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AUTOMATION
iNTELWASH does away with the need to manually
wash the milking system as the controller executes
a pre-set wash program at the completion of
milking. Elimination of possible human error means
that the correct wash is carried out every time
including dosing of detergents. Once the controller
has finished the washing process the plant is shut
down.
Installing an iNTELWASH system means that the
operator can carry out other important tasks while
the machine is fully washed, thus decreasing the
operator workload while increasing the efficiency
of your farming operation.
The controller software is fully programmable and
highly flexible. iNTELWASH is suitable for any
milking installation regardless of brand of equipment
or detergent supplier’s cleaning programme.
A full weeks wash program can be entered and
automatically executed without the need to select
an individual wash. The operator simply presses
one key. iNTELWASH controls filling the wash
tub with cold, warm or hot water and detergent
dosing along with automatic re-circulation of wash
solutions. The iNTELWASH system has many other
control options to suit the level of automation
required.
Key Features
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14 fully adjustable wash programs
A possible six stages in each wash program, each
stage is fully adjustable
A maximum of four liquid detergent dispensers
Automatic control over pulsation, including vacuum
delay, air injector and vacuum pump
Automated control of wash tub filling
Ability to fill wash tub with hot, warm and cold
wash water
Ability to add extra wash water to any wash cycle
Recirculation of any type of wash water using time
or temperature
Air purging using the pickup valves to air dry the
milking system
Error shutdown safety device including alarm output
during error conditions
Milk / wash safety switch
Milk / wash bulk tank valve automation between
milking and washing
Milk purge control
Operator Feedback at Milking Time
Four keys are located on the front cover of the
iNTELWASH controller. These are the Milk, Wash,
Select and Off Keys.
Milk Key – Used to start the milking process. When
pressed, the vacuum pumps, pulsation and milk pumps
are switched on and the milking can commence.
Wash Key – Initiates the wash mode. The top line of
the screen indicates the mode of control (i.e. system
wash) and the bottom line indicates the function being
performed (i.e. fill cold, fill hot, wash in progress and
dumping water).
Select Key – Used to progress through the different
preset wash cycles.
Off Key – Used to shut down the plant.
Error Codes And Timers – Displayed on screen to
keep the operator informed of the milking and washing
process.
Specifications
iNTELWASH
Input Fuse
15 amps
Outputs
230V -3 amps (resistive load)
24V – (re-setable fuse)
Maximum Current 1.6A
Main 24V AC Fuse (top centre) 2 amps
Main Controller Fuse (bottom right) 2 amps
Main 230V Output Fuse (bottom right) 10 amps
SECTION 7.34
iNTELWASH

System Features
Remote Enable – Allows the iNTELWASH to be remotely
started and changed into different operating modes.
Safety Switch Enable – A safety switch may be installed
on the bulk milk tank to ensure that the fill valve is
configured correctly before milking or washing commences.
Detergent Dispense Time – The time in seconds for
operating the detergent dispensing pumps.
Extra Detergent Time – The extra time in seconds that
the detergent pumps will operate for once the tub has filled.
Air Purge Cycle Time – The pick-up valves are pulsed
during washing, forcing air into the Jetter Line, Jetters and
Clusters so the equipment will be flushed correctly for the
next wash stage.
Milk Purging System – Set to purge at the end of milking
and at the end of each wash cycle.
Vacuum Delay – Delay time in seconds to assist with
getting the plant to vacuum before switching on the
pulsation and other devices that consume vacuum.
Vacuum Operation – The vacuum pump can be switched
off when filling the tub to save on power.
Recirculation Delay Time – The time delay in seconds to
dump the initial cold water that comes back from the plant
before recirculating the hot water.
Recirculation Time – The time in seconds that the
recirculation valve will be open to recirculate the wash
water back to the washtub.
Temperature Before Recirculation – The
temperature taken by the sensor before the
recirculation valve is operated and the wash water
is recirculated.
Temperature Before Dumping – The temperature
taken by the sensor before the recirculation valve is
opened allowing wash water to waste.
Warm Fill – Allows the tub to be filled with warm
water.
Maximum Wash Tub Fill Time – The maximum
time in seconds that the system will wait for a
high level switch signal before shutting down and
reporting an error.
Preset Wash Time – This is the total time for
the wash stage.
Detergent Type – The type of detergent that
will be added to the wash water during filling.
The system can dose up to 4 different detergents
or be programmed not to dose any detergent at all.
Water Type – The water type being either hot,
cold or warm.
Extra Water Fill – Allows extra water to be
added to any wash cycle.
Hold And Wait – Allows a pause to be
programmed in any wash stage so that filter
sleeves may be changed or other duties carried out.
iNTELWASH
AUTOMATION
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Ref Description
1 Pick up valve suction
2 Jetter delivery line
3 Milk pump delivery
I
4 Wash return line
J
P
5 Wash drain line
A Vacuum pump control 230V I Remote start push button Q Vacuum supply
B Pulsator control 230V J Safety switch R Valve box control 24V
C Air injector control 230V K Detergent pump 230V S Cold fill valve control 24V
D Alarm 24V L Detergent pump suction T Hot valve signal
E Hold & wait push button M Detergent pump delivery U Pick up valve control
F Milk mode indicator 24V N Cold level tub switch V Recirculation valve control
G Purge valve 24V O Hot level tub switch W Temperature sensor control
H Bulk tank actuator 24V P Low level sensor
iNTELWASH
SECTION 7.35

Milfos
Jetter
The iCIP range of jetters are easy to use and deliver a set flow
rate of wash solution to the cluster ensuring maximum hygiene.
iCIP is a new generation of jetter, moulded in the latest durable
engineering plastics. The family of products are designed
for herringbone and rotary in both low line and midline
installations.
The jetter includes an innovative “one piece” non return valve
and easy flow adjustment device. This makes installation and
service easy while allowing the clusters to be loaded into the
jetters without losing vacuum.
With the iCIP Rubber Cup Jetter the teat cup liner fits securely
into the rubber cup, cleaning the head of the liner thoroughly.
The rubber cup protects and extends liner life and does not
distort the liner mouthpiece.
The iCIP Clip-In model inverts the cluster for washing and is self
supporting. Designed especially for low line mounting under the
pit edge the jetter is easily loaded for washing and stored away
after use.
Both models have options of pipeline mount or nipple feed to
suit the installation.
Key Features
◼ Delivers a set flow rate of wash water
to the cluster for maximum hygiene
◼ Non-return valve and one piece
adjustment device
◼ Rubber Cup and Clip-In models
available
◼ Options of pipeline mount or nipple
feed
Specifications
Body
Screws
Non-Return Valve
Flow Adjustment
Dimensions
Glass filled polypropylene
Stainless Steel
Yes
2-5 litres per minute
210mmL x 210mmW x 90mmH
MILKING
COMPONENTS
SECTION 9.22
iCIP

iCIP Rubber Cup –
Rotary Mount
iCIP Clip-In –
Rotary Mount
iCIP Rubber Cup –
Herringbone Mount
iCIP Clip-In –
Herringbone Mount
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Mounts using 4 x
M6 screws into brass
tapex in body back
plate
Various mounting
plate options
Fed using 12.7mm
ID hose
Stainless steel cover
option
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Mounts using 4 x
M6 screws into brass
tapex in body back
plate
Jetter folds out in
cabinet system or
under platform edge
Fed using 12.7mm
ID hose
Self supporting,
no cluster bracket
required
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Mounts using 2 x
heavy duty saddles
with M8 screws into
brass tapex in body
back plate
Pipeline mounted
Can be set-up on
swing arm or winch
system for ease of use
and loading clusters
Stainless steel fly
cover option
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Mounts using 2 x
heavy duty saddles
with M8 screws into
brass tapex in body
back plate
Pipeline mounted
Recessed under
pit edge, the jetter
swings out for cluster
attachment and back
under out of the way
for milking
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MILKING
COMPONENTS
Ref Description Code
1 iCIP rubber cup retainer JMF9020
2 Milfos 44 iCIP jetter cup JMF9010
3 iCIP flow adjuster / NRV complete components JMF9120
4 iCIP front cover JMF9070
5 iCIP body seal JMF9100
6 iCIP back plate rotary JMF9090
7 iCIP body screw JMF9110
8 iCIP elbow JMF9095
Ref Description Code
9 iCIP elbow o’ring JMF9096
10 iCIP clip in cup retainer JMF9030
11 iCIP clip in cup seal JMF9050
12 iCIP clip in cup holder JMF9040
13 iCIP back plate 50mm JMF9080
14 iCIP saddle 50mm JMF9060
15 iCIP saddle screw QSP0630
iCIP
SECTION 9.23

NEW
The iNTELJET system consists of an electronic timer, collection vessel and
air injector valve. The assembly is connected to the end of the 4” milkline.
During washing, water is drawn into the collection vessel from the jetter
line. Periodically the injector valve is opened which propels the washing
solution from the collector down the milkline to the milk receiver. As the
solution is propelled down the milkline, a slug is formed which scrubs the
milkline for maximum plant hygiene. The slug creates added turbulence
in the receiver ensuring a thorough clean. The iNTELJET is Interactive
capable. The unit is automatically initiated in Wash Mode if installed with
other Interactive units such as the iNTELPUMP, iNTELFLOW or iNTELWASH.
Key Features
◼ Suits 4” Milklines
◼ Cleans line with washing slug
◼ Interactive capable
◼ 150mm diameter collection
vessel
◼ Fully automatic operation
3 Way Diverter Valve
The 3 Way Diverter Valve is a simple but effective
control device for liquids. The configuration consists
of two butterfly valves controlled by a double
acting pneumatic ram.
The diverter valve can be used for any installation
where liquids need to be controlled. This may be for
recirculation of wash water, diverting calf milk, or
controlling the filling of multiple bulk milk tanks.
Key Features
◼ Positive control of liquids
◼ Multiple uses
◼ Controlled by double acting ram
◼ Robust and can handle pressures of milk delivery lines
◼ Safe handling of high temperature and corrosive fluids
MILKING
COMPONENTS
Valve Diverting Open
Valve Diverter Closed
iNTELJET | 3 Way Diverter Valve
SECTION 9.25