Servo motors

PacDrive system data
PSD_EN_0509

2
System architecture
Ethernet, TCP/IP, OPC, ftp, http, SMS, SMTP
Scalable HMI panels
Embedded or PC based
Field bus: Profibus DP, CAN,
CANopen, DeviceNet, EtherNet/IP, ASI Safety
Motion/Logic Control
PacNet interface
Scalable HMI panels
Embedded or PC based
Motion bus: SERCOS
Scalable field bus technology Scalable servo drives
Line synchronization
PacDrive – the automation solution for all machines
in the consumer packaged goods industries.
From simple to high-end machines.

System highlights
The system is universally applicable for production
machinery, primary and secondary packaging, end-ofline
packaging and robotics
The system architecture is based on open, internationally
accepted hardware and software standards that
protect your investment, reduce overhead costs, and
provide cost effective access to production and diagnostic
data
With the integrated motion/logic software, run in a
standardized IEC 61131-3 program and on a single
Pentium class processor, you achieve the highest performance
and lowest engineering costs
With EPAS-4, a single integrated software tool, you can
configure and diagnose the complete system,
parameterize and commission the servo axes and field
bus devices, and program motion and logic
Jerk-free motion generation for all axes as well as onthe-fly
motion corrections and changes of master axes
are performed in the controller to prevent unnecessary
network delays, rather than distributed to the drives as
in previous generations
The complete system is fully digital, supports at least
99 servo axes per controller and can be synchronized in
real time with another 40 controllers
The system is open for the integration of other systems,
such as human-machine interfaces with or without
Windows, field buses and field bus modules, variable
frequency drives and servo motors
Only IEC standard programming languages, device
buses and motion networks are used for
interoperability and simplified integration
IT communications standards – such as Ethernet,
TCP/IP, XML, OPC, SMPT, HTTP and FTP – are
integrated to interface with ERP, MES, diagnostic and
other management systems
The system is equipped with an integrated
telediagnosis capability via modem or Internet
For good engineering practices as well as simplified
validation in regulated industries (FDA validation), the
automation system offers a library of documented, IEC
61131-3 compliant, off-the-shelf function blocks that
also makes programs leaner, with faster executing
code
Overall, a more plug-and-play environment for programming,
operation and maintainability
To support future requirements without unnecessary
expense, ongoing software development efforts are
backward compatible

4
Control hardware
Controls Motion/Logic Control
Controller or PC based
Interfaces Communication with Ethernet 10/100
Base-T, RS 232 and RS 485
C200
8 servos
+ logic
Makes even the
simplest machine
more competitive
Field buses:
Profibus DP, CAN, CANopen,
DeviceNet, EtherNet/IP or
ASI Safety
Motionbus:
SERCOS interface
C600
99 servos
+ logic
C400
16 servos
+ logic
The new world
standard
for today’s
mainstream
machinery
Packaging’s most
powerful
automation controller
P600
22 servos,
logic + PC
When it’s more practical to run control
and HMI on the same platform
I/O‘s Integrated I/O: fast/registration inputs,
digital and analog inputs,
digital and analog outputs
Additional I/O with PacNet: registration
inputs, fast inputs and outputs
Additional standard I/O via field bus:
3,584 bytes digital or analog inputs
and 3,584 bytes digital or analog outputs
Encoder Integrated master encoder inputs
P600 DVI (VGA), PS2, USB,
IEEE1394 (FireWire), DVD-ROM,
40 GB HDD, PCI-Slots
Memory Compact Flash up to 32 MB,
SD/DDR RAM up to 256 MB and
NV RAM up to 256 KB
Service Alphanumeric diagnostic display,
Easy access to memory and battery
Dimensions Type W x H x D in mm
C200 60 x 240 x 240
C400 104 x 270 x 240
C600 104 x 270 x 240
P600 155 x 270 x 240
Certifications CE, UL, cUL

Control software
Operating system Controller- PC-based
VxWorks x x
Windows XP – x
Motion 8 servo axes (C200),
16 servo axes (C400),
99 servo axes (C600),
22 servo axes (P600)
Number of parallel running cam
profiles: 255
Logic 25 µsec / 1,000 Bit Instructions for
C200 and 5 µsec / 1,000 Bit Instructions
for C400, C600 and P600
Unlimited number of continuous,
periodic or event user tasks
Fast task cycle time: 1 msec for C200,
250 µsec for C400, C600 and P600
ELAU’s extensive software libraries put you
years ahead of the competition
PLS Number of programmable dynamic limit
switches (PLS): 256
PLS outputs in memory or digital output
PLS inputs from external master encoder
or virtual master encoder or axes position
PLS scan time: 1 msec for C200, 250 µsec
for C400, C600 and P600
Interfaces OPC, XML interface
remote diagnostics via Ethernet or Modem
FTP server, HTTP server, SMTP
Service Integrated trace recorder with 8 channels
and 1 msec resolution
Integrated diagnostic message logger
Highlights Off-the-shelf Software
(FDA, cGMP, 21 CFR Part 11 conform)
PLCopen und IEC compliant libraries
Pre-tested programm template, easy
expandable
Reduced programming by up to 70%
All motion movements online and without
jerk changeable
All controls are 100% software
compatible

6
Automation Toolkit EPAS-4
IEC Six IEC 61131-3 programming languages
for motion, logic and technology
CFC – Continuous Function Chart,
FBD – Function Block Diagram,
IL – Instruction List,
LD – Ladder Diagram,
SFC – Sequential Function Chart,
ST – Structured Text
Libraries Extensive motion, logic and technology
user libraries
Parameter System configuration with integrated
parameter editor for control, field
bus, drive and motor data
Task configuration with easy generation
of multiple IEC tasks
Tools Integrated sampling trace / digital storage oscilloscope
and logic analyzer
Project simulation
Message logger with log book function for system
and user messages
Watch and receipt manager
Motion profiles and cam tables import
Integrated visualization tool for individual
commissioning, test and service masks
Change detection fulfills the FDA, cGMP/GAMP
guidelines
ENI engineering interface for multi-user project
management on central data server
Online Monitoring of all variables
Debugging with breakpoints, single step,
single cycle, call stack
Tracing (scope) of all variables
Writing and forcing recipe
Power flow
Online Change

Motion Toolkit ECAM-4
General Motion design and drive sizing
up to 99 axes
Motion Easy motion design with
Designer graphical cam editor
Graphical representation of results
Cam export as file
Harmonic analysis of the motion
profiles
Multi-axes motion design tool with
virtual or real master axes
Use of any multi-segment profiles,
such as all VDI 2143 profiles or 5thgrade
polynomials. There is no limit
to the number of segments
Download of motion functions to all
controllers
Sizing Calculator Accurate drive sizing of the complete line
including mechanics
Graphical representation of results
Import of cam disk tables via Excel
spreadsheets or Nolte’s OPTIMUS
MOTUS software
Database for servo drives and gears
Predefined applications such as general
load case, belt, spindle, cogwheel/pinion
and cam drive

Plug & Play – the better solution
8
Servo drives
Product range
Type MC-4/03 MC-4/10 MC-4/22 MC-4/50
Rated current 3 A 10 A 22 A 50 A
Peak current 7.5 A 25 A 55 A 125 A
Rated power 2.1 kW 6.9 kW 15.2 kW 34.6 kW
Peak power 5.2 kW 17.3 kW 38.1 kW 86.5 kW
Width 69 mm 69 mm 120 mm 310 mm
Depth 230 / 260 mm with connector plugs
Height 240 / 310 mm with fixtures
Integrated: braking resistor
main power supply / filter
inverter enable
Certifications CE, UL, cUL
Motion bus SERCOS interface

Servo motors
Product range
Type SR-058 SM-070 SM-100 SM-140 SB-205
Holding 0.5 1-2 2,6-8 11-36 52-90
torque [Nm] (3)* (13)* (57)* (145)*
Rated
speed [rpm] 6000 6000 5000 3000 3000
Flange
dimensions [mm] 58 70 100 140 205
*(Holding torque with fan)
Type SH-055 SH-070 SH-100 SH-140 SH-205
Holding 0.5-1.3 1.4-2.8 3.4-9.3 11.4-32.1 36-90
torque [Nm] (4)* (14)* (48)* (135)*
Rated
speed [rpm] 8000 6000 300-5000 3000 3000
Flange
dimensions [mm] 55 70 100 140 205
*(Holding torque with fan)
Holding torque
from 0.5 to 135 Nm
Motor type Rotary AC servo motor
Options Stainless steel shaft
for corrosion resistance
Air or water cooled
Permanent electromagnetic
holding brake
Encoder High resolution single or multi-turn
with electronic name plate
Protection class IP 65 for SM types
IP 65/67 for SH types
IP 64 for SR/SB types
Certifications CE, UL, cUL
Ex II 3D T 135° C for SM types
Ex II 2G EExp T4 for SM types

10
Integral servo motor/drives
One PacDrive C600 controls
up to 96 SCL systems
PacDrive SCL
in stainless steel
Type SCL-055
Technical Data
Holding torque max. 1.05 Nm
Peak torque max. 3.5 Nm
Rated speed 1500 - 3000 RPM
Flange dimensions 55 mm trapezoid
Options Stainless steel shaft
for corrosion resistance
Aseptic surface
Stainless steel surface
Encoder High resolution single or
multi-turn
with electronic name plate
Protection class IP 65 for standard version
IP 67 for aseptic version
IP 67 for stainless steel version
Certifications CE
UL, cUL
Motion bus SERCOS interface

Third-Party Servo motors
Torque servo motor
Linear servo motor
Linear servo motor LinMot (with servo drive)
by LinMot NTI AG
Rotary servo motor HDDb and ICM by HDD
Hollow-shaft servo motor by SSB
Linear actuator GS by Exlar
Gear servo motor TPM by Wittenstein
Torque servo motor by Etel
Linear servo motor by Etel

Field bus devices
PacDrive field bus devices
I/O units Advantys / Telemecanique
Inverter Altivar / Telemecanique
Actuator IclA / Telemecanique
Advantys
Modular decentralized I/Os
12
IclA
Compact actuator
Altivar
Frequency converter
Certified third party field bus devices
I/O units Beckhoff
Phoenix Contact
Rockwell
Siemens
Wago
Inverter Danfoss
Lenze
Rockwell
SEW
Siemens

HMIs
PacDrive HMI Panels
Technology
Type EP PCP GP
Embedded Panel PC Panel Graphic Panel
Display 5.7" 6.4 / 10.4 /15.1" 10.4 / 15.1"
Touch TFT Touch TFT Touch
Interface hardware RS 485 Ethernet USB, DVI
Interface protocol Modbus TCP/IP, OPC –
Runtime software Embedded Windows® CE/XP –
For controls Controller based Controller based PC based
Protection IP 65 (Front)
class
Certifications CE
UL, cUL i.V.
HMI toolkits ProDesigner for Embedded Panel EP
Certified HMI Software for PCP and GP
PC Panel
Graphic Panel
Certified third party HMIs
Operator panels Exor
Lauer
Rockwell
Schneider Electric / Telemecanique
Siemens
HMI Software PROCON WIN by GTI
Embedded Panel
Zenon by Copa-Data
InTouch (Vers. 7.0) by Wonderware
RSView 32 (Vers. 6.0) by Rockwell
InduSoft (Vers. 2.4) by Indusoft
iFIX (Vers. 2.1) by Intellution
Simatic ProTool/Pro V5.2 from SP2
by Siemens
VisiWin Studio 4.02.702 by Inosoft

14
System benefits
Function Reduced Reduced Reduced Higher Better Reduced Reduced Reduced Increased
development commissioning maintenance production information training spare part service machine
costs time downtime quality access costs costs costs lifetime
Centralized control strategy
Scalable control platform
Fully digital system
IEC interface standards
IEC software standards
PacDrive TM project template
PacDrive TM libraries
Remote diagnosis
Software toolkits EPAS/ECAM-4
Motion control functionality
Streamlined product portfolio
High resolution encoder
Electronic nameplate
Sophisticated closed loop concept

Contact
Detailed information is available from
www.elau.com/contact
Worldwide in more than 130 countries
Subject to alterations without prior notice.
All trademarks mentioned in this brochure
are the sole property of their manufacturers.
ELAU AG
Dillberg 12
97828 Marktheidenfeld
Germany
Telefon +49 93 91 606 0
Fax +49 93 91 606 300
info@elau.de
www.elau.de
ELAU North America
+1 847 490 4270
info@elau.com
www.elau.com
ELAU Italy
+39 051 62 76 711
info@elau.it
www.elau.it
ELAU UK
+44 1908 628 014
info@elau.co.uk
www.elau.co.uk
ELAU France
+33 1 69 59 14 10
info@elau.fr
www.elau.fr
ELAU Switzerland
+41 56 610 76 11
info@elau.ch
www.elau.ch