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<strong>946</strong> <strong>mL</strong> <strong>–</strong> 1 U.S. <strong>Quart</strong><br />

TURBO OIL<br />

2380<br />

TURBINE ENGINE & ACCESSORY


I n t ro d u c t i o n<br />

While the changing of our label for turbo oil is relatively<br />

new, our experience in lubricating turbine engines is<br />

not. In 1949 the Research Division, which was initially<br />

responsible for the development of our turbo oils,<br />

helped turn the vision of gas turbine powered flight into<br />

the reality we accept for granted today. By developing<br />

the first synthetic oil that could be used successfully in<br />

gas turbine engines, much wider fields to the aircraft<br />

designer were opened. This position of leadership has<br />

never been relinquished and you can depend on us just<br />

as you did in 1949.<br />

<strong>BP</strong>TO 2380<br />

<strong>BP</strong> Turbo Oil (<strong>BP</strong>TO) 2380, available throughout the<br />

world, is now being used by over 350 airlines<br />

representing a majority of the free world’s commercial<br />

airline requirement for 5 cSt turbo oils. This fact attests<br />

to the outstanding performance of this product in the<br />

wide variety of engines and accessories now in service.<br />

Table of Contents<br />

Page<br />

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2<br />

Product Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

A p p r o v a l s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />

Technical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />

Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />

Future Outlook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />

Health and Safety Precautions . . . . . . . . . . . . . . . . . . . . 7<br />

A p p e n d i x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8<br />

Typical Inspections<br />

Printed in U.S.A., 04/02<br />

1


P roduct Description<br />

<strong>BP</strong>TO 2380 is a synthetic oil having a viscosity of 5<br />

centistokes at 210°F that is approved against US<br />

military specification MIL-PRF-23699F-STD, DEF STAN<br />

91-101/2* (DERD 2499), and meets the requirements of<br />

most jet engines and associated accessories. It is a<br />

Type II oil which provides a more balanced combination<br />

of thermal and oxidation stability, load-carrying capacity,<br />

lower volatility and low temperature flow characteristics<br />

than other 5 cSt jet engine oils. These features provide<br />

long trouble-free performance under most conditions.<br />

Synthetic oils of this type are not all identical. The<br />

performance advantages of <strong>BP</strong>TO 2380 are achieved by<br />

careful selection and balance of basestocks and<br />

additives to provide the desired performance.<br />

Details of laboratory analyses of physical, chemical,<br />

and performance properties are provided in the<br />

Appendix. Significant performance properties are<br />

discussed below. Where detailed information on the<br />

laboratory test methods and the significance of results<br />

is desired, a member of our <strong>BP</strong> technical staff will be<br />

happy to provide them.<br />

V I S C O S I T Y : While most Type II synthetic turbo oils<br />

have essentially the same viscosity at 99°C (between 5<br />

and 5.5 centistokes), <strong>BP</strong>TO 2380 is less viscous at very<br />

cold temperatures than other Type II oils. This offers a<br />

distinct advantage, which permits <strong>BP</strong>TO 2380 to be<br />

used in some critical applications where other Type II<br />

oils are excessively viscous. For example, at -40°C the<br />

viscosity of <strong>BP</strong>TO 2380 is well below that of<br />

competitive products.<br />

Competitive Products<br />

<strong>BP</strong>TO 2380 A B<br />

Viscosity, cSt<br />

at -40°C 7950 12 , 390 10 , 640<br />

VAPOR PHASE DEPOSITS: A major advantage of<br />

<strong>BP</strong>TO 2380 is its ability to limit vapor-phase deposits.<br />

With some competitive oils, heavy deposits have<br />

formed where the oil mist and vapors come in contact<br />

with hot engine surfaces resulting in migrating deposits.<br />

LOAD CARRYING: <strong>BP</strong>TO 2380 provides load carrying<br />

ability, as measured in the Ryder Gear Test well in<br />

excess of requirements established by the engine and<br />

equipment manufacturers. Long life of bearings, gears,<br />

and other highly loaded lubricated surfaces is thus<br />

assured under normal operating conditions.<br />

C L E A N L I N E S S : Minimum formation of varnish or<br />

sludge deposits is one of the characteristic advantages<br />

of <strong>BP</strong>TO 2380. Long periods of operation are possible<br />

without the danger of scavenge pump screen plugging<br />

or the corrosion that often accompanies excessive<br />

d e p o s i t s .<br />

BULK STABILITY (resistance to physical or chemical<br />

change resulting from oxidation): The high<br />

degree of oxidation resistance of <strong>BP</strong>TO 2380 permits<br />

long periods of operation without significant increase in<br />

viscosity or total acidity, the two principal indicators of<br />

product oxidation. The need to change oil because of<br />

oxidation effects is rare when using <strong>BP</strong>TO 2380. Most<br />

users find it unnecessary to make oil changes in spite of<br />

occasional mechanical abnormalities that create<br />

unusually severe oxidizing conditions.<br />

C O M P A T I B I L I T Y :While considerable laboratory data is<br />

available to demonstrate the compatability of <strong>BP</strong>TO<br />

2380 with metals, elastomers and other lubricants, the<br />

extensive airline experience most adequately demonstrates<br />

this property. Details are given in the section on<br />

“Product Performance.”<br />

SEAL WEAR: Proper functioning of carbon seals is<br />

essential for the life of the engines that use this type of<br />

bearing compartment sealing arrangement. Poor seal<br />

performance may be caused by lubricant properties that<br />

promote (or fail to prevent) wear of the carbon at the<br />

carbon-to-steel face. <strong>BP</strong>TO 2380 has provided the<br />

dependable performance in numerous airlines that was<br />

predicted by extensive laboratory tests.<br />

* <strong>BP</strong>TO 2380 is approved against DEF STAN 91-101/2 (DERD 2499)<br />

for both OX-27 and OX-28 requirements. OX-27 is for use in military<br />

gas turbines and accessories. OX-28 is for use in marine gas<br />

t u r b i n e s .<br />

2


P roduct Perf o rm a n c e<br />

AIRLINE SERVICE: The fact that <strong>BP</strong>TO 2380<br />

represents the majority of the free world requirement<br />

for 5 cSt turbo oils speaks highly of its performance.<br />

Over 350 airlines are now accumulating approximately<br />

50 million engine hours a year on this lubricant.<br />

Outstanding bulk stability, excellent cleanliness, as<br />

evidenced by low deposit levels in vapor phase areas,<br />

and very good anti-corrosion qualities have made <strong>BP</strong>TO<br />

2380 the leader in gas turbine lubrication.<br />

OIL CONSUMPTION: Typical consumption with <strong>BP</strong>TO<br />

2380 ranges from a low of 0.07 litres (0.06 quarts) per<br />

engine hour to a high of 0.59 (0.62).<br />

Evaporation loss—though a factor—is a minor one.<br />

Based upon laboratory tests, <strong>BP</strong>TO 2380 has a<br />

directional advantage in this respect.<br />

Evaporation Loss,<br />

% at 6 1 ⁄2 hours <strong>BP</strong>TO 2380 Oil A<br />

at 400°F, Sea Level 3 . 85 4.58<br />

at 400°F, 40,000 ft. 8 . 80 10.09<br />

at 450°F, Sea Level 11 . 81 15.62<br />

at 450°F, 40,000 ft. 21 . 50 27 . 82<br />

In actual practice, the data suggest that engines cannot<br />

distinguish differences in consumption among various<br />

Type II oils. Experience in monitoring oil consumption<br />

over long periods indicates that:<br />

a. Oil consumption is governed more by mechanical<br />

factors than by differences between oils of similar<br />

type.<br />

b. The principal factor related to lubricant chemistry that<br />

affects oil consumption is volatility or loss by<br />

evaporation and this effect is minor.<br />

c. Large differences in consumption among airlines<br />

operating identical equipment in similar route structures<br />

with the same oil are generally attributed to<br />

differences in methods of data collection and record<br />

k e e p i n g .<br />

C O M P A T I B I L I T Y<br />

<strong>BP</strong>TO 2380 is compatible with other turbo oils meeting<br />

the same specifications to the extent that an<br />

inadvertent mixing or emergency top-off with another<br />

approved brand will not cause additive separation to<br />

occur. However, most engine builders do not<br />

recommend indiscriminate mixing of approved oils<br />

and we agree with this principle.<br />

<strong>BP</strong>TO 2380 performance is outstanding in the critical<br />

area of compatibility with elastomers such as those<br />

used in O-ring seals. Excessive swelling or shrinking of<br />

seals can cause severe oil leakage. In new engines or in<br />

high-time engines where <strong>BP</strong>TO 2380 has replaced<br />

another lubricant, there has been no known incident of<br />

oil leakage due to oil-elastomer incompatibility.<br />

Deposit washing is a problem with some turbo oils. This<br />

is the situation where engine deposits, laid down by a<br />

previous oil, can sometimes be loosened or washed off<br />

by changing to a different oil. The loosened deposits<br />

can plug filter screens, which seriously reduces oil flow.<br />

This is more apt to occur when changing over high-time<br />

engines where deposits have had a chance to dry out<br />

during short-term storage or deactivation for service or<br />

repair. Laboratory tests and many years of service have<br />

shown that changing engines to <strong>BP</strong>TO 2380 should<br />

cause no concern about deposit loosening and<br />

migration, under normal circumstances.<br />

SHELF LIFE<br />

The shelf life of <strong>BP</strong>TO 2380 can extend beyond four<br />

years when stored in original, unopened quart cans<br />

under acceptable conditions, such as away from<br />

extreme heat and moisture. Likewise, drummed<br />

product (includes 55 gallon drum and 5 gallon pails) has<br />

an expected shelf life of three years minimum. For all<br />

package styles, shelf life can be increased significantly<br />

beyond those stated above, depending upon storage<br />

conditions. Please contact your bp representative if you<br />

have any questions about product usability.<br />

3


A p p ro v a l s<br />

<strong>BP</strong>TO 2380 is approved for use in most engines and<br />

accessories in airline service today. The approvals listed<br />

below are current as of the time of printing; however,<br />

the respective manufacturer’s manuals and service<br />

bulletins should be consulted.<br />

E N G I N E S<br />

CFM International: <strong>BP</strong>TO 2380 is approved for use in<br />

CFM 56 engines (CFM 56 Service Bulletin 79-001).<br />

F l y g m o t o r : <strong>BP</strong>TO 2380 is approved for RM8A, B<br />

engines (approved on a proprietary basis by Volvo<br />

F l y g m o t o r ) .<br />

General Electric Company: <strong>BP</strong>TO 2380 conforms to<br />

GE Spec. D50TF1-S4 Class B and is fully qualified for<br />

use in most GE models according to:<br />

CJ610 Maintenance Manual Page 202A/202B<br />

CF700 Maintenance Manual Page 202<br />

CF6 Service Bulletin 79-1<br />

CF34 Maintenance Manual Section 72-00-00<br />

CT7 Maintenance Manual Section 72-00-00<br />

H o n e y w e l l / A l l i e d S i g n a l : <strong>BP</strong>TO 2380 is approved for<br />

use in TPE-331, TSE 331 (Service Information Letter<br />

P331-2) and TFE-731 engines (Service Information<br />

Letter F731-11).<br />

<strong>BP</strong>TO 2380 is approved for use in T-53 engines (Service<br />

Bulletin No. 36) and T-55 engines (Lycoming letter of<br />

Sept. 5, 1975). <strong>BP</strong>TO 2380 is also approved for ALF 502<br />

engines (ALF 502 Maintenance Manual—Section 72-00-<br />

00 page 12) and LF 507 engines (LF 507-1H<br />

Maintenance Manual—Section 72-00-00 page 23).<br />

IAE International: <strong>BP</strong>TO 2380 is approved for the<br />

V2500 engine (IAE V2500 series documents IAE-0043<br />

and IAE-0174).<br />

M o t o r l e t : <strong>BP</strong>TO 2380 is approved for the M601 engine<br />

(Motorlet letter dated Aug. 9, 1994).<br />

Pratt & Whitney: <strong>BP</strong>TO 2380 is approved under<br />

specifica-tion PWA 521 (Service Bulletin No. 238) for<br />

use in all models of engines.<br />

Pratt & Whitney Canada: <strong>BP</strong>TO 2380 is approved for<br />

use in all PT6, ST6, (Service Bulletin Nos. 1001, 3001,<br />

4001, 5001, 9001, 10001, 11001, 12001 and 13001),<br />

JT15D (Service Bulletin No. 7001), PW100 series<br />

engines (S/B 20001), and PW300 series engines (S/B<br />

2 4 0 0 1 ) .<br />

Rolls-Royce Ltd.: <strong>BP</strong>TO 2380 is fully approved for Spey<br />

models (Service Bulletin SP 12-8), for use in Avon<br />

4<br />

models (Service Bulletin, AV 89-22), and for use in<br />

Gnome models H1400 and H1400-1 (Type Approval<br />

Certificate No. Gnome 4&5, respectively). <strong>BP</strong>TO 2380 is<br />

fully approved for the RB 211-524 models (Service<br />

Bulletin RB 211-12-5019) and RB 211-535C<br />

(Maintenance Manual M-211 (535)-B Section 12-13-01).<br />

<strong>BP</strong>TO 2380 is also approved for the RB 211-22B models<br />

(Service Bulletin RB 211-12-5019) and for Tay models<br />

(all Marks) (R-R letter dated 17 July 1986 and 24 May<br />

1990). <strong>BP</strong>TO 2380 is approved for all GEM marks (R-R<br />

approval letter issue 3.1 March 1988).<br />

Rolls-Royce/Allison Engine Company: <strong>BP</strong>TO 2380 is<br />

approved against EMS 53 and for use in 250, 501 and<br />

T56 series engines according to customer service<br />

letters:<br />

250-C18 CSL-2<br />

250-B15G TP CSL-2<br />

250-C20/C20B CSL-1002<br />

250-B17/B17B TP CSL-1002<br />

250-C28 CSL-2002<br />

250-C30 CSL-3002<br />

501-D13 CSL 161<br />

501-D22 CSL 1002<br />

501-D36 CSL 2002<br />

T56-A-14 CSL 4002<br />

T56-A-15 CSL 1502<br />

N O T E : Future 250 oil approvals will be listed in<br />

Section 72-00-00 of the respective operation and<br />

maintenance manual for each engine model.<br />

<strong>BP</strong>TO 2380 is also approved for the AE 2100 and AE<br />

3007 engine models.<br />

R o l l s - R o y c e / S N E C M A :<strong>BP</strong>TO 2380 is approved for use<br />

in M.45H (Rolls-Royce letter of Dec. 4, 1975).<br />

Rolls-Royce Turbomeca: <strong>BP</strong>TO 2380 is approved for<br />

Adour engines (Rolls-Royce Technical Instruction 28).<br />

S N E C M A : <strong>BP</strong>TO 2380 is fully approved for use in all<br />

Atar series engines (Technical document MTC No.<br />

6015, latest edition), for the M53 engine (SNECMA<br />

letter dated 10/1/87), and for the M88-2 engine<br />

(SNECMA letter dated Nov. 21, 1995).<br />

T u r b o m e c a :<strong>BP</strong>TO 2380 is approved (Turbomeca letter<br />

to ESAF in 1994) for following engines:<br />

Arriel<br />

Makila<br />

Astazou XVI A r r i u s<br />

TM 333<br />

<strong>BP</strong>TO 2380 is approved as alternate (with restrictions)<br />

for the Astazou (except XVI), the Artouste and the<br />

Bastan engines. See applicable maintenance manual for<br />

s p e c i f i c s .<br />

T u r b o m e c a — S N E C M A : <strong>BP</strong>TO 2380 is approved for<br />

the Lazarc engines (SNECMA letter Nov. 18, 1975).


A p p rovals (Cont’d)<br />

A C C E S S O R I E S<br />

Carrier Corporation: <strong>BP</strong>TO 2380 is approved for use in<br />

Carrier Freon compressors (Carrier letter dated April 25,<br />

1969 to Seaboard World Airlines).<br />

Foote Brothers Company: <strong>BP</strong>TO 2380 is approved for<br />

gear box for JT3C-6 engines and for two-speed gear<br />

box on Electra aircraft.<br />

General Electric Company: <strong>BP</strong>TO 2380 conforms to<br />

GE specification D50TF1-S4 class B and is approved for<br />

use in CSD Model 2CLKH40B9.<br />

Hamilton Sundstrand<br />

S t a r t e r :<strong>BP</strong>TO 2380, via its MIL-PRF-23699 approval,<br />

is approved for the following starter units: PS200,<br />

PS600, PS700.<br />

APU: <strong>BP</strong>TO 2380 is approved for Model P&WC ST6L<br />

(Pratt & Whitney Canada, SB No. 9001). <strong>BP</strong>TO 2380<br />

is approved for APU models APS500, APS1000,<br />

APS2000, APS3200 via its MIL-PRF-23699 approval.<br />

Air Cycle Machines: <strong>BP</strong>TO 2380 is approved for<br />

R70-3W air cycle machine. (Service Bulletin HS Code<br />

R70-3W No. 8). It is also approved for R72-3W,<br />

R76-3WR as well as ACM’s in 747 and L-1011<br />

(Appropriate service manuals and Hamilton Standard<br />

letter 9/1/83).<br />

C S D / I D G : <strong>BP</strong>TO 2380 is approved for all constant<br />

speed drive and integrated drive generator models<br />

(Sundstrand Component Maintenance Manual part<br />

no. 729184 section 24-11-66).<br />

Honeywell/AlliedSignal<br />

S t a r t e r s : <strong>BP</strong>TO 2380 is approved for all starters<br />

(AiResearch Engineering Report GT-7800J).<br />

Lucas Aerospace Ltd.: <strong>BP</strong>TO 2380 is approved for the<br />

AE 8909 integrated drive generator in Concorde (Lucas<br />

Engineering Report CS 0284).<br />

M i c r o t u r b o :<strong>BP</strong>TO 2380 is approved for use in Saphir I,<br />

II, and III, and IV APU (Service Bulletin 49-10-07).<br />

Normalair Ltd.: <strong>BP</strong>TO 2380 is approved and<br />

recommended for cold air unit (ref. Operator’s Manual).<br />

Plessey Company Ltd.: <strong>BP</strong>TO 2380 is fully approved<br />

for use in CSDS units manufactured by the Plessey<br />

Company Ltd. (letter dated Sept. 18, 1970).<br />

Pratt & Whitney Canada: <strong>BP</strong>TO 2380 is approved for<br />

use in the PW901A APU (Ref. Component Maintenance<br />

Manual APU part no. 3910001).<br />

Rotax Ltd.: Approvals and approval procedures for<br />

Rotax Ltd. CSD units require discussion with<br />

m a n u f a c t u r e r .<br />

S o l a r : <strong>BP</strong>TO 2380 is approved for APU models T-62T-<br />

25,-29,-39,-40 via its MIL-PRF-23699 approval.<br />

T u r b o m e c a :<strong>BP</strong>TO 2380 is approved for use in the AST<br />

600 auzillary power unit (APU). It is approved as<br />

alternate (with restrictions) on the AST 950 APU. See<br />

applicable maintenance manuals.<br />

O T H E R<br />

Bell Helicopter Co.: <strong>BP</strong>TO 2380 is approved for use in<br />

engine, transmission, and tail rotor gear box of Models<br />

206, 212, 214 and in engine and transmission of model<br />

222 helicopter (Bell Materials Bulletin FW 1440C).<br />

Sikorsky Aircraft Division: <strong>BP</strong>TO 2380 is approved for<br />

use in engine, intermediate gear box, and tail gear box<br />

of models S61L and S51N. (Sikorsky Notice To<br />

Commercial Operators 61-94).<br />

Auxiliary Power Units and Ground Power Units:<br />

<strong>BP</strong>TO 2380 is approved for all models (AiResearch<br />

Engineering Report GT-7800J).<br />

Turbo Machinery: Cooling turbines, engine-driven<br />

compressors, turbine-driven compressors, and<br />

turbine-driven fans. <strong>BP</strong>TO 2380 is approved for most<br />

models in this group (S.I.L. 100-300).<br />

Turbine Reversing Actuator: Part No. 127038-1-3<br />

uses engine oil and <strong>BP</strong>TO 2380 is approved (P&W<br />

SB No. 238).<br />

5


Technical Serv i c e<br />

<strong>BP</strong> provides technical service in support of our products<br />

and their performance. The two vital elements of this<br />

service consist of a highly qualified Technical Staff and a<br />

complex of Sales Service Laboratories. As the name<br />

implies, the Technical Staff maintains contact with<br />

customers, engine and airframe manufacturers, and<br />

accessory equipment manufacturers. The Sales Service<br />

Laboratories provide laboratory services to assist in<br />

used oil analyses.<br />

TECHNICAL STAFF<br />

The Technical Staff consists of aviation career<br />

specialists to provide service to customers and to work<br />

with major airframe and engine builders. These<br />

specialists have at their disposal the full facilities of<br />

Sales Service Laboratories and <strong>BP</strong> product research<br />

facilities. This system ensures that each individual is<br />

well informed on equipment developments, industry<br />

problems and product performance. Thus, while only<br />

one member of the Technical Staff will be the principal<br />

contact with a customer, that member will reflect the<br />

experience and knowledge of the entire organization<br />

and will have ready access to all facilities of the<br />

corporation for assistance as required on behalf of his<br />

assigned accounts. The fact that the Technical Staff is<br />

part of the headquarters of their respective<br />

organizations assures that the staff members have<br />

headquarters’ authority to assist in effective handling of<br />

their assignments .<br />

<strong>BP</strong> provides worldwide technical service in support of<br />

turbo oil customers. Service is coordinated by Air <strong>BP</strong><br />

Lubricants from its office in Parsippany, New Jersey.<br />

SALES SERVICE LABORATORIES<br />

The Sales Service Laboratories are located throughout<br />

the world at <strong>BP</strong>’s major refineries and blending plants.<br />

These laboratories in turn are backed up by the full<br />

facilities of <strong>BP</strong> research facilities in Naperville, Illinois.<br />

PRODUCT SAMPLE PROCEDURES<br />

AND HANDLING<br />

The base purpose of analyzing product samples is to<br />

assist in solving or defining a problem that may be<br />

related to the performance of the lubricant. Thus, the<br />

sample size and handling procedures may vary with the<br />

nature of the suspected problem and with the analytical<br />

techniques required for definition and solution.<br />

Experience has provided standardized procedures<br />

applicable in many instances. Details are available from<br />

a member of the Technical Staff.<br />

Quality Contro l<br />

<strong>BP</strong>TO 2380 is blended in batches with each batch composed<br />

of the identical chemicals, in the same<br />

proportions, used in all previous batches. Approximately<br />

25 tests are performed on each batch to evaluate the<br />

physical, chemical and performance characteristics of<br />

the product. Historically, the batch-to-batch variations<br />

are within the limits of test repeatability.<br />

As each batch is prepared, a quantity of product is set<br />

aside in sealed containers. Periodically, a container is<br />

opened and tested to ensure that no change has<br />

occurred in the physical or chemical properties as a<br />

result of time. Customers can enhance the product<br />

storage stability life by using first-in, first-out inventory<br />

procedures and maintaining the oil under normal<br />

storage conditions (indoors protected from excessive<br />

heat). Within these parameters, experience has shown<br />

<strong>BP</strong>TO 2380 shelf life has no effect on its performance.<br />

It is suggested that oil that has been exposed to<br />

extremes of high temperature and humidity in storage<br />

be retested.<br />

Most important in monitoring product quality is the<br />

frequent observation of airline engines and accessories.<br />

A specialized rating system has been developed by the<br />

Technical Staff in cooperation with the product research<br />

facilities. This system provides for numerical<br />

descriptions of engine mechanical condition and<br />

lubricant performance for all critical lubricated<br />

components. By this means, the conditions of two or<br />

more engines can be compared even though they may<br />

be inspected at different times. The system thus<br />

provides a yardstick for measuring the uniformity of<br />

performance in operating engines. This method of<br />

documentation also permits an appraisal of engine<br />

mechanical condition, an evaluation of the effectiveness<br />

of mechanical modifications and a comparison of the<br />

performance of different lubricants.<br />

F u t u re Outlook<br />

As documented in previous sections, <strong>BP</strong>TO 2380 is providing<br />

outstanding performance in current equipment<br />

including the Boeing 707, 717, 727, 737, 747, 757, 767,<br />

777; McDonnell Douglas DC8, DC9, DC10, MD11,<br />

MD90; Lockheed L-1011 and the Airbus A300, A310,<br />

A320, A330, A340. Based on this background there is<br />

good evidence that <strong>BP</strong>TO 2380 will continue to satisfy<br />

the requirements of airline equipment for many more<br />

years despite increasing TBO’s and HSI intervals.<br />

6


While the outlook for continuing excellent performance<br />

from <strong>BP</strong>TO 2380 is bright, our research continues to<br />

develop and evaluate new oils aimed at providing even<br />

greater value to the world’s airlines.<br />

Through continuing monitoring of product performance<br />

and technological developments, our affiliates anticipate<br />

being able to provide synthetic turbo oils that will satisfy<br />

the most critical needs of the aviation industry.<br />

Health and Safety<br />

P re c a u t i o n s<br />

Health studies have shown that under normal<br />

conditions of use, turbo oil presents a low risk to human<br />

health. The major health risk from exposure to turbo oil<br />

is temporary irritation of the eyes, skin, and respiratory<br />

tract. Temporary irritation is a common hazard of most<br />

petroleum hydrocarbons and synthetic lubricants, like<br />

turbo oil. Irritation occurs when product is applied<br />

directly to the eyes, repeatedly to the skin, or when<br />

high levels of vapors or mist are inhaled. Because<br />

sensitivity to irritation can vary from person to person,<br />

direct contact with the eyes and skin, and inhalation of<br />

vapors or mist should be minimized. Prolonged and<br />

repeated skin contact with turbo oil can also cause<br />

temporary dermatitis.<br />

You can protect yourself from routine turbo oil-related<br />

hazards by using appropriate engineering controls and<br />

work practices, and by wearing proper eye protection,<br />

gloves and clothing. Additional important health and<br />

safety information for this product is provided on the<br />

MSDS, which is available from your <strong>BP</strong> representative.<br />

The exposure guidelines found on the MSDS should<br />

always be followed.<br />

Turbo oil should never be siphoned by mouth.<br />

However, if the oil is swallowed, DO NOT induce<br />

vomiting, but seek medical advice immediately to guard<br />

against the hazard of aspirating oil into the lungs. While<br />

the oil is not highly toxic when swallowed, lung<br />

aspiration can result in chemical pneumonia that may<br />

not occur for some time.<br />

In the event of fire or leakage of product onto an<br />

extremely hot surface which causes turbo oil to burn,<br />

emission of fumes and combustion products that are<br />

potentially irritating, noxious, and toxic may occur, such<br />

as aldehydes and carbon monoxide. Take precautions<br />

to avoid and/or minimize exposure under these<br />

conditions. Use supplied oxygen if necessary.<br />

Additional health and safety information may be<br />

obtained by writing to: Air <strong>BP</strong> Lubricants, Air <strong>BP</strong>, Maple<br />

Plaza II-1N, Six Campus Drive, Parsippany, NJ 07054.<br />

Because the vapor pressure of turbo oil is very low,<br />

generation of vapor under ambient temperature<br />

conditions is unlikely. At elevated temperatures,<br />

however, product vapor may be generated at<br />

concentration levels sufficient to cause irritation,<br />

particularly in poorly ventilated areas or in confined<br />

spaces. If this occurs, or if a mist of turbo oil is<br />

generated, precautions should be taken to avoid inhaling<br />

vapor or mist at concentrations above the exposure<br />

guidelines specified on the product Material Safety Data<br />

Sheet (MSDS). Prolonged over-exposure to vapors or<br />

mist could cause headache, light-headedness,<br />

dizziness, and potentially unconsciousness, but normal<br />

conditions of use will not produce these effects.<br />

7


Appendix<br />

<strong>BP</strong>TO 2380 Typical Inspections vs. MIL-PRF-23699F-STD Specification<br />

The values shown here are representative of current production. Some are controlled by manufacturing specifications,<br />

while others are not. All of them may vary within modest ranges.<br />

FED. TEST<br />

ASTM or SAE METHOD<br />

MILITARY SPECIFICATION TESTS <strong>BP</strong>TO MIL-PRF-23699F STANDARD STD. NO. 791<br />

2380 MIN. MAX.<br />

Viscosity, cSt @ <strong>–</strong> 40°C (<strong>–</strong> 40°F) . . . . . . . . . . . . . . . . . . . . 7950 — 13,000 D2532<br />

% change <strong>–</strong> 40°C (<strong>–</strong> 40°F), 72 hrs . . . . . . . . . . . . . . . . . 0.7 — ±6 D2532<br />

cSt @ 100°C (212°F). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.97 4.90 5.40 D445<br />

cSt @ 40°C (104°F). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.2 23.0 — D445<br />

Flash point, °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265 246 — D92<br />

Pour point, °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>–</strong> 57 — <strong>–</strong> 54 D97<br />

TAN, mgKOH/g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.43 — 1.00 SAE-ARP5088<br />

Evaporation loss, %, 6.5 hrs. @ 204°C (400°F) . . . . . . . . 3.0 — 10 D972*<br />

Foam 1 24°C (75°F), ml/collapse time . . . . . . . . . . . . . . . 9/0 — 25/0 D892*<br />

Foam 2 93.5°C (200°F), ml/collapse time . . . . . . . . . . . . 8/0 — 25/0<br />

Foam 3 24°C (75°F), ml/collapse time . . . . . . . . . . . . . . . 8/0 — 25/0<br />

Rubber compatibility ..................................................... 3604/3433<br />

AMS No. 3217/1, % Swell, 72 hr. @ 70°C (158°F) . .. 14.4 5 25<br />

AMS No. 3217/4, % Swell, 72 hr. @ 204°C (400°F). . 9.9 5 25<br />

Si Rubber, % Swell, 96 hr. & 121°C (250°F) . . . . . . . . 11.4 5 25<br />

Tensile strength loss, %. . . . . . . . . . . . . . . . . . . . . . . . <strong>–</strong> 7.3 — 30<br />

Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pass Pass 3403*<br />

Turbidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pass None<br />

Sediment, mg/l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0 20<br />

Storage stability, 6 wks.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pass Pass Part 4.4.2 of 23699 Spec.<br />

Thermal stability and corrosivity, 274°C (525°F) ........... 3411<br />

% Vis change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6 — 5.0<br />

TAN change, mg KOH/g . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 — 6.0<br />

Metal wt. change, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . <strong>–</strong> 0.2 — 4.0<br />

Sediment 1.2 micron, mg/l . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9 — 10 3010<br />

Ash, mg/l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 — 1<br />

Corrosion and oxidative stability, 72 hrs. @ 175°C (347°F) 5308*<br />

Steel, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +0.02 — ±0.2<br />

Ag, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 — ±0.2<br />

Al, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +.02 — ±0.2<br />

Mg, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +.02 — ±0.2<br />

Cu, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +.07 — ±0.4<br />

Vis, change @ 37.8°C (100°F), % . . . . . . . . . . . . . . . . . . 8.0 — <strong>–</strong> 5 to +15<br />

TAN change, mgKOH/g. . . . . . . . . . . . . . . . . . . . . . . . . . . 0.11 — 2.0<br />

Sludge, mg/100ml . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 — 50<br />

Corrosion and oxidative stability, 72 hrs. @ 204°C (400°F) 5308*<br />

Steel, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +.01 — ±0.2<br />

Ag, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 — ±0.2<br />

Al, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +.01 — ±0.2<br />

Mg, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 — ±0.2<br />

Cu, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +.04 — ±0.4<br />

Vis, change @ 37.8°C (100°F), % . . . . . . . . . . . . . . . . . . 18.9 — <strong>–</strong> 5 to +25<br />

TAN change, mgKOH/g. . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 — ±3.0<br />

Sludge, mg/100ml . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 — 50<br />

* Modified<br />

8


A p p e n d i x<br />

<strong>BP</strong>TO Oil 2380 Typical Inspections vs. MIL-PRF-23699F-STD<br />

Specification<br />

(Cont’d)<br />

FED. TEST<br />

ASTM or SAE METHOD<br />

MILITARY SPECIFICATION TESTS <strong>BP</strong>TO MIL-PRF-23699F STANDARD STD. NO. 791<br />

2380 MIN. MAX.<br />

Corrosion and oxidative stability, 72 hrs. @ 218°C (425°F) 5308*<br />

Steel, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +.09 — ±0.2<br />

Ag, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>–</strong> .02 — ±0.2<br />

Al, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +.01 — ±0.2<br />

Ti, mg/cm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +.02 — ±0.2<br />

Vis, change @ 37.8°C (100°F), % . . . . . . . . . . . . . . . . . . 40.3 Report<br />

TAN change, mgKOH/g. . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8 Report<br />

Sludge, mg/100ml . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 50<br />

Trace metal content, ppm.............................................<br />

Part 4.4.6 of 23699 Spec.<br />

Al. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 — 2<br />

Fe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 — 2<br />

Cr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 — 2<br />

Ag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 — 1<br />

Cu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 — 1<br />

Sn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6 — 11<br />

Mg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 — 2<br />

Ni . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 — 2<br />

Ti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6 — 2<br />

Si. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 — 10<br />

Zn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 — 2<br />

Pb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 — 2<br />

Mo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 — 3<br />

Ryder gear .................................................................... 6508<br />

Av. rel. rating, % of reference oil . . . . . . . . . . . . . . . . . . 128 102 —<br />

No. of determinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 — —<br />

Shear stability ...............................................................<br />

D2603<br />

Vis loss @ 40°C (104°F), % . . . . . . . . . . . . . . . . . . . . . . . 0.3 — 4<br />

OTHER TESTS<br />

SOD Lead Corrosion, mg/in. 2 . . . . . . . . . . . . . . . . . . . . . . . . <strong>–</strong> 0.15 — — 5321<br />

Evaporation Loss, %, 6 1 ⁄2 hrs.........................................<br />

D972<br />

@ 400°F (40,000 ft.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.80 — —<br />

@ 450°F (Sea Level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.81 — —<br />

@ 450°F (40,000 ft.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.50 — —<br />

Specific Gravity, 60/60°F . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.975 — — D1298<br />

Water Content, PPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 — — D1744<br />

Coefficient of Expansion (Avg: <strong>–</strong> 40°F to 300°F) . . . . . . . 0.00045 — — <strong>BP</strong> Test Method<br />

Specific Heat BTU/lb/°F ................................................<br />

D2766<br />

@ 100°F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.444 — —<br />

@ 200°F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.493 — —<br />

@ 300°F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.533 — —<br />

@ 400°F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.565 — —<br />

Thermal Conductivity, BTU/(hr.)(ft. 2 )(°F/ft.)....................<br />

D2717<br />

@ 100°F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.077 — —<br />

@ 400°F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.067 — —<br />

* Modified<br />

9


Appendix<br />

<strong>BP</strong>TO 2380 Typical Inspections vs. DEF STAN 91-101/2 Specification<br />

(Replaces DERD 2499)<br />

The values shown here are representative of current production. Some are controlled by manufacturing specifications,<br />

while others are not. All of them may vary within modest ranges.<br />

10<br />

..................................................................................... DERD 2499 TEST METHOD<br />

MILITARY SPECIFICATION TESTS ........................ <strong>BP</strong>TO 2380 MIN. MAX. ASTM IP DERD<br />

(1) Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pass Clear & Bright<br />

(2) Density @ 15°C, kg/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.975 Report D1298 160<br />

..................................................................................... or or<br />

..................................................................................... D70 190<br />

(3) Flash point, °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 220 — D93 34<br />

(4) Pour point, °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>–</strong> 57 — <strong>–</strong> 54 D97 15<br />

(5) Saponification number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326 Report D94* 136*<br />

(6) Total acid number, mg KOH/g . . . . . . . . . . . . . . . . . . . . . . 0.38 Report D664 177<br />

(7) Viscosity, kinematic, cSt (mm 2 /s) ................................. D445 71<br />

At 100°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.97 4.90 5.40<br />

At 40°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.2 — 30<br />

At <strong>–</strong> 40°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7950 — 13,000<br />

(8) Friction and wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239<br />

Initial seizure load (60 secs.) kg . . . . . . . . . . . . . . . . . . . 112.5 65<br />

Wear scar diameter @ 6 kg load (60 sec.), mm . . . . . 0.42 Report<br />

(9) Foaming characteristics, @ air flow .............................. 15<br />

Rate of 100 ml/min....................................................<br />

Proc. A<br />

Foam volume, ml . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.38 10<br />

Foam collapse time, secs. . . . . . . . . . . . . . . . . . . . . . 5.52 20<br />

(10) High temperature oxidative stability............................. 9*<br />

Total acid number increase, mg KOH/g. . . . . . . . . . . . 0.2 1.0<br />

(11) Sediment, % mass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.003 0.005 12<br />

..................................................................................... Proc. B<br />

(12) Trace element content, mg/kg<br />

Al . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nil 2 Method subject to<br />

Cr. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nil 5 approval of Q.A.A.<br />

Cu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nil 2<br />

Fe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 2 <strong>BP</strong> method:<br />

Pb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nil Report USN NAVAIR 17-15-BF-62<br />

Mg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 2<br />

Ni. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 5<br />

Si . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Report<br />

Ag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nil 2<br />

Ti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nil 2<br />

(13) Confined heat stability:................................................. 1<br />

S temperature, °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 Report<br />

Viscosity stability @ 100°C, vis. dec., % . . . . . . . . . . . Nil 5.0<br />

(14) Corrosivity:<br />

New oil, 192 hrs. @ 200°C<br />

wt. change, mg/100 mm 2<br />

Aluminium alloy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nil <strong>–</strong> 0.1 to +0.1 3<br />

Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nil <strong>–</strong> 1.0 to +0.1 Proc. A<br />

Titanium-copper alloy . . . . . . . . . . . . . . . . . . . . . . . . . . Nil <strong>–</strong> 0.2 to +0.1<br />

Copper-nickel-silicon alloy. . . . . . . . . . . . . . . . . . . . . . Nil <strong>–</strong> 0.5 to +0.1<br />

Mild steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +0.1 Report<br />

Lead bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +0.1 <strong>–</strong> 0.5 to +0.1<br />

High carbon chromium steel . . . . . . . . . . . . . . . . . . . +0.1 <strong>–</strong> 0.2 to +0.1<br />

Lead brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>–</strong> 1.1 <strong>–</strong> 1.5 to +0.1<br />

Ni-Cr case hardened steel. . . . . . . . . . . . . . . . . . . . . . +0.1 <strong>–</strong> 0.2 to +0.1<br />

High speed steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +0.1 <strong>–</strong> 0.2 to +0.1<br />

Nickel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nil <strong>–</strong> 0.1 to +0.1 3<br />

Silver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nil <strong>–</strong> 0.2 to +0.1 Proc. B.<br />

Magnesium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>–</strong> 4.1 Report 3<br />

............................................................................... Proc. C<br />

* Modified


Appendix<br />

<strong>BP</strong>TO 2380 Typical Inspections vs. DEF STAN 91-101/2 Specification<br />

(Replaces DERD 2499) ( C o n t ’ d )<br />

..................................................................................... DERD 2499 TEST METHOD<br />

MILITARY SPECIFICATION TESTS ........................ <strong>BP</strong>TO 2380 MIN. MAX. ASTM IP DERD<br />

Cr-Mg alloy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nil Report 3<br />

Cr-Mg alloy, phenolic resin coated . . . . . . . . . . . . . . Nil Report Proc. D<br />

Pretreated oil, 192 hrs. @ 200°C<br />

wt. change, mg/100 mm 2<br />

Aluminum alloy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +0.1 <strong>–</strong> 0.1 to +0.1 3<br />

Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>–</strong> 0.2 <strong>–</strong> 1.5 to +0.1 Proc. A<br />

Titanium-copper alloy . . . . . . . . . . . . . . . . . . . . . . . . . . +0.1 <strong>–</strong> 0.1 to +0.1<br />

Copper-nickel silicon alloy. . . . . . . . . . . . . . . . . . . . . . Nil <strong>–</strong> 1.5 to +0.1<br />

Mild steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>–</strong> 1.3 Report<br />

Lead bronze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>–</strong> 0.2 <strong>–</strong> 1.5 to +0.1<br />

High carbon chromium steel . . . . . . . . . . . . . . . . . . . +0.1 <strong>–</strong> 3.0 to +0.1<br />

Lead brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <strong>–</strong> 1.3 <strong>–</strong> 4.0 to +0.1<br />

Ni-Cr case hardened steel. . . . . . . . . . . . . . . . . . . . . . +0.1 <strong>–</strong> 3.0 to +0.1<br />

High speed steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +0.1 <strong>–</strong> 1.0 to +0.1<br />

(15) Elastomer Compatibility ............................................... 4<br />

OX-27 & OX-28<br />

Nitrile, 192 hrs. @ 130°C<br />

% Swell @ 1 ⁄2 hr. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 10 20<br />

% Swell @ 48 hr. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 8.5 20.5<br />

Condition after band test . . . . . . . . . . . . . . . . . . . . Passes No cracking<br />

Silicone, 192 hrs. @ 175°C<br />

% Swell @ 1 ⁄2 hr. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 5 15<br />

% Swell @ 48 hr. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Nil —<br />

Condition after band test . . . . . . . . . . . . . . . . . . . . Passes No cracking<br />

Reversion test: Permanent<br />

indentation mm X 10 -2 . . . . . . . . . . . . . . . . . . . . . . 13 — 25<br />

OX-27<br />

Viton, 192 hrs. @ 200°C<br />

% Swell @ 1 ⁄2 hr. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.5 20 35<br />

% Swell @ 48 hr. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.5 20.5 32.5<br />

Condition after band test . . . . . . . . . . . . . . . . . . . . Passes No cracking<br />

Viton LCS, 192 hrs. @ 200°C<br />

% Swell @ 1 ⁄2 hr. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Report<br />

% Swell @ 48 hr. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 12 24<br />

Condition after band test . . . . . . . . . . . . . . . . . . . . Passes No cracking<br />

OX-28<br />

Viton, 384 hrs. @ 200°C<br />

% Swell @ 1 ⁄2 hr. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.5 20 35<br />

% Swell @ 48 hr. . . . . . . . . . . . . . . . . . . . . . . . . . . . Passes 28.5 40.5<br />

Condition after band test . . . . . . . . . . . . . . . . . . . . Passes No cracking<br />

Viton LCS, 384 hrs. @ 200°C<br />

% Swell @ 1 ⁄2 hr. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.5 15 35<br />

% Swell @ 48 hr. . . . . . . . . . . . . . . . . . . . . . . . . . . . Passes 28.5 40.5<br />

Condition after band test . . . . . . . . . . . . . . . . . . . . Passes No cracking<br />

(16) Engine test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Passed Data on file with M.O.D.<br />

(17) Homogeneity:............................................................... 5<br />

High temperature, 210°C . . . . . . . . . . . . . . . . . . . . . . . . Passes No visible signs of Proc. A<br />

..................................................................................... separation, gelation<br />

..................................................................................... or formation of<br />

Low temperature, <strong>–</strong> 54°C . . . . . . . . . . . . . . . . . . . . . . . . Passes insoluble matter. Proc. B<br />

(18) Miscibility and compatibility.......................................... 8<br />

Miscibility:<br />

@ 210°C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Passes No visible signs of Proc. A<br />

..................................................................................... separation, gelation<br />

..................................................................................... or formation of<br />

@ <strong>–</strong> 54°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Passes insoluble matter. Proc. B<br />

Compatibility:<br />

Increase in toluene insolubles, % wt. . . . . . . . . . . . Passes — 0.05 Proc. C&D<br />

..................................................................................... Data on file with M.O.D.<br />

11


Appendix<br />

<strong>BP</strong>TO 2380 Typical Inspections vs. DEF STAN 91-101/2 Specification<br />

(Replaces DERD 2499) ( C o n t ’ d )<br />

12<br />

..................................................................................... DERD 2499 TEST METHOD<br />

MILITARY SPECIFICATION TESTS ........................ <strong>BP</strong>TO 2380 MIN. MAX. ASTM IP DERD<br />

(19) Hydrolytic stability<br />

Calculated time to produce increase<br />

in acidity @ 40°C of 1.5 mg KOH/g, hr. . . . . . . . . . . . . 880 850 — 6<br />

(20) Load/carrying ability<br />

Four ball machine assessment:................................. 239*<br />

Mean Hertz load, Kg. . . . . . . . . . . . . . . . . . . . . . . . . . . 14.75 Report<br />

Welding load, Kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Report<br />

Wear load curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pass Report<br />

Initial seizure load, Kg . . . . . . . . . . . . . . . . . . . . . . . . . 74 65 —<br />

IAE Gear machine rating ........................................... 166*<br />

Mean relative failure load<br />

@ 2000 RPM, % . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 75 —<br />

@ 6000 RPM, % . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 65 —<br />

90% confidence interval, %<br />

@ 2000 RPM, % . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Not greater than 0.6<br />

@ 6000 RPM, % . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 X mrfl at each speed<br />

(21) Oil mist coking.............................................................. 13<br />

@ 230°C, % of reference . . . . . . . . . . . . . . . . . . . . . . . . 157 Report<br />

@ 290°C, % of reference . . . . . . . . . . . . . . . . . . . . . . . . 100 Report<br />

(22) Volatility and high temp. oxidative stability................... 9<br />

Temperature parameters @ 192 hr.<br />

E Temperature, °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 185 —<br />

A Temperature, °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 190 —<br />

V Temperature, °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 185 —<br />

B Temperature, °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 Report<br />

Z Temperature, °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 Report<br />

Effective life, hours<br />

@ 200°C<br />

Volatilization loss . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 90 —<br />

Acidity increase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 100 —<br />

Viscosity increase. . . . . . . . . . . . . . . . . . . . . . . . . . . 77 60 —<br />

Insolubles increase . . . . . . . . . . . . . . . . . . . . . . . . . 325 225 —<br />

@ 250°C<br />

Volatilization loss . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 2 —<br />

Acidity increase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6 0.5 —<br />

Viscosity increase. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 —<br />

Insolubles increase . . . . . . . . . . . . . . . . . . . . . . . . . 21 20 —<br />

(23) Catalytic oxidation:<br />

∆ Z solidus catalytic oxidation index, °C . . . . . . . . . . . . . ** <strong>–</strong> 15 10 14<br />

(24) Bearing cleanliness temperature index<br />

B Temperature parameter, °C . . . . . . . . . . . . . . . . . . . . 210 Report 9<br />

S Temperature parameter, °C . . . . . . . . . . . . . . . . . . . . 295 Report 1<br />

( 2 ⁄3 B + 1 ⁄3 S) index, °C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 230<br />

(25) Low temperature oxidative stability . . . . . . . . . . . . . . . . . Clear No deposition 10<br />

..................................................................................... @ 3 mos. of insolubles<br />

(26) Shear stability, diesel injector rig:<br />

∆ Viscosity (kinematic) @ 100°C, % . . . . . . . . . . . . . . . . . ><strong>–</strong>1.9 ±2.0 Note: Sonic shear<br />

..................................................................................... test substituted<br />

Appearance of oil after test . . . . . . . . . . . . . . . . . . . . . . Pass No sludge or gum<br />

(27) Viscosity, kinematic, high temperature:<br />

@ 205°C, cSt (mm 2 /s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.42 1.25 — D445* 71*<br />

(28) Viscosity stability @ <strong>–</strong> 40°C, % change . . . . . . . . . . . . . . <strong>–</strong> 1.8 — 6.0 D2532<br />

(29) Autoignition temperature, °C . . . . . . . . . . . . . . . . . . . . . . 415 Report D2155<br />

* Modified<br />

** Available upon request


Air <strong>BP</strong><br />

Div. of <strong>BP</strong> Products North America Inc.<br />

Parsippany, New Jersey 07054<br />

website: www.airbp.com<br />

MADE IN THE U.S.A.<br />

Trademarks reg U.S. Pat & Tm. Off<br />

<strong>BP</strong> is a trademark of <strong>BP</strong> Amoco p.l.c.<br />

2380BRO-04/02

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