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<strong>The</strong> <strong>Concept</strong> <strong>of</strong> <strong>Aesthetic</strong> <strong>Intelligence</strong> <strong>of</strong> <strong>Textile</strong> <strong>Fabrics</strong> <strong>and</strong> <strong>their</strong><br />

Application for Interior <strong>and</strong> Apparel<br />

Chan, Y.Y.F., Winchester, R.C.C., Wan, T.Y., Stylios, G.K.<br />

Heriot-Watt University, School <strong>of</strong> <strong>Textile</strong>s, Netherdale, Galashiels, Scotl<strong>and</strong>, UK.<br />

ABSTRACT<br />

Historically shape memory materials have been used for biomedical <strong>and</strong> engineering<br />

applications. With regard to textiles, the focus <strong>of</strong> these materials has been the functional<br />

aspect; filtration for technical textiles <strong>and</strong> garments that require no ironing for clothing. This<br />

paper will present methods <strong>of</strong> engineering the behaviour <strong>of</strong> yarns constituted from shape<br />

memory alloy (SMA) <strong>and</strong> shape memory polymer (SMP) <strong>and</strong> will highlight design<br />

applications based on manipulation <strong>of</strong> shape memory. <strong>The</strong> research has been divided into two<br />

areas; interior textiles <strong>and</strong> textiles for fashion. Substantial yarn development has taken place<br />

to accommodate the particular needs <strong>of</strong> the individual areas. <strong>The</strong> aesthetic criteria <strong>of</strong> the new<br />

materials designed in this project have been the h<strong>and</strong>le <strong>and</strong> drape <strong>and</strong> most importantly the<br />

aesthetic intelligence which enables these new fabrics to interact with <strong>their</strong> change <strong>of</strong><br />

environment. Specific end uses <strong>and</strong> diversity will be shown in interior textiles <strong>and</strong> in<br />

knitwear for apparel.<br />

<strong>The</strong> paper will discuss the development <strong>of</strong> shape memory materials (SMM) within a yarn<br />

composite <strong>and</strong> the improvement in its mechanical properties, i.e. combining strength <strong>and</strong><br />

shape memory effect (SME). It will also describe <strong>and</strong> discuss how the knitted <strong>and</strong> woven<br />

structure has been adapted to accommodate the special requirements <strong>of</strong> the SME.<br />

Keywords: Shape Memory Effect, <strong>Aesthetic</strong>, Fashion, Knitted, Interior, Woven<br />

1 Introduction<br />

<strong>The</strong> emergence <strong>of</strong> new <strong>and</strong> innovative technologies has generated new methods <strong>and</strong><br />

approaches to design <strong>and</strong> an increase in multidisciplinary design teams, which use the skills<br />

<strong>of</strong> designers, technologists <strong>and</strong> engineers. In the field <strong>of</strong> textile design there are those who<br />

look beyond the traditional means <strong>of</strong> aesthetic expression using unconventional techniques<br />

<strong>and</strong> processes. British textile designers Janet Stoyle, Janet Emmanuel (Figure1) <strong>and</strong> Frances<br />

Geesin have all been influential in the creation <strong>of</strong> new textile aesthetic using unconventional<br />

techniques <strong>and</strong> processes.[1,2,3,4] <strong>The</strong>ir influence has been instrumental in encouraging a new<br />

breed <strong>of</strong> designers to create <strong>and</strong> develop new surface treatments using unorthodox techniques<br />

to textiles. Reiko Sudo (Figure 2) <strong>and</strong> Jun’ichi Arai are two exponents in the development <strong>of</strong><br />

high performance <strong>and</strong> industrial textiles in combination with traditional materials. <strong>The</strong>ir work<br />

demonstrates the ease with which these two diverse fields can merge. [1,5,6] Japanese fashion<br />

designers Michiko Koshino, Junya Watanabe, Koji Hamai <strong>and</strong> British designer Hussein<br />

Chalayan are all innovative designers with a determination to push the boundaries <strong>of</strong> textile<br />

innovation <strong>and</strong> technology.<br />

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Figure 1 Janet Emmanuel (2002) Figure 2 Reiko Sudo, Stainless Steel Emboss (1992)<br />

Acoustic Shadows, Industrial Woven <strong>and</strong> splatter-plated polyester<br />

non-woven, paper, string <strong>and</strong> <strong>Textile</strong>s <strong>and</strong> new Technology 2010<br />

ultrasound, <strong>The</strong> <strong>Textile</strong> Book<br />

<strong>The</strong> changing life <strong>of</strong> the consumer has dem<strong>and</strong>ed improvements <strong>of</strong> technology to enhance<br />

<strong>their</strong> lifestyles. Technology is becoming less invasive <strong>and</strong> with an increased emphasis on its<br />

aesthetic appeal. Within in the world <strong>of</strong> textile research, conductive fibre technology has<br />

become an integral part <strong>of</strong> the development <strong>of</strong> wearable technology. Companies including<br />

Philips Design, WRONZ in collaboration with Paratech Ltd <strong>and</strong> Starlab are all involved in the<br />

development <strong>of</strong> this area.[7,8,9,10] Other companies such as Toyobo, Toray Group USA,<br />

Welbeck, <strong>and</strong> DuPont are all developing advanced fibre technology. [11,12,13,14]<br />

<strong>The</strong>se garments <strong>and</strong> textiles are still dominated by technology <strong>and</strong> function. <strong>The</strong> design <strong>and</strong><br />

aesthetics are created around these factors. It has always been the case however, that the<br />

overriding appeal <strong>of</strong> a garment or textile has been its aesthetics. Despite the efforts <strong>of</strong> those<br />

designers working with unconventional techniques, design work based on smart or intelligent<br />

textiles using SMM is scarce <strong>and</strong> only used for technical solutions. Our research is based on<br />

how we can engineer new textile designs by manipulating shape memory technology. <strong>The</strong><br />

research involves two str<strong>and</strong>s, the first, knitted textile for fashion; the second, woven interior<br />

textiles specifically for window treatments <strong>and</strong> partitions <strong>and</strong> these will be elaborated on, later<br />

in the paper.<br />

SMM’s have been developed principally for biomedical <strong>and</strong> engineering applications. <strong>The</strong>se<br />

applications include micro-actuators, vascular stents, orthodontic archwires <strong>and</strong> aerospace.<br />

More recent developments include diverse areas such as eyewear, underwire bras, golf clubs,<br />

robotics <strong>and</strong> sculpture.<br />

Mitsubishi Heavy Industries have produced <strong>their</strong> own range <strong>of</strong> active sports clothing called<br />

“Diaplex”.[18] This is created by laminating an SMP between two layers <strong>of</strong> fabric, creating a<br />

membrane. It can simultaneously be waterpro<strong>of</strong>, windpro<strong>of</strong> <strong>and</strong> breathable. <strong>The</strong> membrane<br />

works by applying the Micro-Brownian motion, which is a thermal vibration.[19,20] <strong>The</strong><br />

Diaplex membrane is stimulated when the temperature rises above the predetermined<br />

temperature. Due to the Micro-Brownian motion, micro-pores are created in the polymer<br />

membrane, which allows perspiration <strong>and</strong> body heat to escape.<br />

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Corpo Nove, a fashion house in Florence, Italy, have designed <strong>and</strong> produced a shirt using<br />

SMA fibres.[21,22] <strong>The</strong>se fibres are interspersed with nylon when the fabric is woven. <strong>The</strong><br />

novelty <strong>of</strong> the shape memory shirt is that it is programmed to shorten its sleeves when the<br />

temperature increases. <strong>The</strong> shirt does not require ironing, as heat will stimulate the SMA<br />

fibres, enabling the shirt to return to its original shape.<br />

2 Shape Memory Materials <strong>and</strong> <strong>their</strong> Principles<br />

Shape memory materials (SMM) are adaptive temperature sensitive materials, which have the<br />

ability to return to a pre-programmed shape when stimulated.[15,16] <strong>The</strong>re are a variety <strong>of</strong><br />

stimuli that can be applied such as an electric current, solar energy, magnetic energy <strong>and</strong> heat<br />

generated by changes in body temperature. <strong>The</strong>se materials come in two forms, shape<br />

memory alloy (SMA) <strong>and</strong> shape memory polymer (SMP). SMA can exhibit a strain <strong>of</strong> up to<br />

8%, whereas SMP can extend up to 200%. <strong>The</strong> recovery <strong>of</strong> SMA is 100% however, SMP<br />

does not always fully recover its original form.<br />

<strong>The</strong> crystal lattice structure <strong>of</strong> the SMA is the mechanical property that allows the shape<br />

memory effect (SME) to take place. This is known as the martensitic phase transformation<br />

(MPT), (Figure 3). This consists <strong>of</strong> two stable phases, a low temperature phase called<br />

martensite <strong>and</strong> a high temperature phase called austenite. During the martensite phase the<br />

material can be deformed into its prescribed shape however, it can recover to its original<br />

shape by the reverse transformation upon heating to a critical temperature called the reverse<br />

transformation temperature (A s ).<br />

Parent phase Martensite Parent phase<br />

Figure 3 Martensitic Phase Transformation<br />

Through a repeated process <strong>of</strong> heating <strong>and</strong> rapid quenching, the relationship between the two<br />

different crystal structures is set. Once the process has been completed, the SMA will retain<br />

its new shape. During martensite the SMA can be deformed or re-shaped but it will always<br />

return to original shape when heated. SMA also exhibits superelasticity (SE), which is a<br />

pseudoelasticity that occurs above A s . Deformation occurs when a small force or load is<br />

applied. When the force is unloaded, the material will automatically return to its original form.<br />

Superelasticity occurs without assistance <strong>of</strong> heat.<br />

<strong>The</strong>re is a range <strong>of</strong> different alloy compounds that exhibit the SME, these include nickeltitanium-copper<br />

(Ni-Ti-Cu), copper-zinc-aluminium (Cu-Zn-Al). However, the most<br />

extensively used is nickel-titanium (Ni-Ti) compound. [17] This is due to its superiority in<br />

terms <strong>of</strong> transformation, recovery <strong>and</strong> biocompatibility. NiTi alloy has been selected for the<br />

development <strong>of</strong> this research.<br />

3 Engineering <strong>Aesthetic</strong> <strong>Intelligence</strong> into <strong>Textile</strong>s<br />

Design inspiration traditionally comes from a visual motif, comprising colour, form, texture<br />

<strong>and</strong> pattern. In this research however, the inspiration comes from the SMM <strong>and</strong> its<br />

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mechanical properties. This has led to an intensive process in the development <strong>of</strong> the SMM’s,<br />

to allow the realisation <strong>of</strong> the designs to take place.<br />

3.1 Preliminary Experiments with Spinning <strong>of</strong> Metal Wire<br />

Conventional wires with similar properties to SMA in diameters between 0.l0 – 0.30mm were<br />

experimented in development <strong>of</strong> new yarns. <strong>The</strong> development <strong>of</strong> the yarns was two-fold. <strong>The</strong><br />

first was to gain a technical awareness <strong>of</strong> how successfully the wire could be spun. <strong>The</strong><br />

second was to develop aesthetic qualities within the yarn composite.<br />

To produce yarn on the Gemmel <strong>and</strong> Dunsmore Fancy Wrap Spinner, a series <strong>of</strong> draft rollers<br />

feed the yarn through the machine whilst simultaneously applying twist or wrap around a core<br />

yarn. Different fancy yarns are created by altering the programme <strong>of</strong> the computer <strong>and</strong> by the<br />

placement <strong>of</strong> the yarns within the roller. At lower twist levels the wire protruded<br />

intermittently to the outside <strong>of</strong> the yarn, rather than remain in the core, producing a yarn that<br />

lacked dimensional stability. Various levels <strong>of</strong> twist were applied to each yarn composite,<br />

until good dimensional stability was achieved.<br />

3.2 Engineering <strong>Aesthetic</strong>s in SMA<br />

Preliminary work prior to the construction <strong>of</strong> yarns involved not only the potential <strong>of</strong> the<br />

SME but also researching various visual motifs. <strong>The</strong>se motifs were instrumental in<br />

determining the colours <strong>and</strong> textures that would be used to enhance the design aesthetic <strong>and</strong> in<br />

the selection <strong>of</strong> yarns to be incorporated into a yarn composite. Varying tex counts were<br />

selected <strong>and</strong> included viscose, Lurex, Tactel, cashmere <strong>and</strong> synthetic <strong>and</strong> natural blends.<br />

In the first developments <strong>of</strong> using SMA as the core, it was decided to develop a simple yarn<br />

construction with four wrapper yarns <strong>and</strong> binder. <strong>The</strong> SMA used was 0.125 mm in diameter<br />

<strong>and</strong> had a bright/polished surface. This surface treatment eliminates imperfections <strong>and</strong><br />

reduces the amount <strong>of</strong> friction that could hinder the spinning, weaving or knitting processes.<br />

<strong>The</strong> first wrapping that came <strong>of</strong>f the machine was very twist lively. This was due to the<br />

springy nature <strong>of</strong> the SMA <strong>and</strong> the level <strong>of</strong> twist in the yarn. <strong>The</strong> h<strong>and</strong>le <strong>of</strong> the yarn was stiff<br />

<strong>and</strong> inflexible. When a length <strong>of</strong> yarn was held up between the h<strong>and</strong>s, it displayed a very high<br />

level <strong>of</strong> twist <strong>and</strong> spiralled around itself. After a few minutes however, there was evidence <strong>of</strong><br />

twist relaxation. On further examination, however, there was evidence <strong>of</strong> the SMA<br />

protruding from the middle <strong>of</strong> the yarn. Further tests using different levels <strong>of</strong> twist reduced<br />

the twist liveliness <strong>and</strong> produced less slippage.<br />

Movement is the fundamental attribute <strong>of</strong> the SME <strong>and</strong> has been utilised to create new <strong>and</strong><br />

dynamic yarn composites. <strong>The</strong> concept <strong>of</strong> reflective light combined with movement has been<br />

instrumental in the creation <strong>of</strong> yarns with an optical effect (Figs. 8,11). From the careful<br />

selection <strong>of</strong> yarns these effects have been used in both a subtle <strong>and</strong> dramatic manner. <strong>The</strong> use<br />

<strong>of</strong> light <strong>and</strong> dark, matt <strong>and</strong> shine <strong>and</strong> the incorporation <strong>of</strong> different levels <strong>of</strong> twist have<br />

achieved these effects. Overfeeding <strong>of</strong> the effect yarns <strong>and</strong> the use <strong>of</strong> textured yarns were<br />

developed to enhance the woven <strong>and</strong> knitted structure (Figures 6,9,13). <strong>The</strong> intended<br />

application <strong>of</strong> these yarns was that they would be concealed within a structure <strong>and</strong> when the<br />

structure opens the texture becomes visible. For some characteristics it is required to have<br />

effect yarns with different tex count <strong>and</strong> the core with different diameters. This produces the<br />

surface textures on the yarn composite (Figures 4,7,12).<br />

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Figure 4 Chenille Figure 5 Spiral Figure 6 Slub<br />

Figure 7 Gimp Figure 8 Corkscrew Figure 9 Ratiné<br />

Figure 10 Spiral<br />

Figure 11 Optical Spiral<br />

Figure 12 Texture Spiral<br />

Figure 13 Overfeed<br />

As a substitute for SMP in a yarn composite, sp<strong>and</strong>ex was applied. A range <strong>of</strong> yarn<br />

composites has been produced with different diameters <strong>of</strong> sp<strong>and</strong>ex to achieve varying<br />

amounts <strong>of</strong> elasticity. It was important to consider how the SMP would react in a yarn<br />

composite, as sp<strong>and</strong>ex has a different form <strong>of</strong> elasticity to SMP, i.e. sp<strong>and</strong>ex is able to recover<br />

its full shape instantly upon unloading, whereas SMP does not recover its full shape<br />

immediately. Hence, the amount <strong>of</strong> yarn applied <strong>and</strong> the wraps per metre will need to be less<br />

than a yarn composite that consists <strong>of</strong> SMA. If there are less yarns wrapped around the SMP<br />

<strong>and</strong> not highly twisted this will allow the SME to perform. In contrast to applying the SMP<br />

as the core <strong>of</strong> the yarn, it is possible to overfeed the SMP; therefore the SMP would be the<br />

surface effect <strong>of</strong> the yarn composite. <strong>The</strong> SME would be a more visual change to the yarn,<br />

e.g. transforming from straight to spiral <strong>and</strong> not a structural change to a textile when applied.<br />

It is believed that a yarn composite comprising <strong>of</strong> a SMM <strong>and</strong> sp<strong>and</strong>ex would compliment<br />

<strong>and</strong> assist the SME.<br />

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With respect to the texture <strong>of</strong> the yarn composite, it was observed that separate criteria needed<br />

to be met for fashion <strong>and</strong> interior applications. For knitting it was important to produce a<br />

yarn that had a good h<strong>and</strong>le <strong>and</strong> could be knitted into a textile suitable for clothing. With<br />

regard to the woven structure, the yarn does not have as many limitations as a knit structure.<br />

As the end application is for interior textiles the h<strong>and</strong>le <strong>of</strong> the yarn does not need to be<br />

smooth or light.<br />

3.3 Developments with SMP<br />

At the earlier stages <strong>of</strong> the research attempts were made to extrude SMP to produce a fibre.<br />

However, first experiments showed that the mechanical properties <strong>of</strong> the SMP failed to<br />

produce a competent yarn to be applied for the end applications. <strong>The</strong> extrudant produced<br />

exhibited poor tensile strength <strong>and</strong> had also suffered contamination from moisture. Due to<br />

these factors, it was appropriate to construct the SMP using tapestry for the woven structure<br />

<strong>and</strong> h<strong>and</strong> knitting needle for the knit structure.<br />

For the tapestry technique, a small frame was used applying a simple plain weave structure.<br />

Nylon mon<strong>of</strong>ilament was applied to make the warp, <strong>and</strong> the SMP was applied in the weft. <strong>The</strong><br />

elastic properties became more apparent when stress was applied during the weave process.<br />

<strong>The</strong> fibre interlaced with the nylon mon<strong>of</strong>ilament similar to a conventional yarn, as it was<br />

sufficiently malleable when applied to a plain weave structure (Figure 14).<br />

During the knitting process, the tension applied to the s<strong>of</strong>tened filament lead to it becoming<br />

thinner <strong>and</strong> tightening around the needle. This action made knitting subsequent courses<br />

difficult. It was not possible to insert the needle without causing the loops to over-stretch. If<br />

too much force were applied, the loops would break. <strong>The</strong> resultant fabrics displayed irregular<br />

tension throughout each row (Figure 15). When the samples were left, they would return back<br />

to <strong>their</strong> original shape with a stiff h<strong>and</strong>le.<br />

Figure 14 Tapestry woven SMP<br />

Figure 15 H<strong>and</strong> knitted SMP<br />

To improve the mechanical properties <strong>and</strong> produce a competent fibre it was elected to blend<br />

another polymer with the SMP. It was important that this did not compromise the SME,<br />

though the addition <strong>of</strong> a secondary polymer would improve the tensile strength as well as the<br />

recovery abilities <strong>of</strong> the SMP.<br />

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A range <strong>of</strong> polymers was selected to blend with the SMP. Samples with a range <strong>of</strong> 5-30% <strong>of</strong><br />

the selected polymer were weighed <strong>and</strong> dried in an oven with the SMP for a prescribed period<br />

<strong>of</strong> time. A Bradford Ram extruder was used to extrude the blends. <strong>The</strong> samples were<br />

extruded at a range <strong>of</strong> temperatures <strong>of</strong> 170-220°C. <strong>The</strong> temperature <strong>of</strong> the Ram extruder was<br />

increased an increment <strong>of</strong> 10°C. During the extrusion process some samples exhibited poor<br />

flow rate, curling at the die orifice <strong>and</strong> intermittent breaking <strong>of</strong> the filament during drawing.<br />

Some blends did not extrude or were not homogeneous.<br />

Tensile strength was tested using a Nene Instrument, M5. On completion <strong>of</strong> the tests it was<br />

possible to eliminate specific polymers blends <strong>and</strong> temperatures as being inappropriate. This<br />

was due to the fact that they produced filament with poor viscosity, uneven cross-section,<br />

poor strength <strong>and</strong> a low yield point (Figure 16). From these results the temperature settings<br />

<strong>and</strong> polymer blends were reviewed.<br />

<strong>The</strong> increment <strong>of</strong> 10°C was reduced to 5°C in order to obtain a more accurate temperature.<br />

<strong>The</strong> ratios <strong>of</strong> the polymer blends were also reviewed. It was decided to develop blends using<br />

5% increment as opposed to 10%, which did not give satisfactory results. <strong>The</strong> second set <strong>of</strong><br />

tests showed significant improvement (Figure 17). When extruded the viscosity <strong>of</strong> the flow<br />

rate was improved <strong>and</strong> enabled the filament to be drawn in continuous lengths. Visually the<br />

extrudant appeared more uniform <strong>and</strong> consistent in surface texture <strong>and</strong> colour.<br />

Figure 16 Tensile strength <strong>of</strong> polymer blend, first<br />

second test<br />

Figure 17 Tensile strength <strong>of</strong> polymer blend, test<br />

4 Implementation <strong>of</strong> <strong>Aesthetic</strong> Attributes in Fabric Design<br />

<strong>The</strong> unique characteristic <strong>of</strong> movement from SMM is integrated into the knit <strong>and</strong> woven<br />

structure to give textiles the ability to react to environmental changes moreover, visually<br />

transform to a prescribed design.<br />

4.1 <strong>The</strong> Woven Structure for Interiors<br />

All samples were produced on a Harris eight-harness table loom. It is essential that when<br />

producing a warp with a wire composite that the tension be applied evenly. When the warp is<br />

transferred on to the loom it is important that the tension is not exceedingly tight or slack, as<br />

this will result in yarn ends breaking during the weaving process.<br />

To achieve a three-dimensional form in relation to the movement <strong>of</strong> the SME, a range <strong>of</strong><br />

conventional wire <strong>and</strong> diameters were woven solely, (Figures 18,19,20). <strong>The</strong> samples were<br />

manipulated to achieve a three-dimensional structure. Each sample simulates a different<br />

movement such as a wave effect, structures shrinking <strong>and</strong> exp<strong>and</strong>ing <strong>and</strong> structures opening<br />

<strong>and</strong> closing. <strong>The</strong> aspiration <strong>of</strong> these samples is to visualise the possibilities <strong>of</strong> motion within<br />

a three-dimensional structure.<br />

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Figure 18 Wave effect Figure 19 Shrink <strong>and</strong> exp<strong>and</strong> Figure 20 Open <strong>and</strong> close<br />

Exploring open weave structures in consideration <strong>of</strong> the SME developed the woven structure.<br />

This was achieved by adjusting the set <strong>of</strong> the warp, i.e. the number <strong>of</strong> ends per inch, as this<br />

would influence the design <strong>and</strong> performance <strong>of</strong> the SME. In addition, to achieve spaces in the<br />

woven structure gaps were intentionally assembled in a uniform manner in the reed. This<br />

effect was successful as when the weave structure opens it reveals the textured yarn<br />

composites.<br />

Double-weave cloths were also explored to achieve versatile three-dimensional forms. <strong>The</strong><br />

two layers can be joined or separated <strong>and</strong> pockets or tubes can be formed. <strong>The</strong> interchanging<br />

threads from the layers create the innovative designs. <strong>The</strong> SME would be effective as these<br />

layers could transform a flat textile to a three-dimensional textile. Figure 21 shows a doubleweave<br />

sample constructed <strong>of</strong> three-dimensional tubes in a form <strong>of</strong> pleats. When the SMM is<br />

stimulated <strong>and</strong> the martensitic phase is activated, these pleated tubes close, hence shrinking<br />

the textiles. When the temperature returns back to the ambient temperature the textile returns<br />

to its parent shape. <strong>The</strong> sample shown in Figure 22 exhibits how an over-fed SMP yarn<br />

could be applied on the surface <strong>of</strong> a woven textile woven textile. This characteristic has been<br />

applied in combination with a double-cloth structure, allowing two effects to perform when<br />

stimulated. Figure 23 is using double-cloth principles, sections <strong>of</strong> the top cloth are<br />

interchanging on both sides, <strong>and</strong> this is where the SMM would be applied.<br />

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Figure 21 Concertina Figure 22 Surface effect Figure 23 Interchanging sections<br />

<strong>The</strong> interchanging sections become a raised rounded form when stimulated. <strong>The</strong> double-cloth<br />

technique allows the design to be visually creative on both sides <strong>of</strong> the textiles. This<br />

characteristic would be particularly beneficial for interior applications.<br />

In consideration for SMP the woven structure was tackled a different approach (Figure 24).<br />

SMP is a s<strong>of</strong>ter material in comparison to SMA; therefore the h<strong>and</strong>le <strong>of</strong> the fabric is lighter<br />

<strong>and</strong> will have adequate drape qualities. Sp<strong>and</strong>ex has similar properties to SMP. Within the<br />

yarn composite it was used created the dynamic movement <strong>of</strong> the yarn <strong>and</strong> was taken into<br />

consideration when incorporated into the woven structure. This influenced the other yarns<br />

used in the woven structure, as bulkier yarns were used to enhance the surface effect from the<br />

sp<strong>and</strong>ex composite. It is believed that this principle will enrich the SME in the woven<br />

structure when SMP is applied.<br />

Figure 24 Woven sample simulating the effect <strong>of</strong> SMP<br />

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Experimenting with the samples while on the loom produced effective <strong>and</strong> creative results as<br />

the yarn composites could be exploited to <strong>their</strong> full potential. To achieve different surface<br />

effects the tension <strong>of</strong> the warp was adjusted. As the samples could be manipulated whilst still<br />

on the loom, the effect <strong>of</strong> the wire could be observed therefore, encouraging the design to<br />

illuminate further.<br />

As the fundamental consideration <strong>of</strong> the woven textile is the aesthetic, the application <strong>of</strong> the<br />

shape memory textile is one where it will not be extensively h<strong>and</strong>led, i.e. cushions, rugs, <strong>and</strong><br />

s<strong>of</strong>as. Suitable applications would be window treatments, partitions or wall hangings.<br />

<strong>Textile</strong>s having the ability to alter in shape will have a significant <strong>and</strong> stimulating effect to an<br />

interior space. Utilising a shape memory partition or wall hanging can convert the function<br />

<strong>and</strong> essence <strong>of</strong> the interior from a formal workplace to a relaxed, calm <strong>and</strong> social atmosphere.<br />

Visually the woven structure transmutes exposing the yarn composites <strong>and</strong> a dynamic design.<br />

<strong>The</strong>se applications would be on dem<strong>and</strong>, as an electric current would be applied to invigorate<br />

the textile. Furthermore, the same application can also participate in the environmental<br />

conditions <strong>of</strong> a room when provoked by temperature. Consequently, if the temperature in a<br />

room was below ambient the woven structure would evolve into a “closed” form <strong>and</strong> perform<br />

as an insulator, allowing the heat to remain in the room. In contrast, if the temperature were<br />

above ambient, the shape memory structure would ‘open’ to allow air to circulate freely<br />

around the space keeping the room cool. As SMM can be stimulated by sunlight, this feature<br />

can be exploited when applied for window treatments, thus adapting to its environment.<br />

When a shape memory window treatment is programmed to be sensitive to sunlight the<br />

woven structure opens to allow light to enter the room during the day <strong>and</strong> close when night<br />

falls. Or/in addition, the woven structure was programmed to close to reduce glare in the<br />

room if excessive sunlight was applied onto the textiles.<br />

<strong>The</strong>se textiles would be consummate when part <strong>of</strong> an intelligent network in an interior space.<br />

Shape memory textiles <strong>of</strong>fers smart interiors <strong>and</strong> st<strong>and</strong>ard interiors additional benefits, such<br />

as performing as a decorative feature as well as a functional textile. Unlike conventional<br />

static textiles, smart textiles have the competence to react <strong>and</strong> adjust to the environmental<br />

conditions along with modify the function <strong>of</strong> the space whilst being aesthetically pleasing.<br />

4.2 <strong>The</strong> Knit Structure for Fashion Apparel<br />

An in-depth underst<strong>and</strong>ing <strong>of</strong> the technical aspects <strong>and</strong> requirements <strong>of</strong> the knitting process<br />

would need to take precedence in order not to compromise the design. Flyer pay-<strong>of</strong>f is the<br />

major contributory factor to the problem <strong>of</strong> knitting with wire. It occurs when the yarn is<br />

drawn <strong>of</strong>f the supply package <strong>and</strong> threaded into the knitting machine <strong>and</strong> continues to be a<br />

problem throughout the knitting process. Its causes are tw<strong>of</strong>old; the first, is wires ability to<br />

hold shape; the second is the “stick/slip/stick” phenomenon. As the wire is drawn from the<br />

package, it maintains the circular shape <strong>of</strong> that package. This spiral configuration is only<br />

partly drawn out as the wire goes through the tension feeds <strong>of</strong> the machine.<br />

<strong>The</strong> “stick/slip/stick” phenomenon, is when the wire intermittently sticks as it is delivered<br />

from the package, through the tension feeds, consequently, the tension in the wire increases.<br />

<strong>The</strong> force applied to the yarn as the cam carriage is taken across the needle bed produces a<br />

sudden release <strong>of</strong> tension. This release results in the wire springing from the package, in long<br />

spiral lengths. <strong>The</strong> yarn twists on itself, causing kinks to develop along the length <strong>of</strong> the wire.<br />

As a result, obtaining an even tension throughout the knitting process is difficult. Flyer pay-<br />

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<strong>of</strong>f is instrumental in the creation <strong>of</strong> other knitting problems including, uneven tension,<br />

knock-over, take down <strong>and</strong> the ability to knit a complete course.<br />

Variation <strong>of</strong> structure <strong>and</strong> technique <strong>and</strong> the philosophy <strong>of</strong> craft <strong>and</strong> technology working in<br />

t<strong>and</strong>em were fundamental to the evolution <strong>of</strong> the design aesthetic. Consequently, h<strong>and</strong><br />

knitting <strong>and</strong> the use <strong>of</strong> two different knitting machines was employed. Each system<br />

contributes its own unique stitch <strong>and</strong> patterning capabilities <strong>and</strong> allows a greater variety <strong>of</strong><br />

yarn types to be used. <strong>The</strong> machines used were a 7 gauge Dubied V-bed flat knitting<br />

machine <strong>and</strong> a Knitmaster Model 321 domestic knitting machine.<br />

<strong>The</strong> first machine developments were small sample pieces <strong>of</strong> 11cm square, constructed in<br />

single bed plain knit. It was evident from the h<strong>and</strong>le <strong>and</strong> drape <strong>of</strong> the fabric produced, that<br />

they would not be suitable for whole garment application. When removed from the machine,<br />

the top <strong>and</strong> bottom <strong>of</strong> the samples would roll to the middle on the face side, forming a tight<br />

cylindrical fabric. <strong>The</strong> fabric remained in this tight form, even after attempts were made to<br />

flatten the fabric using a steam iron. From these results, it was considered that the most<br />

appropriate method <strong>of</strong> introducing SMA to the knitted structure would only be in selected<br />

areas <strong>of</strong> a fabric.<br />

A principle <strong>of</strong> the research is to redirect the aesthetic from something static to something<br />

active, to produce “living” fabrics that evolve; to present the industrial as sensual <strong>and</strong> tactile.<br />

<strong>The</strong> SME creates a dual, decorative fabric that can exhibits different aesthetic characteristics<br />

within the same cloth. Three dimensional <strong>and</strong> sculptural fabrics have been developed that<br />

enhance these concepts. Figure 25 is a fabric that when the SMM is stimulated, it<br />

metamorphoses into a cloth with a raised surface pattern. With Figure 26, a 3-dimensional<br />

pattern already exists in the form <strong>of</strong> half-moon structures. In this case, when the SME is<br />

stimulated, the half-moon structures evolve into a circular form.<br />

Figure 25 Pattern created using Figure 26 Pattern created using<br />

a Knitmaster 321 a Knitmaster 321.<br />

With 3-dimensional structures the SME could be a spontaneous or gradual change with a<br />

single structure containing both dominant <strong>and</strong> subordinate effects. It would be possible to<br />

capitalise on these concepts as in Figure 28. This illustrates a fabric that has been designed<br />

with consideration to the placement <strong>of</strong> the SMM within the structure together with materials<br />

that respond at different rates, thus giving a fabric that has the ability to move around the<br />

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ody. Figure 27 relates to the concept <strong>of</strong> dual colour or texture being created in one fabric.<br />

<strong>The</strong> SME causes the structure to open, revealing a second colour or texture beneath the<br />

surface.<br />

Figure 27 Pattern created using Figure 28 Pattern created using<br />

a Dubied V-bed. a Knitmaster 321.<br />

Figures 29 <strong>and</strong> 30 illustrate how the SME would be placed within the selected areas <strong>of</strong> a<br />

garment. <strong>The</strong> inclusion <strong>of</strong> SMM’s into the knitted structure introduces a new garment form.<br />

This evolution in form, changing the garment from static to active <strong>and</strong> presents dimensional<br />

changes that add value to the garment.<br />

Figure 29 3-dimensional textile concept.<br />

Figure 30 3-dimensional textile concept.<br />

Through the decorative process, it is possible to produce a textile with particular functional<br />

attributes. <strong>The</strong> textile would not only evolve into another aesthetic, the SME would<br />

simultaneously produce structures that open <strong>and</strong> close, depending upon the environmental<br />

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conditions <strong>and</strong>/or the body temperature <strong>of</strong> the wearer. A single fabric could alter from<br />

compact <strong>and</strong> warm to open <strong>and</strong> cool. This combination gives a high-performance textile with<br />

decorative characteristics.<br />

Although when designing a fashion textile or garment comfort <strong>and</strong> function are significant<br />

aspects, primary drivers attributed by the consumer to a garment or textile are style <strong>and</strong><br />

aesthetic quality. <strong>Textile</strong>s <strong>and</strong> clothing are moving into new areas <strong>of</strong> function, <strong>their</strong> rôle as a<br />

means <strong>of</strong> decoration, adornment or implied status however, is still a relevant factor which<br />

deserves continued attention. An important requirement from the consumer point-<strong>of</strong>-view is<br />

that clothing enhances the body <strong>and</strong> presents the required image.<br />

5 Conclusions <strong>and</strong> Future Research<br />

This research reflects the increasing significance <strong>of</strong> technological innovation using SMM in<br />

textiles <strong>and</strong> the importance <strong>of</strong> capitalising on the aesthetic potential that can be gained from<br />

these innovations. To accommodate the particular needs for apparel <strong>and</strong> interior textiles,<br />

intensive fibre, yarn <strong>and</strong> fabric development has taken place. A variety <strong>of</strong> yarn composites<br />

based on SMA <strong>and</strong> SMP with a range <strong>of</strong> characteristics have been produced. <strong>The</strong>se were<br />

taken forward into fabric form where further engineering requirements were realised.<br />

<strong>The</strong> mechanical properties <strong>of</strong> the SMP have been improved, this will enhance the aesthetic<br />

intelligence when applied to specific end uses. <strong>The</strong> continued improvement <strong>of</strong> the mechanical<br />

properties for SMM will enable a broader range <strong>of</strong> textile design <strong>and</strong> application. <strong>The</strong><br />

properties <strong>of</strong> SMM provide a dynamic <strong>and</strong> stimulating approach to design. <strong>The</strong>ir potential<br />

has yet to be fully explored <strong>and</strong> will inevitably lead to unique <strong>and</strong> exciting textile design.<br />

Acknowledgements<br />

<strong>The</strong> authors wish to thank Andrew McCullough <strong>and</strong> Stewart Wallace for <strong>their</strong> invaluable<br />

assistance <strong>and</strong> expertise. Andrew’s extensive knowledge <strong>and</strong> skill with regard to yarn<br />

production <strong>and</strong> Stewart for his contribution in the field <strong>of</strong> polymer science.<br />

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