.3 Activating a DB .............................................................................................. 28<br />

3.4 <strong>GaBi</strong> theory ................................................................................................... 29<br />

3.5 Flows ............................................................................................................. 30<br />

3.6 Starting a project ........................................................................................... 32<br />

3.7 Creating a plan .............................................................................................. 32<br />

3.8 Adding a process ........................................................................................... 33<br />

3.9 Searching for processes ................................................................................ 33<br />

3.10 Creating a new process ................................................................................. 35<br />

3.11 Process types ................................................................................................ 36<br />

3


3.12 Specifying the flow type ................................................................................. 37<br />

3.13 Parameters .................................................................................................... 38<br />

3.14 ILCD Documentation ..................................................................................... 38<br />

3.15 Entering inputs and outputs ........................................................................... 38<br />

3.16 Creating new flows ........................................................................................ 40<br />

3.17 Entering flow amounts ................................................................................... 42<br />

3.18 Flow types ..................................................................................................... 44<br />

3.19 Specifying flow types ..................................................................................... 45<br />

3.20 Fixing and scaling processes ......................................................................... 45<br />

3.21 Adding processes to plans ............................................................................. 46<br />

3.22 Adding processes .......................................................................................... 47<br />

3.23 Adding transportation processes .................................................................... 49<br />

3.24 Process parameters ....................................................................................... 49<br />

3.25 Resizing process boxes ................................................................................. 50<br />

3.26 Linking processes .......................................................................................... 51<br />

3.27 Adding a plan................................................................................................. 54<br />

3.28 Creating a closed loop ................................................................................... 55<br />

3.29 Adding comments .......................................................................................... 56<br />

3.30 Creating a balance ........................................................................................ 57<br />

3.31 Dashboard ..................................................................................................... 57<br />

3.32 LCI view ......................................................................................................... 58<br />

3.33 Navigating through the balance window ......................................................... 59<br />

3.34 View option: Quantities .................................................................................. 61<br />

3.35 Quantity view ................................................................................................. 62<br />

3.36 Weak point analysis ....................................................................................... 63<br />

3.37 Relative contribution ...................................................................................... 63<br />

3.38 Creating a diagram ........................................................................................ 64<br />

3.39 Exporting results ............................................................................................ 66<br />

4 Literature ....................................................................................................... 67<br />

4


Table of Figures<br />

Figure 1: Overview of Life Cycle Assessment ....................................................... 8<br />

Figure 2: Steps of a Life Cycle Assessment According to ISO 14044 ..................10<br />

Figure 3: Process Flow Diagram..........................................................................13<br />

Figure 4: System Boundaries. .............................................................................14<br />

Figure 5: Allocation Example ...............................................................................15<br />

Figure 6: Data Collection and Calculation Process ..............................................17<br />

Figure 7: Example Data Collection Sheet ............................................................18<br />

Figure 8: Classification and Characterization .......................................................19<br />

Figure 9: Comparison of the TRACI and CML Methods .......................................20<br />

Figure 10: Characterization Example .....................................................................22<br />

Figure 11: Normalized impact categories for different regions ...............................23<br />

5


Nomenclature<br />

Abbreviation Explanation<br />

AP Acidification Potential<br />

CML Centre of Environmental Science, University of Leiden, the<br />

Netherlands<br />

EP Eutrophication Potential<br />

<strong>GaBi</strong> Ganzheitlichen Bilanzierung (German for holistic balancing)<br />

GWP Global Warming Potential<br />

ISO International Organization for Standardization<br />

LCA Life Cycle Assessment<br />

LCIA Life Cycle Impact Assessment<br />

ODP Ozone Depletion Potential<br />

POCP Photochemical Ozone Creation Potential<br />

TRACI Tool for the Reduction and Assessment of Chemical and<br />

other Environmental Impacts<br />

6


Purpose of this Handbook<br />

The purpose of this handbook is to support your learning about Life Cycle Assessment<br />

(LCA).<br />

We understand that learning new concepts can be difficult. And everyone has different<br />

ways of learning. Some people react best to visual learning, some aural. Some need to<br />

draw relationship charts. Some need to read and read and read and some are lucky<br />

enough just to absorb everything.<br />

Through the <strong>GaBi</strong> Learning Centre we‟re trying to provide ways of learning that appeal to<br />

most of you.<br />

This handbook is intended to support the video tutorials found in the <strong>GaBi</strong> Learning<br />

Centre but can also be used completely independent from them. After completing the<br />

video tutorials or stepping through the content contained in this handbook you should:<br />

Understand the concept of LCA;<br />

Be able to build an LCA model using the <strong>GaBi</strong> software.<br />

Chapter 1 briefly outlines the „who‟ and „what‟ of LCA. Chapter 2 provides an extensive<br />

introduction to LCA methodology. Chapter 3 outlines a step by step procedure for building<br />

a model in <strong>GaBi</strong>.<br />

Please note that one example (a paper clip) is used throughout the video tutorial series<br />

and this handbook.<br />

7


1 Introduction to Life Cycle Assessment<br />

This section of the handbook introduces the concept of Life Cycle Assessment (LCA). It is<br />

accompanied by Video 2, of the <strong>GaBi</strong> <strong>Paper</strong> <strong>Clip</strong> video tutorial series.<br />

1.1 What is LCA?<br />

Figure 1: Overview of Life Cycle Assessment<br />

There are two LCA standards created by the International Organization for<br />

Standardization (ISO): the ISO 14040 and ISO 14044. Life Cycle Assessment, as defined<br />

by the ISO 14040 and ISO 14044 is the compiling and evaluation of the inputs and outputs<br />

and the potential environmental impacts of a product system during a product‟s lifetime.<br />

Who uses LCA?<br />

LCAs are used by a variety of users for a range of purposes.<br />

According to the ISO standards on LCA, it can assist in:<br />

Identifying opportunities to improve the environmental aspects of products at<br />

various points in their life cycle;<br />

Decision making in industry, governmental or non-governmental organizations<br />

(e.g. strategic planning, priority setting, product and process design or<br />

redesign);<br />

Selection of relevant indicators of environmental performance, including<br />

measurement techniques; and<br />

Marketing (e.g., an environmental claim, eco-labeling scheme or environmental<br />

product declarations).<br />

8


The following is just a brief list of the groups that use LCAs and of the possibilities that an<br />

LCA could be used for.<br />

1.1.1 Industry<br />

Large companies use LCAs as a way of identifying environmental hot spots and to<br />

develop and advertise their environmental management strategies. LCA studies are often<br />

conducted by industry associations and environmental concepts and tools research<br />

organizations including the: Canadian Wood Council; International Copper Association;<br />

International Lead and Zinc Research Organization; International Iron and Steel Institute;<br />

International Aluminum Institute and the Nickel Development Institute.<br />

1.1.2 Government<br />

Governmental departments around the world are active promoters of LCA. Governments<br />

use LCA for data collection and developing more effective environmental policies related<br />

to materials and products.<br />

1.1.3 Universities<br />

There are many universities researching and developing LCA methodology and data.<br />

1.2 How is an LCA created?<br />

The ISO 14040 standard provides an introduction to LCA and contains applicable<br />

definitions and background information. The ISO 14044 describes the process of<br />

conducting an LCA.<br />

The detailed procedure for LCA, outlined in Chapter 2, is in accordance with the standards<br />

ISO 14040 and ISO 14044.<br />

1.3 <strong>GaBi</strong> overview<br />

With features refined through experience on thousands of PE consulting projects, <strong>GaBi</strong><br />

supports every stage of an LCA, from data collection and organization to presentation of<br />

results and stakeholder engagement. <strong>GaBi</strong> automatically tracks all material, energy, and<br />

emissions flows, as well as defined monetary values, working time and social issues,<br />

giving instant performance accounting in dozens of environmental impact categories.<br />

With a modular and parameterized architecture, <strong>GaBi</strong> allows rapid modeling even of<br />

complex processes and different production options. This architecture also makes it easy<br />

to add other data such as economic cost or social impact information to a model, making<br />

<strong>GaBi</strong> a holistic life cycle analysis tool.<br />

The <strong>GaBi</strong> software is complemented by the most comprehensive, up-to-date Life Cycle<br />

Inventory database available. With over 4,500 Life Cycle Inventory datasets based on<br />

primary data collection during our global work with companies, associations and public<br />

bodies <strong>GaBi</strong> Databases span most industries.<br />

.<br />

9


2 Conducting Life Cycle Assessments<br />

Life Cycle Assessments are conducted according to the ISO 14040 and ISO 14044<br />

standards. LCAs consist of four steps, as shown in Figure 2:<br />

1. Goal and Scope Definition<br />

2. Inventory Analysis<br />

3. Impact Assessment<br />

4. Interpretation<br />

These four steps are described in detail in the following sections.<br />

Figure 2: Steps of a Life Cycle Assessment According to ISO 14044<br />

2.1 Goal and Scope Definition<br />

According to the ISO 14040 standard the first phase of an LCA is the definition of the goal<br />

and scope. In this step all general decisions for setting up the LCA system are made. The<br />

goal and scope should be defined clearly and consistently with the intended application.<br />

An LCA is an iterative process and this allows redefining the goal and scope later in the<br />

study based on the interpretation of the results.<br />

2.1.1 Goal<br />

In the goal definition, the following points need to be determined:<br />

10


2.1.2 Scope<br />

The intended application of an LCA study - An LCA can be used for many<br />

different applications such as marketing, product development, product<br />

improvement, strategic planning, etc.<br />

The purpose of an LCA study – The purpose of an LCA can also vary greatly<br />

and will dictate the scope of the study. If the study is intended to be published,<br />

the scope will be more comprehensive and include a greater data collection<br />

effort and a formalized review process. If the LCA will be used internally, no<br />

critical review is necessary; the scope will be dictated by the company‟s<br />

objective and their access to data.<br />

The intended audience of an LCA report – The audience can be the<br />

shareholders, executives, engineers, consumers, etc. Depending on the<br />

client‟s objectives.<br />

Usage for comparative analysis – If the LCA results are intended to be used<br />

for comparative reasons must be determined. If they are going to be published<br />

a critical review is obligatory.<br />

During the scope definition the product or process system under study is characterized, all<br />

assumptions are detailed and the methodology used to set up the product system is<br />

defined. The following factors require definition before the LCA is done – a detailed<br />

description of each factor is provided in the following sections.<br />

Function of the product<br />

Functional unit<br />

Reference flow<br />

Description of the system<br />

System boundaries<br />

Allocation procedures<br />

Impact categories and the impact assessment method<br />

Data requirements<br />

Data assumptions<br />

Limitations<br />

Data quality requirements<br />

Peer review<br />

Reporting type<br />

The most important issues are described in detail in the sections below. For further<br />

information please refer to the ISO 14040 and ISO 14044 standards.<br />

2.1.2.1 Function of the System<br />

To describe a product the product‟s function has to be defined. To do that the demands on<br />

the product have to be defined. In the case where different products are to be compared,<br />

the different functionalities of each of the products should be documented exactly.<br />

Sometimes products have a large variety of functions which makes it quite difficult to<br />

compare them with regard to the full range of functionalities. When, for example, the<br />

environmental impacts of mobile phones are to be compared, it should be clearly defined<br />

11


which functions they should have and how differences are taken into consideration in the<br />

case where one product has more functions than the other.<br />

2.1.2.2 Functional Unit<br />

The functional unit is the quantified definition of the function of a product. For example, the<br />

functional unit of an aluminum beverage can might be defined as packaging 330ml of<br />

beverage, protecting it from UV radiation and oxidation and keeping in the carbonic acid<br />

for at least half a year. The ability to drink the beverages directly out of the packaging<br />

might be an additional function which should be taken into account.<br />

In order to compare two products, their functional units must be equivalent. For example,<br />

both glass bottles and cartons are used for milk packaging. Since the most common size<br />

for each packaging type might differ, the functional unit is set to be the packaging for 1000<br />

liters of milk in order to compare the two packaging systems properly.<br />

Defining the functional unit can be difficult because the performance of products is not<br />

always easy to describe or isolate.<br />

Part of defining a functional unit is the definition of a reference flow. The reference flow is<br />

the measure of product components and materials needed to fulfill the function, as defined<br />

by the functional unit. All data collected during the inventory phase is related to the<br />

reference flow. In other words, all data used in the LCA must be calculated or scaled in<br />

accordance with this reference flow.<br />

2.1.2.3 System Boundaries<br />

The system boundary defines which processes will be included in, or excluded from, the<br />

system; i.e. the LCA.<br />

It is helpful to describe the system using a process flow diagram showing the processes<br />

and their relationships. Figure 3 shows a generic process flow diagram with all processes<br />

included in the LCA shown inside the box marked as the System Boundary.<br />

12


Figure 3: Process Flow Diagram<br />

A system‟s boundaries are defined by cut-off criteria. Cut-off criteria are used to define the<br />

parts and materials included in and excluded from the product system. For example, cutoff<br />

criteria can be used to determine that any material production process that contributes<br />

less than 5% to the product‟s overall weight can be excluded. Cut-off criteria might also be<br />

based on the number of processing steps in a process chain or the estimated contribution<br />

of a process to the overall environmental impact of the system.<br />

Often a combination of different cut-off criteria has to be used in order to define the<br />

system boundaries properly. For example, when the system boundaries are defined by<br />

cut-off criteria according to mass, an additional check should be carried out to determine<br />

whether or not small but very effective amounts of strong pollutants and toxins are cut off<br />

the system. To avoid that, additional cut-off criteria according to impact can be applied.<br />

There are four main options to define the system boundaries used (shown in Figure 4):<br />

Cradle to Grave: includes the material and energy production chain and all<br />

processes from the raw material extraction through the production, transportation<br />

and use phase up to the product‟s end of life treatment.<br />

Cradle to Gate: includes all processes from the raw material extraction through<br />

the production phase (gate of the factory); used to determine the environmental<br />

impact of the production of a product.<br />

Gate to Grave: includes the processes from the use and end-of-life phases<br />

(everything post production); used to determine the environmental impacts of a<br />

product once it leaves the factory.<br />

13


Gate to Gate: includes the processes from the production phase only; used to<br />

determine the environmental impacts of a single production step or process.<br />

The ISO 14044 standard details the selection of a system boundary for LCA studies.<br />

Figure 4: System Boundaries.<br />

2.1.2.4 Allocation and System Expansion<br />

In many processes more than one product is produced. In such a case all inputs and<br />

outputs of the process have to be allocated to the different products<br />

Allocation is the partitioning and relating of inputs and outputs of a process to the<br />

relevant products and byproducts. The allocation to different products can be done<br />

according to one of the rules defined below.<br />

Allocation by Mass: The inputs and outputs of a process are assigned to all of its<br />

products proportionally to their mass<br />

Allocation by Heating Value: The inputs and outputs of a process are assigned<br />

to all of its products according to their heating value. This allocation method is<br />

often used for production processes of fuels.<br />

Allocation by Market Value: The inputs and outputs of a process are assigned to<br />

all of its products according to their market value.<br />

Allocation by Other Rules: This can include exergy, substance content, etc.<br />

14


Figure 5: Allocation Example<br />

Figure 5 shows an example of a process where two products are produced. The<br />

resources used in this process and the emissions and wastes of the process have to be<br />

allocated to the two products. When the allocation is done proportionally to the product‟s<br />

masses, product A would be assigned 90% of the resources and emissions, since the<br />

mass of product A is 90% of the overall mass of all products. If the allocation was done<br />

according to the products heating value, product A would be ascribed 99% of the<br />

resources and emissions.<br />

Since the choice of the allocation method can have a significant impact on the LCA results<br />

the ISO suggests that allocation should be avoided whenever possible. If it cannot be<br />

avoided, the allocation method should be described and the sensitivity of the results on<br />

different allocation methods should be described. The ISO also suggests that allocation<br />

according to physical relationships such as product mass or heating value rather than<br />

using non-physical relationships between the products (for example the market price).<br />

There are two ways to avoid allocation, substitution and system expansion. The topic of<br />

allocation requires much more explanation and is not covered in more detail here.<br />

2.1.2.5 Data Quality Requirements<br />

Data quality requirements must be documented to define the required properties of the<br />

data for the study. Descriptions of data quality are important because the data quality has<br />

a significant influence on the results of the LCA study. Data quality requirements have to<br />

be determined at the beginning of the study. Mostly, data quality is a trade off between<br />

feasibility and completeness.<br />

The quality of a dataset can only be assessed if the characteristics of the data are<br />

sufficiently documented. Data quality does, therefore, correspond to the documentation<br />

quality.<br />

The following issues should be considered for the data quality:<br />

Data acquisition: Is the data measured, calculated or estimated? How much of<br />

the data required is primary data (in %) and how much data is taken from literature<br />

and databases (secondary data)?<br />

15


Time-reference: When was this data obtained and have there been any major<br />

changes since the data collection that might affect the results?<br />

Geographical reference: For what country or region is this data relevant?<br />

Technology (Best Available Technology) – Is the secondary data from literature or<br />

databases representative for state-of-the-art-technology or for older technology?<br />

Precision: Is the data a precise representation of the system?<br />

Completeness: Are any data missing? How are data gaps filled?<br />

Representivity, consistency, reproducibility: Is the data representative,<br />

consistent and can it be reproduced?<br />

2.2 Life Cycle Inventory<br />

2.2.1 General<br />

The Inventory Analysis is the LCA phase that involves the compilation and quantification<br />

of inputs and outputs for a given product system throughout its life cycle or for single<br />

processes. The inventory analysis includes data collection and the compilation of the data<br />

in an Life Cycle Inventory (LCI) table.<br />

16


Figure 6: Data Collection and Calculation Process<br />

Figure 6 shows the process of setting up an LCI. The process of conducting an LCI is<br />

iterative. As data is collected and more is learned about the system, data requirements or<br />

limitations may be redefined or a change in the data collection procedures in order to<br />

meet the goal of the study may be required. Sometimes issues may be identified that<br />

require revisions of the goal or scope definition of the study. After all process data is<br />

collected, an LCI table for the whole product system is created. The LCI is often presented<br />

as a table listing of all the material and energy inputs and outputs for the system.<br />

Detailed information on data collection and calculation can be found in the ISO 14044.<br />

2.2.2 Data Collection - Classifications<br />

This phase is the most work intensive and time consuming of all the phases in an LCA. It<br />

includes collecting quantitative and qualitative data for every unit process in the system.<br />

The data for each unit process can be classified as follows:<br />

energy inputs<br />

raw material inputs<br />

ancillary inputs<br />

other physical inputs<br />

products<br />

co-products<br />

wastes<br />

emissions to air, water and soil<br />

other environmental aspects<br />

17


Practical constraints on data collection should be documented in the scope definition.<br />

Figure 7 shows a simple diagram that can be used to support data collection. It allows the<br />

user to enter the various quantified input and output flows.<br />

2.2.3 Calculation of the LCI<br />

Figure 7: Example Data Collection Sheet<br />

Before calculating the life cycle inventory, the following three steps should be completed:<br />

Data Validation - Validating the collected data is a continuous process. This can<br />

be done with mass or energy balances as well as with a comparison to similar<br />

data. Also, methods have to be in place to handle data gaps.<br />

Relating Data to Unit Processes - The data has to be related to unit processes<br />

Relating Data to Functional Unit - The data has to be related to the functional<br />

unit.<br />

These steps are necessary to generate the LCI for each unit process and for the overall<br />

product system. The LCI of the whole product system is the sum of all LCIs of all involved<br />

processes.<br />

The LCI can be calculated using the <strong>GaBi</strong> software. In <strong>GaBi</strong>, the LCI of the whole system<br />

is generated automatically once a system of processes is set up. In addition, the LCIs for<br />

a huge variety of processes are already stored in the database and only have to be<br />

connected to model a system. This process of modeling is described in detail in Chapter 3<br />

of this handbook.<br />

2.3 Life Cycle Impact Assessment<br />

The Life Cycle Impact Assessment (LCIA) identifies and evaluates the amount and<br />

significance of the potential environmental impacts arising from the LCI. The inputs and<br />

18


outputs are first assigned to impact categories and their potential impacts quantified<br />

according to characterization factors. Figure 8 shows the conversion from emissions to<br />

impact potentials via classification and characterization.<br />

Figure 8: Classification and Characterization<br />

The Life Cycle Impact Assessment involves several steps according to the ISO standard.<br />

These can be found in more detail in the ISO 14044 standard.<br />

Within the scope of a study certain elements are defined for the LCIA. Mandatory<br />

elements include the selection of relevant impact categories, classification and<br />

characterization. The optional elements of the study are normalization, grouping and<br />

weighting.<br />

2.3.1 Impact Assessment Methods<br />

There are different methods that can be used to perform a Life Cycle Impact Assessment.<br />

These methods are continuously researched and developed by different scientific groups<br />

based on different methodologies. This handbook does not explain the development of the<br />

different methods, but it does describe them.<br />

In life cycle impact assessment methods, such as TRACI or CML, two main approaches<br />

are used to classify and characterize environmental impacts: the problem-oriented<br />

approach (mid point) and the damage-oriented approach (end point).<br />

19


In the problem-oriented approach flows are classified as belonging to environmental<br />

impact categories to which they contribute. With the help of the CML and TRACI methods<br />

more than a thousand substances are classified and characterized according to the extent<br />

to which they contribute to a list of environmental impact categories. Figure 9 shows the<br />

different impact categories used in the CML and TRACI methods.<br />

Figure 9: Comparison of the TRACI and CML Methods<br />

The so-called CML method is the methodology of the Centre for Environmental Studies<br />

(CML) of the University of Leiden and focuses on a series of environmental impact<br />

categories expressed in terms of emissions to the environment. The CML method<br />

includes classification, characterization, and normalization. The impact categories for the<br />

global warming potential and ozone layer depletion are based on IPCC factors. Further<br />

information is available at the Centre for Environmental Studies (CML), University of<br />

Leiden:<br />

For the tutorial example the CML method is used.<br />

Another method is the Tool for the Reduction and Assessment of Chemical and other<br />

Environmental Impacts, called TRACI. This problem-oriented method is developed by the<br />

U.S. Environmental Protection Agency (EPA) and is primarily used in the US.<br />

The damage-oriented methods also start with classifying a system's flows into various<br />

impact categories, but the impact categories are also grouped to belong to end-point<br />

categories as damage to human health, damage to ecosystem quality or damage to<br />

resources. EcoIndicator 99 is an example of a damage-oriented method. The used end<br />

points are easier to interpret and to communicate.<br />

20


2.3.2 Selection of Impact Categories<br />

A number of impact categories are typically chosen as the focus of an LCA study. This<br />

choice of impact categories depends on the goal of the study. The selected impact<br />

categories should cover the environmental effects of the analyzed product system. The<br />

choice of impact categories and the choice of the impact assessment method should be<br />

documented in the goal and scope definition.<br />

2.3.3 Classification<br />

The results of the Life Cycle Inventory phase include many different emissions. After the<br />

relevant impact categories are selected, the LCI results are assigned to one or more<br />

impact categories. If substances contribute to more than one impact category, they must<br />

be classified as contributors to all relevant categories. For example, CO2 and CH4 are<br />

both assigned to the impact category “global warming potential”. NOx emissions can be<br />

classified to contribute to both eutrophication and acidification and so the total flow will be<br />

fully assigned to both of these two categories. On the other hand, SO2 is apportioned<br />

between the impact categories of human health and acidification. Human health and<br />

acidification are parallel mechanisms and so the flow is allocated between the two impact<br />

categories.<br />

2.3.4 Characterization<br />

Characterization describes and quantifies the environmental impact of the analyzed<br />

product system. After assigning the LCI results to the impact categories, characterization<br />

factors have to be applied to the relevant quantities. The characterization factors are<br />

included in the selected impact category methods like CML or TRACI. Results of the LCI<br />

are converted into reference units using characterization factors. For example, the<br />

reference substance for the impact category “global warming potential” is CO2 and the<br />

reference unit is defined as “kg CO2-equivalent”. All emissions that contribute to global<br />

warming are converted to kg CO2-equivalents according to the relevant characterization<br />

factor. Each emission has its own characterization factor.<br />

21


Figure 10: Characterization Example<br />

Figure 10 shows the classification and characterization of methane according to CML<br />

2001 with the characterization factor from December 2007. Methane contributes to the<br />

global warming potential (GWP). Therefore, during the classification step, methane is<br />

classified as a contributor to the global warming potential impact category. According to<br />

the CML method, methane has a characterization factor of 25. This means that CML has<br />

determined that methane contributes 25 times more than carbon dioxide to the global<br />

warming potential when a time frame of a hundred years is taken into account. The 6 kg of<br />

CH4-emissions in this example contribute 150 kg CO2-equivalents to the total GWP.<br />

2.3.5 Optional elements of an LCA<br />

Normalization, evaluation, grouping and weighting are all optional elements that are<br />

performed to facilitate the interpretation of the LCIA results. It is essential that these<br />

actions are transparently documented since other individuals, organizations and societies<br />

may have different preferences for displaying the results and might want to normalize,<br />

evaluate, group or weight them differently.<br />

2.3.5.1 Normalization<br />

Normalization involves displaying the magnitude of impact indicator results relative to a<br />

reference amount. For example this can be done for comparison with a reference system.<br />

The impact potentials quantify the potential for specific ecological impacts. In the<br />

normalization step the impact category results are compared to references in order to<br />

distinguish what is normal or not. For the normalization, reference quantities for a<br />

reference region or country (e.g. Germany) during a time period (e.g. 1 year) are used.<br />

This could be, for example, the overall emission of CO2-equivalents in Germany within<br />

one year, or, the CO2-equivalents of one person in Western Europe per year. When the<br />

results of all impact categories are compared to their references, they can be compared to<br />

22


each other more easily, since it is possible to say which impact indicator result contributes<br />

more or less to the overall entity of this impact category.<br />

Figure 11 shows impact categories normalized for different regions.<br />

3.0E-11<br />

2.5E-11<br />

2.0E-11<br />

1.5E-11<br />

1.0E-11<br />

5.0E-12<br />

0.0E+00<br />

Figure 11: Normalized impact categories for different regions<br />

GWP 100<br />

Year [-]<br />

ODP [-] AP [-] EP [-] POCP [-]<br />

USA<br />

North America<br />

World<br />

Normalized impact indicator results are non-dimensional quantities that allow for<br />

comparison between different impact categories; which impact category has a normal<br />

amount and which one is relatively larger? The normalized results of all chosen impact<br />

categories can also be displayed in a single graph, since they do not have different<br />

physical units anymore.<br />

2.3.5.2 Grouping<br />

Grouping involves the sorting and ranking of the impact categories. It is an optional<br />

element with two possible approaches. The impact categories could be sorted on a<br />

nominal basis by characteristics such as inputs and outputs or global, regional or local<br />

spatial scales. The impact categories could also be ranked in a given hierarchy, for<br />

example in high, medium, and low priority. Ranking is based on value-choices. Different<br />

individuals, organizations, and societies may have different preferences. It is therefore<br />

possible that different parties will reach different ranking results based on the same<br />

indicator results or normalized indicator results.<br />

2.3.5.3 Weighting<br />

Weighting is an optional element of the LCA and is based on value-choices and not on<br />

scientific principles. Weighting is used to compare different impact indicator results<br />

according to their significance. This weighting of the significance of an impact category is<br />

expressed with weighting factors. Those weighting factors are appraised through surveys<br />

among different groups (for example experts with hierarchical, egalitarian or individual<br />

approach, population…).Weighting can also be used to aggregate weighted impact<br />

indicator results to a single score result.<br />

23


2.4 Interpretation<br />

In the interpretation phase the results are checked and evaluated to see that they are<br />

consistent with the goal and scope definition and that the study is complete. This phase<br />

includes two primary steps:<br />

1. identification of significant issues;<br />

2. evaluation (described below).<br />

The life cycle interpretation is an iterative procedure both within the interpretation phase<br />

itself and with the other phases of the LCA. The roles and responsibilities of the various<br />

interested parties should be described and taken into account. If a critical review has been<br />

conducted, these results should also be described.<br />

2.4.1 Identification of significant issues<br />

The first step of the life cycle interpretation phase is to structure the results from the LCI<br />

and LCIA, and identify the “significant issues” or data elements that contribute most<br />

significantly to the results of both the LCI and LCIA for each product, process or service.<br />

The identification of significant issues guides the evaluation step. Because of the<br />

extensive amount of data collected, it is only feasible, within reasonable time and<br />

resources, to assess the data elements that contribute significantly to the outcome of the<br />

results. Significant issues can include:<br />

Inventory elements such as energy consumption, major material flows, wastes and<br />

emissions etc.<br />

Impact category indicators that are of special interest or whose amount is of<br />

concern.<br />

Essential contributions of life cycle stages to LCI or LCIA results such as individual<br />

unit processes or groups of processes (e.g., transportation, energy production).<br />

The results of the LCI and the LCIA phases are structured to identify significant issues.<br />

These issues should be determined in accordance with the goal and scope definition and<br />

iteratively with the evaluation phase. The results can be presented in form of data lists,<br />

tables, bar diagrams or other convenient forms. They can be structured according to the<br />

life cycle phases, different processes (energy supply, transportation, raw material<br />

extraction etc), types of environmental impact or other criteria.<br />

2.4.2 Evaluation<br />

The goal of the evaluation is to enhance the reliability of the study. The following three<br />

methods should be used for the evaluation:<br />

Completeness check: In the completeness check, any missing or incomplete<br />

information will be analyzed to see if the information is necessary to satisfy the<br />

goal and scope of the study. Missing data have to be added or recalculated to fill<br />

the gap or alternatively the goal and scope definition can be adjusted. If the<br />

decision is made that the information is not necessary, the reasons for this should<br />

be recorded.<br />

Sensitivity check: The sensitivity check determines how the results are affected<br />

by uncertainties in the data, assumptions, allocation methods, calculation<br />

24


procedures, etc. This element is especially important when different alternatives<br />

are compared so that significant differences or the lack of them can be understood<br />

and reliable.<br />

Consistency check: The consistency of the used methods and the goal and<br />

scope of the study is checked. Some relevant issues to check could be: data<br />

quality, system boundaries, data symmetry of time period and region, allocation<br />

rules and impact assessment.<br />

2.4.3 Conclusions, recommendations and reporting<br />

The goal of the life cycle interpretation phase is to draw conclusions, identify limitations<br />

and make recommendations for the intended audience of the LCA. The conclusions are<br />

drawn from an iterative loop with the other elements of the interpretation phase in the<br />

sequence that follows:<br />

Identify the significant issues;<br />

Evaluate the methodology and results for completeness, sensitivity and<br />

consistency; and<br />

Draw preliminary conclusions and check that these are consistent with the<br />

requirements of the goal and scope of the study.<br />

If the conclusions are consistent, they are reported as final conclusions. Otherwise one<br />

might return to the previous steps until consistent conclusions are obtained.<br />

A thorough analysis of the data quality requirements, the assumptions, and the predefined<br />

values needs to be done. When the final conclusions of the study are drawn,<br />

recommendations to decision-makers are made to reflect a logical and reasonable<br />

consequence of the conclusions.<br />

2.4.4 Report<br />

The results of the Life Cycle Assessment should be assembled in a comprehensive report<br />

to present the results in a clear, transparent and structured manner. The report should<br />

present the results of the LCI and LCIA and also all data, methods, assumptions and<br />

limitations in sufficient detail.<br />

The reporting of the results should be consistent with the goal and scope definition. The<br />

type and format of the report is defined in the scope definition and will vary depending on<br />

the intended audience.<br />

The ISO 14044 requires full transparency in terms of value choices, rationales, and expert<br />

judgments. If the results will be reported to someone who is not involved in the LCA study,<br />

i.e. third-party or stakeholders, any misrepresentation of the results should be prevented.<br />

The reference document should consist of the following elements (ISO 14044):<br />

1. Administrative Information<br />

a. Name and Address of LCA Practitioner (who conducted the LCA study)<br />

b. Date of Report<br />

c. Other Contact Information or Release Information<br />

2. Definition of Goal and Scope<br />

25


3. Life Cycle Inventory Analysis (data collection, calculation procedures, LCI<br />

table)<br />

4. Life Cycle Impact Assessment (methodology, results)<br />

5. Life Cycle Interpretation<br />

a. Results<br />

b. Assumptions and Limitations<br />

c. Data Quality Assessment<br />

6. Critical Review (internal and external)<br />

a. Name and Affiliation of Reviewers<br />

b. Critical Review Reports<br />

c. Responses to Recommendations<br />

If the study extends to the LCIA phase and is reported to a third-party, the following<br />

information should be reported:<br />

a description of the data quality;<br />

the relationship between LCI and LCIA results;<br />

the selection of impact categories;<br />

the impact assessment method;<br />

the indicator results profile<br />

normalization references<br />

weighting procedure<br />

2.4.5 Critical Review<br />

The ISO standards require critical reviews to be performed on all Life Cycle Assessments<br />

supporting a comparative assertion. The type and scope (purpose, level of detail, persons<br />

to be involved in the process etc.) of the critical review is described in the LCA report. The<br />

review should ensure the quality of the study as follows:<br />

LCA methods are consistent with the ISO standards;<br />

Data are appropriate and reasonable in relation to the goal of the study;<br />

Limitations are set and explained;<br />

Assumptions are explained; and<br />

Report is transparent and consistent and the type and style are oriented to the<br />

intended audience.<br />

The critical review can be done by an external or internal expert, or by a panel of<br />

interested parties.<br />

26


3 Procedure<br />

This chapter outlines a step by step procedure for conducting an LCA in <strong>GaBi</strong>. The<br />

example used in this manual and in the online video tutorial involves the modelling of the<br />

life cycle of 1000 steel paper clips based on German and European datasets.<br />

The procedure outlined below contains two types of text:<br />

1. Numbered text indicates that a step should be completed.<br />

Text in italics provides explanatory comments about why you might do something or how<br />

something works.<br />

You will also notice that there are headings scattered throughout the procedure. These<br />

correspond (mostly; there are a couple of extra headings here) with the contents found in<br />

the video tutorial.<br />

3.1 Open <strong>GaBi</strong><br />

1. Open <strong>GaBi</strong> now.<br />

3.2 Connecting a DB<br />

The first thing you need to do is connect a database to the software. It could be the case<br />

that there is already a database connected. In the <strong>GaBi</strong> DB Manager you can see if there<br />

is already a database connected. Is the Education database or the <strong>Paper</strong> <strong>Clip</strong> <strong>Tutorial</strong><br />

database already connected?<br />

27


If so, you can skip this step.<br />

2. Otherwise, click on „Browse‟ (Step 1) under Connect Database.<br />

A new window will open where you can locate the database that you want to connect.<br />

3. Go to My Documents > <strong>GaBi</strong> > DB and select either the Education or <strong>Paper</strong><br />

<strong>Clip</strong><strong>Tutorial</strong> database. If you did not save your database here you‟ll need to locate<br />

it.<br />

3.3 Activating a DB<br />

We’ve now connected a database to <strong>GaBi</strong>. The next step is to activate it.<br />

4. Select the databse that you would like to activate and click the activate button.<br />

5. The <strong>GaBi</strong> Login window opens – just click OK, we don‟t need a password to login.<br />

We are now ready to start working in <strong>GaBi</strong> in the activated database.<br />

28


3.4 <strong>GaBi</strong> theory<br />

<strong>GaBi</strong> calculates the potential environmental impacts as well as other important quantities<br />

of a product system based on plans.<br />

A plan represents the system with its boundaries. The system being studied is made up of<br />

processes representing the actual processes taking place. And flows represent all the<br />

material and energy flows passing between the processes and to and from the system.<br />

They define the input/output flows of the system.<br />

Let’s take a quick look at the model that we will build during this video tutorial.<br />

6. Select Plans, and then double click the <strong>Tutorial</strong> Model plan.<br />

This is what we will create and as you can see contains a series of processes connected<br />

with flows as well as a plan connected with flows.<br />

7. You can close this model again.<br />

The flows that enter the product system coming from the natural system (our environment,<br />

e.g. resources as hard coal) or that leave the system (e.g. CO2 emissions) are called<br />

elementary flows. If you create a list of all the input/output elementary flows associated<br />

with the system you would have created the LCI.<br />

29


3.5 Flows<br />

Perhaps the most important information of <strong>GaBi</strong> is the flow information. Flows are<br />

characterized by mass, energy and costs with their respective values. For example, <strong>GaBi</strong><br />

contains flow information for different raw materials, plastics, metals, emissions to air and<br />

water and many, many more.<br />

It is important to understand that flows contain information that tells <strong>GaBi</strong> to what extent<br />

one unit of this flow contributes to different environmental impact categories: these are<br />

called classification and characterisation factors. Let´s look at an example.<br />

8. In the object hierarchy, click on the plus next to „Flows‟ and expand the flow<br />

group.<br />

You will notice that flows are grouped in folders according to whether or not they are<br />

resources, emissions or other types of flows.<br />

9. Click to expand the „Resources‟ flow category and again to expand „Energy<br />

resources‟ and „Non renewable energy resources.‟<br />

10. Now click on the „Natural gas‟ folder.<br />

You can now see all the natural gas flows available in your database. There are several<br />

country specific flows for natural gas since the gas mixture and its properties vary from<br />

region to region.<br />

11. Open a flow by double clicking on it.<br />

30


You will now see the flow dialog box. In this window you can see, that the flow is<br />

automatically defined to be an input or output flow, or the flow type is undefined, when it<br />

can be both. This categorisation is done automatically based on the location of the flow<br />

within the <strong>GaBi</strong> database. The reference quantity of a flow is normally mass; this means<br />

that the reference unit of the flow is kg. Quantities can be thought of as the properties of a<br />

flow. Another quantity could be e.g. number of pieces, length, and volume and so on. In<br />

the quantity list you can see which quantities are associated with this flow. You can add<br />

additional quantities if you desire. Don’t worry; <strong>GaBi</strong> protects predefined objects to prevent<br />

you from disturbing this information.<br />

You will also notice the LCC tab. LCC stands for Life Cycle Costing and refers to a<br />

methodology that allows you to calculate the costs related to the life cycle of the system<br />

being studied. On the LCC tab financial quantities, such as the price can be defined for<br />

the flow.<br />

At this stage we do not need to go deeper into quantities. It is enough to understand that<br />

<strong>GaBi</strong> uses this information to calculate the potential environmental impact of the analyzed<br />

system.<br />

12. You can close the „Natural gas‟ flow window.<br />

31


3.6 Starting a project<br />

You are going to construct a model of a steel paperclip. We already did some research on<br />

the paper clip, defined the goal and scope definition and qualitatively described the paper<br />

clip life cycle. Let´s convert all this information into a new <strong>GaBi</strong> project.<br />

13. Click on „Projects‟ in the object hierarchy and start a new project by right clicking<br />

in the display area on the right and selecting „New‟.<br />

14. Name this project „Life Cycle Steel <strong>Paper</strong> <strong>Clip</strong>.‟<br />

15. Click „Activate project.‟<br />

Once the project is activated, all newly created processes, plans and flows will be saved<br />

under this project. This makes it much easier to find all the relevant information when you<br />

open the project in the future. It is a good idea to work with projects to keep your LCAs<br />

organised.<br />

16. Close the project window.<br />

3.7 Creating a plan<br />

The first thing you need to do then is to create a plan. On this plan you will model the life<br />

cycle of the paper clip.<br />

17. To create a new plan you can click on „Plans‟ in the object hierarchy and then<br />

right click in the display area and select „New.‟<br />

32


A new plan will open in a new window.<br />

18. Enter the name of the plan „Life Cycle Steel <strong>Paper</strong> <strong>Clip</strong>‟ and press enter.<br />

It is a great idea to save your plan regularly.<br />

19. Save your plan now by clicking on the save icon in the plan window or by clicking<br />

„Object‟ and „Save.‟<br />

3.8 Adding a process<br />

You will now add process and flow information to the plan. <strong>GaBi</strong> databases contain<br />

predefined processes and flows and these can be easily added to the model.<br />

3.9 Searching for processes<br />

In order to manufacture the paper clip you need steel wire. So, this will be the first process<br />

that you add to the plan. Adding processes to a plan is as easy as dragging and dropping.<br />

But first, you need to locate the processes.<br />

33


There are 2 ways to do this in <strong>GaBi</strong>:<br />

The first is by manually expanding and collapsing the object hierarchy in the<br />

DB manager to search for the process you require.<br />

The second and quicker way is to use the <strong>GaBi</strong> search function.<br />

20. Click the „Search‟ icon and enter the name of the process you are looking for. We<br />

are looking for „Steel wire‟ so we enter this now.<br />

21. Select the type of object we are looking for (we are looking for a Process) and<br />

click Search.<br />

<strong>GaBi</strong> now searches for all matches. Steel wire is exactly the process you are looking for.<br />

22. Click on „Steel wire‟ and drag and drop it onto the plan.<br />

34


3.10 Creating a new process<br />

You now need to add the paper clip bending process.<br />

23. Try searching for the „<strong>Paper</strong> <strong>Clip</strong> Bending‟ process.<br />

You’ll notice that there are no matches. This means you need to create a new process. In<br />

<strong>GaBi</strong> this is really easy.<br />

24. Right click in the plan and select „New process.‟<br />

35


A window opens where you can define where you would like to save the new process.<br />

25. Select „Production‟ and then „Part production‟ and hit „OK‟.<br />

26. Enter the name „<strong>Paper</strong> <strong>Clip</strong> Bending,‟ click „Save‟.<br />

You can begin by selecting the country that your process refers to. You don´t have to do<br />

this, but it is helpful, if you have the information.<br />

In the source field you can select where this process data comes from. Leave this blank<br />

for now.<br />

You can also select the type of process. This requires a bit more explanation, so go ahead<br />

and select a country and name the process first.<br />

3.11 Process types<br />

There are 5 types of processes in <strong>GaBi</strong> in accordance with the European Union’s ILCD<br />

system.<br />

Processes are categorised in order to better understand their roles within a product<br />

system. If you’d like to find out more about the ILCD system you can visit the ILCD<br />

website (http://lct.jrc.ec.europa.eu/index_jrc).<br />

A unit process single operation, represented by u-so, is often referred to as a unit process<br />

or gate to gate process. This process type contains only the data for one specific process<br />

step and no LCI (or Life cycle inventory) data.<br />

A unit process black box, represented by u-bb, refers to a multifunctional process or<br />

process chain at a plant level. This type of process may represent a group of processes<br />

rather than a single process step. For example, the entire production chain of a computer<br />

keyboard key (excluding acquisition of raw materials) rather than the individual<br />

manufacturing and transport processes for the keyboard key.<br />

36


In contrast, an LCI Result contains the entire life cycle data for part of or for the complete<br />

life cycle of a product system. This kind of dataset is often referred to as a cradle to gate<br />

or system process.<br />

A partly terminated system, represented by p-agg, contains all LCI data for the process<br />

except for one or more product flows that require additional modelling. For example, the<br />

steel wire process is a partly terminated system because all of the inputs and emissions<br />

for the process are accounted for except for the type of steel being used to make the steel<br />

wire. This process type is sometimes referred to as a partly linked process.<br />

The last process type is called an avoided product system and is represented by aps. This<br />

can be a confusing process type because all input and output flows are set to negative<br />

values or all inputs are converted to outputs or vice versa. This kind of dataset is typically<br />

used when modelling allocation and shows the way that the use of certain materials and<br />

energies is avoided by the product system under study. We won’t go any deeper into this<br />

process type.<br />

Take a guess what kind of process paperclip bending might be. Is it a unit process single<br />

operation, unit process black box, LCI result, partly terminated system or avoided product<br />

system?<br />

If you guessed unit process single operation you are correct. But why?<br />

Well, because this process represents only the process of bending the paperclip. It does<br />

not contain multiple process steps, does not contain life cycle data for a complete life<br />

cycle of a product system, LCI data and does not include negative flows.<br />

3.12 Specifying the flow type<br />

In <strong>GaBi</strong> you can specify the process type by selecting the appropriate type from the type<br />

drop down menu.<br />

27. Since the <strong>Paper</strong> <strong>Clip</strong> Bending process is a unit process single operation, you can<br />

go ahead and select „u-so.‟<br />

37


3.13 Parameters<br />

Here you see the parameters area. By entering parameters, you can create what if<br />

scenarios as well as determining certain aspects of this process’s relationship to other<br />

processes. The parameter area is closed for now and for now we will not go deeper into<br />

this.<br />

You now see a series of tabs. Since <strong>GaBi</strong> is designed to carry out a large variety of<br />

evalulations, it is possible to enter additional information relating to financial analysis and<br />

life cycle working environment.<br />

3.14 ILCD Documentation<br />

You can also add ILCD documentation. For the time being we will focus on the current<br />

LCA tab.<br />

You have the possibility to enter additional information relating to this process such as its<br />

year, region, completeness and additional comments. Adding this information improves<br />

the quality of your process information but does not affect the results calculated by <strong>GaBi</strong>.<br />

You can enter some information here if you like or carry on.<br />

3.15 Entering inputs and outputs<br />

You can see two display areas called inputs and outputs. In the input field all flows that<br />

enter the process can be entered. These inputs could include different forms of energy,<br />

like compressed air, electricity or thermal energy, as well as materials or other<br />

consumables like lubricants. On the output side all flows that leave the process are<br />

entered. You can for example enter the products and by-products that are produced and<br />

also the wastes and emissions arising from the process.<br />

Let´s start by entering an input flow. To fold the paper clip you obviously need steel wire to<br />

fold.<br />

38


28. Enter the steel wire flow by clicking in the „Flow‟ field, entering „Steel wire‟ and<br />

pressing enter.<br />

As you type you’ll notice that <strong>GaBi</strong> tries to predict which flow you are looking for. Go<br />

ahead and enter Steel wire and see if <strong>GaBi</strong> can find what you are looking for.<br />

If a number of possible matches are found, the search window will appear and all the<br />

flows that contain the word you entered will be displayed. Let´s take a look at that.<br />

29. Click in the field where steel wire is written, type the word „Steel‟ and press enter.<br />

You will notice the search box appears listing all the flows containing the word steel.<br />

When you look at the Object Group column, you see that a variety of types of flows are<br />

listed, metal parts, waste for recovery, metals and consumer waste.<br />

30. Sort the search results according to their object group by clicking on the „Object<br />

group‟ header.<br />

39


When you select a flow from the search window, always take note that the flow is chosen<br />

from the correct object group.<br />

31. Select „Steel wire‟ by clicking on it and on „Accept.‟<br />

This process also requires electricity to run the bending machine.<br />

32. Click in the „Flow‟ field and enter the word „Electricity.‟<br />

33. You require electric power so you can select and accept this flow from the search<br />

box. Make sure you check the object group column to ensure that you have<br />

selected the correct object type.<br />

The output of this process is, of course, paper clips. Just like for inputs, you can click in<br />

the flow field and enter the name of the flow you want to enter.<br />

3.16 Creating new flows<br />

You remember that in the beginning of this tutorial you specified that the functional unit for<br />

this example was one paper clip. We should now enter this as the first flow leaving the<br />

process.<br />

34. Type „steel paper clip‟ and hit enter.<br />

You will notice that a new window opens indicating that there are no matches found for<br />

paper clip and asking if you would like to create a new object.<br />

35. Click „Create new object.‟<br />

40


You have to specify where you would like to locate this new object. Since this object is the<br />

product that you are producing, it makes sense to place it in the valuable substances<br />

folder, under systems, parts and metal parts.<br />

This categorisation is relevant for balance calculations in <strong>GaBi</strong> so make sure you select<br />

the appropriate location for your new flow.<br />

36. Select „Valuable substances > Systems > Parts > Metal parts‟ and click „OK.‟<br />

You can now edit the name of the flow and add any additional information.<br />

The reference quantity of a new flow is automatically set to mass. This means that the<br />

standard unit of this flow is measured in kg. If you add new quantities to this flow, you also<br />

need to enter the quantity related to 1kg of this flow. You do this by entering a number and<br />

unit. We will do this now.<br />

Because our functional unit is one paperclip (and not mass) you should specify this in the<br />

quantities list.<br />

37. Add a new quantity to the flow by double clicking on the empty „Quantity‟ box and<br />

typing „number of pieces.‟<br />

Then you have to define a conversion factor to mass.<br />

41


38. Type in the column „1 [Quantity] = * kg‟ the amount 0.00035 and press enter.<br />

This specifies the weight of one paper clip. You will notice that <strong>GaBi</strong> automatically enters<br />

the number of pieces.<br />

39. Click on „Save‟ and then close the window.<br />

3.17 Entering flow amounts<br />

We have now added all the flows that enter and leave the paperclip bending process.<br />

However these flows lack information about how much of each of them are used and<br />

produced.<br />

Add this information by clicking in the Amount column and entering the amount required<br />

for the process. By clicking on Unit you can change the flow unit. One very handy feature<br />

of <strong>GaBi</strong> is that it can automatically convert between all the given units.<br />

For example we estimated that we need 0.0001 kWh of electric power for the bending of a<br />

paper clip.<br />

40. Choose the Unit „kWh‟ first and then type in the amount „0.0001.‟<br />

41. Change the unit back to „MJ‟ you will see that the amount of 0.0001 kWh<br />

automatically converts to the corresponding amount of MJ.<br />

42


We determined that our paperclip has a weight of approximately 0.35 g.<br />

By clicking in the Quantity column of the paper clip output you can choose to specify the<br />

amount of mass or number of pieces.<br />

42. Choose the quantity „Number of pieces‟ and enter the amount „1.‟<br />

43


We do this to specify the functional unit: 1 paper clip. All data for the process will now<br />

refer to the production of 1 paper clip. If you change the quantity back to mass, the<br />

amount will be converted to 0.00035kg.<br />

We need the same amount of steel wire on the input side.<br />

43. Enter the input mass „0.00035‟ now.<br />

3.18 Flow types<br />

In order to calculate the potential environmental impact of a system, <strong>GaBi</strong> needs to<br />

understand the nature of the input and output flows. In <strong>GaBi</strong>, all flows must be defined as<br />

either an elementary or non-elementary flows.<br />

Elementary flows are flows that enter the technosphere directly from nature (those you<br />

can find in the Resources flow-folder) and flows that exit the technosphere directly to<br />

nature (e.g. all flows in the Emissions to air, water and soil folders). In our system, iron ore<br />

for the production of steel is an elementary flow entering the paper clip technosphere.<br />

Carbon dioxide emissions, arising from production, are an elementary flow leaving the<br />

paper clip technosphere.<br />

Non-elementary flows are flows that move only within the technosphere. They are not<br />

entering directly from the natural world and do not exit the technosphere to the natural<br />

world. <strong>GaBi</strong> requires that you specify, within a process, if a flow is an elementary flow, a<br />

waste flow or a tracked flow.<br />

Tracked flows include valuable substance and energy flows that can be used in another<br />

process. A tracked output flow can be connected with a tracked input flow of the following<br />

44


process in the process chain. A connection between plans and processes by tracked<br />

flows is also possible.<br />

Waste flows are, not surprisingly, waste flows that require additional processing within or<br />

outside of the current system but that remain within the technosphere.<br />

3.19 Specifying flow types<br />

You need to tell <strong>GaBi</strong> which of the entered inputs and outputs are tracked, waste or<br />

elementary flows. When entering flows, the type of flow will be entered automatically by<br />

<strong>GaBi</strong>. However, you can modify this if necessary.<br />

44. Click in the „Tracked flow‟ field until the appropriate symbol appears.<br />

Tracking a flow with an X or star indicates that these flows will remain in the technosphere<br />

and represent a tracked flow and a waste flow respectively. This allows you to connect the<br />

flow to another process or plan.<br />

45. Steel wire is a valuable substance, so specify it as a tracked flow by clicking in the<br />

„Tracked flows‟ box until an „X‟ appears.<br />

46. Electric power is also a valuable substance,<br />

47. And so is the paper clip.<br />

Make sure that each of these flows displays an X in the tracked flows column.<br />

We have now fully defined the paperclip bending process.<br />

48. Click „Save‟ to save the process and close the process window.<br />

3.20 Fixing and scaling processes<br />

One very important step when creating a plan is to define the reference process. On every<br />

plan one process should be fixed. This allows <strong>GaBi</strong> to calculate all results in relation to<br />

this fixed unit. As you edited the paper clip bending process you specified the functional<br />

unit of the process to be 1 paperclip. Now you can specify the functional unit of the plan to<br />

be 1000 paper clips.<br />

45


49. Double click on the „<strong>Paper</strong> <strong>Clip</strong> Bending‟ process and enter a scaling factor of<br />

„1000‟.<br />

50. Select „Fixed‟.<br />

Now the processes and flows on the plan will scale to reflect the amounts required to<br />

manufacture 1000 paper clips. We could also scale the fixed process to 500 paper clips or<br />

1 million and all flow amounts would change proportionally.<br />

If no process or more than one process on a plan is fixed, there will be an error message.<br />

This means you need to go back and check that exactly one process is fixed.<br />

You can easily see if a process is fixed by checking for an X in your process box.<br />

We now have a plan for the paper clip life cycle that contains the paper clip bending<br />

process and steel wire process.<br />

3.21 Adding processes to plans<br />

You should notice red spots in the top left and right corners of some of your processes. If<br />

you can already see the red dots on the process box for the unconnected inputs of the<br />

process, just continue.<br />

If you cannot see these,<br />

51. Click „View‟ in the menu bar and select „Show tracked in/outputs.‟<br />

These dots indicate the number of tracked input and output flows and whether or not they<br />

have been linked. In this case you have not yet linked any of the processes and so all the<br />

tracked flows are displayed as red dots.<br />

46


3.22 Adding processes<br />

You will notice that there are two red dots indicating two not yet connected inputs to the<br />

paperclip bending process. We know that one of these is power and one steel wire. The<br />

steel wire process is already included on the plan so you need to add the power process.<br />

52. Click on the „Search‟ button<br />

53. Enter „Electricity.‟<br />

A list of potential matches is displayed and you can select the appropriate electricity grid<br />

mix for your country.<br />

54. Choose „DE‟ for Germany.<br />

55. To add this process to your plan simply drag and drop it onto the plan.<br />

47


You can also use the autofind to add processes to your plan. We still need to add steel<br />

billet.<br />

56. Select the steel wire process, click on the red bar and drag your mouse onto the<br />

plan.<br />

The search window will open and will have atomatically found the objects that match the<br />

input flows.<br />

57. Double click the „EAF Steel Billet‟ to add it to the plan.<br />

48


3.23 Adding transportation processes<br />

To improve the level of detail of our system it would be great to add a transport process<br />

between the steel wire manufacturing process and the paperclip bending process. A 20<br />

tonne truck will be appropriate for this model.<br />

58. Locate a Truck n the hierarchy and use the drag and drop feature to add the truck<br />

process to the plan.<br />

3.24 Process parameters<br />

Transportation processes are a good example of parameterized processes. In the truck<br />

process you can define for example the transport distance, the payload or the percentage<br />

of distance covered on various types of roads. For now we don´t want to go deeper into<br />

parameter variation and can leave these settings as they are. The transport distance is set<br />

to be 100 km.<br />

49


3.25 Resizing process boxes<br />

It is nice to be able to read the contents of the processes on the plan. You can resize<br />

process boxes by selecting a process and dragging the resize points.<br />

59. To resize multiple processes, hold down the „Shift‟ button, while selecting and<br />

then resize.<br />

Alternatively, drag your mouse around all of the processes that you would like to resize,<br />

and then go ahead with resizing using the resize point.<br />

50


3.26 Linking processes<br />

Let´s complete the process chain now by linking the processes.<br />

60. Select the „Electricity grid mix‟ process.<br />

You will notice a red bar that represents the input side of the process on the left hand side<br />

of the process box and a brown bar on the right that represents the output side of the<br />

process.<br />

61. Click on the brown bar, drag your mouse pointer to the „<strong>Paper</strong> <strong>Clip</strong> Bending‟<br />

process and release it.<br />

You link these two processes with a power flow.<br />

In fact the electricity flow is automatically entered based on the fact that the single output<br />

from the electricity grid mix process is power and one of the input flows to the paper clip<br />

bending process is power. When linking processes <strong>GaBi</strong> checks for input/output matches.<br />

You can see now that the output dot from the power grid mix process is black, as is one of<br />

the input dots of the paperclip bending process.<br />

We can now connect the steel billet, steel wire, truck and paper clip bending processes.<br />

You will notice, when connecting the steel wire with the truck process the connect flows<br />

window opens. This window allows you to specify which output flow should be connected<br />

to which input flow. This occurs because there are no matching flows. In this case, <strong>GaBi</strong> is<br />

not sure whether the steel output should be connected to the cargo or diesel input.<br />

51


62. Connect the steel wire process to the cargo flow of the truck process now by<br />

selecting „Steel wire‟ as the source and „Cargo‟ as the sink.<br />

You might have noticed that the truck process has another open input flow called diesel.<br />

This now means, that you have to add another process called diesel to our plan and to<br />

connect it with our truck process.<br />

63. Use the Autofind function to find the „diesel at refinery‟ process.<br />

64. Choose the one that is representative for Germany by selecting „DE‟.<br />

65. Double click it to add it to the plan. It will be connected automatically.<br />

Now the production process chain is complete. To complete the whole life cycle, you<br />

should add a process for the use phase and another plan for the End of life scenario.<br />

52


66. Right click on the plan and select „New process.‟ and when you are asked where<br />

to save it, just choose the Processes folder.<br />

67. Name this process „Use Phase Steel <strong>Paper</strong> <strong>Clip</strong>´.<br />

This process will contain no elementary flows and represents only part of the system or a<br />

gate to gate process.<br />

68. Select „unit process single operation‟.<br />

Let´s assume that the usage of the paperclip does not contribute to any environmental<br />

impact, consume any power or release any emissions.<br />

69. We can now enter the input flow „Steel <strong>Paper</strong> <strong>Clip</strong>.‟<br />

70. Enter the amount „0.00035kg.‟<br />

Then we assume that after the use phase, which has no environmental impact, the paper<br />

clip will be thrown away. To model this you integrate a waste flow on the output side of<br />

your use phase process.<br />

71. Type in the output line „Steel scrap‟ and choose the flow „Steel scrap (St)‟ from<br />

the object group „Waste for recovery.‟<br />

72. Enter the amount „0.00035kg.‟<br />

73. Save and close the process window.<br />

74. On our life cycle plan connect the „<strong>Paper</strong> <strong>Clip</strong> Bending‟ process with the „Use<br />

Phase Steel <strong>Paper</strong> <strong>Clip</strong>‟ process.<br />

53


3.27 Adding a plan<br />

We will now add an End of life scenario. We will create the End of life scenario on a<br />

separate plan. By doing this, you could put different waste treatment steps and variations<br />

and recycling processes on this plan and separate the steel flow fraction according to<br />

recycling rates.<br />

We are not quite ready for that level of modelling so, in our example, we just assume that<br />

our paper clip will be sorted out of the municipal waste with a magnetic separator and will<br />

then be recycled. To keep it simple, we will only take the steel recycling process into<br />

account.<br />

75. Go back to the <strong>GaBi</strong> DB Manager, click on „Plans‟ and then create a new plan by<br />

right clicking in the display window.<br />

76. Name it „End of Life <strong>Paper</strong> <strong>Clip</strong>.‟<br />

For now we will place only one process on the plan.<br />

77. Click on the „Search‟ button, search for „EAF steel.‟<br />

78. Drag and drop it onto the plan<br />

Since each plan requires one fixed process, this process must also be fixed.<br />

79. Double click on the process and set the scaling factor to „1‟ and select „Fixed‟ just<br />

like before.<br />

80. Save and close this plan.<br />

54


We will now add this newly created plan to the Life Cycle Steel <strong>Paper</strong>clip Plan.<br />

81. Drag and drop the „End of Life <strong>Paper</strong> <strong>Clip</strong>‟ plan from the DB manager onto the<br />

already open „Life Cycle Steel <strong>Paper</strong> <strong>Clip</strong>‟ plan.<br />

82. Connect the „Use Phase Steel <strong>Paper</strong> <strong>Clip</strong>‟ process with this plan.<br />

3.28 Creating a closed loop<br />

Since the recycling of our End of life plan produces steel and has the output flow ´steel<br />

billet´, you can model a circular material flow within the paper clip life cycle by connecting<br />

the output flow of our end of life plan with the steel wire production process.<br />

83. Connect the „End of Life <strong>Paper</strong> <strong>Clip</strong>‟ plan to the „Steel wire‟ process now.<br />

You can see that the amount of steel that is provided by the primary steel billet production<br />

decreases by the amount of steel that is provided by the recycling plan.<br />

Congratulations, you have now completed modelling the<br />

life cycle of a paper clip!<br />

55


3.29 Adding comments<br />

You can adjust the visual appearance of our plan. For example, clicking on a flow arrow,<br />

you can redirect it by moving the black markers on the corners. With a double click you<br />

see the properties of that flow and can change the colour of the flow arrow in the plan<br />

editor.<br />

You can also add comments to your model. This is only a visual element and does not<br />

affect the calculations made using the model.<br />

Clicking on the Comment icon inserts a new comment into your model. You will notice the<br />

comment editor opens where you can select the background colour and font colour as<br />

well as entering the text.<br />

84. Click on the „Comment‟ button and choose a background colour for the box and<br />

font colour<br />

85. Write the comment: „This model contains some non representative<br />

assumptions.‟<br />

86. Click „OK.‟<br />

87. You can now resize and move this box as if it were a process.<br />

You can now play around with your model and resize, relocate and redirect your<br />

processes and flow arrows to make it look the way you prefer. Remember that your model<br />

should reflect the real life situation.<br />

88. Save and close your plan.<br />

You have now completed modelling.<br />

56


3.30 Creating a balance<br />

If you have not completed the tutorial up to this point, you can open the “<strong>Tutorial</strong> Model”<br />

plan. This plan contains a finished version of the model.<br />

In order to analyse the environmental impacts of your modelled paper clip you have to<br />

create a balance. A <strong>GaBi</strong> balance is a file containing all the calculated results for the<br />

modelled system and includes all of the LCI results as well as the LCIA results.<br />

Create a balance of the Life Cycle Steel <strong>Paper</strong> <strong>Clip</strong> plan now.<br />

89. Click on the „Balance‟ icon in the plan window.<br />

The <strong>GaBi</strong> dashboard will open.<br />

3.31 Dashboard<br />

This dashboard allows you to choose how you would like to view the LCI and LCIA<br />

results. You can also view the results of the Life Cycle Costing and Life Cycle Working<br />

Environment analysis here.<br />

You can save the balance separately by clicking on the save button. The balance will be<br />

saved in the balances folder of your database. You find your balances in the object<br />

hierarchy of your <strong>GaBi</strong> DB Manager right above your plans.<br />

90. Save your balance, but remember if you change anything on your plan, you have<br />

to calculate and save a new balance.<br />

At the moment you see a series of charts showing the life cycle impact asessement resutls<br />

for the paper clip model. We are currently viewing the global warming potential,<br />

acidification potential and other impacts.<br />

57


You can drill down into these results by clicking on a column to view the next level of the<br />

model. In this case we can view the results for the sub plan that we created for the end of<br />

life phase.<br />

91. Click on the „End of life paper clip‟ column to view the results.<br />

The dashboard view gives us an excellent overview of the environmental impacts or the<br />

LCIA.<br />

3.32 LCI view<br />

Let’s take a look at the LCI.<br />

92. Click the „Balance‟ tab.<br />

This tab allows you to view the results as lists rather than charts as well as provides you<br />

with a number of options to control what you view. We want to view the LCI.<br />

In the top right you can see a number of options and drop down menus. You are currently<br />

viewing a single list of all flows shown in mass by kg. This is the life cycle inventory or all<br />

flows entering our system from nature in the form of resources or leaving our system in<br />

the form of emissions to air, fresh water, sea water and industrial soil.<br />

58


Next to this you find the option “Just elementary flows”. This option allows you to filter out<br />

elementary flows. Here you see the significance of specifying if a flow is elementary or<br />

non-elementary.<br />

93. Deactivate the „Just elementary flows‟ option to show the „Valuable<br />

substances,‟ „Production residues in life cycle‟ and „Deposited goods‟<br />

categories.<br />

If you leave this option activated, only elementary flows will be shown in the balance<br />

window.<br />

94. Activate the „separate IO tables‟ view and<br />

95. Activate the „Just elementary flows‟ option.<br />

In the table you see the total values for each flow category. At the moment you see the<br />

flow grouping ´Resources´ on the input side and Resources, Emissions to air, fresh water,<br />

sea water and industrial soil on the output side. These are the flows that enter our system<br />

from nature and exit our system back to nature.<br />

3.33 Navigating through the balance window<br />

By double clicking on the resources row you can expand the list items until all flows<br />

appear, by double clicking on subcategories of flows you can expand them too. In fact by<br />

double clicking on any bold row you can expand or collapse the items contained within<br />

this category. Let us look at the crude oil consumption:<br />

96. Double click on „Flows‟ on the input side to expand/collapse them until you have<br />

located the bold „crude oil (resource)‟ row.<br />

Now you can see the mass of the aggregated crude oil consumption of your system.<br />

59


97. Double click on the „crude oil (resource)‟ row to see where different portions of<br />

the crude oil come from.<br />

98. Collapse the list of the crude oil consumption again to view the total results.<br />

At the moment you are only seeing the total results for the whole paperclip product<br />

system. To get a better understanding of exactly where particular materials are used and<br />

emissions released you can look at the results for each and every process and sub plan.<br />

99. Double click on the „Life Cycle Steel <strong>Paper</strong> <strong>Clip</strong>‟ column header to see these<br />

contributions to the overall result.<br />

This expands the view so that you can see the contributions of each process and sub<br />

plan.<br />

60


3.34 View option: Quantities<br />

The table of numbers that you are now looking at show how many kg of each listed<br />

substance is entering and leaving the system. This is because the quantity mass (kg) is<br />

selected in the quantities drop down menu.<br />

There are a large variety of quantities which can be displayed now for your system. Let´s<br />

choose a quantity that tells us more about the environmental impact of this system.<br />

100. Click on the „Browse‟ button next to „Quantity/Ev.‟, scroll up and expand the<br />

environmental quantities category then scroll down to select the quantity „CML<br />

2001 - Nov´09 Global Warming Potential (GWP 100 years) [kg CO2-Equiv]‟.<br />

The balance window now displays all kg CO2-Equivalents for our plan.<br />

101. Expand all the rows to see every substance and quantity of each substance that<br />

contributes to the global warming potential result for this system.<br />

61


As you see, only the flow categories Resources, on the input side, and Emissions to air,<br />

on the output side contribute to the global warming potential. This makes sense since it is<br />

only these types of flows that contribute to global warming potential.<br />

3.35 Quantity view<br />

Another view option is the Quantity view. This view allows you to see the economic,<br />

environmental, land use and technical quantities instead of flows.<br />

102. Select the „Quantity view‟ by clicking in the box.<br />

All quantities that could be selected in the Quantity Box now appear in the table rows. For<br />

example you can now find information regarding how much mass enters and leaves the<br />

paperclip product system by looking at the mass values listed under the Technical<br />

quantities category in both the input and Output tables. Alternatively, you could deselect<br />

the separate IO tables option to view the aggregated results.<br />

103. Look through the „Environmental quantities‟ by double clicking on it until you<br />

find the Global Warming potential quantity.<br />

104. Make sure the „separate IO table‟ option is deselected.<br />

105. Deselect the „Quantity view.‟<br />

You should now see all the flows that contribute to GWP again.<br />

You may need to browse to select the GWP quantity again.<br />

106. Click „Browse‟ next to the „Quantity‟ box and select Environmenal quantities<br />

and then the Global warming potential quantity.<br />

Here you can see that the flow contributing to global warming potential include flows in the<br />

resources category and emissions to air category. You will also notice that the resources<br />

total is a negative value. In this view, negative values indicate that there was an input of<br />

CO2 on the input side.<br />

62


3.36 Weak point analysis<br />

A very nice feature of <strong>GaBi</strong> is the weak point analysis tool.<br />

107. Click on the „Weak Point Analysis‟ button.<br />

You will notice that some values are highlighted in red. These are the weak points of the<br />

life cycle that correspond to more than 10% of the total sum of the life cycle’s kg CO2-<br />

Equiv. Others values are grey. This means that they contribute minimally to the total<br />

result. You will also notice that some rows and columns completely disappear. This<br />

indicates that they have no contribution at all.<br />

108. Fully expand your table so that you can see every column and every row.<br />

109. Search for the most contributing flows in the categories resources and emissions<br />

to air by double clicking on the categories.<br />

You will notice that carbon dioxide contributes the most to the total result.<br />

3.37 Relative contribution<br />

In the upper right part of the window you can choose between absolute values displayed<br />

in the table and relative contribution.<br />

110. Select „Relative contribution.‟<br />

You can see that the carbon dioxide emission contributes most to the total result for global<br />

warming potential.<br />

63


By right clicking on a column and selecting define as 100% column, you could choose<br />

which process should be considered the 100% mark. This option is more interesting when<br />

comparing different products or processes.<br />

3.38 Creating a diagram<br />

The last thing which you will learn to do now is to produce a diagram from the balance<br />

results.<br />

111. Set the balance back to displaying the Global Warming Potential in Absolute<br />

values in separate IO tables.<br />

112. In the output table, under „Emissions to air,‟ select the row showing „carbon<br />

dioxide‟ and click diagram.<br />

64


A diagram will be generated showing the results that you selected.<br />

You can now adjust the colours, gradients as well as numerous other visual aspects of the<br />

diagram. If you would like to use this diagram in a text document, you can click the copy<br />

icon and then paste it into its new location.<br />

65


3.39 Exporting results<br />

If you would like to export the balance results to an excel document for further analysis<br />

you can select the cells that you would like to copy, right click and select copy. These can<br />

then be pasted into an Excel sheet.<br />

Alternatively you can right click in the input or output table and select “Select all” and then<br />

right click and select copy. The cells can now be pasted into Excel.<br />

That’s it – you’re done!<br />

66


4 Literature<br />

GABI 2003 <strong>GaBi</strong> 4: <strong>Software</strong> und Datenbank zur Ganzheitlichen Bilanzierung.<br />

IKP, Universität Stuttgart und PE Europe GmbH, Leinfelden-<br />

Echterdingen, April 2003.“<br />

GUINÉE ET AL. 1996 LCA impact assessment of toxic releases; Generic modelling of fate,<br />

exposure and effect for ecosystems and human beings. (no. 1996/21)<br />

Centre of Environmental Science (CML) Leiden and National Institute<br />

of Public Health and Environmental Protection (RIVM), Bilthoven, May<br />

1996.<br />

GUINÈE ET AL. 2001 Guinée, J. et. al. Handbook on Life Cycle Assessment - Operational<br />

Guide to the ISO Standards. Centre of Environmental Science, Leiden<br />

University (CML); The Netherlands, 2001.<br />

GUINÉE ET AL. 2002 Handbook on Life Cycle Assessment: An operational Guide to the ISO<br />

Standards; Dordrecht: Kluvver Academic Publsihers, 2002.<br />

IKP 2003 Institut für Kunststoffprüfung und Kunststoffkunde der Universität<br />

Stuttgart, Abteilung Ganzheitliche Bilanzierung, 2003<br />

ISO 14040 : 1997 ISO 14040 Environmental Management – Life Cycle Assessment –<br />

Principles and Framework, 1997<br />

ISO 14044:2006 ISO 14044 Environmental Management – Life Cycle Assessment –<br />

Requirements and Guidelines:2006<br />

KREISSIG & KÜMMEL<br />

1999<br />

Kreißig, J. und J. Kümmel (1999): Baustoff-Ökobilanzen. Wirkungsabschätzung<br />

und Auswertung in der Steine-Erden-Industrie. Hrsg.<br />

Bundesverband Baustoffe Steine + Erden e.V.<br />

67


Appendix A<br />

Appendix A Description of result parameters<br />

Appendix A 1 Primary energy consumption<br />

Primary energy demand is often difficult to determine due to the various types of energy<br />

source. Primary energy demand is the quantity of energy directly withdrawn from the hydrosphere,<br />

atmosphere or geosphere or energy source without any anthropogenic<br />

change. For fossil fuels and uranium, this would be the amount of resource withdrawn<br />

expressed in its energy equivalent (i.e. the energy content of the raw material). For renewable<br />

resources, the energy-characterised amount of biomass consumed would be<br />

described. For hydropower, it would be based on the amount of energy that is gained from<br />

the change in the potential energy of the water (i.e. from the height difference). As aggregated<br />

values, the following primary energies are designated:<br />

The total “Primary energy consumption non renewable”, given in MJ, essentially characterises<br />

the gain from the energy sources natural gas, crude oil, lignite, coal and uranium.<br />

Natural gas and crude oil will be used both for energy production and as material<br />

constituents e.g. in plastics. Coal will primarily be used for energy production. Uranium will<br />

only be used for electricity production in nuclear power stations.<br />

The total “Primary energy consumption renewable”, given in MJ, is generally accounted<br />

separately and comprises hydropower, wind power, solar energy and biomass.<br />

It is important that the end energy (e.g. 1 kWh of electricity) and the primary energy used<br />

are not miscalculated with each other; otherwise the efficiency for production or supply of<br />

the end energy will not be accounted for.<br />

The energy content of the manufactured products will be considered as feedstock energy<br />

content. It will be characterised by the net calorific value of the product. It represents the<br />

still usable energy content.<br />

Appendix A 2 Waste categories<br />

There are various different qualities of waste. Waste is according to e.g. German and<br />

European waste directives.<br />

From the balancing point of view, it makes sense to divide waste into three categories.<br />

The categories overburden/tailings, industrial waste for municipal disposal and hazardous<br />

waste will be used.<br />

Overburden / tailings in kg: This category is made up of the layer which has to be removed<br />

in order to get access to raw material extraction, ash and other raw material extraction<br />

conditional materials for disposal. Also included in this category are tailings such<br />

as inert rock, slag, red mud etc.<br />

Industrial waste for municipal disposal in kg: This term contains the aggregated values<br />

of industrial waste for municipal waste according to 3. AbfVwV TA SiedlABf.<br />

Hazardous waste in kg: In this category, materials that will be treated in a hazardous<br />

waste incinerator or hazardous waste landfill, such as painting sludges, galvanic sludges,<br />

filter dusts or other solid or liquid hazardous waste and radioactive waste from the operation<br />

of nuclear power plants and fuel rod production.<br />

68


Appendix A<br />

Appendix A 3 Global Warming Potential (GWP)<br />

The mechanism of the greenhouse effect can be observed on a small scale, as the name<br />

suggests, in a greenhouse. These effects are also occurring on a global scale. The occurring<br />

short-wave radiation from the sun comes into contact with the earth‟s surface and is<br />

partly absorbed (leading to direct warming) and partly reflected as infrared radiation. The<br />

reflected part is absorbed by so-called greenhouse gases in the troposphere and is reradiated<br />

in all directions, including back to earth. This results in a warming effect at the<br />

earth‟s surface.<br />

In addition to the natural mechanism, the greenhouse effect is enhanced by human activates.<br />

Greenhouse gases that are considered to be caused, or increased, anthropogenically<br />

are, for example, carbon dioxide, methane and CFCs. Figure A 1 shows the main<br />

processes of the anthropogenic greenhouse effect. An analysis of the greenhouse effect<br />

should consider the possible long term global effects.<br />

The global warming potential is calculated<br />

in carbon dioxide equivalents<br />

(CO2-Eq.). This means that the greenhouse<br />

potential of an emission is given<br />

in relation to CO2 Since the residence<br />

time of the gases in the atmosphere is<br />

incorporated into the calculation, a<br />

time range for the assessment must<br />

also be specified. A period of 100<br />

years is customary.<br />

Appendix A 4 Acidification Potential (AP)<br />

UV - radiation<br />

Infrared<br />

radiation<br />

Figure A 1: Greenhouse effect<br />

(ISO 14044:2006)<br />

Absorption Reflection<br />

CO 2 CH 4<br />

The acidification of soils and waters occurs predominantly through the transformation of<br />

air pollutants into acids. This leads to a decrease in the pH-value of rainwater and fog<br />

from 5.6 to 4 and below. Sulphur dioxide and nitrogen oxide and their respective acids<br />

(H2SO4 und HNO3) produce relevant contributions. This damages ecosystems, whereby<br />

forest dieback is the most well-known impact.<br />

Acidification has direct and indirect damaging effects (such as nutrients being washed out<br />

of soils or an increased solubility of metals into soils). But even buildings and building materials<br />

can be damaged. Examples include metals and natural stones which are corroded<br />

or disintegrated at an increased rate.<br />

When analysing acidification, it should be considered that although it is a global problem,<br />

the regional effects of acidification can vary. Figure A 2 displays the primary impact pathways<br />

of acidification.<br />

CFCs<br />

Trace gases in the atmosphere<br />

69


The acidification potential is given in<br />

sulphur dioxide equivalents (SO2-Eq.).<br />

The acidification potential is described<br />

as the ability of certain substances to<br />

build and release H + - ions. Certain<br />

emissions can also be considered to<br />

have an acidification potential, if the<br />

given S-, N- and halogen atoms are<br />

set in proportion to the molecular<br />

mass of the emission. The reference<br />

substance is sulphur dioxide.<br />

Appendix A<br />

Appendix A 5 Eutrophication Potential (EP)<br />

Figure A 2: Acidification Potential<br />

(ISO 14044:2006)<br />

Eutrophication is the enrichment of nutrients in a certain place. Eutrophication can be<br />

aquatic or terrestrial. Air pollutants, waste water and fertilization in agriculture all contribute<br />

to eutrophication.<br />

The result in water is an accelerated algae growth, which in turn, prevents sunlight from<br />

reaching the lower depths. This leads to a decrease in photosynthesis and less oxygen<br />

production. In addition, oxygen is needed for the decomposition of dead algae. Both effects<br />

cause a decreased oxygen concentration in the water, which can eventually lead to<br />

fish dying and to anaerobic decomposition (decomposition without the presence of oxygen).<br />

Hydrogen sulphide and methane are thereby produced. This can lead, among others,<br />

to the destruction of the eco-system.<br />

On eutrophicated soils, an increased susceptibility of plants to diseases and pests is often<br />

observed, as is a degradation of plant stability. If the nutrification level exceeds the<br />

amounts of nitrogen necessary for a maximum harvest, it can lead to an enrichment of<br />

nitrate. This can cause, by means of leaching, increased nitrate content in groundwater.<br />

Nitrate also ends up in drinking water.<br />

Nitrate at low levels is harmless from a<br />

toxicological point of view. However,<br />

nitrite, a reaction product of nitrate, is<br />

toxic to humans. The causes of eutrophication<br />

are displayed in Figure A 3.<br />

The eutrophication potential is calculated<br />

in phosphate equivalents<br />

(PO4-Eq). As with acidification potential,<br />

it‟s important to remember that the<br />

effects of eutrophication potential differ<br />

regionally.<br />

NOX NOX<br />

H 2SO 44<br />

Air pollution<br />

N2O<br />

HNO 3<br />

NH3 NH3<br />

Waste water<br />

PO4 -3<br />

PO4 -3<br />

SO 2<br />

Figure A 3: Eutrophication Potential<br />

(ISO 14044:2006)<br />

NO X<br />

Fertilisation<br />

NO3 - NO3 -<br />

+<br />

NH4 NH4<br />

70


Appendix A<br />

Appendix A 6 Photochemical Ozone Creation Potential (POCP)<br />

Despite playing a protective role in the stratosphere, at ground-level ozone is classified as<br />

a damaging trace gas. Photochemical ozone production in the troposphere, also known as<br />

summer smog, is suspected to damage vegetation and material. High concentrations of<br />

ozone are toxic to humans.<br />

Radiation from the sun and the presence of nitrogen oxides and hydrocarbons incur complex<br />

chemical reactions, producing aggressive reaction products, one of which is ozone.<br />

Nitrogen oxides alone do not cause high ozone concentration levels.<br />

Hydrocarbon emissions occur from incomplete combustion, in conjunction with petrol<br />

(storage, turnover, refuelling etc.) or from solvents. High concentrations of ozone arise<br />

when the temperature is high, humidity is low, when air is relatively static and when there<br />

are high concentrations of hydrocarbons. Today it is assumed that the existence of NO<br />

and CO reduces the accumulated ozone to NO2, CO2 and O2. This means, that high concentrations<br />

of ozone do not often occur near hydrocarbon emission sources. Higher ozone<br />

concentrations more commonly arise in areas of clean air, such as forests, where there is<br />

less NO and CO (Figure A 4).<br />

In Life Cycle Assessments, photochemical<br />

ozone creation potential<br />

(POCP) is referred to in ethyleneequivalents<br />

(C2H4-Äq.). When analyzing,<br />

it‟s important to remember that the<br />

actual ozone concentration is strongly<br />

influenced by the weather and by the<br />

characteristics of the local conditions.<br />

Hydrocarbons<br />

Nitrogen oxides<br />

Appendix A 7 Ozone Depletion Potential (ODP)<br />

Ozone<br />

Dry and warm<br />

climate<br />

Hydrocarbons<br />

Nitrogen oxides<br />

Figure A 4: Photochemical Ozone Creation Potential<br />

(ISO 14044:2006)<br />

Ozone is created in the stratosphere by the disassociation of oxygen atoms that are exposed<br />

to short-wave UV-light. This leads to the formation of the so-called ozone layer in<br />

the stratosphere (15 - 50 km high). About 10 % of this ozone reaches the troposphere<br />

through mixing processes. In spite of its minimal concentration, the ozone layer is essential<br />

for life on earth. Ozone absorbs the short-wave UV-radiation and releases it in longer<br />

wavelengths. As a result, only a small part of the UV-radiation reaches the earth.<br />

Anthropogenic emissions deplete ozone. This is well-known from reports on the hole in<br />

the ozone layer. The hole is currently confined to the region above Antarctica, however<br />

another ozone depletion can be identified, albeit not to the same extent, over the midlatitudes<br />

(e.g. Europe). The substances which have a depleting effect on the ozone can<br />

essentially be divided into two groups; the fluorine-chlorine-hydrocarbons (CFCs) and the<br />

nitrogen oxides (NOX). Figure A 5 depicts the procedure of ozone depletion.<br />

One effect of ozone depletion is the warming of the earth's surface. The sensitivity of humans,<br />

animals and plants to UV-B and UV-A radiation is of particular importance. Possible<br />

71


Appendix A<br />

effects are changes in growth or a decrease in harvest crops (disruption of photosynthesis),<br />

indications of tumors (skin cancer and eye diseases) and decrease of sea plankton,<br />

which would strongly affect the food chain. In calculating the ozone depletion potential, the<br />

anthropogenically released halogenated hydrocarbons, which can destroy many ozone<br />

molecules, are recorded first. The so-called Ozone Depletion Potential (ODP) results from<br />

the calculation of the potential of different ozone relevant substances.<br />

This is done by calculating, first of all,<br />

a scenario for a fixed quantity of<br />

emissions of a CFC reference (CFC<br />

11). This results in an equilibrium<br />

state of total ozone reduction. The<br />

same scenario is considered for each<br />

substance under study whereby CFC<br />

11 is replaced by the quantity of the<br />

substance. This leads to the ozone<br />

depletion potential for each respective<br />

substance, which is given in CFC 11<br />

equivalents. An evaluation of the<br />

ozone depletion potential should take<br />

into consideration the long term,<br />

global and partly irreversible effects.<br />

Appendix A 8 Human and eco-toxicity<br />

UV - radiation<br />

Stratosphere<br />

15 - 50 km Absorption Absorption<br />

CFCs<br />

Nitrogen oxide<br />

Figure A 5: Ozone Depletion Potential<br />

(ISO 14044:2006)<br />

The method for the impact assessment of toxicity potential is still, in part, in the development<br />

stage. The Human Toxicity Potential (HTP) assessment aims to estimate the negative<br />

impact of, for example, a process on humans (Figure A 6). The Eco-Toxicity potential<br />

aims to outline the damaging effects on an ecosystem. This is differentiated into Terrestrial<br />

Eco-Toxicity Potential (TETP, Figure A 7) and Aquatic Eco-Toxicity Potential (AETP,<br />

Figure A 8)<br />

In general, one distinguishes acute, sub-acute/sub-chronic and chronic toxicity, defined by<br />

the duration and frequency of the impact. The toxicity of a substance is based on several<br />

parameters. Within the scope of life cycle analysis, these effects will not be mapped out to<br />

such a detailed level. Therefore, the potential toxicity of a substance based on its chemical<br />

composition, physical properties, point source of emission and its behaviour and<br />

whereabouts, is characterised according to its release to the environment. Harmful substances<br />

can spread to the atmosphere, into water bodies or into the soil. Therefore, potential<br />

contributors to important toxic loads are ascertained.<br />

Characterisation factors are calculated through the “Centre of Environmental Science<br />

(CML), Leiden University”, and the ”National Institute of Public Health and Environmental<br />

Protection (RIVM), Bilthoven“, based on the software USES 1.0 (GUINÉE ET AL. 1996).<br />

The model, LCA-World, which underlies the calculation, is based on the assumptions of<br />

a slight exchange of rainwater and air (western Europe), long residence times of substances,<br />

moderate wind and slight transposition over the system boundaries.<br />

72


The surface of the model is divided<br />

into 3% surface water, 60% natural<br />

soil, 27% agricultural soil and 10%<br />

industrial soil. 25% of the rainwater is<br />

infiltrated into the soil.<br />

The potential toxicities (human,<br />

aquatic and terrestrial ecosystems)<br />

are generated from a proportion based<br />

on the reference substance 1,4-<br />

Dichlorbenzol (C6H4Cl2) in the air reference<br />

section. The unit is kg 1,4-<br />

Dichlorbenzol-Equiv. (kg DCB-Äq.) per<br />

kg emission (GUINÉE ET AL. 2002).<br />

The identification of the toxicity potential<br />

is afflicted with uncertainties because<br />

the impacts of the individual<br />

substances are extremely dependent<br />

on exposure times and various potential<br />

effects are aggregated. The model<br />

is therefore based on a comparison of<br />

effect and exposure assessment. It<br />

calculates the concentration in the<br />

environment via the amount of emission,<br />

a distribution model and the risk<br />

characterisation via an input sensitive<br />

module. Degradation and transport in<br />

other environmental compartments<br />

are not represented.<br />

Toxicity potential can be calculated<br />

with toxicological threshold values,<br />

based on a continuous exposure to<br />

the substance. This leads to a division<br />

of the toxicity into the groups mentioned<br />

above (HTP, AETP, TETP) for<br />

which, based on the location of the<br />

emission source (air, water, soil),<br />

three values are calculated. Consequently,<br />

there is a matrix for toxic<br />

substances with rows of the various<br />

toxicities that have impacts on both<br />

humans and aquatic and terrestrial<br />

ecosystems, and columns of the extent<br />

of the toxic potential, considering<br />

the different emission locations.<br />

Appendix A<br />

Halogenorganic<br />

compounds<br />

Heavy metals<br />

DCB PCB<br />

PAH<br />

Air<br />

Food<br />

Products<br />

Figure A 6: Human Toxicity Potential<br />

(IKP 2003)<br />

Halogenorganic<br />

compounds<br />

Heavy metals<br />

DCB<br />

PAH<br />

PCB<br />

Biosphere<br />

(Terrestrial ecosystem)<br />

Figure A 7: Terrestrial Eco-Toxicity Potential<br />

(IKP 2003)<br />

Halogenorganic<br />

compounds<br />

Heavy metals PCB<br />

DCB<br />

PAH<br />

Biosphere<br />

(Aquatic ecosystem)<br />

Figure A 8: Aquatic Eco-Toxicity Potential<br />

(IKP 2003)<br />

73


Appendix A<br />

Appendix A 9 Abiotic Depletion Potential<br />

The abiotic depletion potential covers all natural resources (incl. fossil energy carriers) as<br />

metal containing ores, crude oil and mineral raw materials. Abiotic resources include all<br />

raw materials from non-living resources that are non-renewable. This impact category<br />

describes the reduction of the global amount of non-renewable raw materials. Nonrenewable<br />

means a time frame of at least 500 years. This impact category covers an<br />

evaluation of the availability of natural elements in general, as well as the availability of<br />

fossil energy carriers. The reference substance for the characterisation factors is antimony.<br />

74

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!