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Coating Guide 2012<br />

th<br />

17 Edition


Turnkey Solutions<br />

p80+<br />

DLC<br />

OXI<br />

PL70<br />

DLC<br />

OXI<br />

Stripping<br />

Handling<br />

Coating<br />

Pre- and Post-<br />

Treatment<br />

PL1001<br />

Cleaning<br />

Quality Control<br />

and<br />

with<br />

C<br />

®<br />

GD


<strong>PLATIT</strong> PL70<br />

Upgradeable to 80+<br />

General Information<br />

• 1-linear-cathode compact hardcoating unit<br />

• Based on <strong>PLATIT</strong> planar-cathodic ARC-technology<br />

• The easy-to-start coating unit<br />

• Fully upgradeable to p80+<br />

Hard Coatings<br />

• Monoblock and gradient coatings<br />

• Main standard coatings: TiN, TiCN-grey<br />

• See all 6 standard coatings on page 30-31<br />

4<br />

Hardware<br />

• Usable plasma volume: Ø300 x H400 mm<br />

• Max. substrate load: 50 kg<br />

<strong>PLATIT</strong><br />

General Information<br />

and<br />

80 80+<br />

• Compact hardcoating unit<br />

®<br />

• Based on <strong>PLATIT</strong> LARC technology (LAteral Rotating Cathodes)<br />

Hard Coatings<br />

• Main standard coatings: TiN, AlTiN-G, nACo<br />

• See all 15 standard coatings on page 30-31<br />

• Available : AlCrN 3 ®<br />

Triple Coatings 3 ®<br />

Hardware<br />

• Usable plasma volume: Ø300 x H400 mm<br />

• Max. substrate load: 50 kg<br />

80+pAdditional Hardware<br />

®<br />

®<br />

5<br />

• Pulsed BIAS supply (350 kHz)<br />

• Dust filter for heaters<br />

®


<strong>PLATIT</strong><br />

General Information<br />

• Compact hardcoating unit<br />

®<br />

• Based on <strong>PLATIT</strong> LARC technology (LAteral Rotating Cathodes)<br />

Hard Coatings<br />

®<br />

• Main standard coatings: TiN, AlTiN-G, nACo<br />

• See all 18 standard coatings on page 30-31<br />

• Available Triple 3 :<br />

3® 3® 3® 3®<br />

TiXCo , nACo , AlCrN , AlTiCrN<br />

Coatings ® ®<br />

Hardware<br />

• Usable plasma volume: Ø355 x H440 mm<br />

• Max. substrate load: 150 kg<br />

®<br />

6<br />

®<br />

GD<br />

<strong>PLATIT</strong><br />

General Information<br />

• Compact hardcoating unit<br />

® ®<br />

• Based on <strong>PLATIT</strong> LARC and CERC technologies<br />

• Fully compatible to p300<br />

Hard Coatings<br />

®<br />

• Main standard coatings: TiN, AlTiN-G, nACo<br />

• See all 22 standard coatings on page 30-31<br />

• All Triple Coatings 3 ® available:<br />

3® 3® 3® 3®<br />

nACo , nACRo , TiXCo ,nACoX ,<br />

3® 3® 3®<br />

AlCrN , AlTiCrN , AlTiCrN +<br />

®<br />

7<br />

Hardware<br />

• Usable plasma volume: Ø485 x H440 mm<br />

• Max. substrate load: 200 kg<br />

®<br />

GD<br />

®


8<br />

<strong>PLATIT</strong> PL1001 COMPACT<br />

General Information<br />

• High capacity hardcoating unit<br />

• Based on <strong>PLATIT</strong> planar cathodic ARC technology<br />

• Coatings on HSS and WC (T £500°C)<br />

Hard Coatings<br />

• Main standard coatings: TiN, TiCN-grey, AlTiN-G<br />

• See all 12 standard coatings on page 30-31<br />

• Available Triple Coatings 3 ®<br />

: AlTiCrN 3®<br />

Hardware<br />

• Usable plasma volume:<br />

PL1001: ø700-H700 mm<br />

PL1001-DUO: ø575-H700 mm (dedicated machine)<br />

• Max. substrate load: 400 kg<br />

Dedicated Coating Units<br />

PL2001 for saw blades<br />

PL1001 with 4 cathodes<br />

PL1001-DUO with 2 cathodes<br />

p603 for saw bands<br />

PL1400 for broaches<br />

9


Microstructures<br />

10<br />

Monoblock (MB)<br />

The monoblock structure without adhesion<br />

layer can be produced by the fastest, most<br />

economical process. All targets are the same and<br />

run during the whole deposition process.<br />

Especially at high aluminum content the monoblock<br />

coating should be started with adhesion layer<br />

(e.g. TiN or CrN).<br />

Multilayer (ML)<br />

Coating thickness:<br />

Layer 1: 0.89 µm<br />

Layer 2: 0.22 µm<br />

Layer 3: 0.17 µm<br />

Layer 4: 0.23 µm<br />

Layer 5: 0.18 µm<br />

Layer 6: 0.25 µm<br />

Layer 7: 0.23 µm<br />

Layer 8: 0.35 µm<br />

CT=1.84µm CT=1.92µm CT=2.52µm<br />

The multilayer structure has higher toughness at<br />

lower hardness than a comparable monoblock<br />

coating. The "sandwich" structure absorbs the<br />

cracks by the sublayers. T<strong>here</strong>fore the multilayer is<br />

usually preferred for high dynamical load, e.g. for<br />

roughing.<br />

Gradient (G)<br />

CT=2.5µm<br />

The gradient structure also starts with adhesion<br />

layer, with components like TiN and CrN, generating<br />

a tough core for the coating. The ratio of hard<br />

components (e.g. cubic AlN) will be continuously<br />

increased obtaining the highest hardness on the top<br />

of the coating.<br />

Nanostructures<br />

Nanolayer (NL)<br />

Nanocomposite (NC)<br />

TripleCoatings 3®<br />

Nanocomposite<br />

top layer<br />

Monoblock<br />

or gradient<br />

core layer<br />

11<br />

Nanolayer is the conventional structure for the so<br />

called Nanocoatings. It is a finer version of<br />

multilayers with a period of < 20 nm. Its hardness<br />

depends on the period. The period depends on the<br />

rotation speed of the substrates. T<strong>here</strong>fore the<br />

coating hardness can be different on substrates with<br />

different sizes deposited in a mixed batch.<br />

5 nm<br />

By depositing different kinds of materials, the<br />

components (like Ti, Cr, Al, and Si) are not mixed,<br />

and 2 phases are created. The nanocrystalline TiAlNor<br />

AlCrN-grains become embedded in an amorphous<br />

Si3N4-Matrix. This nanocomposite structure<br />

significantly improves physical characteristics, they<br />

are not depending on the batch load.<br />

CT=2.72µm<br />

Adhesion layer<br />

TripleCoatings are deposited with 3 sections freely<br />

programmed in one batch:<br />

• The adhesion layer is generated with TiN or CrN.<br />

• The core is deposited with the nowadays most<br />

used AlTiN.<br />

• The nanocomposite (e.g. AlTiN/SiN)<br />

generates the wear resistant skin with<br />

extrem high warm hardness.


Conventional Coatings<br />

TiN<br />

TiCN-MP<br />

TiCN-grey<br />

12<br />

The general-purpose coating for:<br />

• cutting<br />

• forming<br />

• injection molding<br />

• tribological applications (for machine<br />

components)<br />

• available process with 1, 2 or 4 cathodes<br />

<strong>PLATIT</strong> MultiPurpose gradient coating for:<br />

• interrupted cutting<br />

• milling and tapping<br />

• forming, stamping and punching<br />

• higher edge stability than at TiCN-grey<br />

Conventional carbonitride coating (grey):<br />

• for milling and tapping<br />

• for stamping, punching and forming<br />

Conventional Coatings<br />

Ti N 2<br />

SuperTiN<br />

S<br />

CBC<br />

Hard lubricant<br />

2<br />

DLC<br />

cVIc ® | cVIc<br />

2®<br />

Titanium-rich <strong>PLATIT</strong> coating for:<br />

• medical tools and implants<br />

Special multilayer TiN-coating with carbon to<br />

increase performance:<br />

• at sawing<br />

• at tapping<br />

• at hobbing<br />

• injection molding<br />

<strong>PLATIT</strong> double coating with nanogradient<br />

structure:<br />

• for cutting sticky materials to avoid<br />

built up edges<br />

• for forming application with optimum<br />

release<br />

• for tapping<br />

13


Conventional Coatings<br />

CrN<br />

CrTiN<br />

ZrN<br />

14<br />

The standard coating for non-cutting<br />

applications:<br />

• for molds and dies<br />

• for machine parts<br />

• for optimal release of molds and dies<br />

• low deposition temperature possible<br />

(above 220 °C)<br />

<strong>PLATIT</strong> multilayer coating for universal use:<br />

• improved economy by using Ti<br />

• outstanding chemical resistance and<br />

toughness due to fine multilayer structure<br />

• for molds, dies and machine parts<br />

• for HSS cutting tools in high alloyed materials<br />

• lower deposition temperature possible<br />

Ti- and Cr-free monolayer coating<br />

• Effectively reduces the built up edges when<br />

machining aluminum and titanium alloys<br />

• High heat resistance<br />

• Fancy color<br />

Conventional Coatings<br />

CBC<br />

Hard lubricant<br />

CROMVIc<br />

2<br />

DLC<br />

| CROMVIc<br />

® 2®<br />

CBC<br />

Hard lubricant<br />

2<br />

DLC<br />

CROMTIVIc | CROMTIVIc<br />

® 2®<br />

CBC<br />

Hard lubricant<br />

2<br />

DLC<br />

ZIRVIc | ZIRVIc<br />

® 2®<br />

<strong>PLATIT</strong> double coating with nanogradient<br />

structure:<br />

• to avoid built up edges<br />

• for machining aluminium and titanium alloys<br />

• for forming application with optimum release<br />

<strong>PLATIT</strong> multilayer coating for universal use:<br />

• Same usage as CrTiN<br />

plus<br />

• prevents built-up edges<br />

• easy release of forming tools<br />

• wear and corrosion protection on machine<br />

parts and components<br />

<strong>PLATIT</strong> double coating with nanogradient<br />

structure:<br />

• for machine parts used at higher<br />

temperature with low friction<br />

• to avoid built up edges<br />

• for machining aluminum and titanium alloys<br />

• for forming application with optimum release<br />

15


Conventional Coatings<br />

®<br />

TiAlN (UniversAl )<br />

AlTiN<br />

TiAlCN<br />

16<br />

Universal high-performance coating for cutting<br />

(drilling, milling, reaming, turning).<br />

Monolayer (MB): for stable finishing and roughing<br />

Multilayer (ML): for interrupted cuts<br />

TiAlN-F (ML); Ti/Al ~50/50%<br />

TiAlN-G (G: gradient); Ti/Al > 50/50%<br />

TiAlN-MB; Ti/Al ~50/50%<br />

High-performance coating:<br />

• high heat resistance<br />

• for dry, high speed machining<br />

• hard machining<br />

AlTiN-G (gradient); Ti/Al ≥ 40/60%<br />

AlTiN-ML; Ti/Al ≥ 40/60%<br />

AlTiN-T (MB); Ti/Al ≥ 40/60%<br />

AlTiN-C (MB); Ti/Al ≥ 33/67%<br />

<strong>PLATIT</strong> gradient coating for universal use:<br />

• with high toughness and hardness<br />

• at very low friction coefficient<br />

• for milling and tapping<br />

• for stamping and punching<br />

Conventional Coatings<br />

CBC<br />

Hard lubricant<br />

2<br />

DLC<br />

® 2®<br />

ALLViC |ALLViC<br />

®<br />

µAlTiN<br />

CBC<br />

Hard lubricant<br />

GRADVIc<br />

2<br />

DLC<br />

| GRADVIc<br />

® 2®<br />

Universal <strong>PLATIT</strong> Double coating:<br />

Very low friction coefficient for:<br />

• minimal lubrication<br />

• dry processing<br />

Special high-performance <strong>PLATIT</strong> coating:<br />

Like the AlTiN coatings, but with polished<br />

surfaces for extremly good chip evacuation.<br />

<strong>PLATIT</strong> double coating with nanogradient<br />

structure:<br />

• for milling, tapping, punching and stamping<br />

• to avoid built up edges<br />

• for machining high alloyed materials as<br />

nickel alloys, Inconel, superalloys etc.<br />

• for forming application for optimum release<br />

17


Conventional Coatings<br />

AlCrN<br />

(EMO 2003)<br />

CBC<br />

Hard lubricant<br />

2<br />

DLC<br />

® 2®<br />

AlCRINVIc |AlCRINVIc<br />

AlTiCrN<br />

18<br />

Classic coating with monoblock structure<br />

for universal use<br />

• high wear resistance against abrasive load<br />

• with aluminum, t<strong>here</strong>fore good heat<br />

resistance<br />

• good oxidation resistance for dry machining<br />

• excellent adhesion layer deposited with non<br />

alloyed Cr target<br />

Double <strong>PLATIT</strong> coating with nanogradient<br />

structure:<br />

• high hardness, heat and scratch resistance<br />

• for forming of highly hard materials<br />

• for machine components with highly<br />

abrasive load<br />

<strong>PLATIT</strong> All-in-One coating for universal use,<br />

mainly for wet cutting<br />

Deposition also possible with conventional<br />

planar technology.<br />

In comparison to classic AlCrN:<br />

• higher hardness<br />

• more economical production<br />

Triple Coatings 3<br />

®<br />

AlCrN3 ®<br />

AlTiCrN3+ ®<br />

AlTiCrN3 ®<br />

Stoichiometry:<br />

CrN - Al/CrN Multi/Nanolayer - AlCrN<br />

Stoichiometry:<br />

CrN Al/CrN Multi/Nanolayer - AlTiCrN<br />

Stoichiometry:<br />

Cr(Ti)N - AlTiCrN - AlCrN<br />

Application field:<br />

• universal use<br />

• hobbing, especially micro hobbing<br />

• dry milling<br />

Application field:<br />

• wet and dry cutting<br />

• cutting with minimal lubrication<br />

Application field:<br />

• fine punching<br />

• forming<br />

• hobbing<br />

19


Nanocomposite Coatings<br />

®<br />

nACo<br />

®<br />

nACRo<br />

®<br />

nACo<br />

®<br />

nATCRo<br />

®<br />

nACRo<br />

20<br />

Nanocomposite <strong>PLATIT</strong> coating<br />

®<br />

nACo = (nc-AlTiN)/(a-Si3N 4):<br />

• extremely high nanohardness<br />

• extremely high heat- and oxidation-resistance<br />

• for hard machining<br />

• for high performance and also for<br />

normal machining conditions<br />

• also available with decorative blue top layer<br />

Nanocomposite <strong>PLATIT</strong> coating<br />

®<br />

nACRo = (nc-AlCrN/a-Si3N 4)<br />

• extremely high scratch resistance<br />

• extremely high heat resistance<br />

• high coating thickness possible<br />

• eliminates important disadvantages<br />

of AlCrN coatings<br />

• for "tough" diffcult to cut materials<br />

Nanocomposite <strong>PLATIT</strong> coating<br />

®<br />

nATCRo = (nc-AlTiCrN/a-Si3N 4)<br />

• All-in-One - coating for universal use<br />

• the successor of AlCrN-based coatings<br />

• higher hardness<br />

• high abrasive wear resistance<br />

Nanocomposite Coatings<br />

CBC<br />

Hard lubricant<br />

2<br />

DLC<br />

Fǐ-VIc |Fǐ-VIc<br />

® 2®<br />

CBC<br />

Hard lubricant<br />

nACVIc<br />

2<br />

DLC<br />

| nACVIc<br />

® 2®<br />

CBC<br />

Hard lubricant<br />

nATVIc<br />

2<br />

DLC<br />

| nATVIc<br />

® 2®<br />

Double Nanocomposite <strong>PLATIT</strong> coating:<br />

• high hardness, heat and scratch resistance<br />

• high toughness<br />

• extremely low friction coefficient<br />

• dedicated coating for machine parts,<br />

especially in racing engines<br />

Double Nanocomposite <strong>PLATIT</strong> coating with<br />

nanogradient structure:<br />

• high hardness, heat and scratch resistance<br />

• high coating thickness possible<br />

• outstanding for HSS cutting in high alloyed<br />

materials and in titanium<br />

• for machine parts of high strength materials<br />

Double Nanocomposite <strong>PLATIT</strong> coating with<br />

nanogradient structure:<br />

• high hardness, heat and scratch resistance<br />

• for forming of highly hard materials, even in<br />

the most difficult conditions; e.g. no or few<br />

lubrication<br />

21


TripleCoatings 3 ®<br />

3®<br />

nACo : For Universal Use<br />

TiN - AlTiN - nACo<br />

Cathodes:<br />

1: Ti - 2: AlSi<br />

3: no - 4: AlTi<br />

3®<br />

AlCrN : For Dry Cutting Abrasive Materials<br />

CrN - Al/CrN Multi/Nanolayer -<br />

AlCrN<br />

Cathodes:<br />

1: Ti - 2: Al - 3: Cr - 4: no<br />

3®<br />

nACRo : For Superalloys<br />

CrN - AlTiCrN - nACRo<br />

Cathodes:<br />

1: no - 2: AlSi+<br />

3: Cr - 4: AlTi<br />

3®<br />

AlTiCrN : For Punches, Molds and Dies<br />

CrN - AlTiCrN - AlCrN<br />

Cathodes:<br />

1: Ti - 2: Al - 3: Cr - 4: no<br />

22<br />

TripleCoatings 3 ®<br />

3®<br />

TiXCo : For Superhard Machining<br />

TiN - nACo – TiSiN<br />

Cathodes:<br />

1: Ti - 2: Al<br />

3: TiSi - 4: no<br />

3®<br />

AlTiCrN +: For Dry and Wet Cutting<br />

Cr(Ti)N -<br />

Al/Ti/CrN Multi/Nanolayer -<br />

AlTiCrN<br />

Cathodes:<br />

1: Ti - 2: Al - 3: Cr - 4: no<br />

3®<br />

nACoX : For HSC Dry Turning and Milling<br />

TiN – AlTiN – nACo –<br />

AlCrO(N)<br />

Numbering for Cathodes' Positions in p311<br />

4<br />

23<br />

Cathodes:<br />

1: Ti - 2: AlSi+<br />

3: AlCr-OXI - 4: AlTi<br />

1<br />

2<br />

3<br />

Triple Coatings 3 ® Selected TripleCoatings 3®<br />

are<br />

available for users according to<br />

<strong>PLATIT</strong>'s OpenSource principle.


Triple Coatings 3<br />

® Triple Coatings 3<br />

®<br />

24<br />

nACo3 ®<br />

Stoichiometry:<br />

3 ®<br />

nACo = TiN + AlTiN + TiAlN/SiN<br />

• tough core with high wear and heat resistance<br />

• top layer with extremely high nanohardness<br />

• for production with low deviation<br />

• high performance at wider applicability<br />

• preferably for drilling and punching<br />

TiXCo3 ®<br />

nACRo3 ®<br />

Stoichiometry:<br />

3 ®<br />

nACRo = CrN + AlTiCrN + AlCrN/SiN<br />

• high abrasive wear and heat resistance<br />

• top layer with high hardness and toughness<br />

• high performance at wider applicability<br />

• preferably for very tough operations; e.g.<br />

friction welding, die casting<br />

nACoX3 ®<br />

nATCRo3 ®<br />

Stoichiometry:<br />

3 ®<br />

nATCRo = CrTiN + AlTiN + AlTiCrN/SiN<br />

• for all cutting and forming tools<br />

• tough core<br />

• higher hardness<br />

• high abrasive wear resistance<br />

• preferably for drilling using HSS tools<br />

User3 ®<br />

Stoichiometry:<br />

TiN + nACo + TiXN/SiN<br />

Possibilities for the component X:<br />

X : Boron, X: Chromium, X: confidential<br />

Stoichiometry:<br />

TiN + nACo + AlCrN + AlCrON + X<br />

Possibilities for the component X:<br />

X : TiN, X: CrTiN, X: AlTiN, X: confidential<br />

Stoichiometry:<br />

User A's-Triple: CrN - AlCrN-Multilayer/SiN -<br />

AlCrN/SiN<br />

User B's-Triple: TiN - AlTiN - AlTiYN/SiN<br />

25<br />

Dedicated application field:<br />

Cutting of very hard materials (> 60HRC)<br />

Dedicated application field:<br />

Dry turning and milling using indexable inserts<br />

User C's-Triple: TiN - AlTiN - CrSiN<br />

User D's-Triple: ...


Layer Architecture of <strong>PLATIT</strong>'s Oxynitride Coatings<br />

covering nitride; AlCrN, TiAlN, optional<br />

oxide or oxynitride; (Al,Cr) O - (Al,Cr)(O,N)<br />

2 3<br />

Nitride; AlCrN, TiAlN<br />

Nanocomposite; nACo, nACRo<br />

®<br />

Features of nACoX<br />

• Ratio nitrogen to oxygen:<br />

N/O: 50/50% – 80/20%<br />

• Typical coating thickness<br />

on turning inserts: 4 - 18 µm<br />

• Typical total hardness: 30 GPa<br />

• Typical Young's modulus: ~400 GPa<br />

adhesion layer<br />

tungsten carbide<br />

®<br />

nACoX<br />

AlCrON<br />

AlCrN<br />

nACo = TiAlN / SiN<br />

TiN = Adhesion layer<br />

2<br />

CROMVIc ®<br />

3 µm C H based gradient layer<br />

2 2<br />

(PECVD) at


Application Field of Coatings<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

TiN *<br />

TiCN-grey *<br />

®<br />

cVIc *<br />

TiAlN-ML<br />

AlTiN-G<br />

CrN *<br />

2®<br />

CROMVIc *<br />

CrTiN-ML *<br />

2®<br />

CROMTIVIc *<br />

Cutting<br />

universal use<br />

tapping, milling for HSS and HM with coolant<br />

aluminium machining to avoid built-up edges<br />

drilling and universal use, also for weak machines<br />

milling, hobbing, high performance machining, also dry<br />

cutting wood, light metals like copper, and Al alloys with<br />

low Si<br />

cutting wood, light metals like copper/ Al alloys with low<br />

Si, also for MQL<br />

cutting and forming high alloyed materials with HSS tools<br />

cutting high alloyed materials with HSS tools also with<br />

MQL<br />

Forming<br />

molds and dies<br />

molds and dies, punching<br />

molds and dies, punches for<br />

lower friction<br />

molds and dies<br />

universal use for forming<br />

with lower friction<br />

molds and dies with higher<br />

hardness, extrusion<br />

molds and dies with lower<br />

friction<br />

Machine Component<br />

universal use, also for<br />

decorative purposes<br />

car parts, blisks, sawing<br />

parts, copper parts<br />

tool holders, corrosion prot.,<br />

medical tools<br />

car parts, blisks, sewing<br />

parts<br />

10<br />

ZrN *<br />

machining aluminium magnesium, titanium alloys<br />

for decorative purposes<br />

28<br />

11<br />

AlTiCrN<br />

enhanced wet hobbing and milling<br />

12<br />

®<br />

nACo -G<br />

hard machining on stable machine, drilling, reaming,<br />

grooving<br />

13<br />

®<br />

Fǐ-VIc<br />

car parts with high load<br />

14<br />

®<br />

nACRo<br />

tough wet cutting of difficult materials (superalloys), micro<br />

tools<br />

friction welding, extrusion,<br />

die casting<br />

15<br />

®<br />

nACVIc<br />

cutting of high alloyed materials and titanium<br />

molds and dies, punching<br />

16<br />

nACo 3®<br />

hard machining, drilling, dry turning, reaming<br />

stamping, punching<br />

17<br />

nACRo 3<br />

tough cutting of superalloys, fine punching<br />

friction welding, extrusion,<br />

die casting<br />

for components with high<br />

abrasive load<br />

18<br />

TiXCo 3®<br />

for superhard cutting<br />

19<br />

nACoX 3®<br />

HSC dry turning and milling<br />

for components with highly<br />

abrasive load<br />

20<br />

AlCrN 3®<br />

dry milling, hobbing, sawing<br />

21<br />

AlTiCrN 3®<br />

fine punching, wet hobbing or sawing<br />

stamping, deep drawing,<br />

bending tools<br />

22<br />

AlTiCrN 3+®<br />

universal; wet and dry cutting<br />

molds and dies<br />

29<br />

*LT: Low temperature processes possible.


Conventional Coatings<br />

30<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

TiN *<br />

TiCN-grey *<br />

®<br />

cVIc *<br />

TiAlN-ML<br />

AlTiN-G<br />

CrN *<br />

2®<br />

CROMVIc *<br />

CrTiN-ML *<br />

2®<br />

CROMTIVIc *<br />

ZrN *<br />

AlTiCrN<br />

PL70<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

PL<br />

80p111 + 311pp<br />

1001<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

Color<br />

Nanohardness<br />

up to [GPa]<br />

Thickness<br />

[µm]<br />

Friction (fretting)<br />

coefficient<br />

√ gold 24 1 - 7 0.55<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

blue-grey<br />

grey<br />

violet-black<br />

black<br />

metal-silver<br />

grey<br />

metal-silver/<br />

gold<br />

grey<br />

white-gold<br />

blue-grey<br />

37<br />

37 - 20<br />

28<br />

34<br />

18<br />

25<br />

30<br />

25<br />

20<br />

34<br />

1 - 4<br />

1 - 5<br />

1 - 4<br />

1 - 4<br />

1 - 7<br />

1 - 10<br />

1 - 7<br />

1 - 10<br />

1 - 4<br />

1 - 4<br />

0.20<br />

0.15<br />

0.60<br />

0.70<br />

0.30<br />

0.10<br />

0.40<br />

0.10<br />

0.40<br />

0.55<br />

Max. usage Symbol<br />

temperature [°C] color<br />

600<br />

400<br />

400<br />

700<br />

900<br />

700<br />

450<br />

600<br />

450<br />

550<br />

850<br />

Nanocomposites<br />

Triple Coatings 3<br />

®<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

21<br />

22<br />

®<br />

nACo -G<br />

®<br />

Fǐ-VIc<br />

®<br />

nACRo<br />

®<br />

nACVIc<br />

nACo 3®<br />

nACRo 3<br />

TiXCo 3®<br />

nACoX 3®<br />

AlCrN 3®<br />

AlTiCrN 3®<br />

AlTiCrN 3+ ®<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

√<br />

violet-blue<br />

grey<br />

blue-grey<br />

grey<br />

violet-blue<br />

blue-grey<br />

copper<br />

black<br />

black<br />

blue-grey<br />

blue-grey<br />

45<br />

45 - 20<br />

40<br />

40 - 20<br />

34 / 45<br />

34 / 40<br />

40 / 47<br />

40 / 30<br />

32 / 35<br />

34 / 32<br />

32 / 34<br />

1 - 4<br />

1 - 6<br />

1 - 7<br />

1 - 10<br />

1 - 7<br />

1 - 7<br />

1 - 5<br />

4 - 18<br />

1 - 7<br />

1 - 10<br />

1 - 7<br />

0.45<br />

0.15<br />

0.35<br />

0.15<br />

0.45<br />

0.35<br />

0.55<br />

0.40<br />

0.40<br />

0.60<br />

0.50<br />

1200<br />

400<br />

1100<br />

400<br />

1200 / 900<br />

1100 / 900<br />

1200<br />

1200<br />

900<br />

900<br />

900<br />

31<br />

*LT: Low temperature processes possible.<br />

Typical Coating Surfaces (measured by AFM, at 2µm coating thickness)<br />

2.42 µm<br />

1.35 µm<br />

®<br />

LARC 65.5 µm<br />

S a = 0.09-0.25 µm<br />

65.5 µm<br />

®<br />

s-LARC<br />

75 µm<br />

S = 0.03-0.08 µm<br />

a<br />

requires pcoating unit with special software<br />

75 µm<br />

4.2 µm<br />

ARC<br />

S = 0.15-0.45 µm<br />

a<br />

197 nm<br />

®<br />

µ-LARC<br />

S = 0.003-0.008 µm<br />

a<br />

requires m-pcoating unit<br />

or post-polishing<br />

32<br />

93 µm<br />

62 µm 62 µm


coating A<br />

coating B<br />

primary rec.<br />

alternative<br />

recommendation<br />

Cutting<br />

Drilling Turning Milling Tapping Sawing Reaming<br />

Broaching<br />

Injection<br />

Molding<br />

Chipless Forming<br />

Stamping Forming<br />

Punching<br />

Coating Usage Recommendations<br />

Steels<br />

Hardened steels<br />

Cast Iron<br />

Aluminium<br />

(> 12% Si)<br />

Aluminium<br />

(< 12% Si)<br />

Super alloys<br />

Copper<br />

Bronze, Brass<br />

Plastics<br />

µ<br />

µ<br />

nACo nACo nACRo nACVIc TiAlCN nACo nACVIc nACVIc nACVIc<br />

µAlTiN<br />

nACo<br />

AlTiN<br />

nACo<br />

AlTiN<br />

nACo<br />

GRADVIC<br />

nACo<br />

S STiN<br />

nACo<br />

µ µAlTiN<br />

nACo<br />

CrN GRADVIC<br />

nACo<br />

TiCN-MP<br />

nACo nACo nACo nACo TiAlCN nACo<br />

µAlTiN AlTiN AlTiN TiAlCN S STiN µ µAlTiN<br />

nACo nACo nACo nACVIc TiCN-MP µ µAlTiN S STiN nACo nACVIc<br />

TiCN TiCN TiCN-MP TiCN-MP S STiN TiCN-MP CrN TiCN GRADVIC<br />

cVIc cVIc cVIc CROMVIC TiCN-MP cVIc cVIc cVIc cVIc<br />

ZrN<br />

nACRo<br />

ZrN<br />

nACo<br />

ZrN<br />

nACRo<br />

TiCN-MP<br />

nACRo<br />

S STiN<br />

nACRo<br />

TiCN-MP<br />

nACo<br />

CROMVIC<br />

nACVIc<br />

CROMVIC<br />

nACVIc<br />

GRADVIC<br />

nACVIc<br />

GRADVIC GRADVIC GRADVIC GRADVIC TiAlCN GRADVIC GRADVIC GRADVIC GRADVIC<br />

CrN CrN CrN CrN CrN CrN CrN CrN CrN<br />

TiCN-MP TiCN-MP TiCN-MP TiCN-MP TiCN-MP TiCN-MP S STiN TiCN-MP TiCN-MP<br />

TiCN TiCN TiCN TiCN TiCN TiCN CrN TiCN TiCN<br />

33<br />

Design:<br />

... Inspired by Nature's Excellence!<br />

<strong>PLATIT</strong> AG<br />

Eichholz St. 9<br />

CH-2545 Selzach / SO<br />

Tel: +41 (32) 544 62 00<br />

Fax: +41 (32) 544 62 20<br />

E-Mail: info@platit.com<br />

Web: www.platit.com<br />

© 2012 <strong>PLATIT</strong> AG. All rights reserved. Specifications subject to<br />

change. All ® signed trademarks are registered by the BCI Group.<br />

Several technologies described <strong>here</strong>in are protected by<br />

international patents. CGEV17<br />

3®<br />

Guide for TripleCoatings<br />

Steels<br />

wet<br />

wet<br />

Hardened steels<br />

dry/MQL<br />

Cast iron<br />

Aluminium<br />

(>12% Si)<br />

Super alloys<br />

dry/MQL<br />

wet<br />

dry/MQL<br />

wet<br />

dry/MQL<br />

wet<br />

dry/MQL<br />

Drilling<br />

Milling<br />

Reaming<br />

Turning<br />

Hobbing Tapping<br />

HSS HM<br />

HSS HM HSS HM<br />

Forming<br />

nACRo 3 nACo 3 nACo 3 AlTiCrN AlTiCrN 3+ AlTiCrN 3+ nACVIc 2 nACRo 3 nACo 3 AlTiCrN 3<br />

nACRo 3 nACo 3 nACoX 3 AlCrN 3 AlCrN 3 AlCrN 3 nACVIc 2 nACRo 3 nACo 3 AlTiCrN 3+<br />

3<br />

3<br />

nACo nACo<br />

AlTiCrN 3+ AlTiCrN 3+ nACRo 3<br />

nACo 3<br />

nACo 3 nACoX 3<br />

TiXCo 3 AlCrN 3 nACRo 3<br />

TiXCo 3<br />

nACRo 3<br />

3 nACRo nACo 3<br />

3<br />

3<br />

nACRo nACRo nACRo 3 nACRo 3 nACRo 3 nACRo 3<br />

nACRo 3<br />

3 nACRo nACoX 3<br />

3 nACRo nACo 3 nACo 3 nACo 3 nACRo 3 nACo 3<br />

nACRo 3 nACRo 3 nACo 3<br />

+<br />

AlTiCrN 3 AlTiCrN 3+ nACRo 3 nACVIc 2 nACRo 3 nACo 3 nACVIc 2<br />

nACRo 3<br />

nACRo 3<br />

nACRo 3<br />

nACRo 3<br />

nACRo 3<br />

nACRo 3<br />

nACVIc 2<br />

nACRo 3<br />

nACoX 3<br />

nACRo 3<br />

nACRo 3<br />

nACRo 3<br />

nACRo 3<br />

nACRo 3<br />

nACRo 3<br />

nACRo 3<br />

nACRo 3<br />

nACRo 3<br />

nACVIc 2<br />

nACRo 3<br />

nACRo 3<br />

nACRo 3<br />

nACRo 3<br />

nACRo 3<br />

nACo 3<br />

nACo 3<br />

nACo 3<br />

nACVIc 2<br />

AlTiCrN 3+<br />

AlTiCrN 3+

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