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Coating Guide 2012<br />
th<br />
17 Edition
Turnkey Solutions<br />
p80+<br />
DLC<br />
OXI<br />
PL70<br />
DLC<br />
OXI<br />
Stripping<br />
Handling<br />
Coating<br />
Pre- and Post-<br />
Treatment<br />
PL1001<br />
Cleaning<br />
Quality Control<br />
and<br />
with<br />
C<br />
®<br />
GD
<strong>PLATIT</strong> PL70<br />
Upgradeable to 80+<br />
General Information<br />
• 1-linear-cathode compact hardcoating unit<br />
• Based on <strong>PLATIT</strong> planar-cathodic ARC-technology<br />
• The easy-to-start coating unit<br />
• Fully upgradeable to p80+<br />
Hard Coatings<br />
• Monoblock and gradient coatings<br />
• Main standard coatings: TiN, TiCN-grey<br />
• See all 6 standard coatings on page 30-31<br />
4<br />
Hardware<br />
• Usable plasma volume: Ø300 x H400 mm<br />
• Max. substrate load: 50 kg<br />
<strong>PLATIT</strong><br />
General Information<br />
and<br />
80 80+<br />
• Compact hardcoating unit<br />
®<br />
• Based on <strong>PLATIT</strong> LARC technology (LAteral Rotating Cathodes)<br />
Hard Coatings<br />
• Main standard coatings: TiN, AlTiN-G, nACo<br />
• See all 15 standard coatings on page 30-31<br />
• Available : AlCrN 3 ®<br />
Triple Coatings 3 ®<br />
Hardware<br />
• Usable plasma volume: Ø300 x H400 mm<br />
• Max. substrate load: 50 kg<br />
80+pAdditional Hardware<br />
®<br />
®<br />
5<br />
• Pulsed BIAS supply (350 kHz)<br />
• Dust filter for heaters<br />
®
<strong>PLATIT</strong><br />
General Information<br />
• Compact hardcoating unit<br />
®<br />
• Based on <strong>PLATIT</strong> LARC technology (LAteral Rotating Cathodes)<br />
Hard Coatings<br />
®<br />
• Main standard coatings: TiN, AlTiN-G, nACo<br />
• See all 18 standard coatings on page 30-31<br />
• Available Triple 3 :<br />
3® 3® 3® 3®<br />
TiXCo , nACo , AlCrN , AlTiCrN<br />
Coatings ® ®<br />
Hardware<br />
• Usable plasma volume: Ø355 x H440 mm<br />
• Max. substrate load: 150 kg<br />
®<br />
6<br />
®<br />
GD<br />
<strong>PLATIT</strong><br />
General Information<br />
• Compact hardcoating unit<br />
® ®<br />
• Based on <strong>PLATIT</strong> LARC and CERC technologies<br />
• Fully compatible to p300<br />
Hard Coatings<br />
®<br />
• Main standard coatings: TiN, AlTiN-G, nACo<br />
• See all 22 standard coatings on page 30-31<br />
• All Triple Coatings 3 ® available:<br />
3® 3® 3® 3®<br />
nACo , nACRo , TiXCo ,nACoX ,<br />
3® 3® 3®<br />
AlCrN , AlTiCrN , AlTiCrN +<br />
®<br />
7<br />
Hardware<br />
• Usable plasma volume: Ø485 x H440 mm<br />
• Max. substrate load: 200 kg<br />
®<br />
GD<br />
®
8<br />
<strong>PLATIT</strong> PL1001 COMPACT<br />
General Information<br />
• High capacity hardcoating unit<br />
• Based on <strong>PLATIT</strong> planar cathodic ARC technology<br />
• Coatings on HSS and WC (T £500°C)<br />
Hard Coatings<br />
• Main standard coatings: TiN, TiCN-grey, AlTiN-G<br />
• See all 12 standard coatings on page 30-31<br />
• Available Triple Coatings 3 ®<br />
: AlTiCrN 3®<br />
Hardware<br />
• Usable plasma volume:<br />
PL1001: ø700-H700 mm<br />
PL1001-DUO: ø575-H700 mm (dedicated machine)<br />
• Max. substrate load: 400 kg<br />
Dedicated Coating Units<br />
PL2001 for saw blades<br />
PL1001 with 4 cathodes<br />
PL1001-DUO with 2 cathodes<br />
p603 for saw bands<br />
PL1400 for broaches<br />
9
Microstructures<br />
10<br />
Monoblock (MB)<br />
The monoblock structure without adhesion<br />
layer can be produced by the fastest, most<br />
economical process. All targets are the same and<br />
run during the whole deposition process.<br />
Especially at high aluminum content the monoblock<br />
coating should be started with adhesion layer<br />
(e.g. TiN or CrN).<br />
Multilayer (ML)<br />
Coating thickness:<br />
Layer 1: 0.89 µm<br />
Layer 2: 0.22 µm<br />
Layer 3: 0.17 µm<br />
Layer 4: 0.23 µm<br />
Layer 5: 0.18 µm<br />
Layer 6: 0.25 µm<br />
Layer 7: 0.23 µm<br />
Layer 8: 0.35 µm<br />
CT=1.84µm CT=1.92µm CT=2.52µm<br />
The multilayer structure has higher toughness at<br />
lower hardness than a comparable monoblock<br />
coating. The "sandwich" structure absorbs the<br />
cracks by the sublayers. T<strong>here</strong>fore the multilayer is<br />
usually preferred for high dynamical load, e.g. for<br />
roughing.<br />
Gradient (G)<br />
CT=2.5µm<br />
The gradient structure also starts with adhesion<br />
layer, with components like TiN and CrN, generating<br />
a tough core for the coating. The ratio of hard<br />
components (e.g. cubic AlN) will be continuously<br />
increased obtaining the highest hardness on the top<br />
of the coating.<br />
Nanostructures<br />
Nanolayer (NL)<br />
Nanocomposite (NC)<br />
TripleCoatings 3®<br />
Nanocomposite<br />
top layer<br />
Monoblock<br />
or gradient<br />
core layer<br />
11<br />
Nanolayer is the conventional structure for the so<br />
called Nanocoatings. It is a finer version of<br />
multilayers with a period of < 20 nm. Its hardness<br />
depends on the period. The period depends on the<br />
rotation speed of the substrates. T<strong>here</strong>fore the<br />
coating hardness can be different on substrates with<br />
different sizes deposited in a mixed batch.<br />
5 nm<br />
By depositing different kinds of materials, the<br />
components (like Ti, Cr, Al, and Si) are not mixed,<br />
and 2 phases are created. The nanocrystalline TiAlNor<br />
AlCrN-grains become embedded in an amorphous<br />
Si3N4-Matrix. This nanocomposite structure<br />
significantly improves physical characteristics, they<br />
are not depending on the batch load.<br />
CT=2.72µm<br />
Adhesion layer<br />
TripleCoatings are deposited with 3 sections freely<br />
programmed in one batch:<br />
• The adhesion layer is generated with TiN or CrN.<br />
• The core is deposited with the nowadays most<br />
used AlTiN.<br />
• The nanocomposite (e.g. AlTiN/SiN)<br />
generates the wear resistant skin with<br />
extrem high warm hardness.
Conventional Coatings<br />
TiN<br />
TiCN-MP<br />
TiCN-grey<br />
12<br />
The general-purpose coating for:<br />
• cutting<br />
• forming<br />
• injection molding<br />
• tribological applications (for machine<br />
components)<br />
• available process with 1, 2 or 4 cathodes<br />
<strong>PLATIT</strong> MultiPurpose gradient coating for:<br />
• interrupted cutting<br />
• milling and tapping<br />
• forming, stamping and punching<br />
• higher edge stability than at TiCN-grey<br />
Conventional carbonitride coating (grey):<br />
• for milling and tapping<br />
• for stamping, punching and forming<br />
Conventional Coatings<br />
Ti N 2<br />
SuperTiN<br />
S<br />
CBC<br />
Hard lubricant<br />
2<br />
DLC<br />
cVIc ® | cVIc<br />
2®<br />
Titanium-rich <strong>PLATIT</strong> coating for:<br />
• medical tools and implants<br />
Special multilayer TiN-coating with carbon to<br />
increase performance:<br />
• at sawing<br />
• at tapping<br />
• at hobbing<br />
• injection molding<br />
<strong>PLATIT</strong> double coating with nanogradient<br />
structure:<br />
• for cutting sticky materials to avoid<br />
built up edges<br />
• for forming application with optimum<br />
release<br />
• for tapping<br />
13
Conventional Coatings<br />
CrN<br />
CrTiN<br />
ZrN<br />
14<br />
The standard coating for non-cutting<br />
applications:<br />
• for molds and dies<br />
• for machine parts<br />
• for optimal release of molds and dies<br />
• low deposition temperature possible<br />
(above 220 °C)<br />
<strong>PLATIT</strong> multilayer coating for universal use:<br />
• improved economy by using Ti<br />
• outstanding chemical resistance and<br />
toughness due to fine multilayer structure<br />
• for molds, dies and machine parts<br />
• for HSS cutting tools in high alloyed materials<br />
• lower deposition temperature possible<br />
Ti- and Cr-free monolayer coating<br />
• Effectively reduces the built up edges when<br />
machining aluminum and titanium alloys<br />
• High heat resistance<br />
• Fancy color<br />
Conventional Coatings<br />
CBC<br />
Hard lubricant<br />
CROMVIc<br />
2<br />
DLC<br />
| CROMVIc<br />
® 2®<br />
CBC<br />
Hard lubricant<br />
2<br />
DLC<br />
CROMTIVIc | CROMTIVIc<br />
® 2®<br />
CBC<br />
Hard lubricant<br />
2<br />
DLC<br />
ZIRVIc | ZIRVIc<br />
® 2®<br />
<strong>PLATIT</strong> double coating with nanogradient<br />
structure:<br />
• to avoid built up edges<br />
• for machining aluminium and titanium alloys<br />
• for forming application with optimum release<br />
<strong>PLATIT</strong> multilayer coating for universal use:<br />
• Same usage as CrTiN<br />
plus<br />
• prevents built-up edges<br />
• easy release of forming tools<br />
• wear and corrosion protection on machine<br />
parts and components<br />
<strong>PLATIT</strong> double coating with nanogradient<br />
structure:<br />
• for machine parts used at higher<br />
temperature with low friction<br />
• to avoid built up edges<br />
• for machining aluminum and titanium alloys<br />
• for forming application with optimum release<br />
15
Conventional Coatings<br />
®<br />
TiAlN (UniversAl )<br />
AlTiN<br />
TiAlCN<br />
16<br />
Universal high-performance coating for cutting<br />
(drilling, milling, reaming, turning).<br />
Monolayer (MB): for stable finishing and roughing<br />
Multilayer (ML): for interrupted cuts<br />
TiAlN-F (ML); Ti/Al ~50/50%<br />
TiAlN-G (G: gradient); Ti/Al > 50/50%<br />
TiAlN-MB; Ti/Al ~50/50%<br />
High-performance coating:<br />
• high heat resistance<br />
• for dry, high speed machining<br />
• hard machining<br />
AlTiN-G (gradient); Ti/Al ≥ 40/60%<br />
AlTiN-ML; Ti/Al ≥ 40/60%<br />
AlTiN-T (MB); Ti/Al ≥ 40/60%<br />
AlTiN-C (MB); Ti/Al ≥ 33/67%<br />
<strong>PLATIT</strong> gradient coating for universal use:<br />
• with high toughness and hardness<br />
• at very low friction coefficient<br />
• for milling and tapping<br />
• for stamping and punching<br />
Conventional Coatings<br />
CBC<br />
Hard lubricant<br />
2<br />
DLC<br />
® 2®<br />
ALLViC |ALLViC<br />
®<br />
µAlTiN<br />
CBC<br />
Hard lubricant<br />
GRADVIc<br />
2<br />
DLC<br />
| GRADVIc<br />
® 2®<br />
Universal <strong>PLATIT</strong> Double coating:<br />
Very low friction coefficient for:<br />
• minimal lubrication<br />
• dry processing<br />
Special high-performance <strong>PLATIT</strong> coating:<br />
Like the AlTiN coatings, but with polished<br />
surfaces for extremly good chip evacuation.<br />
<strong>PLATIT</strong> double coating with nanogradient<br />
structure:<br />
• for milling, tapping, punching and stamping<br />
• to avoid built up edges<br />
• for machining high alloyed materials as<br />
nickel alloys, Inconel, superalloys etc.<br />
• for forming application for optimum release<br />
17
Conventional Coatings<br />
AlCrN<br />
(EMO 2003)<br />
CBC<br />
Hard lubricant<br />
2<br />
DLC<br />
® 2®<br />
AlCRINVIc |AlCRINVIc<br />
AlTiCrN<br />
18<br />
Classic coating with monoblock structure<br />
for universal use<br />
• high wear resistance against abrasive load<br />
• with aluminum, t<strong>here</strong>fore good heat<br />
resistance<br />
• good oxidation resistance for dry machining<br />
• excellent adhesion layer deposited with non<br />
alloyed Cr target<br />
Double <strong>PLATIT</strong> coating with nanogradient<br />
structure:<br />
• high hardness, heat and scratch resistance<br />
• for forming of highly hard materials<br />
• for machine components with highly<br />
abrasive load<br />
<strong>PLATIT</strong> All-in-One coating for universal use,<br />
mainly for wet cutting<br />
Deposition also possible with conventional<br />
planar technology.<br />
In comparison to classic AlCrN:<br />
• higher hardness<br />
• more economical production<br />
Triple Coatings 3<br />
®<br />
AlCrN3 ®<br />
AlTiCrN3+ ®<br />
AlTiCrN3 ®<br />
Stoichiometry:<br />
CrN - Al/CrN Multi/Nanolayer - AlCrN<br />
Stoichiometry:<br />
CrN Al/CrN Multi/Nanolayer - AlTiCrN<br />
Stoichiometry:<br />
Cr(Ti)N - AlTiCrN - AlCrN<br />
Application field:<br />
• universal use<br />
• hobbing, especially micro hobbing<br />
• dry milling<br />
Application field:<br />
• wet and dry cutting<br />
• cutting with minimal lubrication<br />
Application field:<br />
• fine punching<br />
• forming<br />
• hobbing<br />
19
Nanocomposite Coatings<br />
®<br />
nACo<br />
®<br />
nACRo<br />
®<br />
nACo<br />
®<br />
nATCRo<br />
®<br />
nACRo<br />
20<br />
Nanocomposite <strong>PLATIT</strong> coating<br />
®<br />
nACo = (nc-AlTiN)/(a-Si3N 4):<br />
• extremely high nanohardness<br />
• extremely high heat- and oxidation-resistance<br />
• for hard machining<br />
• for high performance and also for<br />
normal machining conditions<br />
• also available with decorative blue top layer<br />
Nanocomposite <strong>PLATIT</strong> coating<br />
®<br />
nACRo = (nc-AlCrN/a-Si3N 4)<br />
• extremely high scratch resistance<br />
• extremely high heat resistance<br />
• high coating thickness possible<br />
• eliminates important disadvantages<br />
of AlCrN coatings<br />
• for "tough" diffcult to cut materials<br />
Nanocomposite <strong>PLATIT</strong> coating<br />
®<br />
nATCRo = (nc-AlTiCrN/a-Si3N 4)<br />
• All-in-One - coating for universal use<br />
• the successor of AlCrN-based coatings<br />
• higher hardness<br />
• high abrasive wear resistance<br />
Nanocomposite Coatings<br />
CBC<br />
Hard lubricant<br />
2<br />
DLC<br />
Fǐ-VIc |Fǐ-VIc<br />
® 2®<br />
CBC<br />
Hard lubricant<br />
nACVIc<br />
2<br />
DLC<br />
| nACVIc<br />
® 2®<br />
CBC<br />
Hard lubricant<br />
nATVIc<br />
2<br />
DLC<br />
| nATVIc<br />
® 2®<br />
Double Nanocomposite <strong>PLATIT</strong> coating:<br />
• high hardness, heat and scratch resistance<br />
• high toughness<br />
• extremely low friction coefficient<br />
• dedicated coating for machine parts,<br />
especially in racing engines<br />
Double Nanocomposite <strong>PLATIT</strong> coating with<br />
nanogradient structure:<br />
• high hardness, heat and scratch resistance<br />
• high coating thickness possible<br />
• outstanding for HSS cutting in high alloyed<br />
materials and in titanium<br />
• for machine parts of high strength materials<br />
Double Nanocomposite <strong>PLATIT</strong> coating with<br />
nanogradient structure:<br />
• high hardness, heat and scratch resistance<br />
• for forming of highly hard materials, even in<br />
the most difficult conditions; e.g. no or few<br />
lubrication<br />
21
TripleCoatings 3 ®<br />
3®<br />
nACo : For Universal Use<br />
TiN - AlTiN - nACo<br />
Cathodes:<br />
1: Ti - 2: AlSi<br />
3: no - 4: AlTi<br />
3®<br />
AlCrN : For Dry Cutting Abrasive Materials<br />
CrN - Al/CrN Multi/Nanolayer -<br />
AlCrN<br />
Cathodes:<br />
1: Ti - 2: Al - 3: Cr - 4: no<br />
3®<br />
nACRo : For Superalloys<br />
CrN - AlTiCrN - nACRo<br />
Cathodes:<br />
1: no - 2: AlSi+<br />
3: Cr - 4: AlTi<br />
3®<br />
AlTiCrN : For Punches, Molds and Dies<br />
CrN - AlTiCrN - AlCrN<br />
Cathodes:<br />
1: Ti - 2: Al - 3: Cr - 4: no<br />
22<br />
TripleCoatings 3 ®<br />
3®<br />
TiXCo : For Superhard Machining<br />
TiN - nACo – TiSiN<br />
Cathodes:<br />
1: Ti - 2: Al<br />
3: TiSi - 4: no<br />
3®<br />
AlTiCrN +: For Dry and Wet Cutting<br />
Cr(Ti)N -<br />
Al/Ti/CrN Multi/Nanolayer -<br />
AlTiCrN<br />
Cathodes:<br />
1: Ti - 2: Al - 3: Cr - 4: no<br />
3®<br />
nACoX : For HSC Dry Turning and Milling<br />
TiN – AlTiN – nACo –<br />
AlCrO(N)<br />
Numbering for Cathodes' Positions in p311<br />
4<br />
23<br />
Cathodes:<br />
1: Ti - 2: AlSi+<br />
3: AlCr-OXI - 4: AlTi<br />
1<br />
2<br />
3<br />
Triple Coatings 3 ® Selected TripleCoatings 3®<br />
are<br />
available for users according to<br />
<strong>PLATIT</strong>'s OpenSource principle.
Triple Coatings 3<br />
® Triple Coatings 3<br />
®<br />
24<br />
nACo3 ®<br />
Stoichiometry:<br />
3 ®<br />
nACo = TiN + AlTiN + TiAlN/SiN<br />
• tough core with high wear and heat resistance<br />
• top layer with extremely high nanohardness<br />
• for production with low deviation<br />
• high performance at wider applicability<br />
• preferably for drilling and punching<br />
TiXCo3 ®<br />
nACRo3 ®<br />
Stoichiometry:<br />
3 ®<br />
nACRo = CrN + AlTiCrN + AlCrN/SiN<br />
• high abrasive wear and heat resistance<br />
• top layer with high hardness and toughness<br />
• high performance at wider applicability<br />
• preferably for very tough operations; e.g.<br />
friction welding, die casting<br />
nACoX3 ®<br />
nATCRo3 ®<br />
Stoichiometry:<br />
3 ®<br />
nATCRo = CrTiN + AlTiN + AlTiCrN/SiN<br />
• for all cutting and forming tools<br />
• tough core<br />
• higher hardness<br />
• high abrasive wear resistance<br />
• preferably for drilling using HSS tools<br />
User3 ®<br />
Stoichiometry:<br />
TiN + nACo + TiXN/SiN<br />
Possibilities for the component X:<br />
X : Boron, X: Chromium, X: confidential<br />
Stoichiometry:<br />
TiN + nACo + AlCrN + AlCrON + X<br />
Possibilities for the component X:<br />
X : TiN, X: CrTiN, X: AlTiN, X: confidential<br />
Stoichiometry:<br />
User A's-Triple: CrN - AlCrN-Multilayer/SiN -<br />
AlCrN/SiN<br />
User B's-Triple: TiN - AlTiN - AlTiYN/SiN<br />
25<br />
Dedicated application field:<br />
Cutting of very hard materials (> 60HRC)<br />
Dedicated application field:<br />
Dry turning and milling using indexable inserts<br />
User C's-Triple: TiN - AlTiN - CrSiN<br />
User D's-Triple: ...
Layer Architecture of <strong>PLATIT</strong>'s Oxynitride Coatings<br />
covering nitride; AlCrN, TiAlN, optional<br />
oxide or oxynitride; (Al,Cr) O - (Al,Cr)(O,N)<br />
2 3<br />
Nitride; AlCrN, TiAlN<br />
Nanocomposite; nACo, nACRo<br />
®<br />
Features of nACoX<br />
• Ratio nitrogen to oxygen:<br />
N/O: 50/50% – 80/20%<br />
• Typical coating thickness<br />
on turning inserts: 4 - 18 µm<br />
• Typical total hardness: 30 GPa<br />
• Typical Young's modulus: ~400 GPa<br />
adhesion layer<br />
tungsten carbide<br />
®<br />
nACoX<br />
AlCrON<br />
AlCrN<br />
nACo = TiAlN / SiN<br />
TiN = Adhesion layer<br />
2<br />
CROMVIc ®<br />
3 µm C H based gradient layer<br />
2 2<br />
(PECVD) at
Application Field of Coatings<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
TiN *<br />
TiCN-grey *<br />
®<br />
cVIc *<br />
TiAlN-ML<br />
AlTiN-G<br />
CrN *<br />
2®<br />
CROMVIc *<br />
CrTiN-ML *<br />
2®<br />
CROMTIVIc *<br />
Cutting<br />
universal use<br />
tapping, milling for HSS and HM with coolant<br />
aluminium machining to avoid built-up edges<br />
drilling and universal use, also for weak machines<br />
milling, hobbing, high performance machining, also dry<br />
cutting wood, light metals like copper, and Al alloys with<br />
low Si<br />
cutting wood, light metals like copper/ Al alloys with low<br />
Si, also for MQL<br />
cutting and forming high alloyed materials with HSS tools<br />
cutting high alloyed materials with HSS tools also with<br />
MQL<br />
Forming<br />
molds and dies<br />
molds and dies, punching<br />
molds and dies, punches for<br />
lower friction<br />
molds and dies<br />
universal use for forming<br />
with lower friction<br />
molds and dies with higher<br />
hardness, extrusion<br />
molds and dies with lower<br />
friction<br />
Machine Component<br />
universal use, also for<br />
decorative purposes<br />
car parts, blisks, sawing<br />
parts, copper parts<br />
tool holders, corrosion prot.,<br />
medical tools<br />
car parts, blisks, sewing<br />
parts<br />
10<br />
ZrN *<br />
machining aluminium magnesium, titanium alloys<br />
for decorative purposes<br />
28<br />
11<br />
AlTiCrN<br />
enhanced wet hobbing and milling<br />
12<br />
®<br />
nACo -G<br />
hard machining on stable machine, drilling, reaming,<br />
grooving<br />
13<br />
®<br />
Fǐ-VIc<br />
car parts with high load<br />
14<br />
®<br />
nACRo<br />
tough wet cutting of difficult materials (superalloys), micro<br />
tools<br />
friction welding, extrusion,<br />
die casting<br />
15<br />
®<br />
nACVIc<br />
cutting of high alloyed materials and titanium<br />
molds and dies, punching<br />
16<br />
nACo 3®<br />
hard machining, drilling, dry turning, reaming<br />
stamping, punching<br />
17<br />
nACRo 3<br />
tough cutting of superalloys, fine punching<br />
friction welding, extrusion,<br />
die casting<br />
for components with high<br />
abrasive load<br />
18<br />
TiXCo 3®<br />
for superhard cutting<br />
19<br />
nACoX 3®<br />
HSC dry turning and milling<br />
for components with highly<br />
abrasive load<br />
20<br />
AlCrN 3®<br />
dry milling, hobbing, sawing<br />
21<br />
AlTiCrN 3®<br />
fine punching, wet hobbing or sawing<br />
stamping, deep drawing,<br />
bending tools<br />
22<br />
AlTiCrN 3+®<br />
universal; wet and dry cutting<br />
molds and dies<br />
29<br />
*LT: Low temperature processes possible.
Conventional Coatings<br />
30<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
TiN *<br />
TiCN-grey *<br />
®<br />
cVIc *<br />
TiAlN-ML<br />
AlTiN-G<br />
CrN *<br />
2®<br />
CROMVIc *<br />
CrTiN-ML *<br />
2®<br />
CROMTIVIc *<br />
ZrN *<br />
AlTiCrN<br />
PL70<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
PL<br />
80p111 + 311pp<br />
1001<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
Color<br />
Nanohardness<br />
up to [GPa]<br />
Thickness<br />
[µm]<br />
Friction (fretting)<br />
coefficient<br />
√ gold 24 1 - 7 0.55<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
blue-grey<br />
grey<br />
violet-black<br />
black<br />
metal-silver<br />
grey<br />
metal-silver/<br />
gold<br />
grey<br />
white-gold<br />
blue-grey<br />
37<br />
37 - 20<br />
28<br />
34<br />
18<br />
25<br />
30<br />
25<br />
20<br />
34<br />
1 - 4<br />
1 - 5<br />
1 - 4<br />
1 - 4<br />
1 - 7<br />
1 - 10<br />
1 - 7<br />
1 - 10<br />
1 - 4<br />
1 - 4<br />
0.20<br />
0.15<br />
0.60<br />
0.70<br />
0.30<br />
0.10<br />
0.40<br />
0.10<br />
0.40<br />
0.55<br />
Max. usage Symbol<br />
temperature [°C] color<br />
600<br />
400<br />
400<br />
700<br />
900<br />
700<br />
450<br />
600<br />
450<br />
550<br />
850<br />
Nanocomposites<br />
Triple Coatings 3<br />
®<br />
12<br />
13<br />
14<br />
15<br />
16<br />
17<br />
18<br />
19<br />
20<br />
21<br />
22<br />
®<br />
nACo -G<br />
®<br />
Fǐ-VIc<br />
®<br />
nACRo<br />
®<br />
nACVIc<br />
nACo 3®<br />
nACRo 3<br />
TiXCo 3®<br />
nACoX 3®<br />
AlCrN 3®<br />
AlTiCrN 3®<br />
AlTiCrN 3+ ®<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
√<br />
violet-blue<br />
grey<br />
blue-grey<br />
grey<br />
violet-blue<br />
blue-grey<br />
copper<br />
black<br />
black<br />
blue-grey<br />
blue-grey<br />
45<br />
45 - 20<br />
40<br />
40 - 20<br />
34 / 45<br />
34 / 40<br />
40 / 47<br />
40 / 30<br />
32 / 35<br />
34 / 32<br />
32 / 34<br />
1 - 4<br />
1 - 6<br />
1 - 7<br />
1 - 10<br />
1 - 7<br />
1 - 7<br />
1 - 5<br />
4 - 18<br />
1 - 7<br />
1 - 10<br />
1 - 7<br />
0.45<br />
0.15<br />
0.35<br />
0.15<br />
0.45<br />
0.35<br />
0.55<br />
0.40<br />
0.40<br />
0.60<br />
0.50<br />
1200<br />
400<br />
1100<br />
400<br />
1200 / 900<br />
1100 / 900<br />
1200<br />
1200<br />
900<br />
900<br />
900<br />
31<br />
*LT: Low temperature processes possible.<br />
Typical Coating Surfaces (measured by AFM, at 2µm coating thickness)<br />
2.42 µm<br />
1.35 µm<br />
®<br />
LARC 65.5 µm<br />
S a = 0.09-0.25 µm<br />
65.5 µm<br />
®<br />
s-LARC<br />
75 µm<br />
S = 0.03-0.08 µm<br />
a<br />
requires pcoating unit with special software<br />
75 µm<br />
4.2 µm<br />
ARC<br />
S = 0.15-0.45 µm<br />
a<br />
197 nm<br />
®<br />
µ-LARC<br />
S = 0.003-0.008 µm<br />
a<br />
requires m-pcoating unit<br />
or post-polishing<br />
32<br />
93 µm<br />
62 µm 62 µm
coating A<br />
coating B<br />
primary rec.<br />
alternative<br />
recommendation<br />
Cutting<br />
Drilling Turning Milling Tapping Sawing Reaming<br />
Broaching<br />
Injection<br />
Molding<br />
Chipless Forming<br />
Stamping Forming<br />
Punching<br />
Coating Usage Recommendations<br />
Steels<br />
Hardened steels<br />
Cast Iron<br />
Aluminium<br />
(> 12% Si)<br />
Aluminium<br />
(< 12% Si)<br />
Super alloys<br />
Copper<br />
Bronze, Brass<br />
Plastics<br />
µ<br />
µ<br />
nACo nACo nACRo nACVIc TiAlCN nACo nACVIc nACVIc nACVIc<br />
µAlTiN<br />
nACo<br />
AlTiN<br />
nACo<br />
AlTiN<br />
nACo<br />
GRADVIC<br />
nACo<br />
S STiN<br />
nACo<br />
µ µAlTiN<br />
nACo<br />
CrN GRADVIC<br />
nACo<br />
TiCN-MP<br />
nACo nACo nACo nACo TiAlCN nACo<br />
µAlTiN AlTiN AlTiN TiAlCN S STiN µ µAlTiN<br />
nACo nACo nACo nACVIc TiCN-MP µ µAlTiN S STiN nACo nACVIc<br />
TiCN TiCN TiCN-MP TiCN-MP S STiN TiCN-MP CrN TiCN GRADVIC<br />
cVIc cVIc cVIc CROMVIC TiCN-MP cVIc cVIc cVIc cVIc<br />
ZrN<br />
nACRo<br />
ZrN<br />
nACo<br />
ZrN<br />
nACRo<br />
TiCN-MP<br />
nACRo<br />
S STiN<br />
nACRo<br />
TiCN-MP<br />
nACo<br />
CROMVIC<br />
nACVIc<br />
CROMVIC<br />
nACVIc<br />
GRADVIC<br />
nACVIc<br />
GRADVIC GRADVIC GRADVIC GRADVIC TiAlCN GRADVIC GRADVIC GRADVIC GRADVIC<br />
CrN CrN CrN CrN CrN CrN CrN CrN CrN<br />
TiCN-MP TiCN-MP TiCN-MP TiCN-MP TiCN-MP TiCN-MP S STiN TiCN-MP TiCN-MP<br />
TiCN TiCN TiCN TiCN TiCN TiCN CrN TiCN TiCN<br />
33<br />
Design:<br />
... Inspired by Nature's Excellence!<br />
<strong>PLATIT</strong> AG<br />
Eichholz St. 9<br />
CH-2545 Selzach / SO<br />
Tel: +41 (32) 544 62 00<br />
Fax: +41 (32) 544 62 20<br />
E-Mail: info@platit.com<br />
Web: www.platit.com<br />
© 2012 <strong>PLATIT</strong> AG. All rights reserved. Specifications subject to<br />
change. All ® signed trademarks are registered by the BCI Group.<br />
Several technologies described <strong>here</strong>in are protected by<br />
international patents. CGEV17<br />
3®<br />
Guide for TripleCoatings<br />
Steels<br />
wet<br />
wet<br />
Hardened steels<br />
dry/MQL<br />
Cast iron<br />
Aluminium<br />
(>12% Si)<br />
Super alloys<br />
dry/MQL<br />
wet<br />
dry/MQL<br />
wet<br />
dry/MQL<br />
wet<br />
dry/MQL<br />
Drilling<br />
Milling<br />
Reaming<br />
Turning<br />
Hobbing Tapping<br />
HSS HM<br />
HSS HM HSS HM<br />
Forming<br />
nACRo 3 nACo 3 nACo 3 AlTiCrN AlTiCrN 3+ AlTiCrN 3+ nACVIc 2 nACRo 3 nACo 3 AlTiCrN 3<br />
nACRo 3 nACo 3 nACoX 3 AlCrN 3 AlCrN 3 AlCrN 3 nACVIc 2 nACRo 3 nACo 3 AlTiCrN 3+<br />
3<br />
3<br />
nACo nACo<br />
AlTiCrN 3+ AlTiCrN 3+ nACRo 3<br />
nACo 3<br />
nACo 3 nACoX 3<br />
TiXCo 3 AlCrN 3 nACRo 3<br />
TiXCo 3<br />
nACRo 3<br />
3 nACRo nACo 3<br />
3<br />
3<br />
nACRo nACRo nACRo 3 nACRo 3 nACRo 3 nACRo 3<br />
nACRo 3<br />
3 nACRo nACoX 3<br />
3 nACRo nACo 3 nACo 3 nACo 3 nACRo 3 nACo 3<br />
nACRo 3 nACRo 3 nACo 3<br />
+<br />
AlTiCrN 3 AlTiCrN 3+ nACRo 3 nACVIc 2 nACRo 3 nACo 3 nACVIc 2<br />
nACRo 3<br />
nACRo 3<br />
nACRo 3<br />
nACRo 3<br />
nACRo 3<br />
nACRo 3<br />
nACVIc 2<br />
nACRo 3<br />
nACoX 3<br />
nACRo 3<br />
nACRo 3<br />
nACRo 3<br />
nACRo 3<br />
nACRo 3<br />
nACRo 3<br />
nACRo 3<br />
nACRo 3<br />
nACRo 3<br />
nACVIc 2<br />
nACRo 3<br />
nACRo 3<br />
nACRo 3<br />
nACRo 3<br />
nACRo 3<br />
nACo 3<br />
nACo 3<br />
nACo 3<br />
nACVIc 2<br />
AlTiCrN 3+<br />
AlTiCrN 3+